VACUUMER INSTRUCTION MANUAL

L－0314E
VACUUMER
(222301)
INSTRUCTION
MANUAL
・ For your safety, read and understand this manual
thoroughly before handling the pump.
・ Keep this manual at a designated place for easy
access at all times.
LUBECORPORATION
Introduction
■System application
This VACUUMER is used to vacuum excess grease used for
lubricating machines and equipment.
Do not use this system for other applications.
■Marks used in manual
In this manual, safety precautions are provided using the
marks below in order to prevent accidents which might
cause injuries to human bodies. Be sure to carefully read
these safety precautions to understand the contents
thoroughly before handling the system.
ＷＡＲＮＩＮＧ
Indicates a potentially hazardous
situation which, if ignored, could result
in death or serious injury.
ＣＡＵＴＩＯＮ
Indicates a potentially hazardous
situation which, if ignored, may result
In minor or moderate injury.
In addition to the above, the marks below will also appear in
this manual. Please read the following explanation in order
to handle the system correctly.
Indicates referential information or points to
which special attention should be paid while
handling the system. If ignored, the system
and/or the machine could be damaged.
Indicates referential information or points
which are helpful for handling the system.
Indicates a reference clause.
1
■Questions/Contacts
If any question or doubt arises concerning the contents of this
Manual, please contact the following.
■ Japan
LUBE Corporation Head Office
3-30-16(Horizon 1), Nishi Waseda, Shinjuku-ku, Tokyo,
169-0051 Japan
TEL:81-3-3204-8431
FAX:81-3-3204-8520
■ China
LUBE LUBRICATING SYSTEM(SHANG HAI)CO.,LTD
C, 3F, 88 Taigu Road, Waigaoqiao Free Trade Zone,
Shanghai
TEL: 021-5868-3818
FAX: 021-5868-3880
■ U.S.A
LUBE USA , Inc.
781 Congaree Road,Greenville,S.C.29607
TEL:800-326-3765 FAX:864-242-1652
■Changes in specifications
Details of all illustrations and specifications in this manual
are subject to change without prior notice for improvement
and development of the system.
■Resale or leasing
At the time of resale, leasing out or lending out the pump to
the third party, make sure to include with the system all the
manuals and any other documents supplied with the system.
■Disposal of system/Grease
Make sure to dispose system or Grease as designated by
national laws and/or local regulations.
2
Table of contents
Introduction ...................................................................................................1
Table of contents ............................................................................................3
1. Safety precautions ......................................................................................4
1-1 Basic safety precautions ........................................................................4
1-2 Label ......................................................................................................4
1-2-1 Type of label .....................................................................................5
1-2-2 Location of label ...............................................................................5
2. Specification and outline ............................................................................6
2-1 Specification .........................................................................................6
2-2 Name of each component ......................................................................6
3. Before using the system .............................................................................7
3-1 Environmental requirement ...................................................................7
3-2 Handling.................................................................................................7
3-3 Connecting the air pipe ..........................................................................7
4. Vacuuming and disposing of grease ...........................................................8
4-1 Applicable greases ..................................................................................8
4-2 Disposing of grease .................................................................................8
5. Maintenance............................................................................................. 10
5-1 Troubleshooting ................................................................................... 10
3
1. Safety precautions
1-1 Basic safety precautions
ＷＡＲＮＩＮＧ
･Carefully read this manual and understand the
contents before handling the system.
･Keep this manual at a designated place for easy
access at all time.
･This VACUUMER is handled by only personnel
who have the knowledge and skill of its
installation and adjustment.
･Never modify or change this pump without prior
permission from LUBE.
1-2 Label
The following label are affixed on the system.
If any label gets damaged or becomes illegible,
contact LUBE immediately. A new one will be
supplied at your own cost.
ＣＡＵＴＩＯＮ
・ Strictly observe the instructions on the label
affixed to the system.
4
1-2-1 Type of label
①
ＶＡＣＵＵＭＥＲ
最高使用エアー圧力：０．６ＭＰａ
注　意
グリース以外は吸入しないでください。
タンクはアクリル樹脂です。破損に至るおそれのある
溶剤を付着、吸入しないでください。
1-2-2 Location of label
①
ＶＡＣＵＵＭＥＲ
最高使用エアー圧力：０．６ＭＰａ
注　意
グリース以外は吸入しないでください。
タンクはアクリル樹脂です。破損に至るおそれのある
溶剤を付着、吸入しないでください。
5
2. Specification and outline
2-1 Specification
Item
Specification
Service air pressure
0.5 MPa
Suction force
-0.033 MPa (when the air pressure is 0.5 MPa)
Applicable greases
NLGI 000, 00, 0, 1 Note 1
Effective capacity
vacuum tank
of
Weight
the
3L
3.4 kg (system only)
Note 1: For NLGI 1, use the system at 20 C or more.
2-2 Name of each component
（３４５）
クランプ（３ヶ所）
Three clump
吸入ノズル
Vacuum nozzle
オートマフラー
Auto muffler
エアー入り口
Air inlet
Ｒｃ３／８
Rc3/8
（２６９）
バキュームホース　２ｍ
Vacuum hose
肩かけバンド（Ｌ＝１２００）
Two
shoulder belts(L=1200)
最高使用エアー圧力：０．６ＭＰａ
注　意
グリース以外は吸入しないでください。
タンクはアクリル樹脂です。破損に至るおそれのある
溶剤を付着、吸入しないでください。
φ１８０
6
２００
１４０（吸入部）
(Hi level)
ＶＡＣＵＵＭＥＲ
クランプ　３ヶ所
Three clump
Three
shoulder belts
肩かけバンド　２ヶ所
3. Before using the system
3-1 Environmental requirement
Be sure to use this in the following environment
Ambient temperature:0~+40℃
Humidity
:35~85%RH
3-2 Handling
Use a shoulder belt to carry the system.
Make sure the belt is securely hooked at two points.
Shoulder belt
Hook
3-3 Connecting the air pipe
Install the 0.5 MPa air pipe onto the air pipe connection
port (Rc3/8).
When the air pressure is 0.5 MPa, approximately 250
Nl/min air is consumed. Check the air supply source.
The maximum service air pressure is 0.6 MPa.
Use at a pressure of 0.6 MPa or less.
The system continues vacuuming while air
pressure is applied.
Attaching a cock valve to stop the air makes
operation easier.
7
4.Vacuuming and disposing of grease
4-1 Applicable greases
Use the system to vacuum lubricating greases.
Use the system to vacuum greases with
consistencies No. 000 to 1.
ISO
Do not use the system to vacuum greases other
than the recommended types.
If the system is used to vacuum grease with
consistency larger than No. 1, the grease may
adhere to the inside of the vacuum hose and clog
it.
When vacuuming No. 1 grease, use the system at
20 C or more.
Grease that contains soluble solvents, etc. may
damage the tank.
Do not vacuum solutions that may crack, damage,
or otherwise affect acrylic resin.
4-2 Disposing of grease
Dispose of the grease when the grease in the tank nears
the H mark.
Raising the three clamp levers releases the clamp hooks
so the tank can be removed.
If too much grease accumulates in the tank, it
may flow into the exhaust port and clog the auto
muffler.
Do not use the system when the grease reaches
the H level.
8
Dispose of the grease according to relevant
national and local laws and regulations.
Inserting a plastic bag that fits in the tank
before starting operations makes disposing of
the grease easier.
Auto muffler
H level
Lift
Clamp lever
ＶＡＣＵＵＭＥＲ
最高使用エアー圧力：０．６ＭＰａ
注　意
グリース以外は吸入しないでください。
タンクはアクリル樹脂です。破損に至るおそれのある
溶剤を付着、吸入しないでください。
9
5. Maintenance
5-1 Troubleshooting
When troubles occur, take the measures as defined in the chart below.
Trouble
Cause
The system does Air is not being supplied.
not vacuum up
grease.
Measures to take
Connect the air pipe.
See “3-3 Connecting the air
pipe.”
The air presser is low.
Increase the air pressure.
See “3-3 Connecting the air
pipe.”
Air is leaking from the
tank seal (crushed or
disconnected).
The air is not being
discharged due to a
clogged auto muffler.
The nozzle or hose is filled
with grease.
Tighten the three clamps.
Change the seal gasket.
Clean and wash the auto
muffler.
Pour lubricant into the
nozzle and hose, and vacuum
it into the tank.
Check the consistency of the
grease.
10
■ Solvent resistance of acrylic resin
- Soluble solvents or their vapors will craze acrylic resin. Be careful when
using the system in a place where paints, paint thinner, and other
substances that contain such solvents are also used.
- Do not use the system to vacuum liquid chemicals containing ketone,
ester, aromatic hydrocarbons, lower fatty acids, monohydric alcohol,
ether, chlorinated carbon, carbon sulfide, etc.
[Reference]
When putting a plastic bag in the tank, refer to the following procedures.
※Hole
1) Raise the three clamp levers and remove the tank.
2) Prepare a plastic bag and fit it to the inside of the
tank.
* When using a commercial plastic bag, cut three
or four holes with a diameter of 5 to 6 mm at
positions above the H mark.
3) Put the plastic bag in the tank.
4) Put the lid on and secure it with the three clamp
levers.
Be careful not to pinch the gasket when closing the
lid.
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