Pipe Catalogue

TOPWORTH PIPES & TUBES PVT. LTD.
Topworth was established in 1999 by its Chairman, Mr. Abhay Lodha. Through his able guidance, visionary leadership
& support from exemplary managers and industry experts, the initial growth and scale was achieved through a series of
acquisitions, which were successfully integrated into the group.
Today Topworth Group comprises of 22 group companies & is one of the fastest growing conglomerates from India,
with employee strength of 2500+ and revenues exceeding US$ 1.5 Billion with a global footprint. Topworth has business
interests in Steel, Aluminum Foils, Power Generation & Distribution, Steel Trading, Mining, Agriculture and
Infrastructure.
To become a global player in Metals, Energy, Mining and Infrastructure sectors.
VISION
To become the leader in every market we serve. We will achieve this by providing outstanding products,
services and solutions through dedication and excellence. In the process, we will create value for our
customers, employees and stakeholders.
Topworth would like to grow globally by expanding its capacities - at existing plants, through Greenfield
projects or through strategic acquisitions to achieve revenues of over US$ 7.0 Billion in next 5 years and
become a leading player in Metals, Energy, Mining and Infrastructure sectors.
Topworth’s Growth Story:
Commencced
Iron & Steel
Trading
1999
Acquired Sree
Acquired Crest Viragana Steel,
capacity
Setup Topworth Steel & Power,
60,000 MT
capacity
Steel Plant,
300,000 MT
capacity
60,000MT
2004
2005
2006
Acquired
Satyarth Steels,
capacity
30,000 MT
Commissioned
Topworth
Pipes
Established Global
& Tubes,
Presence offices
capacity
in Dubai,
Acquired
375,000 MT
Singapore,
Gujarat Foils
London, USA.
capacity
15,000 MT
Topworth
Infrastructure
established
to build Roads
on a BOT model.
Topworth
Steel & Power
established,
captive capacity
32 MW
2007
Entered
Agri-Business
with acquisition
of 50,000
Accquired
hectares
42
of leased
MMT
land in Guinea
Coal mine
in Russia
2008
2009
2010
2011
2012
Topworth Pipes & Tubes Pvt. Ltd.” (TPTPL) is an ISO 9001 accredited
company engaged in manufacturing HSAW pipes, ERW steel pipes and
Square & Rectangular hollow sections.
The plant has total installed capacity of 375,000 MTPA and is strategically locat
ed near Khopoli, around 80 Km away from Mumbai, India. The nearest port JNPT is around 70 km away from the plant. The plant is spread across an area
of 181,376 sq mtrs having HSAW, ERW and Coating facilities.
The facility has modern high speed, state-of-the-art two step Spiral Pipe Mill to
manufacture large diameter Spiral (HSAW) pipes with an in house External &
Internal Coating plant supplied by M/s Initech Machinery Ltd, Korea.
The facility also has a new ERW Pipe mill to manufacture ERW steel pipes and
Square & Rectangular Hollow Sections from ½" to 4" diameter. The raw
material used is HR Coils & the welding process used is HFIW process with the
help of High Frequency Induction Welder of Japanese technology, to give an
excellent weld joint & controlled internal bead height. The facility also has an inhouse Hot-dip Galvanizing plant to supply both ERW Black Pipes & Galvanized
steel pipes.
Topworth
Khopoli Plant
HSAW Pipes:
HSAW (Helical Submerged Arc Welded Pipes) finds various applications and uses in Gas, Crude Oil / Petroleum
transportation, Water supply, Sewerage disposal, etc.
To meet the growing demand of pipes for critical and non-critical applications, Topworth offers high quality HSAW
Pipes conforming to internationally accepted quality standards like API , BIS, AWWA, ASTM, EN etc.
HSAW Pipes
Diameter :
Thickness:
Lengths
HSAW Pipes
18" OD to 80" OD (under modification up to 100")
4mm to 25.4mm
10m to12.7m
Grades:
API 5L Gr. up to X 80, PSL2
IS 3589 FE 330 / 410/450
& other International Standards (LIKE AWWA, ASTM, EN etc.)
Installed Capacity:
300,000 MTPA
Our mill is one of the few in the world that are designed and equipped with necessary equipment to meet the future
challenges & demand for Gr. X80 Line pipes.
The plant is equipped with latest technology from the World's best equipment suppliers. Spiral pipe mill's technology
and design is provided by ATIS Germany (now known as Schuler, AG) & supplied by M/s Initech Machinery Ltd.,
Korea. It is the only mill in India having capability to roll even API Gr. X 100 pipes.”
To manufacture spiral welded pipes, Topworth uses the two-step manufacturing process. 1st step: Pipe Forming &
2nd step: Off-line welding. We have 3 off-line latest technology welding stations supplied by ESAB, Sweden.
HSAW Pipe Manufacturing Flow-chart:
Special Features Of Our Spiral Pipe Mill:
· Cross seam joining done in two step after edge preparation - by milling followed by SAW Tandem Welding, thus
giving the best joint.
· Auto weld seam laser tracking system with automatic gap control system - for better and consistent pipe quality.
· High speed forming & auto plasma cutting m/c with speed upto 10mpm.
· Latest technology 3 off-line welding stations supplied by ESAB, Sweden
· Fully automatic Hydro tester with max. pressure capacity of 350 bar and force of 4000 MT – supplied by INITECH,
Korea.
· Latest technology Ultrasonic testing machines
from GE, Germany for Full body,
seam weld & HAZ UT Testing.
· Latest RTR and X-ray
equipments
from GE.
Corrosion Coating:
Corrosion protection is a critical element contributing to the lifespan of steel pipelines and is becoming increasingly popular
where corrosion & mechanical protection of pipelines is required.
This may require simple external paint coating or sophisticated external & internal coatings. The Corrosion coating
facilities available at our plant are as follows:
Protective Coating
External Coating :
Installed Capacity :
Size Range
Internal Coating:
Installed Capacity:
Size Range
FBE, DFBE, 3LPE, 3LPP
3,600,000 sq.meters p.a.
8" - 64" (under modification up to 100")
Liquid Epoxy Lining
2,400,000 sq. meters p.a.
16" - 80" (under modification up to 100")
Any other Coating as per client’s requirement.
We have the modern, State-of-the-Art External & Internal Coating facility provided by Initech, Korea.
The Coating facility has been approved by API Q1 certification.
Coating facility is capable to meet all International Standards like-:
External Coating: DIN 30670, ISO 8503, AWWA etc.
Internal Coating: API RP 5L2 etc.
ERW Pipes:
The ERW Pipe mill is supplied by ITL, India with HF welder of Japanese
ERW Pipes
Diameter:
15 NB to 100 NB(½” to 4" dia.) (L, M & H)
Type:
Black & Galvanized, Round, Square & Rectangular Sections
Installed Capacity:
75,000 MTPA
Our Mill is approved by DNV for CE Marking (EN 10255 CE Cert.).
ERW Pipes can be supplied as black, or varnished or galvanized as per various standards like IS 1239, IS 1161, IS 4923,
BS 1387, EN 39 etc. in lengths up to 7.6 meters, as per mutual agreement.
The ERW pipes supplied are of world class quality with an excellent weld joint & controlled internal bead height. The
Galvanized pipes supplied are by using Hot-dip Galvanizing process as per the various International standards.
The plant has well-equipped lab having UT Machine & Spectrometer (using high resolution array of multiple CCD & multi
optic).
Industry
Applications
Agriculture
Sprinklers, Drill Rods, Bore-well etc.
Irrigation
Water Distribution, Bore-well, Submersible Pump & Water conveyance.
Oil Sector
Scaffolding & Props, Space frames, Fence, Industrial Structures,
Greenhouse.
General Engineering, Container making, Auto Industry, Solar Power
Projects, Heat Exchanger, Boiler, Bicycle, Furniture, Material Handlisng
Equipment, Electrostatic Precipitators, Conveyer Idlers, Fire Sprinklers
and various pumping applications.
Distribution of Gas, Crude & products.
Electricity
Conduits, Poles etc.
Telecommunication
Transmission towers.
Structural
Industrial
Quality Assurance:
Topworth's integrated laboratory is fully equipped with the latest in piping products and coating test apparatus and
technology, including the latest large capacity Universal Testing Machine, Charpy Impact Tester, spectro-machine
among others.
By offering a full range of test and inspection in accordance with API, ASTM and other International standards, the
laboratory can perform independent metallurgical, mechanical and chemical testing in accordance with International
standards.
The nucleus of the laboratory consists of fully trained and experienced technicians and inspectors who are well versed
in the stringent requirements of API Specification
NDT Technology & equipment like Coil Ultrasonic Testing Machine, Real Time Radiography machine, Automatic
Ultrasonic Testing machine and X-ray machines are from GE Technologies. The Hydrostatic Tester & End Chamfering
Machine is supplied by Initech Machinery Ltd, Korea.
Quality Policy
We are committed to achieve market leadership in welded pipes & tubes with anticorrosive coating as required and satisfy our customer through providing timely delivery
and quality that meet or exceed their requirement.
We focus on continual improvement of process, quality and services to customer through
upgrading the technology and skill.
Quality Certificates:
Topworth has been accredited by various certificates like ISO 9001, API 5L (under further renewal), CE Marking, IS
1239, IS 1161, IS 3589 etc.
CE Marking
API 5L
Monogram License for manufacturing line
pipes up to Grade X80, PSL 2
API Spec Q1, ISO 9001 & ISO TS 29001
HSAW Pipe Manufacturing Range Chart:
N.B
Inch
Thk.
mm OD (mm)
18
450
457.2
20
500
508.0
22
550
558.8
24
600
609.6
26
650
660.4
28
700
711.2
30
750
762.0
32
800
812.8
34
850
863.6
36
900
914.4
38
950
965.2
40
1000
1016.0
42
1050
1066.8
44
1100
1117.6
46
1150
1168.4
48
1200
1219.2
52
1300
1320.8
54
60
64
66
70
72
76
80
1350
1500
1600
1650
1750
1800
1900
2000
1371.6
1524
1625.6
1676.4
1778
1828.8
1930.4
2032
Inch
0.24
0.31
0.39
0.47
0.55
0.63
0.71
0.79
0.87
0.98
mm
6.00
8.00
10.00
12.00
14.00
16.00
18.00
20.00
22.00
25.00
: upto Gr. X80
: upto Gr. X70
: upto Gr. X60
TECHNICAL DATA OF BLACK AND GALVANISED STEEL PIPES CONFORMING TO IS 1239
C
L
A
S
S
L
I
G
H
T
(A)
M
E
D
I
U
M
(B)
H
E
A
V
Y
(H)
NOMINAL
BORE
Inch
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
OUTSIDE
DIAMETER
WALL
THICKNESS
WEIGHT OF BLACK PIPES
WEIGHT OF GALVANISED PIPES
SCREWED &
PLAIN END
SOCKETED
kg
mtr
kg
mtr
kg
mtr
mm
mm
mm
mm
/mtr
/ton
/mtr
/ton
/mtr
/ton
15
21.4
21
2
0.947
1056
0.956
1046
1
1000
20
26.9
26.4
2.3
1.38
725
1.39
719
1.44
694
25
33.8
33.2
2.6
1.98
505
2
500
2.06
485
32
42.5
41.9
2.6
2.54
394
2.57
389
2.64
379
40
48.4
47.8
2.9
3.23
310
3.27
306
3.35
298
50
60.2
59.6
2.9
4.08
245
4.15
241
4.22
237
65
76
75.2
3.2
5.71
175
5.83
172
5.89
170
80
88.7
87.9
3.2
6.72
149
6.89
145
6.93
144
100
113.9
113
3.6
9.75
103
10
100
10.03
100
15
21.7
21.1
2.6
1.21
826
1.22
820
1.25
800
20
27.2
26.6
2.6
1.56
641
1.57
637
1.62
617
25
34.2
33.4
3.2
2.41
415
2.43
412
2.49
402
32
42.9
42.1
3.2
3.1
323
3.13
319
3.2
312
40
48.8
48
3.2
3.57
280
3.61
277
3.68
272
50
60.8
59.8
3.6
5.03
199
5.1
196
5.17
193
65
76.6
75.4
3.6
6.43
156
6.55
153
6.61
151
80
89.5
88.1
4
8.37
119
8.54
117
8.58
117
100
114.9
113.3
4.5
12.2
82
12.5
80
12.48
80
15
21.7
21.1
3.2
1.44
694
1.45
690
1.49
671
20
27.2
26.6
3.2
1.87
535
1.88
532
1.93
518
25
34.2
33.4
4
2.94
340
2.96
338
3.01
332
32
42.9
42.1
4
3.8
263
3.83
261
3.9
256
40
48.8
48
4
4.38
228
4.42
226
4.49
223
50
60.8
59.8
4.5
6.19
162
6.26
160
6.33
158
65
76.6
75.4
4.5
7.93
126
8.05
124
8.11
123
80
89.5
88.1
5
10.3
97
10.5
95
10.51
95
100
114.9
113.3
5.4
14.5
69
14.8
68
14.77
68
Tolerances : THICKNESS : Light Tube - 8%, Medium and Heavy Tubes - 10%.
WEIGHT : Single Tube + 0% & -8%, Quantity - 150 metres and above of one size & class +/- 4%
LENGTH : 4 to 7 metres +/- 0.05 metres
MAX.
MIN.
PLAIN END
SCREWED &
SOCKETED
kg
mtr
/mtr
/ton
1.007
993
1.46
685
2.09
478
2.68
373
3.4
294
4.3
233
6.02
166
7.1
141
10.28
97
1.26
794
1.64
610
2.51
398
3.23
310
3.72
269
5.25
190
6.73
149
8.76
114
12.69
79
1.5
667
1.95
513
3.04
329
3.93
254
4.53
221
6.4
156
8.23
121
10.71
93
14.99
67
TOPWORTH PIPES & TUBES PVT. LTD.
Corporate Office : Indiabulls Finance Centre, Tower 3, 1601, 16th Floor, Senapati Bapat Marg,
Elphinstone Road (W), Mumbai - 400 013, India.
Tel: +91 22 71400400 / 71500500; Fax: +91 22 71500520
Plant Address : Hedavali, Khopoli-Pali road, Taluka - Sudhagad, Dist. – Raigad,
Maharashtra - 410205, India.
Email: [email protected], www.topworthgroup.com

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