Accelerator System™ Rigless ESP Solution Raising Productivity Size Matters. Especially when you need a shorter motor with a wider operating range. When is shorter better? When you are operating in tight spaces or want to keep operating costs down. Artificial Lift Company’s Accelerator System™ incorporates our proprietary and patented Permanent Magnet Motor (PMM) technology. The features and benefits of Artificial Lift Company’s PMM technology: •The PMM is a fraction of the length and weight of any equivalent size ESP induction motor •Fewer moving parts and shorter motor length allow a step change in reliability and enables the system to operate in deviated wells where typical ESP motors struggle due to length. •Fully compatible with existing VSDs in conventional drive mode. 2 Artifical Lift Company •Electrical efficiencies and power factor are significantly higher. These higher efficiencies and power factors apply across all motor speeds and loads, from 20% to full rated speed. Conversely, an induction motor, when operated in a similar fashion, experiences a significant drop-off in efficiency and power factor. The PMM consumes less electricity, generates less heat and operates efficiently across a much wider range of speeds and loads than a typical induction motor. •The PMM provides full rated torque across its entire operating range, whereas the torque produced by an induction motor drops off at lower speeds. •There is no motor slip, therefore the speed does not vary with load for a given frequency. Raising Productivity 3 Raising Productivity. Artificial Lift’s Permanent Magnet Motor saves valuable time and reduces your costs. Artificial Lift Company is committed to helping you raise productivity. This means delivering superior technology and dependable service. Our Accelerator System™, with its PMM technology, provides the flexibility to meet the ever-present challenges of the oilfield. Its benefits are impactful for operators concerned about total cost of ownership and optimal productivity. The Accelerator System™ provides operators with: •Reliability. Motors have historically been the weak point of an ESP string. The Accelerator System motor is a fraction of the length of a conventional motor. Shorter = less parts, shorter rotating assemblies. •Drastically increased range of operation. The Accelerator system motor maintains its operating envelope across all motor speeds and loads, from 20% to full rated speed. This makes the system an ideal candidate for wells with large PI and Skin variation – in some cases avoiding a costly pull to replace the system. •Deployment in highly deviated or high dogleg severity (DLS) wells. The drastically reduced length of the ESP assembly allows it to be operated where ESP systems could not be operated before. •Reducing power costs. Electrical efficiencies and power factor are significantly higher than conventional ESP systems •HSE and saving time. Our single housing motors allow faster and easier assembly on site •Full compatibility with any VSD in the market. No need to worry about having to invest in an expensive variable speed drive (VSD) replacement. 4 Artifical Lift Company Complete Installation of Accelerator System™ Components include: • Pumps • Gas handling devices Control Cable • Protectors Junction Box Well Head and Christmas Tree • PMM • Sensor • Cable • VSD Transformer VSD Tubing Power Cable Bleeder Valve Check Valve Discharge Head Pump MLE Cable Separator or Intake Protector Casing Motor Sensor Raising Productivity 5 The Commitment to Service Quality, Health, Safety and Environment. Service quality and safety are of paramount importance to Artificial Lift Company. We put people first and align technology, work processes and structure around our people enabling them to remain customer-focused in all aspects of the operation. Customers can count on Artificial Lift Company to: • Consistently strive for Service Quality Excellence • Hold ethics, safety and the environment as our top priorities • Meet and exceed customer expectations Our guiding principles are: • No One Gets Hurt! • Get it right the first time, every time! 6 Artifical Lift Company TUBING CONVEYED – PERMANENT MAGNET MOTOR (PMM) PUMP, INTAKE AND PROTECTOR VARIABLE SPEED DRIVE HTF3 – KERITE® LTR3 – KERITE® LTR3 HTF3 Pump Variable Speed Drive (VSD) system developed for artificial lift applications. 300 Series: •Minimum4.5”casing on the Yaskawa A-1000 platform, the VSD •Productionrangefrom240-2000BPD ates both Induction and Permanent M 400 Series: motors and our custom software has be •Minimum5.5”casing •Productionrangefrom200-7500BPD veloped for ESP, HPS and PCP application 500 Series: •Minimum7”casing •Productionrangefrom900-13000BPD Our VSD systems are available in NEMA MARMON UTILITY LLC THE KERITE COMPANY Type HTF3 Flat Electrical Submersible Pump Cable Type LTR3 Round Electrical Submersible Pump Cable 1. Solid, uncoated copper conductor 1. Solid,2.uncoated copper conductor Proprietary EPDM rubber 2. Proprietary polypropylene insulation insulation with a poly-adhesive with a metal deactivator and a layer tolayer the conductor polyadhesive to the conductor 3. Leadlow jacket 1 3. Proprietary oil swell polymer jacket 4. Longitudinally applied, rubber 4. Galvanized steelfabric armorbedding tape backed, Additional Pumpand Features: 4 and 4X enclosures from 58 – 1200 •Stageconfigurationpancakeandmixedflow including full control room skid package (dependentonpumptype) •Floater/Compressionstagesavailable systems also include optional output Sine •MonelandHighStrengthShaftsavailable •Bearingoptionsavailableforharshenvironments filters and IEEE input Harmonics filters. •StainlessSteelheadandbaseoptions The VSD comes with our Artificial Lift Co 5. Galvanized steel•armor ThePMMis1/4ththelengthandweightofanequivalentsizeESPinductionmotor(e.g.a operator interface controller. This display HP,375SeriesESPinductionmotorisapproximately20’inlength,whilethe375Ser lines x 20 characters operates re High Temperature Flat (HTF3) cables are rated 5kV for operating temperatures up to and 450ºF. They in prov PMMisjustover5’inlength). Kerite LTR3 cables are 5kV for operating temperatures up toThe 205ºF(96°C). provide cost cab goodround performance in rated hot, gassy wells and where decompression resistance isThey required. These keypad is intuitive and includes all • Fewermovingpartsandshortermotorlengthallowsastepchangeinreliabilityandenables effective solution forsheaths, low temperature wells. The round configuration balanced properties feature lead which provide a superior barrier to theprovides damaging effectselectric offeatures hydrogen sulfide normal protective typically assoa systemtooperateindeviatedwells,wheretypicalESPmotorsstruggleduetolength. and theother solid harsh uncoated conductors minimize longitudinal gas migration. The insulation is a high wellcopper fluids/gases. with all ALS applications including trend quality polypropylene with•metal deactivator and a barrier of adhesive polymer between the copper and FullycompatiblewithexistingVSDsinconventionaldrivemode. up to 16 individual parameters. The Artific Conductor are protected Conductor Insulation polypropylene. The three phase conductors by an overall jacket of low Overall oil-swell polymer. Weight Part Size O.D. O.D. Company Controller O.D. can support both re • Electricalefficienciesandpowerfactoraresignificantlyhigher.Thesehigherefficienciesand lbs./ft. and 500 seriesInches available Number powerfactorsapplyacrossallmotorspeedsandloads,from20%tofullratedspeed.Conve AWG Inches • 300, 400 Inches (kg/m) Conductor Conductor Insulation Overall monitoring as well as host communicatio (mm2) (mm) • Standard (mm) intakesO.D. (mm) Weight Size aninductionmotor,whenoperatedinasimilarfashion,experiencesasignificantdrop-offin Part O.D. O.D. lbs./ft. other well site devices. AWG efficiencyandpowerfactor.ThePMMconsumeslesselectricity,generateslessheatandope Number Inches 0.29 •Inches Inches Gas separators (various configurations) 1 0.45 1.73 x .67 2.1 (kg/m) 2 1HTF3015-000 (mm ) (42.4) (mm) (7.3) (mm) (11.4) (mm) efficientlyacrossamuchwiderrangeofspeedsandloadsthanatypicalinductionmotor. (43.9 x 17.0) (3.1) • Gas handling devices Intake 0.29 0.47 1.34 1.7 • 1➢ThePMMprovidesfullratedtorqueacrossitsentireoperatingrangewhereasthetorque 1LTR3015-000 2 0.26 0.42 1.63 x .64 1.9 (42.4) (7.3) (11.9) (34.0) (2.5) 1HTF3025-000 producedbyaninductionmotordropsoffatlowerspeeds. (33.6) (6.6) (10.6) (41.4 x 16.3) (2.8) 0.26 0.44 1.28 1.5 • 2Thereisnomotorslip,speeddoesnotvarywithloadforagivenfrequency. 1LTR3025-000 4 0.20 0.36 1.47 x .59 (6.6) (11.2) (32.5) (2.2) 1HTF3045-000 (33.6) (21.1) (5.2) (9.2) (29.5) 0.38 Note: All dimensions are4subject to normal0.20 manufacturing tolerances 1LTR3045-000 (21.1) (5.2) (9.7) Optional Features: 1.16 (29.5) 1.5 (2.2) 1.2 (1.8) Note: All dimensions are subject or to normal manufacturing tolerances Monel (1HTF30x5-010) Stainless Steel Armor (1HTF30x5-020) 3/8” Stainless Steel Injection/Capil- lary Tube (1HTF30x5-100) THIS DOCUMENT THIS DOCUMENT IS PROPERTY IS PROPERTY OF THE KERITE OF THECOMPANY KERITE COMPANY AND CONTAINS AND CONTAINS PROPRIETARY PROPRIETARY INFORMATION. INFORMATION. ITS ITS USE IS DISCLOSED USE IS DISCLOSED IN CONFIDENCE IN CONFIDENCE AND IT MAY AND NOT IT MAY BE REPRODUCED NOT BE REPRODUCED WITHOUTWITHOUT THE CONSENT THE CONSENT OF KERITE. OF KERITE. The KeriteThe Company, 49 Day Street, Seymour, CT 06483CT 06483 Kerite Company, 49 Day Street, Seymour, www.artificialliftcompany.co www.artificialliftcompany.c TelephoneTelephone 203-888-2591 203-888-2591 Regions covered: North America Latin America Europe and Africa Middle East/North Africa Asia/Pacific Please visit our website for complete contact details of each regional Artificial Lift Company office: www.artificialliftcompany.com ALC-10-12
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