PWR - Product Brochure

PWR World Leaders in Cooling Solutions
European Headquarters
PWR Europe
U4, Heron Ct, Kettlebrook Rd
Tamworth, Staffs, ENGLAND
World Headquarters
PWR Performance Products
103 Lahrs Road
Ormeau, QLD, AUSTRALIA
Phone: 07 5547 1600
USA Headquarters
PWR USA Inc
169-2 Gasoline Alley
Mooresville, NC 28117 USA
No matter where in the world you are , you can be assured of
prompt service and manufacturing times. Once your order is ready
delivery is via our worldwide logistics partners.
WIND TUNNEL FACILITY
PWR’s wind tunnel testing facility was needed to maintain our leading edge developments. The size and scope is impressive –it is 30 metres long, 2 metres wide at the widest
point, can test coolers up to 1 metre square in face area, can test for virtually all cooling systems from water radiators, to engine oil coolers, to transmission oil coolers, to
intercoolers and more.
PWR designed and built the full facility itself, helped by some of the leading
race teams around the world in the design features.The wind tunnel test
facility allows different core configurations to be tested, giving PWR a
distinct competitive advantage in product development. The facility allows
for rapid prototyping to be tested, and provides the adaptability required
to service PWR our customers.
PWR’s engineers are able to fine tune the performance characteristics of
each product for their exact purpose for a customer, using the wind tunnel
facility to vary: Air velocity and pressure. Air, water and oil temperatures and
Coolant flow rate. The wind tunnel allows real world conditions in terms of
heat transfer, coolant pressure drop and airside pressure drop to be
simulated and monitored, ensuring nothing is left to chance in achieving
the optimal result for the required circumstances.
Data includes Heat Rejection and Dissipation Coefficients, Air and
Liquid side pressure drops for a wide range of data points for each sample
test. Mass flows of all fluids are accurately adjusted and monitored
to provide test conditions for each desired data point, while
ambient conditions of temperature, pressure and relative
humidity are all logged.
Importantly the wind tunnel also allows for ‘in series’ testing of
multiple cooling components (e.g. the testing of an oil cooler
in front of a radiator) in order to best replicate real world
scenarios.A number of race teams from around the world have
already used the wind tunnel to test existing cores and use PWR
technology to build and test better cores in their quest for the
winning edge.
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PWR provides world class cooling solutions by manufacturing high performance alumimium radiators, intercoolers and oil coolers for race cooling solutions to leading
race categories and teams such as F1, NASCAR, V8 Supercars, DTM and World Rally Championship, PWR is recognised as a world leader when it comes to high
performance cooling.
Our state of the art manufacturing facility in Australia includes a controlled atmosphere brazing furnace, CNC machine shop, R&D and design department, large
fabrication capabilities allow PWR to be the market leader in cooling research and development with focus on competition cooling solutions.When entering into a
relationship with its customers PWR does not just sell them a product but partners with them to develop cooling solutions where the customer can use PWR’s engineering
department and manufacturing facilities to purpose build the right solution.
The flexible manufacturing approach, which sets PWR apart from its competitors, is due to every aspect of the manufacturing process being completed in its own
purpose built facility.
PWR can guarantee a top quality product whilst offering its customers around the world quick turnaround times and the unique opportunity to customise their products to
suit their specific cooling requirements.
Index
Page 1 Page 1 Page 2 Page 3
Page 3 Page 4
Page 5
Page 6
Page 7
Page 8
PWR World locations
Wind tunnel Facility
Accreditation
PWR Design Dept
Radiator Core Specifications
Radiator Options
Holden Radiators
Ford Radiators
Radiators for Hot Rods, Pickups & Customs
Mazda Radiators
Page 9
Page 10
Page 11
Page 12
Page 13
Page 14
Page 15
Page 16
Page 17
Page 18
Nissan 4WD Radiators
Toyota 4WD Radiators
Intercoolers, Aero 2, Lightweight Intercoolers
Ice to Air, Liquid to Air
Oil Coolers, Transmission Coolers
Accessories
Karting , ATV & Motorcycle Radiators
Special Projects & Racing Division
Special Projects & Racing Division continued
Special Order Custom Radiator Guide
2
PWR DESIGN DEPARTMENT
All PWR radiators are manufactured by hand from our state of the art facilities on the Gold
Coast. PWR produce all product from high grade Aluminium incorporating a unique wider
tube configuration and revolutionary louver fin design angle, which maximises the cooling
efficiencies and disbursement of heat. With these characteristics each PWR radiator will deliver
consistent durability, strength and performance for today’s demands.
PWR also specialise in custom units.
If we don’t have it listed we can make it to suit your specifications. We can manufacture a
radiator from your sample, mud map, cardboard template or just simply send us your drawing.
PWR Radiators feature:
• State of the art controlled atmosphere brazing process
• Up to 30% more efficient then standard copper brass
• Flexibility of custom designs exactly to your needs
• Thickness of core material
• Revolutionary fin pitch and louver angle
• World class TIG welding
• Race and street proven performance
• Hi-tech CAD design division
CORE SPECIFICATIONS
PWR’s Dimple radiator tubes can increase your radiator’s efficiency by over 10%. PWR’s in-house design introduces hundreds of small dimple restrictions which slows water
flow in each tube thus creating more active flow across the tubes. This increases the heat transfer efficiency of our core. We recomend you speak to one of our sales team to
check which size and style will best suit your requirements.
PERFORMANCE CORES
PWR HEAVY DUTY RADIATORS
Specially suited to vehicles with engines
producing over 600HP these radiators have
a thicker core thats pumped out to 68mm to
increase water capacity and cooling.
LOW PRESSURE DROP CORES “Closed Mesh Option”
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PWR RADIATOR OPTIONS
Here are just a few of the common options that can be built into your radiator.
Built in drain plug
Built in temperature
sender boss
Engine oil or Transmission oil
coolers can be mounted to the front
side of the core
Aluminium fan shroud to suit single or dual fan setup
Thermo fan mounts
Ground Weld Option
If you want the ultimate smooth show finish you can
have PWR grind all the welds smooth and polish the
tanks to a show quality finish.
Standard finish
Smooth Finsh
ADJUSTABLE FAN MOUNT OPTION
Ask about our New Adjustable Fan Mount option. With multiple holes
on the radiator sidebands this allows the fan to be moved up or down
the core and get extra clearance around the water pump area.
PWR CORE ONLY OPTION
PWR can also supply cores only made to custom requirments for a weld-ityourself option. PWR supplies cores to many of the worlds custom aluminium
fabricators.
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PWR Radiators & Intercoolers for HOLDENS
From the early model FC Holden to the current spec HSV Commodore , PWR have a large range of Holden style Radiators on file to upgrade the original
replacement or the increasingly popular LS conversion and Chev engines. If it’s an Intercooler you’re after for the VL or a custom twin turbo application, PWR
will design an Intercooler that works and fits your vehicle. Contact our sales team to discuss your Australian Made cooling package.
VB to VK Holden V8 crossflow
with Spal thermo fan mounts
VY Commodore
Suits factory shroud.
Also available to suit automatic
VL Commodore 6 cylinder crossflow
HD - HZ Holden crossflow to suit Chev engine
with spal thermo fan mounts
VL Commodore intercooler
HD - HZ Holden suit Chev
with pressed tanks
HD-HZ Holden suit Holden V8
VP-VS Holden
WB Holden
LC-LJ Torana suit Chev
PWR build hundreds of different models to suit all appications and models.
Please call or visit our website for a full listing of OEM replacement or custom radiators.
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PWR Radiators & Intercoolers for FORDS
From the XY GT Falcon to the late model FG turbo we have a range of High Performance Radiators and Intercoolers to suit your passion. These direct fit
replacements will use the standard mounting position and provide an efficient cooling package to handle any future upgrades.
FG Falcon stepped intercooler
XR6 & F6
XW - XY Falcon with Cleveland
or Windsor outlets
Ford Ranger &
BT/50 Mazda
Intercooler upgrade.
200% increase in core
surface area.
XD - XF Falcon
PX Ranger Intercooler
BA - BF Falcon
BA XR6 Turbo
XA-XC Falcon with Cleveland
AU Falcon
6
A Model Ford suit Chev engine
1932 Ford
1934 Ford with Flathead
1937 Ford with Flathead
PWR Radiators for HOT RODS, PICKUPS & CUSTOMS
When it comes to your Street Rod or Custom Build, PWR have the ability to manufacture
a cooling package to meet your custom specifications. PWR will help design a Radiator or
Intercooler that will actually keep your ride cool. For the elite show car enthusiast we offer a
“Ground weld finish” on the tanks to give it that winning look and mirror polish finish whilst the
highest quality welding is guaranteed.
Standard finish
Smooth Finsh
1966 - 75 ford F100 with Chevy
1958 - 69 Chevrolet
1959 - 64 Chevrolet Crossflow
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PWR Radiators, Intercoolers
& Oil Coolers for MAZDA
The ever Popular Mazda RX Cooling Package includes
a High Performance Radiator in a 2 pass design
with fan mounts for the 16” thermo fan. PWR’s high
pressure oil cooler is designed to bolt directly to the
bottom of the radiator and is available in an 8 row or
10 row core height option.
The Mazda RX Intercoolers are available in various
sizes depending on your engine specifications and
upgrades. We offer multiple outlet sizes to suit your
custom pipework and make installation as easy as
possible.
PWR Radiators for MAZDA RX7 Series 6
If it’s a street tune or complete race setup, PWR have the cooling package to keep you
cool. We offer the High performance replacements in both 42mm and 55mm thickness
which mount in the standard mounting position.
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GU Patrol (wide design)
PWR Radiators for NISSAN 4x4’s
When it comes to keeping cool in the Hot Australian climate PWR’s range of Nissan 4WD High Performance Radiators will handle the extreme conditions. Whether
its towing the caravan , camper trailer or driving through the soft sands in the top end, you can travel with ease. The PWR range are designed to fit in the original
mounting position requiring no modification and allow the original plastic shroud to bolt directly to the unit .
GU Patrol (tall design)
PWR OEM Replacement Intercoolers
PWR offer direct fit replacement Intercoolers for the 3.0ltr ZD30 / 2.8ltr / 3.0ltr common
rail and the 4.2TD . These units are an exchange service with a new PWR core using the
existing Nissan tanks.
GQ Patrol
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4WD & OFF-ROAD
PWR build a range of stock OEM replacement radiators to keep your 4WD cool in Australia.
When the going gets tough, PWR radiators get cooling! Whether it is a Patrol, a Cruiser or a
Rangie, we have bolt in OEM replacement to help you keep your cool when driving around this
great country.
For the true off road racer, PWR is renownd around Australia by competitors as the benchmark
cooling solution. Co-owner Kees Weel has competed in and won multiple Australasian Safaris
plus PWR cooling solutions are used by most leading teams.
PWR Radiators have
all the OEM bosses and
mounting points for
a direct factory fit.
PWR Radiators for TOYOTA 4WD
Hilux running hot? Landcruiser seeing hot engine temps when the trailer
or caravan is being towed? PWR can provide are high performance
replacement radiator to work more efficiently and keep you cool through
summer. With a wide range of Toyota styles on offer, call PWR to
discuss the correct cooling package for your vehicle.
100 Series Landcruiser
80 Series Landcruiser
PWR build hundreds of different models to suit all appications
and models. Please call or visit our website for a full listing of
OEM replacement or custom radiators.
Hilux 4WD Petrol
Landcruiser HJ55
Landcruiser HJ60
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Air to Air Intercoolers
PWR use a revolutionary seamless rounded leading edge tube
design throughout the manufacturing process. These tubes have
an integrated internal fin with a straight through design, which
improves heat transfer for less pressure drop, resulting in higher
flow and reduced lag time. PWR intercoolers are individually hand
manufactured and can be custom designed by in house “Auto CAD”
design division or simply just replace your current OEM system for
better flow and performance.
PWR Air to Air Intercooler Features:
• Low restriction internal turbulators
• Tube dimension (PWR use 55,68 and 81mm)
• Core Thickness configuration up to 159mm thick
• Flexibility of custom designs exactly to your needs
• World class TIG welding
• 10 working days for manufacturing
• State of the art controlled atmosphere brazing process
• Race and street proven performance
• Pressured tested and guaranteed
Universal design
300ZX Twin turbo
Skyline R34 GTT
Aero 2 Universal Cast Tank
The “Aero 2” also has PWR’s unique fin angle configuration
witha a high grade polished cast tanks. The cooler is also fitted
with M8 mounting bosses top and bottom for easy installation.
The New PWR “Aero 2” is a PWR Australian Manufactured
universal Intercooler option with all of the PWR performance
features we are known for, and starting from RRP $276 inc
GST.
Light Weight intercoolers
PWR has your weight covered with its Lightweight Intercooler option used for
all race applications worldwide. This unique style of core design can see weight
savings of 50% or more. The Lightweight Intercoolers are designed to ensure
strength and efficiency are not sacrificed to suit your custom race application.
Custom Cores & Core Only
Cores are available seperately for do it yourself applications.Core sizes can
be custom made to your requirements. Please contact our sales staff for
more information. PWR offer multiple core sizes with single tube 55mm
68mm 81mm, if it’s something larger you require PWR can offer a 2 row
core option. (eg 2 x 55mm tubes)
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COMING SOON The PWR “Racer Series” will see the release of a new style
of extruded Lightweight intercooler tube. With weight savings of up to 60% on the
standard extruded tube this may just be the edge you’re looking for.
Air to Ice Intercoolers
The New Air to “Ice Barrel” utilises a unique straight through
tube arrangement like the “Liquid to Air” Barrel design,
however the “Ice Barrel” is designed specifically to run ICE and
incorporates wide 18mm Tube Pitch, a Finless Ice compartment,
sealed access lid and CO2 Breather fiting which gives this unit
a unique design and the first available in the market. Overall
dimensions of 485 x 205 x 270 with 4” Tapered Outlets as
used on 8×8 and 8×10 “Liquid to Air” Barrels. The NEW PWR
“ICE BARREL” Australian Designed and Made product that is
designed around the drag racing market with excellent results
over short bursts like the quarter mile or even dyno shoots.
Liquid to Air Intercoolers
The PWR Liquid to Air Barrel Intercooler is a world first exclusive in
its design for the industry. The Radical cylindrical shape was designed
for drag and street applications, providing maximum cooling,
airflow and performance efficiencies. The 12-volt pump circulates
water throughout the barrel providing a stable outlet temperature
and the unique internal baffle system ensures an even amount of
cooling is provided within the barrel itself. The system requires no
ambient (external) airflow, which enables the unit to be mounted as
close to the manifold as possible, reducing turbo lag and providing
maximum performance. The PWR Liquid to Air Barrel Intercoolers
is available as an individual unit or in “Kit Form” and are suited to
machines producing horse power between 270-1200+ HP. The PWR
Barrel intercooler comes in (7) seven different sizes and are finished
in a near chrome finish. PWR are now releasing 5” diameter barrel
coolers to add to our extensive range of water to air intercoolers.
The 5” barrels will fill that gap between the 6” barrels and the
smaller 4” barrels. A lot of turbo charged cars do make between the
400-550engine hp and the 6” barrels are generally too big to fit in
most of the smaller cars engine bays. Range includes 5”x6’ (400hp),
5”x8’(450hp) and 5”x10” (550hp). They have 2.5” outlets and 19mm
water hose tails or -12 male fittings. Call our sales team today to place
your order and see the results you want.
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37mm Engine Oil Coolers
PWR’s revolutionary turbulized design universal plate and fin engine oil coolers are made of a full Aluminium construction that allows the cooler to be lightweight, compact and
rigid while offering high corrosion resistance. The unique internal turbulized fins within the plates maximise heat transfer and re-direct the oil flow, which works in conjunction
with the unique louvered fin design to provide highly efficient cooling with low-pressure drop. PWR plate and fin engine oil coolers are manufactured in 37mm core size for race
and street applications.
PWR Oil Coolers features and benefits:
• High heat transfer design • Low pressure drop design
• High corrosion resistance • Race proven performance
• Factory look with PWR design elements
• Revolutionary fin pitch and louver angle
• State of the art controlled atmosphere brazing process
Standard Sizes Available:
280 x 69 x 37mm
280 x 127 x 37mm
280 x 189 x 37mm
280 x 256 x 37mm
Intank Oil Coolers (Engine Oil or Transmission Oil)
The PWR In-Tank engine oil coolers are made from a full aluminium construction with
a unique internal fin design which turbulates the oil , aiding in better heat dispersion
and distribution of oil flow. At cold start up the increasing hot water ensures the oil gets
to optimum operating temperature as quick as possible and stable temperatures are
provided. All coolers are tested to 300psi and 100% Australian made by PWR.
In tank Engine
oil cooler
In tank transmision oil cooler
Tube and Fin Custom Engine Oil Coolers
This style of Engine oil cooler can be manufactured to suit your custom sizes. The
tubes have a unique wall thickness to withstand high pressures seen in the oil system.
Fabricated tanks finish these oil coolers off nicely with a wide range of adaptors
available to accept most common oil lines.
Tube and fin inline oil coolers
In-line Engine Oil Cooler
If you’re looking for the Ultimate in cooling efficiency, this is the latest in water to
oil cooling technology to maximise your results. Its thermal efficiency has been
proven in race conditions worldwide and high performance street applications
when plumbed in to the cooler side water outlet of the radiator system. This
innovative design provides maximum liquid to surface contact on both the water
and oil sides but yet proves to be a high flowing unit to ensure minimal pressure
drops in each of the fluid systems. The Billet oil tanks also provide that extra
strength to handle the high pressures that can be seen in the oil system and
requiring no airflow they are perfect when minimal space is limited. With 3 sizes
available call PWR to discuss which will best suit your application.
NEW
Oil to water
heat Exchange
units.
19mm Transmission Oil Coolers
PWR’s Patented dimpled design universal plate and fin transmission oil coolers
are made of a full aluminium construction that allows the cooler to be lightweight,
compact and rigid while offering high heat transfer and corrosion resistance.
PWR plate and fin transmission coolers are manufactured in 19mm core size for
transmission, power steering and differential cooling for race and road
applications as well as small engine cooling. Standard product range
fittings include 3/8”, 5/16” hose barb and dash 6AN screw fittings.
Standard Sizes Available:
280 x 110 x 19mm
280 x 150 x 19mm
280 x 200 x 19mm
280 x 255 x 19mm
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Ford ZF 6 Speed transmission
heat exchanger kit
PWA6008
Expansion-Recovery-Surge Tanks
The PWR Expansion tanks are standard OEM direct bolt in aluminium replacement
units. These units will provide longer durability than the standard plastic version
and they will offer better pressure ratings. The PWR expansion bottle is 100%
Australian made from high grade polished aluminium product which give excellent
under bonnet appearance.
Part No: PWA5012 – BA-BF All Non DOHC without Sensor
Part No: PWA5012 – FG Falcon Twin Top Outlet
Part No: PWA5024 – AU 6 & 8 Cyl without Sensor
Part No: PWA5069 – Subaru WRX ’94 -’97 Liberty Rs 91-93
Part No: PWA5270 – Mitsubishi EVO 6
Part No: PWA5288 – Mazda RX7 s6, 7 & 8
Part No: PWA5311 – AU 6 & 8 Cyl with Sensor
Part No: PWA5479 – EF – EL 6 & 8 Cyl without Sensor
Part No: PWA5659 – EF – EL 6 & 8 Cyl with Sensor
Part No: PWA5836 – Porsche 928
Part No: PWA5913 – Subaru WRX ’99
Part No: PWA6008 – Universal 4 inch Spun
Part No: PWA6075 – Subaru WRX ’01-’07 GDA Model
Part No: PWA6152 – FG Falcon Single Top Outlet
Part No: PWA6165 – Mustang ’96
Part No: PWA6166 – Universal 4 inch Spun
Part No: PWA6367 – Shelby Mustang GT500 Heat Exchanger
Part No: PWA6368 – Shelby Mustang GT500 Rad
Thermo Fans
PWR Performance Products are a supplier of the “SPAL” thermo fans to the automotive
industry. These first class products give depth to our accessory range and provide you
the customer with choice and convenience of a fan package with your next PWR custom
radiator.
PWR Thermo Switches
The thermo switch is a mechanical switching device designed to
respond to changes in coolant temperature allowing the operation
of the electric radiator thermo fans.
Each switch is calibrated to specific ON/OFF temperature ratings.
Part No Temp rating
TFS132 80-85 oC
TFS133 85-90 oC
TFS232 95-105 oC
Power Steering Reservoir’s
Billet Caps
PWR manufacture billet screw on caps to suit tanks and other products.
Part No: PWA4896B – Billet Screw Cap Anodised Black
Part No: PWA4896R – Billet Screw Cap Anodised Red
Billet Filler Necks
Part No: PWA3149 – Inline Filler 19mm
Part No: PWA3151 – Inline Filler 38mm
Part No: PWA3152 – Inline Filler 40mm
Part No: PWA5979 – Inline Filler 25mm
Part No: PWA6033 – Inline Filler Dash 16
Part No: PWASMLBILLET – Billet Filler Neck Small
Part No: PWALGEBILLET – Billet Filler Neck Large
PWA53418
PWA53471
PWA53622
PWA6076
PWA6076-10
PWA6076-11
PWA6369
PWA6640
RX7 series 6, 7 and 8 Power steering reservoir
Fits standard Cap and filter assembly -6 line fitting
RX7 series 6, 7 and 8 Power steering reservoir
Fits standard Cap and filter assembly fits standard lines
Custom Chev Impala Power Steering Reservoir
Power Steer Reservoir HOLDEN Commodore
LS1 (V6 & V8) VT,VX, VU, VY, VZ, VE.
Power Steer Reservoir HOLDEN Commodore LS1 (V6 & V8) VT,VX,
VU, VY, VZ, VE. with DASH -6 return line.
Power Steer Reservoir HOLDEN Commodore LS1 (V6 & V8) VT,VX,
VU, VY, VZ, VE. with DASH -6 return line.(GROUND WELDS)
Power Steering Reservoir FORD SHELBY MUSTANG GT500
Power Steering Reservoir FORD Falcon BA,BF XR8 V8
Radiator Caps
PWR supplies a range of USA made “Stant” radiator
caps to compliment our accessory range and provide
the best cap available for our Custom and OEM spec
radiators.
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PWR Go Kart Radiators
PWR’s range of Kart Radiators to suit the water
cooled classes can be custom designed to suit your
chassis and engine combination, providing the cooling
efficiency to keep you on top of the podium.
LTR-450 ‘06-’08
PWR ATV Radiators
From Race competition to travelling around the farm,
PWR offer a range of high performance replacement ATV
radiators to fit in the standard mounting position of all
the leading brand name ATV’s on the market. Contact our
sales staff for a full listing.
KFX450 Quad ‘07
LTR-450 ‘06-’08
PWR Motorcycle Radiators
With a Dirt bike racing background, PWR offers upgraded cooling
packages for a wide range of makes and models. The high efficiency
upgrade will handle any engine modifications or hot summer race
conditions seen. Right or Left side radiators can be purchased
individually.
CRF450R (LHS) ‘05-’08
XR650 (LHS) ‘00
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PWR Special Projects & Racing Division
PWR has the engineering staff who understand the technical requirements of cooling and placement in a vehicle and review your technical data. Currently supplying
top race teams around the world including Red Bull Formula 1 and V8 Supercar , Multiple NASCAR and World Rally Championship teams. With this in mind we
understand cooling is not just about keeping your vehicle running temperature right , but how efficient the cooling is and the way it is incorporated in a vehicle can
effect performance. Whether it’s a radiator , engine oil cooler , fuel cooler , energy recovery cooler or hydraulic cooler, chances are PWR will have the manufacturing
and design technology to provide the right solution for you.
Custom OEM
PWR has carved a niche with high end vehicle manufacturers
around the world through its ability to provide bespoke solutions,
quick prototype turnarounds, speed of production tooling, quality
and low unit production capabilities.
Quality OE manufacturers want high quality cooling that they know will work, particularly in high
performance vehicles. PWR, with its race proven technology, has been chosen by a number of
OE manufacturers to provide cooling products such as Aston Martin, Pagini, Porsche and Magnuson.
Formula 1
With the highest demands in worldwide racing
, PWR currently supply the cooling package
for a multiple F1 teams including the Red Bull
Championship winning team.
NASCAR
From the short tracks to the super speedways
NASCAR compete at, PWR currently service 90% of
teams on pit row to keep them cool during each and
every race with various Radiator designs and Oil
cooler technology.
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World Rally Cars
When dealing with all the Factory Teams on the WRC
, PWR’s product has gained a reputation to withstand
all conditions and terrain that the WRC see throughout
their gruelling race season.
V8 Super Cars
PWR have dominated the V8 Supercar championship, with PWR
products to cool the engine / gearbox and the differential , we know
what it takes to keep you cool under extreme conditions.
Safari
PWR have been actively involved in the outback safari racing for
many years , with multiple wins the PWR product has proven it can
handle the brutal desert race conditions experienced.
Sprint Cars
Many of the leading teams here in Australia use and trust PWR to keep
their 410ci 900hp Sprintcar Cool. PWR offer a variety of styles to suit
each chassis and bodywork design.
Drag Racing
PWR realise that Horsepower is everything at the drag strip and
with that in mind you need a product that works and keeps your
engine cool.
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Mad Mike “Drift King”
When your on boost and drifting like Mad Mike,
PWR are there to keep you cool and ensure what
we design will be provide the most efficient unit
on offer.
Special Order Custom Radiator Guide
Whether it is a radiator, oil cooler, intercooler or some other type of automotive or mechanical cooling solution, PWR design team can create the product to suit your
needs. PWR has engineering team backed by a drawing team using the latest SolidWorks® 3D CAD modelling to design a solution that works. Or if you are after just
a few tweaks to already designed product, we can quickly draw your changes and get you to review them. If you have a existing radiator that you want replaced, you
can provide a rough drawing of it for our design team to draw. Or if you want something that has never been drawn, we can guide you through to your solution. When
ordering your radiator or intercooler please include as much detail as possible (drawings, Photos, Vehicle specs) to speed up the drafting process and to ensure the best
suited unit to your vehicle. You can also mock up the unit with carboard, foam or other materials to supply a measurable template with markings for mounts and outlets.
Some of the information we will require:
Your Details
• Name • Address • Phone No • Email or Fax contact to send you your drawing for approval.
Vehicle Details
• Make • Model • Series • Year • Engine • Estimated Horsepower • Manual or Auto Transmission
• Vehicle Application: • Industrial • Street • Off Road • Race Type
• Replacing Existing Radiator? Yes or No
• Type of current fan? MECHANICAL or ELECTRICAL
• Current radiator core thickness (Obtained by putting a small wire through the core and measuring it)
• Engine Oil Cooler fitting Yes/No what type, tocation?
• Transmission Cooler Yes/No what type, location?
• Do you have air conditioning Yes/No what type, location of condenser?
• Is there a cooling problem now? High speed, low speed, hills, etc. Please explain when the problem occurs
NOTE:
RADIATOR DRAW
ING
AS VIEWED FROM
THE DRIVERS SE
AT
Below is a list of things to check that you have included on drawing before submitting to PWR.
• Is your radiator Down Flow or Cross flow?
DOWN FLOW
CROSS FLOW
Top Tank
Radiator tanks run
verticaly up either side
Bottom Tank
• Every possible measurment you can think of, the more information you give us
the more accurate and correct it will be first time around.
Inlet size, position &
style. (straight or bent,
what angle)
Filler neck size & position
Width and length of top and
bottom tanks
Overall width
Overall height
Size and position of any other
Bosses, Drains, Bleeds, Mounts
or Fittings required
Core Thickness
Mount position, sizes.
Electric fan mounts, see
Radiator options on page 4
for full range of options.
Outlet size, position
& style.
(straight or bent,
what angled)
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