User and Maintenance Manual 5C Rotary VH-160 Rotary VH-7 / VH-8 Rotary VH-210 Rotary VH-250 Rotary VH-320 Rotary VH-400 Rotary TR-170 Tilt-Rotary TR-320 Tilt-Rotary ©2014 Calmotion LLC, All rights reserved Calmotion LLC 21720 Marilla Street Chatsworth, CA 91311 www.calmotion.com Introduction This manual is intended to provide a description of the user maintenance and use of the Calmotion rotary tables. Rotary Table 5C Brake Ratio Oil Type Mounting Orientation Air Collect Option N/A 60 to 1 Mobil SHC 634 or equivalent Vertical or Horizontal Locking Air 100-120 PSI M60/M61, Air, use approximately 100-120 PSI 90 to 1 Mobil SHC 634 or equivalent Vertical or Horizontal Locking Air 100-120 PSI VH-7 / VH-8 M60/M61, Air, use approximately 100-120 PSI 90 to 1 Mobil SHC 634 or equivalent Vertical or Horizontal Locking Air 100-120 PSI Locking Air 100-120 PSI VH-160 VH-210 M60/M61, Air use approximately 100-120 PSI 90 to 1 Mobil SHC 634 or equivalent Vertical or Horizontal VH-250 M60/M61, Air over Hydraulic, use approximately 100-120 PSI 180 to 1 Mobil SHC 634 or equivalent Vertical or Horizontal VH-320 M60/M61, Air over Hydraulic, use approximately 100-120 PSI 180 to 1 Mobil SHC 634 or equivalent Vertical or Horizontal VH-400 Air over Hydraulic, use approximately 100-120 PSI 180 to 1 Mobil SHC 634 or equivalent Vertical or Horizontal TR-170 M60/M61, Air, use approximately 100-120 PSI 90 to 1 TR-320 Air over Hydraulic, use approximately 100-120 PSI 120 to 1 Mobil SHC 634 or equivalent Mobil SHC 634 or equivalent Rotary Table Maintenance Air When using air with the rotary table, be sure that the air is clean and dry before reaching the rotary table components. Oil Use Mobil SHC 634 or equivalent gear oil. Change oil only when needed. Typical use of rotary will require an oil change every 5 years. Connectors Keep the cables and connectors free of oil and chips. When not in use, protect the connectors from the elements, chips and the housings from getting bent and misshaped. Avoid Rust Use a light coat of oil on all rotary table surfaces to prevent rust. Rotary Table Setup Positioning Rotary onto machine's table 1. Move the machine's table all the way forward to allow for better access to loading the rotary onto the machine's table. 2. Wipe clean with a light oil the vertical or horizontal surface that will be mounted to the machine's table. 3. Attach table keys if desired to the surface that will mount to the machine's table. 4. User proper lifting procedures to put rotary onto machine's table. 5. Prepare and insert T-nuts or T-bolts into the T-slot before putting the rotary onto the table. 6. Position the table on the right side of the machine's table over T-slots that position with the rotary tables mounting lip or notch. 7. Take note of the full travel of the machine, make sure the rotary does not hit the Z ways or the door when the machine moves it full travel. 8. Take note of the cable and air lines coming from the rotary when the machine moves it's full travel. 9. Connect spring to hold cables and air lines out of machining area and chip tray, see Figure 6. Connecting the Rotary table Power and Signal Disconnect Cables 1. Enable the A-axis rotary in the machine parameters on the CNC . 2. Power off and lockout the machine. 3. Inspect the connectors and connection points for chips and oil before mating, wipe clean if necessary. 4. Connect the power and signal cables to the panel mounted bayonet connectors. 5. Connect the air line if the rotary has a brake. 6. Connect the air line if the rotary has the optional 5C air collet. 7. Attach cable clamps and springs to the cables and air lines, see Figure 4 and 5. Removing the Rotary table Power and Signal Disconnect Cables 1. 2. 3. 1. 2. 3. 4. Disable the A-axis rotary in the machine parameters on the CNC . Power off and lockout the machine. Remove cable clamps and springs attached to the cables and air lines. Disconnect the power and signal cables to the panel mounted bayonet connectors, see Figure 1. Disconnect the air line if the rotary has a brake. Disconnect the air line if the rotary has the optional 5C air collect Keep the cables and connectors free of oil and chips. When not in use, protect the connectors from the elements, chips and the housings from getting bent and misshaped. Operating the Brake (if present) 1. Check the CNC parameters to determine which M codes are used to operate the brake. Typically on a Fadal CNC the M60 and M61 operate the brake, see Figure 3. 2. Use the M60 command in Automatic or MDI mode to verify the brake is energized when the M60 command is executed. 3. Approximately 100 PSI of compressed air is required to operate both the air and hydraulic brakes. The hydraulic brakes are actuated with air. 4. When the air solenoid actuates there should be a audible sound initially, but there should not be leaking air. 5. Use the M61 command in Automatic or MDI mode to verify the brake disengages when the M61 command is executed. 6. Air will exhaust out the air valve when the M61 releases the brake. Figure 1, Bayonet style cables coming from the rotary table are then attached to the panel mounted connectors. Figure 2, Use the provided special double cable tie wraps to organize the rotary table cabling in the work area. 90:1 Figure 3, Set the parameters for the A-axis rotary as 90:1 with brake. YES Figure 4, Cable holding block for signal and power cables Figure 5, Spring to hold cables slack up off the table Figure 6, Make sure there is enough slack for machines table to move it's complete travel with the rotary tables cables held up and out of the chip trays
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