Considerations in wind power plant 110 kV grid connection planning Petri Koski Adviser, Empower Oy, Power network division 19.3.2014 Contents • Specifying and selecting the grid connection point • Design and building • Testing and commissioning 19.3.2014 Petri Koski 2 The power system of a wind power plant • Each wind turbine has its own low voltage power system • The electrical power is transformed to medium voltage and transmitted to the connection point through a medium voltage grid • Often the power is transformed to high voltage between the medium voltage grid and the connection point (often referred to as ”PCC”, point of common coupling) 19.3.2014 Petri Koski 3 Example of a power system of a wind power plant 19.3.2014 Petri Koski 4 WPP medium voltage grid basics • The medium voltage (MV; 1 kV < Un < 70 kV) power system components between and including the turbine step-up transformers and the PCC form the medium voltage grid of the WPP • The WPP medium voltage grid’s purpose is to transmit the generated electricity to the PCC with low losses • Underground cables are almost exclusively used • Turbine switchgear can be installed inside the WTG towers or outside them 19.3.2014 Petri Koski 5 WPP medium voltage grid, cont’d 19.3.2014 Petri Koski 6 High voltage power system components in a wind power plant grid • If the wind power plant grid contains any high voltage (HV) components, they are usually • The MV/HV power transformer(s) • A HV transformer bay or a whole HV switchyard • A HV power line • In very large wind power plants, there might be several HV substations and HV power lines between them 19.3.2014 Petri Koski 7 So you want to build a wind power plant… • … and generate electricity. Where do you connect your power plant to the grid? • The power grid of today is extensive – quite likely there are power lines or even a substation nearby 19.3.2014 Petri Koski 8 110 kV power lines 19.3.2014 Petri Koski 9 A 20 kV power line 19.3.2014 Petri Koski 10 A large substation (220 kV) 19.3.2014 Petri Koski 11 A small substation (110/20 kV) 19.3.2014 Petri Koski 12 A tiny secondary substation (20/10 kV) 19.3.2014 Petri Koski 13 Determine your technical needs for the grid connection • The connection point must be carefully selected • How much power could be injected to the PCC? • Evaluation of the need for reliability of the PCC 19.3.2014 Petri Koski 14 Examples of how to improve PCC and substation reliability • Multiple feeders connected to the grid • Advanced switchyard layouts • • • • Double busbar or double breaker Transfer bus + bus coupler Bus sectionalizer Three-winding power transformers • Redundant auxiliary power supply 19.3.2014 Petri Koski 15 Rough estimations for the required connection point Rated power of wind power plant (MW) Demand for the reliability of the PCC An example of a PCC 0…3 MW Very low Direct connection to an existing 20 kV line 3…10 MW Low 20 kV substation 10…25 MW Low 110 kV power line or substation 25…100 MW Medium 110 kV or 220 kV substation 100…200 MW High 110…400 kV substation 200+ MW Very high 400 kV substation 19.3.2014 Petri Koski 16 Start the talks with the local grid operator(s) • Find out who owns and operates the grid(s) near your wind power plant (WPP) site • Present your case and the technical facts • The grid owner will present a rough idea about the PCC, the ownership limits and an estimation about the connection fee(s) 19.3.2014 Petri Koski 17 Estimate the grid connection costs • When consensus about the grid connection has been reached with the grid owner, calculate the expenses and proceed with preliminary design of the substation and the wind power plant MV grid 19.3.2014 Petri Koski 18 Prerequisites of MV grid design • The ideal workflow for MV grid design is shown in the diagram • These project phases are often intertwined → the steps might have to be iterated Wind turbine locations, land lease agreements Wind turbine generator (WTG) type selection Wind measurements and production estimations Road planning MV cable route pre-planning MV grid loss calculation (load flow studies) and voltage level selection 19.3.2014 Petri Koski 19 Cable routes and topology • For small or medium-sized wind power plants and problematic terrains, the MV cables may be planned to be installed along the roads • For larger wind power plants, consider algorithm-based grid topology optimization 19.3.2014 Petri Koski 20 From MV grid design to substation design • When the MV grid topology is confirmed, the following has been selected: • • • • Cable routes Cable types and cross-sections Number of feeder bays required at the substation Number of RMU bays required at the wind turbines →This is essential input for substation preplanning and MV grid detail planning • Consider also maintenance and spare parts when selecting the power system components 19.3.2014 Petri Koski 21 Discuss the grid connection with the grid owner and WTG manufacturer • Issues to discuss: PCC and the grid code (version) to be applied MV grid and substation topology Earthing method of the grid Short-circuit studies and preplans for relay protection SCADA communications overview and possible information interchange between operators Simulations and simulations models to be provided to the grid owner 19.3.2014 Petri Koski 22 Advanced grid studies • Dynamic performance simulations of the WPP and its controllers • Stability simulations • Harmonic current analysis • Hazard voltage studies 19.3.2014 Petri Koski 23 Compensation equipment • Reactive power, earth fault current or harmonic currents might have to be compensated • Evaluate the need for compensation in close co-operation with the WTG manufacturer • Compensating equipment might be costly 19.3.2014 Petri Koski 24 Avoid unnecessary expenses and delays by clearing the technical questions early • It’s essential to talk about the details of grid connection issues with the grid owner and the WTG manufacturer early enough! • Supply times for WTG components, substation components, software modifications etc. may be very long • Additions might require extra switchgear cubicles / bays 19.3.2014 Petri Koski 25 Power transformer selection • The power transformer(s) for the substation should be ordered early due to long supply times • Special considerations in wind power projects: • Weighting of price, load losses and no-load losses • Two or three windings • Type of windings in case of unusual MV grid earthing methods 19.3.2014 Petri Koski 26 About undersizing power system components • Undersizing power system components might be attractive in wind power projects • If you wish to undersize, • Get the grid owner’s approval • Be careful with the studies / simulations • Get the available overloadability information from equipment manufacturers • Ensure that electrical safety rules are fulfilled • Implementing automatic production limiter logic requires time and effort. Estimate carefully if it’s worth it or not. 19.3.2014 Petri Koski 27 About wind power plant MV power system protection • Usually the relay protection of a wind power plant MV grid is easy to implement • Possible considerations: • Infeed of short-circuit current from WTG’s → Directional protection needed? • Protection-related information interchange between substations / WTG’s • Protection and control related information interchange between substation automation systems and/or WPP SCADA • Coordination of protection settings with grid code requirements 19.3.2014 Petri Koski 28 Commissioning • • The substation is commissioned first. After that, special care must be taken in MV system installations When the WTG commissioning starts, the operational status usually changes several times. This is an electrical safety hazard. Never underestimate the probability of human error! 19.3.2014 Petri Koski 29 Grid connection tests • The grid owners usually require grid connection tests for the wind power plant • The tests must be planned early enough • Don’t select the date right after commissioning… • … or too late • The responsible persons from at least the WTG manufacturer and grid owner(s) must attend the test 19.3.2014 Petri Koski 30 Grid connection tests, continued • Grid connection test content is specified in the grid code and/or grid connection agreement • Any tests of special power system components, logics etc. shall be agreed upon separately • The tests shall be sufficiently recorded (voltage, powers, frequency etc.) 19.3.2014 Petri Koski 31 Grid connection tests, continued • Sufficient wind speed is required for full, successful tests • A good practice is to reserve several weeks in the attendees’ calendars. In case of low wind, the tests are postponed to the next already reserved week 19.3.2014 Petri Koski 32 Summary • Wind power plant power system planning has some extra features compared to regular medium/high voltage power system planning • Form a good overall vision about the grid connection together with the turbine manufacturer and the grid owner as early as possible 19.3.2014 Petri Koski 33 Summary, continued • The workflow might not be ideal, it depends on the project – having many ”moving pieces” easily results in iteration and delays • Special power system components and grid studies might be required Wind turbine locations, land lease agreements Wind turbine generator (WTG) type selection Wind measurements and production estimations Road planning MV cable route pre-planning MV grid loss calculation (load flow studies) and voltage level selection 19.3.2014 Petri Koski 34 Question time! 19.3.2014 Petri Koski 35
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