HTW EXTENSION/ GROSS HALL Project No.: 5109218 Advertisement Scope of Work Contractor Pre-Bid Conference and Job Walk Plan Holder’s List Addendum No. 1 Addendum No. 2 Bid Results Contract No.: 999027 University of California, Irvine Project Name: HTW Extension, Gross Hall Project No.: 5109218 Contract No.: 999027 ADVERTISEMENT FOR CONSTRUCTION Subject to conditions prescribed by the University of California, Irvine, sealed bids for a Lump-Sum Contract are invited for the following project: HTW EXTENSION, GROSS HALL PROJECT NO.: 5109218 CONTRACT NO.: 999027 ESTIMATED CONSTRUCTION COST: LICENSE CLASS REQUIRED: PROJECT DURATION: GENERAL DESCRIPTION OF WORK: $850,000.00 A OR B ONE HUNDRED FIFTY (150) CALENDAR DAYS The University of California, Irvine is seeking proposals for installation of a new high temperature water line, storage tanks, and heat exchanges to Gross Hall for an energy savings project. This project involves trenching through a parking lot to install underground high-temp water piping. PROCEDURES: The Bidding Documents will be available Thursday, August 14, 2014 and may be purchased at UCI Facilities Management Contracts Office, 19172 Jamboree Boulevard, Room 144, Irvine, CA 92697-5444. For directions consult the following link: http://www.fm.uci.edu/directions.html. Non-refundable fee of $200.00 is required per set of Bidding Documents. Checks are to be made payable to "The Regents of the University of California." University only accepts checks payable to UC Regents – We will not accept cash or credit cards. BIDDER QUALIFICATIONS: The successful Contractor will be required to have the following California contractor’s license (s): active at the time of submission of the Bid: GENERAL BUILDING CONTRACTOR “A” or “B” The Contractor shall provide a minimum of 3 references for projects similar in scope and size to this Project which have been successfully completed in the State of California during the past 3 years. The University will conduct extensive reference checks, any bidder who does not meet all the requirements in the specifications will be eliminated. MANDATORY PRE-BID CONFERENCE: The Pre-Bid Conference and Job Walk will be conducted on Thursday, August 14, 2014 at 10:00 AM at the UCI Facilities Management, Conference Room 110, 19172 Jamboree Road, Irvine, CA 92697-5444. Contractors arriving after10:00 AM will not be eligible to participate in the bid process as a General Contractor. Only bidders who participate in both the pre-bid conference and the job walk in their entirety will be allowed to bid on the Project as General Contractors. BID SUBMITTAL REQUIREMENTS: Sealed Bids shall be submitted to UCI, Facilities Management, Contract Services Office, Room 144 by 1:00 PM on Friday, September 5, 2014. The successful Contractor and its Subcontractors shall be required to follow the nondiscrimination requirements set for in the Bidding Documents and to pay prevailing wage rates at location of work. Every effort will be made to ensure that all persons shall have equal access to contracts and other business opportunities with the University, regardless of: race; color; religion; sex; age; ancestry; national origin; sexual orientation; physical or mental disability; veteran's status; medical condition; genetic information; marital status; gender identity; pregnancy; service in the uniformed services; or citizenship within the limits imposed by law or University's policy. For further information contact Sherry Brewer, Contracts Admin. Support at (949) 824-6221. The University of California is becoming smoke-free effective January 1, 2014. At that time smoking will not be permitted on UC Irvine premises; including its outdoor areas. For more information please refer to: chancellor.uci.edu/smoke-free/ May 1, 2004 Revision: 1 LF:AFB 1 of 1 Advertisement for Bids University of California, Irvine Project Name: HTW Extension, Gross Hall Project No.: 5109218 Contract No.: 999027 Scope of Work A. The Work of this Project is defined by the Contract Documents and consists of the following: 1. High Temperature Water to Mechanical Yard a. b. Trench parking lot along path of new high temperature piping as indicated on the design drawings. Furnish and install new underground high temperature water piping from existing point of connection to Gross Hall mechanical yard and above ground piping to new heat exchanger and storage tank locations in yard. 1) 2) 3) 4) 5) 6) c. d. 2. Connect new high temperature water piping to existing gate valves in parking lot vault as indicated on design drawings. Provide complete with field installed insulation, anchors, and pipe guides. Furnish and install new vaults for access to high temperature water piping as indicated on design drawings. Provide isolation valves for Gross Hall and for future existing. Provide blind flange on future valves and insulate. Lid shall be rated for OCFA fire truck and “UCI HTW” shall be stamped, engraved or welded on the lid. Penetrate mechanical yard wall and install piping along masonry wall as indicated on design drawings. Furnish and install structural supports for high temperature water piping between gate valves and new heat exchanger and storage tanks as indicated on design drawings. Install flow meter and temperature sensors along straight run of pipe between yard penetration and new heat exchangers and storage tanks. Install flow meter as specified in manufacturer's requirements, in a location that provides sufficient pipe diameters upstream and downstream. Connect new high temperature piping to new heat exchangers and storage tanks. Fill in trench, compact and re-pave parking lot. Contractor shall pot hole existing utilities to confirm exact location and depth and adjust existing underground pipe routing to suit existing conditions. Mechanical Yard Heat Exchangers and Tanks a. Pour new pad for heat exchangers and storage tanks in locations indicated in design drawings. 1 of 4 University of California, Irvine b. c. d. 3. Furnish and install heat exchangers in the locations indicated in the design drawings and with require campus clearances. Connect high temperature water to heat exchanger. Furnish and install heat exchanger controls, valves, and other components as indicated in design drawings and specifications. Furnish and install new water storage tanks in locations indicated in design drawings. Connect high temperature water to storage tanks. Furnish and install storage tank controls, valves, and other components as indicated in design drawings and specifications. Set tank controls to maintain temperatures of 140°F and 195°F as indicated on design drawings. Connect industrial water storage tanks to existing building industrial water piping as indicated on design drawings. Furnish and install manual isolation valves at each point of connection to existing system if none exist. 140°F Industrial Hot Water Distribution a. b. c. d. 4. Project Name: HTW Extension, Gross Hall Project No.: 5109218 Contract No.: 999027 Furnish and install piping from new and existing 140°F storage tank system to tunnel washer and 140°F return pipe and connect to existing 140°F recirculation pump as indicated on design drawings. Cut and cap cold and hot water supplies to existing mixing valve in tunnel washer room. Demolish and dispose of existing mixing valve in tunnel washer room. Demolish and dispose of existing piping between mixing valve and tunnel washer components. Recycle components in accordance with University requirements contained in the specifications. Connect new 140°F pipe to existing tunnel washer piping. Furnish and install new manual isolation valves at point of connection. Working at all times with the University’s representative, schedule access with University Laboratory Animal Resources and comply with ULAR requirements for access and cleanliness. Building Heating Hot Water to Roof a. b. c. d. Furnish and install new piping and structural supports from heat exchanger to roof as indicated in design drawings. Fabricate sheet metal chase to cover piping from mechanical yard exit to roof wall penetration. Sheet metal chase shall be fabricated in shop with precise measurements, and shall not be fabricated on site. Install sheet metal chase as indicated in design drawings. Provide sample paint and color palette to University Representative for painting of sheet metal chase. Upon University selection and approval of paint, paint outside of sheet metal chase. As an option, pre-finished metal may be used in color that matches the stairs. Where indentations in masonry are present, fill gap between chase and building with filler material and colored sealant. 2 of 4 University of California, Irvine e. 5. a. c. Remove existing domestic hot water boiler and tank from roof. Drain, pack, and store for salvage by University’s Central Plant. Furnish and install new domestic hot water tank in location indicated in design drawings. Furnish and install domestic hot water tank controls, valves, and other components as indicated in design drawings. Connect new building heating hot water piping to new domestic hot water tank. Connect new domestic hot water tank to existing domestic hot water distribution piping. Furnish and install new manual isolation valves at points of connection. Controls and Energy Management System a. b. c. d. 7. Connect new building heating hot water piping to existing building heating hot water system on roof as indicated in design drawings. Furnish and install new manual isolation valves at point of connection. Domestic Hot Water b. 6. Project Name: HTW Extension, Gross Hall Project No.: 5109218 Contract No.: 999027 Furnish and install new BTU calculator with ultrasonic flowmeter and matched pair of temperature sensors. Furnish, install, and connect Category 5e Ethernet cable to BTU calculator. Set up BTU meter to access internet and coordinate with MelRok to provide flow, temperature, and BTU information to MelRok data servers. Verify that flow, temperature, and BTU data is successfully transmitted to MelRok data servers and can be accessed via MelRok software. Connect building heating water heat exchanger to Johnson Controls energy management system for control, monitoring, and graphical display of all system points. Connect industrial water 140°F tank, and 195°F tank to Johnson Controls energy management system for monitoring, and graphical display of all system points. Create new graphics for Johnson Controls energy management system for building heating water, heat exchanger, 140°F tank, and 195°F tank. Display valve positions, supply temperatures, and return temperatures. Display hightemperature water flow rate and supply and return temperature to Gross Hall. Provide Engineering Calculations as Follows: a. Thermal Stress Analysis: Once exact location of underground pipe routing is determined provide thermal stress analysis in accordance with ANSI (ASME) B31.1 Power Piping for complete high temperature water system. The detailed analysis shall be submitted for approval by the University’s Representative. Provide piping expansion, anchorage, guides and connections designed by a California professional engineer. Expansion shall be through the use of bends, loops and offsets and not mechanical joints or swing ball 3 of 4 University of California, Irvine b. 8. joints. Loops and offsets shall be mechanical bent to reduce number of field welds. Seismic calculations: as required by code for piping and HVAC equipment. c. Excavation support and protection for underground utilities. a. Furnish and install electrical Work as shown on the drawings for new electrical motors and controls. Furnish and install conduit and ethernet cable from BTU meter to main telephone switchboard in basement. Terminate cable at BTU meter and coordinate with UCI Office of Information Technology to terminate cable at main switchboard. Electrical Work: b. 9. Project Name: HTW Extension, Gross Hall Project No.: 5109218 Contract No.: 999027 Coordinate Work inside the building to shut-off existing fire alarm system and provide fire watch if Work could accidentally cause false fire alarm. Structural Work: a. Furnish and install structural supports as shown on the drawings for new piping supports, anchors, guides and mechanical equipment. 4 of 4 University of California, Irvine Addendum No. 1, August 25, 2014 Project Name: HTW Expansion, Gross Hall Project No.: 5109218 Contract No.: 999027 ADDENDUM NO.1 TO THE CONSTRUCTION DOCUMENTS HTW EXTENSION, GROSS HALL PROJECT NO.: 5109218 CONTRACT NO.: 999027 UNIVERSITY OF CALIFORNIA IRVINE CAMPUS AUGUST 25, 2014 I. GENERAL The following changes, additions, or deletions shall be made to the following documents as indicated. All other conditions shall remain the same. II. REVISIONS TO BID DOCUMENTS: A. SUPPLEMENTARY INSTRUCTIONS TO BIDDERS 1. Page 1, paragraph 4: DELETE: Friday, September 5, 2014 at 1:00 PM, and SUBSTITUTE: Thursday, September 18, 2014 at 2:30 PM. BID SUBMISSION DEFERRED UNTIL THURSDAY, SEPTEMBER 18, 2014 AT 2:30 PM. III CLARIFICATIONS: A. IV. The following information is provided for clarification: QUESTIONS AND ANSWERS: ITEM # Q1 DESCRIPTION Will you be sending PDFs of the drawings to the people who purchased plans? See Web File for PDF drawing:: A1 VI. https://webfiles.uci.edu/xythoswfs/webui/_xy-9349501_1 ATTACHMENTS TO THIS ADDENDUM: A. These revised documents are attached to this Addendum: 1. 2. Supplemental Instructions To Bidders Advertisement ***END OF ADDENDUM*** 1 of 1 University of California, Irvine Addendum No. 2, September 4, 2014 Project Name: HTW Expansion, Gross Hall Project No.: 5109218 Contract No.: 999027 ADDENDUM NO.2 TO THE CONSTRUCTION DOCUMENTS HTW EXTENSION, GROSS HALL PROJECT NO.: 5109218 CONTRACT NO.: 999027 UNIVERSITY OF CALIFORNIA IRVINE CAMPUS SEPTEMBER 4, 2014 BID SUBMISSION DEFERRED UNTIL THURSDAY, SEPTEMBER 18, 2014 AT 2:30 PM. I. GENERAL The following changes, additions, or deletions shall be made to the following documents as indicated. All other conditions shall remain the same. II CLARIFICATIONS: A. Reference Drawing M-101: Substitute with the attached Drawing M-101. Clouded area indicates revision in piping layout. B. Reference to Drawing S-001: Delete reference to “¼” THK PLATE” pipe enclosure and associated fasteners. Change to read “SHEET METAL PIPE CHASE”. C. Reference specifications Table of Contents: Add under Division 07 – “07 6200. Sheet Metal Flashings and Trim”. III. QUESTIONS AND ANSWERS ITEM # DESCRIPTION Q1 How deep should the trench for underground piping be? A1 Please refer to pipe profile on M-100 (POC is around 8’ below grade) and details 6/M-500 and 7/M-500 for trench size and depth (minimum 3’-0” to top of pipe under roadway). Contractor has the option to run at deep as shown in profile or rise piping while maintain the minimum cover. Offsets and anchor locations shall be accordance with ASME B31.1 thermal stress analysis provided by the Contractor. Q2 What is the depth of the Vault, and do you have any specs on the vault? A2 Please refer to detail 4/M-501 for minimum vault size. Vault shall be Oldcastle Precast or equal with cast iron vault lid H20 rated for vehicle traffic. Depth shall be between 4’ to 5’ below grade as shown on profile M-100 for vault in the street. Vault can be open on bottom with 12” deep pea gravel. Provide ladder or built-in steps for vaults over 3’ deep. 1 of 2 University of California, Irvine Addendum No. 2, September 4, 2014 Project Name: HTW Expansion, Gross Hall Project No.: 5109218 Contract No.: 999027 Q3 Is there a U/G piping spec for the HTW routing underground as shown on M-100 A3 No. Underground and above ground high temperature water piping requirements are included in specifications 23 2400. Piping shall be ASTM A106. Type S, Grade B, schedule 40 welded by certified welders for ASME B31.1 Power Pressure Piping. Piping shall be field insulation as specified in section 23 0700. A few items worth noting include: - underground high temperature pipe shall be as specified in 23 2400 - 2.03 - underground high temperature pipe shall be insulated with 4" cellular glass with two layers of Pitt wrap, as specified in 23 0700 - 3.17 - underground high temperature pipe shall be radiographed as specified in 23 2400 - 3.03 - B - 12 Welding shall be keep to a minimum by using 40-foot pipe lengths and using of pre-bent piping offsets. Regarding detail 4/S-001 – Note reads “¼” thick A36 bent plate galvanized and painted Typ” Q4 ¼” sound excessive and will be very heavy. Each 1 square foot for ¼” plate weighs about 11 lbs. If we are to build 4 foot section, we will have a minimum of 337 lbs. per section. Are we to hold 337 lbs. with only ¼ Hex bolts? The total weight of the steel plate will be about or more than 6,000 lbs. on the side of the building. In-order to install these plates we will need a crane for each section. We will need lifting lugs. These lifting lugs will show and will need to stay just in-case someone needs to service the pipe. How are we attaching each section to the next? Is it flanged? Is it welded? A4 VI. The requirement for ¼” plate shall be deleted. Structural enclosure is not required. Please provide an Architectural sheet metal pipe chase in accordance with Section 07 6200, “Sheet Metal Flashing and Trim” issued with this addendum to conceal the piping. ATTACHMENTS TO THIS ADDENDUM: A. Revised Drawing M-101 B. Specifications Section 07 6200. “Sheet Metal Flashings and Trim”. ***END OF ADDENDUM*** 2 of 2 University of California, Irvine Project Name: HTW Extension to Gross Hall Project No.: 5109218 Contract No.: 999027 SECTION 07 6200 SHEET METAL FLASHING AND TRIM PART 1 - GENERAL 1.01 A. B. C. D. E. SECTION REQUIREMENTS Section includes new three side sheet metal pipe chase to conceal new exposed piping installation at existing stairway from mechanical equipment yard to above existing roof as shown on the drawings. Color to match existing exposed stairs. Pipe chase shall use concealed fasteners and be removal if access to the piping should be required in the future. Pipe chase shall conceal piping and piping supports, approximate size is 2’-6” wide by 1’4” deep by length of run required. Submittals: Product Data, Shop Drawings, and color Samples. Coordinate installation of sheet metal pipe chase with adjoining roofing and wall materials, joints, and seams to provide a leakproof, secure, and noncorrosive installation. Warranty on Finishes: Manufacturer agrees to repair or replace sheet metal flashing and trim that shows evidence of deterioration of factory-applied finishes within 10 years. PART 2 - PRODUCTS 2.01 A. 2.02 A. PERFORMANCE REQUIREMENTS Standard: Comply with SMACNA's "Architectural Sheet Metal Manual" unless otherwise indicated. Conform to dimensions and profiles shown unless more stringent requirements are indicated. SHEET METAL Metallic-Coated Steel Sheet: Galvanized steel sheet, ASTM A 653/A 653M, G90, or aluminum-zinc alloy-coated steel sheet, ASTM A 792/A 792M, Class AZ50 coating designation, Grade 40; 0.028-inch nominal thickness. 1. 2.03 A. 2. Finish: Manufacturer's standard two-coat fluoropolymer system with color coat containing not less than 70 percent PVDF resin by weight. Concealed Finish: Manufacturer's standard white or light-colored acrylic or polyester backer finish. ACCESSORIES Fasteners: Self-tapping screws, self-locking rivets and bolts, and other suitable fasteners. SHEET METAL FLASHING AND TRIM 07 6200 - 1 University of California, Irvine 1. B. C. 2.04 A. B. Project Name: HTW Extension to Gross Hall Project No.: 5109218 Contract No.: 999027 Fasteners for Metallic-Coated Steel Sheet: Hot-dip galvanized steel or Series 300 stainless steel. Butyl Sealant: ASTM C 1311, solvent-release butyl rubber sealant. Bituminous Coating: Cold-applied asphalt emulsion complying with ASTM D 1187. FABRICATION Fabricate sheet metal flashing and trim to comply with details shown and recommendations in cited sheet metal standard that apply to the design, dimensions, geometry, metal thickness, and other characteristics of item indicated. Expansion Provisions: Where lapped expansion provisions cannot be used, form expansion joints of intermeshing hooked flanges, not less than 1 inch deep, filled with butyl sealant concealed within joints. PART 3 - EXECUTION 3.01 A. B. C. D. INSTALLATION Comply with cited sheet metal standards. Allow for thermal expansion; set true to line and level. Install Work with laps, joints, and seams permanently watertight and weatherproof; conceal fasteners where possible. Sealant Joints: Where movable, nonexpansion-type joints are required, form metal to provide for proper installation of elastomeric sealant according to cited sheet metal standard. Seams: Fabricate nonmoving seams with flat-lock seams. Metal Protection: Where dissimilar metals contact each other, protect against galvanic action or corrosion by painting contact surfaces with bituminous coating. END OF SECTION SHEET METAL FLASHING AND TRIM 07 6200 - 2 BID SUMMARY SHEET – BID OPENING PROJECT NAME: HTW EXTENSION, GROSS HALL BID OPENING LOCATION IOB CONFERENCE ROOM 122, FACILITIES MANAGEMENT PROJECT NO: 5109218 CONTRACT NO.: BIDS DUE 999027 Cost Estimate: A B 2:00 PM $850,000 THURSDAY, SEPTEMBER 18, 2014 PROJECT MGR: C JOSEPH FLESHMAN D CONTRACTORS: University will determine the low Bidder on the basis of: • • • sum of the Lump Sum Base Bid, plus all Unit Prices multiplied by their respective estimated quantities, if any, plus the daily rate for Compensable Delay multiplied by the "multiplier", plus the amounts of all Alternates to be included in the Contract Sum at the time of award. ACCO ENGINERRED SYSTEMS LOS ANGELES AIR CONDITIONING, INC. JACKSON & BLANC 7929 ARSON DRIVE SAN DIEGO, CA 92126 PLUMBING, PIPING & CONSTRUCTION, INC. 6265 SAN FERNANDO ROAD GLENDALE, CA 91201 1714 LINDERGH CT. LA VERNE, CA 91750 $995,000.00 $1,069,000.00 $1,105,000.00 $1,078,000.00 Daily Rate of Compensation for Compensable Delay: $0.00 $0.00 $200.00 $0.00 Daily Rate per Day X 30 day multiplier: $0.00 $0.00 $6,000.00 $0.00 $995,000.00 $1,069,000.00 $1,111,000.00 $1,078,000.00 LUMP SUM BID TOTALS $995,000.00 $1,069,000.00 $1,111,000.00 $1,078,000.00 OVERALL TOTALS $995,000.00 $1,069,000.00 $1,111,000.00 $1,078,000.00 • 5950 LAKESHORE Dr. CYPRESS, CA 90630 The Contract Sum will be the sum of the Lump Sum Base Bid and the additive or deductive amounts for all Alternates that University has selected to be included in the Contract Sum as of the time of award. LUMP SUM BASE BID: SUBTOTAL: LUMP SUM BASE BID + COMPENSABLE DELAY = 1 of 1 E
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