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Accelerator System™
Rigless ESP Solution
Raising Productivity
Size Matters.
Especially when you need a shorter motor with a
wider operating range.
When is shorter better? When you are operating in tight spaces
or want to keep operating costs down. Artificial Lift Company’s
Accelerator System™ incorporates our proprietary and patented
Permanent Magnet Motor (PMM) technology.
The features and benefits of Artificial Lift Company’s PMM technology:
•The PMM is a fraction of the length and weight of any equivalent size ESP induction motor •Fewer moving parts and shorter motor length allow a step change in reliability and enables the system to operate in deviated wells where typical ESP motors struggle due to length.
•Fully compatible with existing VSDs in conventional drive mode.
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Artifical Lift Company
•Electrical efficiencies and power factor are significantly higher. These higher efficiencies and power factors apply across all motor speeds and loads, from 20% to full rated speed. Conversely, an induction motor, when operated in a similar fashion, experiences a significant drop-off in efficiency and power factor. The PMM consumes less electricity, generates less heat and operates efficiently across a much wider range of speeds and loads than a typical induction motor.
•The PMM provides full rated torque across its entire operating range, whereas the torque produced by an induction motor drops off at lower speeds.
•There is no motor slip, therefore the speed does not vary with load for a given frequency.
Raising Productivity
3
Raising Productivity.
Artificial Lift’s Permanent Magnet Motor saves
valuable time and reduces your costs.
Artificial Lift Company is committed to helping you raise productivity. This means delivering superior technology and dependable
service. Our Accelerator System™, with its PMM technology,
provides the flexibility to meet the ever-present challenges of the
oilfield. Its benefits are impactful for operators concerned about
total cost of ownership and optimal productivity.
The Accelerator System™ provides operators with:
•Reliability. Motors have historically been the weak point of an ESP string. The Accelerator System motor is a fraction of the length of a conventional motor. Shorter = less parts, shorter rotating assemblies.
•Drastically increased range of operation. The Accelerator system motor maintains its operating envelope across all motor speeds and loads, from 20% to full rated speed. This makes the system an ideal candidate for wells with large PI and Skin variation – in some cases avoiding a costly pull to replace the system.
•Deployment in highly deviated or high dogleg severity (DLS) wells. The drastically reduced length of the ESP assembly allows it to be operated where ESP systems could not be operated before.
•Reducing power costs. Electrical efficiencies and power factor are significantly higher than conventional ESP systems
•HSE and saving time. Our single housing motors allow faster and easier assembly on site
•Full compatibility with any VSD in the market. No need to worry about having to invest in an expensive variable speed drive (VSD) replacement.
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Artifical Lift Company
Complete Installation of Accelerator System™
Components include:
• Pumps
• Gas handling devices
Control Cable
• Protectors
Junction Box
Well Head and
Christmas Tree
• PMM
• Sensor
• Cable
• VSD
Transformer
VSD
Tubing
Power Cable
Bleeder Valve
Check Valve
Discharge Head
Pump
MLE Cable
Separator or Intake
Protector
Casing
Motor
Sensor
Raising Productivity
5
The Commitment to Service Quality,
Health, Safety and Environment.
Service quality and safety are of paramount importance
to Artificial Lift Company. We put people first and align
technology, work processes and structure around our
people enabling them to remain customer-focused in all
aspects of the operation.
Customers can count on Artificial Lift Company to:
• Consistently strive for Service Quality Excellence
• Hold ethics, safety and the environment as our top priorities
• Meet and exceed customer expectations
Our guiding principles are:
• No One Gets Hurt!
• Get it right the first time, every time!
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Artifical Lift Company
TUBING CONVEYED – PERMANENT MAGNET MOTOR (PMM)
PUMP, INTAKE AND PROTECTOR
VARIABLE SPEED DRIVE
HTF3 – KERITE®
LTR3 – KERITE®
LTR3
HTF3
Pump
Variable Speed Drive (VSD) system
developed for artificial lift applications.
300 Series:
•Minimum4.5”casing
on the Yaskawa A-1000 platform, the VSD
•Productionrangefrom240-2000BPD
ates both Induction and Permanent M
400 Series:
motors and our custom software has be
•Minimum5.5”casing
•Productionrangefrom200-7500BPD
veloped for ESP, HPS and PCP application
500 Series:
•Minimum7”casing
•Productionrangefrom900-13000BPD
Our VSD systems are available in NEMA
MARMON UTILITY LLC
THE KERITE COMPANY
Type HTF3 Flat Electrical Submersible Pump Cable
Type LTR3 Round Electrical Submersible Pump Cable
1. Solid, uncoated copper conductor
1. Solid,2.uncoated
copper
conductor
Proprietary
EPDM
rubber
2. Proprietary
polypropylene
insulation
insulation
with a poly-adhesive
with a metal deactivator and a
layer tolayer
the conductor
polyadhesive
to the conductor
3. Leadlow
jacket
1
3. Proprietary
oil swell
polymer
jacket
4. Longitudinally
applied, rubber
4. Galvanized
steelfabric
armorbedding tape
backed,
Additional Pumpand
Features:
4 and 4X enclosures from 58 – 1200
•Stageconfigurationpancakeandmixedflow including full control room skid package
(dependentonpumptype)
•Floater/Compressionstagesavailable
systems also include optional output Sine
•MonelandHighStrengthShaftsavailable
•Bearingoptionsavailableforharshenvironments
filters and IEEE input Harmonics filters.
•StainlessSteelheadandbaseoptions
The VSD comes with our Artificial Lift Co
5. Galvanized steel•armor
ThePMMis1/4ththelengthandweightofanequivalentsizeESPinductionmotor(e.g.a
operator interface controller. This display
HP,375SeriesESPinductionmotorisapproximately20’inlength,whilethe375Ser
lines x 20 characters
operates
re
High Temperature Flat
(HTF3) cables are rated 5kV for operating temperatures
up to and
450ºF.
They in
prov
PMMisjustover5’inlength).
Kerite LTR3
cables are
5kV for
operating
temperatures
up toThe
205ºF(96°C).
provide
cost cab
goodround
performance
in rated
hot, gassy
wells
and where
decompression
resistance
isThey
required.
These
keypad is intuitive
and includes
all
• Fewermovingpartsandshortermotorlengthallowsastepchangeinreliabilityandenables
effective
solution
forsheaths,
low temperature
wells. The
round configuration
balanced
properties
feature
lead
which provide
a superior
barrier to theprovides
damaging
effectselectric
offeatures
hydrogen
sulfide
normal protective
typically
assoa
systemtooperateindeviatedwells,wheretypicalESPmotorsstruggleduetolength.
and theother
solid harsh
uncoated
conductors minimize longitudinal gas migration. The insulation is a high
wellcopper
fluids/gases.
with all ALS applications including trend
quality polypropylene with•metal
deactivator and a barrier of adhesive polymer between the copper and
FullycompatiblewithexistingVSDsinconventionaldrivemode.
up to 16 individual parameters. The Artific
Conductor are protected
Conductor
Insulation
polypropylene. The three phase conductors
by an overall
jacket of low Overall
oil-swell polymer.
Weight
Part
Size
O.D.
O.D. Company Controller
O.D. can support both re
• Electricalefficienciesandpowerfactoraresignificantlyhigher.Thesehigherefficienciesand
lbs./ft.
and 500 seriesInches
available
Number powerfactorsapplyacrossallmotorspeedsandloads,from20%tofullratedspeed.Conve
AWG
Inches • 300, 400
Inches
(kg/m)
Conductor
Conductor
Insulation
Overall
monitoring as well as host communicatio
(mm2)
(mm) • Standard
(mm)
intakesO.D. (mm) Weight
Size
aninductionmotor,whenoperatedinasimilarfashion,experiencesasignificantdrop-offin
Part
O.D.
O.D.
lbs./ft.
other
well site devices.
AWG
efficiencyandpowerfactor.ThePMMconsumeslesselectricity,generateslessheatandope
Number
Inches 0.29 •Inches
Inches
Gas separators
(various
configurations)
1
0.45
1.73
x
.67
2.1
(kg/m)
2
1HTF3015-000 (mm
) (42.4) (mm) (7.3)
(mm) (11.4) (mm)
efficientlyacrossamuchwiderrangeofspeedsandloadsthanatypicalinductionmotor.
(43.9
x
17.0)
(3.1)
• Gas handling devices
Intake
0.29
0.47
1.34
1.7
• 1➢ThePMMprovidesfullratedtorqueacrossitsentireoperatingrangewhereasthetorque
1LTR3015-000
2
0.26
0.42
1.63 x .64
1.9
(42.4)
(7.3)
(11.9)
(34.0)
(2.5)
1HTF3025-000 producedbyaninductionmotordropsoffatlowerspeeds.
(33.6)
(6.6)
(10.6)
(41.4 x 16.3)
(2.8)
0.26
0.44
1.28
1.5
• 2Thereisnomotorslip,speeddoesnotvarywithloadforagivenfrequency.
1LTR3025-000
4
0.20
0.36
1.47 x .59
(6.6)
(11.2)
(32.5)
(2.2)
1HTF3045-000 (33.6)
(21.1)
(5.2)
(9.2)
(29.5)
0.38
Note: All dimensions are4subject to normal0.20
manufacturing tolerances
1LTR3045-000
(21.1)
(5.2)
(9.7)
Optional Features:
1.16
(29.5)
1.5
(2.2)
1.2
(1.8)
Note: All
dimensions
are subject or
to normal
manufacturing
tolerances
Monel
(1HTF30x5-010)
Stainless
Steel Armor
(1HTF30x5-020) 3/8” Stainless Steel Injection/Capil-
lary Tube (1HTF30x5-100)
THIS DOCUMENT
THIS DOCUMENT
IS PROPERTY
IS PROPERTY
OF THE KERITE
OF THECOMPANY
KERITE COMPANY
AND CONTAINS
AND CONTAINS
PROPRIETARY
PROPRIETARY
INFORMATION.
INFORMATION.
ITS
ITS
USE IS DISCLOSED
USE IS DISCLOSED
IN CONFIDENCE
IN CONFIDENCE
AND IT MAY
AND
NOT
IT MAY
BE REPRODUCED
NOT BE REPRODUCED
WITHOUTWITHOUT
THE CONSENT
THE CONSENT
OF KERITE.
OF KERITE.
The KeriteThe
Company,
49 Day Street,
Seymour,
CT 06483CT 06483
Kerite Company,
49 Day
Street, Seymour,
www.artificialliftcompany.co
www.artificialliftcompany.c
TelephoneTelephone
203-888-2591
203-888-2591
Regions covered:
North America
Latin America
Europe and Africa
Middle East/North Africa
Asia/Pacific
Please visit our website for complete contact details of each regional Artificial Lift Company office:
www.artificialliftcompany.com
ALC-10-12