| Poultry component reverse engineering Engineering critical components for a leading edge Customer Profile A multi-million USD company and one of the world's largest manufacturers of steel farm bins, commercial storage grain bins, grain handling equipment and grain dryers. Problem Statement Non availability of manufacturing prints for supplier components like Fan Props, Housing Units and Feeder Cups. Improvisation and enhancements from existing design of such components is unworkable. Components necessitate design corrections, tolerance analysis and assembly interference checks but 3D models for those supplier parts are not available. Unable to find an alternate supplier for manufacturing improvised version of those components without the CAD data/information. Manual measurement of complex components like Fan Props & Feeder cups consume more time and accuracy of output from physical measurement is not reliable. Solutions Caresoft onsite engineers qualified the scope and requirements with the customer for reverse engineering the components. Physical components where shipped to the engineering lab of Caresoft. High resolution 3D lasers where used to scan and capture Physical Component Parametric - 3D Output component details on cloud platform The data from laser scan was used to create parametric 3D models 3D CAD model details where referred and cross checked with the data on cloud using tools such as Rapid form XOR, rapid form XOV and other geomagic software ensured the deviations are under the tolerance level The deviations where re-engineered to match specifications and the output was delivered to the customer PRODUCT FIELD TESTING © CARESOFT GLOBAL 2014 PAGE 2 Benefits Reverse Engineering carried out for 50+ complex geometry components Quick Turnaround Time – 5 days/component and 75% cost reduction Delivered high quality data for Old/Obsolete parts with good accuracy Able to execute design changes/improvements to the models For enquiries contact: North America Region – Richard Ambadipudi | Email id: [email protected] Europe Region – KalyanaKrishna Nagarajan | Email id: [email protected] Headquartered in Illinois, USA. Caresoft Global is an engineering and IT services provider with extensive experience in Automotive, Heavy Equipment, Aerospace and Industrial Manufacturing. We are backed by the 92 year old, $1.2 billion Sakthi Group in India that has an extensive presence in Europe, North America and AsiaPacific. We have offices in North America, Europe and India to serve our global customers locally. The Local Partner for Global Enterprises Disclaimer - Caresoft Global Believes the information in this document is accurate as of its date of publication and is subject to change without prior notice. Caresoft acknowledges the rights of proprietary trademarks and names used in this document. PRODUCT FIELD TESTING © CARESOFT GLOBAL 2014 PAGE 3
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