7992078_187006_Nate Mead Resume

Nate Mead
[email protected]
6508 Devinney St  Arvada, CO  80004  720-453-9319
SUMMARY
Enthusiastic, driven, and team-oriented engineering manager with 16 years of experience in engineering management,
general management, operations, manufacturing, engineering, medical devices, quality, and regulatory.
 Extensive expertise in both high-volume/low-mix and low-volume/high-mix environments, FDA regulations,
ISO regulations, product and process validation, and verification
 Reduced manufacturing non-conformities by 15% to 50% annually every year for 6 years
 Rapidly promoted due to superior management skills: promoted or given additional responsibility every 2.6 years
 Among the youngest Senior Managers within the company; recruited by executive leadership in other business
areas
EDUCATION
Colorado School of Mines
B.S. in Mechanical Engineering
Golden, CO
1994 to 1997
PROFESSIONAL EXPERIENCE
Senior Manager of Engineering
Lakewood, CO
Terumo BCT (formerly Gambro BCT)
2013 to 2014
 Manage direct engineering support of Class II medical device manufacturing operations, consisting of 20M
subassemblies and 2M finished goods annually
 Direct reports included three engineering managers; total reports included three managers, 23 engineers, and 6
technicians
 Development and implementation of worldwide manufacturing strategies and plans
 Coordinate extensively with production management, operations, and quality to ensure smooth, high-quality
product flow
 Extensive partnerships with R&D, providing manufacturing input and approval, and assisting in seamless
integration into manufacturing operations
 Managed both outsourcing and insourcing or various products
 Trained and mentored Engineering Managers
Manager of Engineering: Blood Bags, Subassemblies, and Finished Goods
Lakewood, CO
Terumo BCT (formerly Gambro BCT)
2008 to 2013
 Manager of manufacturing engineer for 24/7 manufacture of 20M annual RF welded blood bags; direct reports
included 7 engineers, several of whom are world-wide published experts of RF welding
 Transitioned to manager of manufacturing engineering for 24/7 production of blood bags, subassemblies, and
finished goods in 2011; direct reports included 13 engineers
 Pioneered a Universal Engineering Support strategy directly resulting in fewer defects and significantly increased
continuity between subassembly and final product assembly
 Reduced manufacturing non-conformities by 50% in one year
 Developed and successfully implemented continuous improvement program across all of manufacturing
 Managed significant supplier manufacturing issues, including successful recall & rework of 200,000 finished
goods worth over $1M
 Managed project that single-handedly resulted in profit sharing for the entire company
 Trained and mentored Manufacturing Engineers
Engineer 3 & Maintenance Supervisor
Terumo BCT (formerly Gambro BCT)
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Lakewood, CO
2007 to 2008
Direct management of 18 maintenance technicians responsible for maintaining and continual running of machines
of various types
Successfully developed and implemented new manufacturing maintenance strategies, including formal escalation
process and creation of new position to pioneer Total Productive Maintenance concepts at Terumo BCT
Successful development of entire maintenance program of $4M automated bag assembly machine
Engineer 2 – Manufacturing Engineer, Blood Bags
Lakewood, CO
Terumo BCT (formerly Gambro BCT)
2004 to 2007
 Direct manufacturing engineering support of 24/7high-volume Class II medical device manufacturing operations
 Leader of two cross-functional teams that significantly improved both the safety and throughput capabilities of a
$2M production machine
 Managed the relocation of an entire production area, including scheduling, validation of equipment, logistics, and
management of technician, facilities, production, and vendor resources
 Developed extensive knowledge of RF, ultrasonic, and hot-plate welding; solvent bonding; automation and
control systems; manual assembly; injection and blow molding; extrusion; process control testing
 Implemented and validated changes to various complex production equipment
 Streamlined production documentation, resulting in 40% fewer possibilities for entry errors
 Evaluated and determined disposition of suspect defective product
Manufacturing Engineer – Cardiac Surgery Disposables
COBE Cardiovascular
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Arvada, CO
11/2000 to 9/2004
Project manager for a cross-functional team that outsourced 90 subassemblies ($3M annually) to Mexico
Leader of material review team responsible for disposition of non-conforming product
Streamlined production processes by implementing and validating new equipment and eliminating inventory,
saving $135K in daily inventory
Performed all aspects of process validation on new and existing processes and equipment
Verified over 30 disposable components and devices for use in finished assemblies
Re-designed existing components for quality improvements and cost savings
Supported day-to-day manufacturing issues for both in-house production and for contract manufacturer
Authored manufacturing procedures and test protocols
Quality Engineer – Cardiac Surgery Disposables
Arvada, CO
COBE Cardiovascular
5/2009 to 11/2000
 Leader of CAPA (Corrective and Preventive Action) team and several process improvement teams, including
solvent bonding, product labeling, complaint handling, and artificial aging
 Project leader for implementation of new complaint reporting software
 Evaluated customer complaints, including analysis of returned product, identification of root cause and quality
trends, implementation of corrective action, and follow-up with customer and/or sales
 Provided technical support to customers and sales
TRAINING
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Gambro BCT: Situational Leadership, Collaboration Skills, Blood School, Basic Machining
Air Academy Associates: Design of Experiments, Statistical Methods, and Six Sigma
University of Kentucky: Lean Manufacturing
MAMTEC: Lean Manufacturing – Yellowbelt certified
Humantech: Ergonomic Design Guidelines for Engineers
Brigham and Women’s Hospital: Perfusion Techniques and Procedures
PTC: Introduction to PRO/E