Bundle Blaster System Manual

Bundle Blaster Frame Assembly Manual
© 04/22/14 StoneAge , All Rights Reserved
BB-100-36(H)
BB-100-24(H)
Bundle Blaster Frame Assembly
The Bundle Blaster Frame does require some assembly. Read carefully through the following detailed instructions for proper assembly
steps and techniques. A minimum of three people is recommended for this assembly process as well as the use of a fork lift (or another
mechanical lifting device).
Assembly Instructions:
StoneAge Serial# Plate
(See Step 1 / Note:)
Channel Rail Assembly
BB 107
Channel End Beam Assy (2)
B
BB 107-36 Channel Mid Beam Assy (1)
ONLY FOR BB 110-36
A
GN 500-L Nylok Nut
BB 110-36 (8)
BB 110-24 (4)
BR 060 Rail Clamp
BB 110-36 (20)
BB 110-24 (12)
GW 537-L Lock Washer
BB 110-36 (40)
BB 110-24 (24)
GB 537-05 Bolt,
Hex .37-16 x 1.25
BB 110-36 (40)
BB 110-24 (24)
GB 550-05 Bolt,
Hex .37-16 x 1.25
BB 110-36 (8)
BB 110-24 (4)
DETAIL A
DETAIL B
Step 1: Channel Beam Assembly.
Assemble components using supplied hardware shown on a flat surface and tighten bolts once beam sections
are properly aligned. Torque bolts to 50 ft*lbs (68 N*m). (The Beam sections are meant to fit flush together)
NOTE: Serial plate is only on one of the BB 107 Channels. Orientate Plate to the right and back, as shown.
24' Bundle Blaster: BB-100-24(H)
Attach two BB 107 Channel End Beam Assemblies directly together for a BB 110-24 Assembly.
36' Bundle Blaster: BB-100-36(H)
Attach two BB 107 Channel End Beam Assemblies with BB 107-36 Channel Mid Beam Assembly for a
BB 110-36 Assembly.
Step 2: Rail clamps will come pre-installed on each beam section. Loosen the bottom rail clamps and completely
remove the upper rail clamps to prepare for the installation of the box rail assembly.
© 04/22/2014 StoneAge®, All Rights Reserved
Bundle Blaster Frame Assembly
Assembly Instructions:
Box Rail Assembley
BB 106-24
BU 004-10 DUAL BOX RAIL (1)
BU 004-14 Dual Track Box Rail (1)
BU 004-14 Dual Track Box Rail (2)
BU 004-8 Dual
Track Box Rail (1)
C
FLATS ON WEDGE
BOLT PARALLEL
TO FACE OF BOX RAIL
BB 106-36
BR 008 Wedge Bolt
FOR BB 106-36 (4)
FOR BB 106-24 (2)
BR 006-BU Splice Tube
FOR BB 106-36 (2)
FOR BB 106-24 (1)
DETAIL C
Step 3: Using the orientation shown in Detail C (align Rail slots and Splice Tube slots), slide box rails over the splice tube from each
side. Then use two wedge bolts as shown to pull and tighten these sections of box rail together. Tighten both wedge bolts
simultaneously and make sure the slotted grooves in the splice tube match those in the box rails in order to supply clearance for the
tractor drive gear. Repeat this process for second spliced section for BB 106-36 only.
StoneAge Serial# Plate
(See Step 4 / Note:)
Step 4: With the upper rail clamps removed, set the box rail assembly onto the lower rail clamps with the ends flush to channel beam
assembly as shown above. Once box rail assembly is in place, install upper rail clamps and tighten both the top and bottom clamps
to secure it into place.
NOTE: Orientate the Channel with the Serial Plate to the right and back, as shown.
© 04/22/2014 StoneAge®, All Rights Reserved
Bundle Blaster Frame Assembly
Assembly Instructions:
Drive Tractor Assembly
PNUEMATIC DRIVE TRACTOR ASSEMBLY
(FOR BB-100-36 AND BB-100-24)
BUD 160-BTK ASSY
BU 152 RAIL STOP
(TOP OF RAIL)
BU 152 RAIL STOP
(TOP OF RAIL)
BB 150 EHW
BB 150 HOSE GUIDE WELDMENT (1)
ROUTE ALL INLET HOSES THROUGH
THE HOSE GUIDE WELDMENT.
HYDRAULIC DRIVE TRACTOR ASSEMBLY
(FOR BB-100-36H AND BB-100-24H)
BUD 160H-BTK ASSY
BUD 260-L RAIL STOP
(BOTTOM OF RAIL)
BUD 260-R RAIL STOP
(BOTTOM OF RAIL)
BB 150 EHW
BB 150 HOSE GUIDE WELDMENT (1)
ROUTE ALL INLET HOSES THROUGH
THE HOSE GUIDE WELDMENT.
Step 5: Installation of the Tractor Assembly
Method 1: Connect tractor assembly to external hydraulic or air supply and drive the tractor onto the box rail towards the center of
the track. Tractor must be driven on because the drive gear doesn't rotate freely. External hydraulic or air lines should be
disconnected for the remainder of the assembly.
Method 2: Remove the bottom four rollers from the tractor assembly plate. Then hang the tractor assembly on the top rail of the
box rail track and reinstall the rollers on the plate to secure the assembly onto the box rail.
Step 6: Install Rail Stop Assy (BUD 260-R/BUD 260-L mounts on bottom of rail) or (BU 152 mounts on top of the rail). Position the rail
clamps securely on each side of the tractor assembly and tighten. This will keep the tractor assembly secure throughout the
rest of the assembly process.
© 04/22/2014 StoneAge®, All Rights Reserved
Bundle Blaster Frame Assembly
Assembly Instructions:
FRAME ASSEMBLY
GN 550-L Nylok Nut (8)
GW 550-F Flat Washer (8)
GB 550-18 Bolt,
Hex .50-13 x 4.50 (8)
BB 090-LH WELDMENT
FRAME (1)
GB 543-14 Bolt,
Hex .43-14 x 3.50 (4)
DETAIL A
A
GN 543-L Nylok Nut (4)
GW 543-F Flat Washer (8)
DETAIL B
BB 090-LH WELDMENT
FRAME (1)
BB 110-36
OR BB 110-24
CHANNEL BEAM ASSY (1)
B
BB 106-36
OR BB 106-24
BOX RAIL ASSY (1)
BB 220 Caster Tube
& Wheel Assy (4)
BB 090-RH WELDMENT
FRAME (1)
Step 7: The beam assembly can now be bolted to the upright support frames as shown in the above drawing. Torque bolts to 50 ft*lb
(68 N*m). A fork lift is recommended for raising the beam assembly to the desired height for the completion of this step.
Step 8: The caster tube and wheel assemblies can then be adjusted to the desired height using the bolts shown in the drawing above.
The effective clearance of the frame, with room for the Drive Tractor to operate, ranges from 4.5 to 9 feet.
© 04/22/2014 StoneAge®, All Rights Reserved
Bundle Blaster Options
Drive Tractor Options:
PNUEMATIC DRIVE TRACTOR ASSEMBLY
(FOR BB-100-36 AND BB-100-24)
BUD-160-BTK ASSY (1)
SEE ATTACHED MANUAL FOR DETAILS
BB 150 EHW
BB 150 EHW
SG 176 ANTIVIBE COLLAR ASSY (1)
SG-40 ASSY (1)
SEE ATTACHED MANUAL FOR DETAILS
SA 106-KM12-20K HEAD ASSY (1)
BB 150 EHW
Gearbox
Material
GB 531-06 Bolt
SG-40/SG-50 5/16-18 X 1-1/2 Zinc
SG-40/SG-50 GW 531-L Washer
5/16 Lock Zinc
GB 537-06 Bolt
SG-E60/SG-E70
3/8-16 X 1-1/2 Zinc
SG-E60/SG-E70 GW 537-L Washer
3/8 Lock Zinc
QTY
4
4
4
4
HYDRAULIC DRIVE TRACTOR ASSEMBLY
(FOR BB-100-36H AND BB-100-24H)
BUD-160H-BTK ASSY (1)
SEE ATTACHED MANUAL FOR DETAILS
BB 150 EHW
BB 150 EHW
SG 176 ANTIVIBE COLLAR ASSY (1)
SG-50 ASSY (1)
SEE ATTACHED MANUAL FOR DETAILS
SA 106-KM12-20K HEAD ASSY (1)
Note: Drive tractor units should arrive completely assembled per customer order. Please note the different mounting positions
of the rail stops between the hydraulic and pnuematic assemblies.
© 04/22/2014 StoneAge®, All Rights Reserved
Bundle Blaster Options & Overview
Recommended set up configurations for use:
BB-100-36(H)
Anchor for Frame
(Purchased by Customer)
Tube Bundle
Roller Set
(Purchased by Customer)
Figure 1: BB-100-36(H) Bundle Blaster Frame shown with a 40 inch X 30 ft tube bundle. For longer tube bundles (up to 34 ft)
anchor the frame assembly directly to the rollers as shown. Contact StoneAge for recommendation on roller set manufacturers.
BB-100-36(H)
BRLM 337-HD Rail Plate Assy (2)
Anchor for Frame
(Purchased by Customer)
Tube Bundle
Roller Set
(Purchased by Customer)
Figure 2: BB-100-36(H) Bundle Blaster Frame Assembly shown with a 40 inch X 18 ft tube bundle. For short tube bundlles, anchor
the frame assembly to the rollers using the optional rail plates as shown above.
© 04/22/2014 StoneAge®, All Rights Reserved
Bundle Blaster Options & Overview
Recommended set up configurations for use (continued):
BB-100-24(H)
Anchor for Frame
(Purchased by Customer)
Tube Bundle
Roller Set
(Purchased by Customer)
Figure 3: The BB-100-24(H) Assembly spans 24 feet and can be used for cleaning shorter tube bundles up to 22 feet in length
(the BB-100-36(H) Frame Assembly can also be set up in a short configuration by removing the BB 107-36 Channel Rail Mid
Beam Assembly and purchasing an additional section of box rail (the BUD 008-10 Dual Track Box Rail)). This configuration
can be used in situations where only short tube bundles are being cleaned. The Frame assembly can either be anchored
directly to the rollers as shown above, or for even shorter bundles, the rail clamps can be used for an optional anchor point.
The above short configuration is shown with a 40 inch x 18ft tube bundle.
© 04/22/2014 StoneAge®, All Rights Reserved

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