PCE Track & Trace Solution Pharma Vision Inspection Datamatrix Station XMV Safety Through Traceability Compact Design Turnkey solution saves valuable production space and ensures quick and simple integration into new or existing production lines. Maximum reliability and precise mechanical product transfer. Datamatrix Grading In-line validation of the printquality of datamatrix code during the production process according to ISO 15415 – ensures advanced line performance. Centralized Track & Trace Management Management of manual stations through to complete Track & Trace systems in high-speed packaging lines including aggregation and database entry through the PCE Pilot Line Manager (PLM). System Flexibility Suitable for a diverse range of pack sizes and types with quick product change over of predefined formats. Adjustable to line speeds up to 400 pcs/minute. Prepared for the Future Upgradable to meet all current and future requirements. Simple and quick updates ensure long-term investment protection. Marking, Verification and Sorting – A Fully Integrated Compact System The Datamatrix Station XMV (DMS XMV) minimizes the potential risks in pharmaceutical packaging through Track & Trace measures and adherence to guidelines. The DMS XMV provides coding and serial number coding to meet product traceability and compliance with the EU Directive, USA ePedigree and other worldwide Track & Trace requirements. The product codes and variable data printed on the folding cartons are verified via cameras for accuracy and quality. The concurrent protocols meet GMP requirements and quality assessments. The DMS XMV system can be easily integrated into new production lines or can be added to upgrade existing lines providing a full range of functions and user-friendly operation. Technical data The DMS XMV system marks folded boxes and verifies printing in a complete, compact space-saving system. All components including the transfer unit, printing system, high-resolution camera, product transfers and sorting devices are fully integrated. This one-stop solution enables you to meet all legal requirements for printing and serialization (Track & Trace, ePedigree e.g.) now and into the future. The folded boxes are transferred directly from the cartoner via a transfer unit. Flexible setting options enable the system to be adjusted to accommodate different box sizes in a matter of seconds. The printing system prints critical data including serial number, batch, expiry date and datamatrix codes on the folded box. The optical inspection system verifies the printed data and collects the information in an internal database. Illegible or poor quality products are rejected reliably and accurately. Systems are easy to use and adjust. Operation and product changeover is achieved via the central terminal. Rapid print cartridge replacement ensures that set-up times are kept to a minimum, maximising availability. Standard DMS XMV Performance Features • Infeed inkjet printer (up to 4 print heads in up to 3 positions) for clear legible print, serial numbers and barcodes (datamatrix) in compliance with international print standards Alternatively: Vignetting or labelling from above • Click & Print technology for rapid, maintenance free cartridge replacement • High-resolution LAN Smart Camera System (standard: 640 x 480 pixels) for recording of printed data (OCR / OCV; alternatively: High res.: 1024 x 768 pixels, VHigh res.: 1550 x 1200 pixels) • Real-time data acquisition • Mechanical transfer unit with lower belt and vertically adjustable upper belt for precise and reliable product transfer • Smooth adjustment of belt speed • Ultra-fast air blast reject device • Lockable polycarbonate reject collection containers, optimised for light products This station is available in the following versions: Stand Alone Retro Fit 1727 Datamatrix Station XMV – Track & Trace Compliant Printing of Folded Boxes 944 1230 Datamatrix Station XMV – Typical dimensions in mm • Adjustable height of the entire system for optimum line integration (± 30 mm) • 115/230 VAC, 50/60 Hz, 1 phase, ≥500 VA • Pressure controller • Countercheck in the "good" path for full inspection, ensuring maximum safety • Successive error detection User terminal • 15" colour touch screen TFT display, resolution 1024 x 768 pixels (XVGA) for clear and accurate operation • All-in-one display incorporating all important configuration screens, such as camera settings, printing data, article changeover and batch inputs – for outstanding ease of operation via PLM • Windows-based, XP Pro, operating system, optimized for high-speed camera and printing applications Options • Open flaps detection to protect the print head and downstream packaging machines with automatic belt stop • Additional print heads for printing larger images • High-resolution LAN Smart Camera • Stopper unit to stop products in case of activation of the countercheck • Rejection countercheck using a light grid in the reject bin • 21 CRF Part 11 function, extended user management (Active Directory e.g.), audit trail and password protection • Transversal-adjustment of the entire system • Full system protective cover (optional) • Backup monitoring • Seamless integration into existing ERP/MES environments (SAP R/3 or SAP Auto-ID Enterprise e.g.) using most recent technique (SOA/web service) via PSM • Application of vignettes onto the folding box (Belgium, Italy e.g.) Technical details DMS XMV Throughput (boxes / min) * Belt speed in m/min Height of folded box in mm Pass width in mm Printer resolution in dpi Camera resolution in pixels Transport height (TH) in mm Distance between roller centres (A-A) in mm Standard rejection system max. 400 pcs max. 80 up to 100** 40 to max. 240 max. 600 max. 1550 x 1200 750 – 950 (± 30) 800 air blast, pusher for products with more than 400g * depending on the dimensions of the folded box and the data to be printed ** observe the printing height www.mt.com/pce For more information Mettler-Toledo Productinspection Germany Kampstraße 7 31180 Giesen, Germany Mettler-Toledo Gesellschaft m.b.H. Südrandstraße 2 1230 Vienna, Austria Mettler-Toledo (Switzerland) GmbH Im Langacher 44 8606 Greifensee, Switzerland Telephone Sale +49 (0)5121 933 222 Telephone Service +49 (0)5121 933 160 Facsimile Sale +49 (0)5121 933 124 [email protected] Telephone Sale +43 (0)1 604 1980 Telephone Service +43 (0)1 604 1990 Facsimile Sale +43 (0)1 604 2880 [email protected] Telephone Sale +41 (0)44 944 45 45 Telephone Service +41 (0)44 944 47 47 Facsimile Sale +41 (0)44 944 45 50 [email protected] Subject to technical modifications © Pharmacontrol Electronic GmbH Printed in Germany 0614/001 EN
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