www.tyneflow.co.uk TYNE FLOW is a leading British manufacturing company established in the northern industrial region of Birmingham to meet the growing demand for quality valves and couplers in the global construction industry. TYNE FLOW emphasis on quality, reliability and serviceability. TYNE FLOW brand is the main choice for contractors who consider engineered solutions for fluid network control and fire protection systems. As an experienced pioneer in the UK construction market Tyne has designed and developed products to meet the highest expectations of its customers, both domestic and internationally. Tyne is committed to continually raise the Benchmark for innovative design and quality through international accreditations under ISO 9001, ISO 14001 for manufacturing and UL & FM recognition for fire product compliance. Our extensive range of valves and couplers strictly comply with European and American standards. Tyne Flow has a dedicated technical and distribution network to meet local sales and stock requirements for our customers throughout the region we serve. Product Index Double Regulating Valves 51251 61251 Fixed Orifice Bronze DRV PN25 BSP Threaded 63161 63162 64161 Variable Orifice DRV Flanged PN16 Test Points on the Body Variable Orifice DRV Flanged PN16 Test Points on the Flanges Fixed Orifice Valve PN16 Double Regulating 4 4 64251 Fixed Orifice Valve PN25 Double Regulating 5 65161-MS Stainless steel Metering Station PN16 & PN25 TFV-Z9200 TFV-Z9300 Zone Valve Two Way Control Valve Zone Valve Three Way Control Valve Variable Orifice Bronze DRV PN25 BSP Threaded 3 3 5 Metering Station 6 Zone Valves 7 7 Motorized Isolation Valves MB44162 MC44162 EN 593 Lug Type Butterfly Type 1 EN 593 Lug Type Butterfly Type 2 TFVG-4200 TFVG-4300 TFVG-8200 TFVG-8300 Modulating Valve / Series Actuator Two Way Control Valve Threaded Modulating Valve / Series Actuator Three Way Control Valve Threaded Modulating Valve / Series Actuator Two Way Control Valve Modulating Valve / Series Actuator Three Way Control Valve 8 8 Motorized Globe Valves 9 12 Automatic Balancing Valves TFVAB1160 TFVAB3161 TFVAB1160C Automatic Balancing Valve Threaded Automatic Balancing Valve Flanged Automatic Balancing & On/Off Control Valve 14 16 18 Differential Pressure Control Valves (DPCV) TFVD1160 TFVD5161-S TFVD5161 TFVD4161-G Differential Pressure Control Valve PN16 Threaded Differential Pressure Control Valve PN16 Spring Type Flanged Differential Pressure Control Valve PN16 Type 2 Flanged Differential Pressure Control Valve PN16 Type 3 Flanged TFVP2160 TFVP2160A TFVP4161 TFVP5161 Pressure Independent Control Valve PN16 Threaded Pressure Independent Control Valve PN16 Type A Actuator Threaded Pressure Independent Control Valve PN16 Flanged High-Flow Pressure Independent Control Valve PN16 Flanged 20 23 26 29 Pressure Independent Control Valves (PICV) 35 42 56 68 Fixed Orifice Double Regulating Valve PN 25 Material Specification Figure No. 51251-Bronze Fixed Orifice Figure No. 61251-Bronze Variable Orifice DRV Bronze Double regulating valve, Y pattern Threaded ends to BS 21 / EN 10226 (ISO7) PN 25 rated, fixed orifice Low Flow Resistance due to unique design Complies to BS 7350 accuracy requirements Two points (inlet/outlet) are available on the body of the DRV Fig: VH5125 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Description Material Body Bronze Bonnet DZR Brass Stem DZR Brass Disc DZR Brass Disc Retaining Ring DZR Brass Balancing Cone DZR Brass Drive Sleeve Brass Drive Retaining Nut Brass Hand wheel Retaining Screw Brass Disc Face PTFE Hand Wheel Plastic Memory Stop Screw HT Steel O’ Ring Seal EPDM Rubber Identification Plate Polycarbonate Orifice Insert DZR Brass Pressure test Valve DZR Brass BS EN CC 491K CW 602N CW 602N CW 602N CW 602N CW 602N CW 617N CW 617N CW 617N PTFE CW 602N CW 602N Dimension C C 120oC MAX C 120oC MAX Pressure Test Points PN25 (Fig No.: 14225) 11 16 14 B 7 9 3 2 13 5 1 4 6 A Size Turning 0.5 0.7 1.0 2.0 3.0 4.0 L mm 87 96 100 114 125 146 H mm 105 106 127 128 143 144 ½” ¾” 0.2 0.3 0.6 1.2 1.8 0.26 0.35 0.84 2.32 3.29 D mm 46 51 56 57 61 75 Weight kg 0.58 0.65 0.89 1.11 1.48 1.98 1” 1 ¼” 1 ½” 2” 0.44 0.58 0.89 1.11 0.87 1.78 3.51 5.56 1.27 4.09 8.59 10.65 2.01 5.24 12.87 15.87 2.41 7.04 17.7 21.59 12 8 15 DN mm 15 20 25 32 40 50 10 Feature and Benefits Provide precise and accurate flow regulation Easy to operate with hand wheel and numerical indicator Integral orifice and test points Taper threaded to BS21 Working medium: Water, oil, and steam Working temp: t<=120 ° C Pressure Temperature Rating 25 bar from -10 to 100° 10.5 bar at 186 ° C *Valves can be supplied with NPT threads 3 Variable Orifice Double Regulating Valve PN 16 Material Specification Figure No. 63161 Test Points on the Body Discription Material BS EN ASTM Body Cast Iron EN-GJL250 A 126 B Disc CI+EPDM EN-GJL250 A 126 B Disc Nut Brass EN AB1 C 95200 Stem Stainless Steel BS 970 420S37 ANSI 420 O-Ring EPDM Bonnet Cast Iron EN-GJL 250 A 126 B Gasket Graphite Hand Wheel (65-150) Aluminium Die Casting Hand Wheel (200-300) Carbon Steel Figure No. 63162 Test Points on the Flanges Specification Conforms to BS 5152 (EN13789) Y Pattern. Complies to BS 7350 requirements Variable Orifice with linear scale and circular scale (fine adjustment) Valve have unique design which enables the disc to be locked in the set position with a screwdriver. Face to face dimension EN 558 Basic Series -1 Flanged to EN 1092-2 PN16 Dimensions (mm) Size 50/2’’ 65/2.5’’ 80/3’’ 100/4’’ 125/5’’ 150/6’’ 200/8’’ 250/10’’ 300/12’’ L 230 290 310 350 400 480 600 730 850 H 276 276 276 276 276 276 276 276 276 D 180 180 180 180 180 180 350 350 450 M3/h at 1 Kg/cm2 Pressure Drop (mm) PreStting 1 2 3 4 5 6 7 Size 50 6.9 12.2 18.3 25.5 33.9 40.2 44.4 8 9 10 11 12 47.3 65 14.5 27.5 40.5 53.2 64.4 73.4 81.6 80 18.5 32.7 50.8 71.8 89.7 107.3 118.8 131.2 86.6 100 37.5 69.4 102.5 133.5 163.4 189.6 213.5 230.4 125 64.3 104.4 150.5 196.7 241.5 280.4 309.5 331.3 150 89.6 146.3 213.4 275.6 338.4 404.5 448.6 478.2 D 200 87.3 160.6 240.5 331.4 420.3 498.5 573.6 641.4 704.6 764.5 811.9 865.6 250 113.4 173.5 241.8 318.5 413.4 523.5 630.6 727.8 819.6 918.1 1018.2 1116.3 300 163.4 295.3 455.5 643.5 852.4 1037.6 1197.8 1384.8 1568.1 1739.0 1919.4 2099.4 H Hydrostatic Test Pressure Body: 24 bar Seat: 17.6 bar L 4 Pressure Temperature Rating 9 bar at 180 ° C 16 bar at -10 to 120° Fixed Orifice Double Regulating Valve Figure No. 64161 - PN16 64251 - PN25 Specification Single unit Y-pattern globe valves incorporating an integral orifice plate to form a fixed orifice flow measurement unit with regulation and isolation capacity. Valves conform to requirements of BS 7350. Application Primarily used in injection or other circuits requiring a double regulating valve for systems balancing. Accuracy of flow measurement is ±5% at all open positions of the valve in accordance with BS 7350. Pressure/Temperature Ratings PN16 o Temperature C PN25 -10 to 120 Working Pressure(Bar) 16 25 Test Pressure(Bar) Shell 24 Seat:17.6 Shell:37.5 Seat:27.5 H Material Specification L Part Material Specification Body Bonnet Ductile Ductile EN-JL 1050 EN -JL 1050 Stem Stainless Steel 410 BS970 410S21 Disc Gland (65-150mm) EPDM Coated DI EN-JL 1050 Brass EN 12165 CW617N Gland (200-300mm) Gland Nut Ductile EN-JL 1050 Hand Wheel Brass Ductile EN 12165 CW617N EN-JL 1050 Test Valve Orifice Insert Brass Brass EN 12165 CW602N EN 12165 CW617N Packing Graphite Non-Asbestos Dimensions, Coefficients Size Dimensions (mm) Head Loss 2½” DN65 290 265 205 104 5.32 104 3” DN80 310 270 205 112 6.48 116 4” DN100 350 310 250 162 13.15 213 5” DN125 400 340 300 254 8.32 333 6” DN150 480 350 300 335 7.33 476 8” DN200 600 597 375 535 8.26 468 10” DN250 730 591 435 1099 7.27 1153 12” DN300 850 690 450 1588 8.36 1743 5 Stainless Steel Metering Station DN65 – DN900 Figure No.: 65161-MS FEATURES Wafer Pattern Fits between BS EN 1092 flanges PN16 pressure rating Flow characteristic confirmed to BS EN 7350 Fixed orifice with ± 5% flow measurement accuracy. Can be close coupled to a double regulating valve Working Pressure & Temperature Ratings: Material Specification: Component Material BS EN Body Stainless Steel 10088 XCrNi18-10 Extension Stainless Steel PN 25 16 bar from -10°C to 120°C 25 bar from -10°C to 120°C 10088 XCrNi18-10 Brass Test Point PN 16 Note: The test points has a maximum temperature of 120°C If other test points are fitted the maximum temperature should be obtained from the manufacturer. 12164 CW602N DIMENSIONS Size mm 65 80 100 200 250 300 350 400 450 500 600 700 800 900 C mm 20 20 20 20 20 20 24 24 30 30 30 30 50 50 PN16 A mm 129 144 164 194 220 275 331 386 446 498 558 620 737 807 914 1014 B mm 158 166 176 191 204 232 258 287 317 341 373 404 463 498 551 600 Weight kg 1.9 2.2 2.4 3.1 3.4 4.7 6 8 12 14 26 31 38 35 77 100 PN25 A mm 129 144 170 196 226 286 343 403 460 517 567 627 734 836 945 B mm 158 166 179 192 207 237 266 296 324 352 378 408 461 512 567 kg 1.9 2.2 2.7 3.2 3.8 5.5 7 10 33 41 48 96 Weight 6 16 20 28 Zone Valve DN15 – DN50 Figure No.:TFV - Z9200 (Two Way Zone Valve) TFV - Z9300 (Three Way Zone Valve) Description The TFV-Z range of zone valves are designed for On/Off control of fluid flow in a variety of heating and cooling applications, including AHUs and FCUs. TFV-Z range are resistant to high moisture conditions. Actuator mounts directly onto valve without linkage. Manual override lever is provided Technical Data Deenergised NC, Valve Closed Rated Pressure 21 bar Power consumption under operation 6.5W, for wire sizing 7 VA Internal Threaded to ISO 7/1 Leakage rate B-A: 1(tight) Forged Brass: Spindle-Nickel Plated Brass: Seat-Brass: Seal-NBR Actuator data Running time motor <18s: Spring return <5s. Nominal Voltage 230V AC 50/60 Hz Sound power level <45dB (A) Valve closed degree of protection IP40 Features Silent Operation Brass body Smooth Flow Sizes from DN15-DN25 Leakage free, no maintenance required The valves are supplied complete with actuator that can be easily installed. The housing and the cover are made of metal. A flap made of special rubber is used as the element to provide absolutely tight shut-off. Two O-rings are used to seal the spindle. The motor opens the valve electrically and closes it by means of springs. Size(mm) Size (inch) Kvs (m3/h) Closing Pressure (∆) TFV -Z9215 DN15 1/2" 2.2 0.2 Mpa TFV -Z9220 DN20 3/4" 3 0.18 Mpa TFV -Z9225 DN25 1” 6.9 0.15 Mpa TFV -Z9315 DN15 1/2" 2.2 0.2 Mpa TFV -Z9320 DN20 3/4" 3 0.18 Mpa TFV -Z9325 DN25 1” 6.9 0.15 Mpa Model 2-way 3-way 7 Motorized Isolation Valves DN65 – DN750 Figure No.: MB44162 (Actuator Type 1) MC44162 (Actuator Type 2) Material Specification Part Material Cast Iron Ductile Iron Ductile Iron Aluminium Bronze Stainless Steel 304 Stainless Steel 316 Specification EN - JL 1040 EN - JL 1050 EN -JL 1050 EN 1982 CC491K BS970 304 C 15 BS970 316 C 16 Shaft Stainless Steel 410 Stainless Steel 431 BS970 410 S 21 BS970 431 S 29 Seal Ring O -Ring Bushing EPDM / NBR EPDM / NBR Bronze EN 1982 CC491K Body Complies with EN 593/BS 5155 Flanges to BS EN 1092-2 PN 16 Top Flange complies with ISO5211/1 Handle or worm gear operator, Lug Type Disc Operation - Lever Operated - Worm Gear Box - Electric Actuator 2” - 6” : Hand Wheel Operation 8” - 24” : Worm Gear Operation Working Temperature Ratings Working Pressure 10 bar / 16bar / 25bar Shell 15bar / 24 bar / 37.5 bar Testing Pressure Working Temperature Seat 13bar / 17.6 bar / 27.5 bar -200C to 1100C EPDM Seat -100C to 800C NBR Seat Water, Oil & Gas Suitable Media Dimension DN mm inch A B C L DN 65 2-1/2 80 3 100 4 125 5 150 6 200 8 250 10 89 175 30 45 95 181 30 45 114 200 30 51 127 213 30 55 139 226 30 55 175 260 34 60 203 292 34 67 mm inch 300 12 350 14 400 16 450 18 500 20 550 22 600 24 650 26 700 28 A B C L 242 337 34 76 267 368 40 76 309 400 52 102 327 422 52 114 361 480 64 127 412 533 70 151 459 562 70 151 472 549 70 172 527 626 95 165 * Valves can be supplied as per ASME B16.1 Class 125/Class 150 * Can be provided with B Type Actuator * Can be provide with C Type Actuator 8 Motorized Globe Valve DN15 – DN50 Figure No.: TFVG4200 (Two Way Control Valve) TFVG4300 (Three Way Control Valve) Description Used with actuator for control of cold and hot water flow in HVAC systems. The three way valve can be used as a mixing valve. Technical Data Nominal Pressure: PN16, PN25 (optional) Media: steam, hot water Media Temperature range: 0-100°C Valve body: cast copper Valve seat: cast copper Valve stem: cast copper Leakage rate: <0.01% or 0.5% (2-way) <0.1% (3-way) Flow characteristic: equal percentage (2-way) Equal linearity (3-way) Screw thread: BSPT, NPT Models and Dimensions Model List Screw Thread 3-way L mm H5 mm H6 mm Kv m3/h Stroke mm 2-way DN15 TFVG4200-15 TFVG4300-15 80 330 190 4.0 8 DN20 TFVG4200-20 TFVG4300-20 80 330 190 6.3 8 DN25 TFVG4200-25 TFVG4300-25 105 335 195 10 16 DN32 TFVG4200-32 TFVG4300-32 120 370 230 16 16 DN40 TFVG4200-40 TFVG4300-40 130 400 260 25 19 DN50 TFVG4200-50 TFVG4300-50 150 415 275 40 19 9 Motorized Globe Valve (Actuator) DN15 – DN50 Figure No.: A3000 Description The actuator can be directly mounted on TFVG-4200/4300 series valves. It can also be mounted on other valves using different connectors. Features Low voltage reversible synchronous motor, with a magnetic clutch to ensure the long life service of the motor and gear train. Action is executed through gear transmission. Valve-moving position indicator. Auxiliary switch and manual control are available as accessories (order separately). RA or DA operating mode could be selected through jumper in proportional 0~10V or 4~20mA DC control. Specification Supply voltage: 24VAC (Optional 230VAC) Transformer sizing: 5.5VA Connection cable: 1.5mm Input signal range: 0~10V/4~20mA Actuator Force: 1000N Gear: Stainless steel, bronze Support base: Galvanized steel Yoke: Die cast aluminum Housing: Anti-flammable ABS Operation temperature: -5~+55°C Storage temperature: -20~+65°C Operation Actuator is driven by reversible synchronous motor with magnetic clutch. Motor can create stable torsion at stopping condition depending on the magnetic effort, which is created by motor rotor and magnetic clutch. The motor can stop at any position when there is no current supply. 10 Motorized Globe Valve (Actuator) DN15 – DN50 Models Model Control Signal Actuator Force A3000 3 point 1000N A3001 4~20mA 1000N A3002 0~10V 1000N A3003 3 point 1800N A3004 4~20mA 1800N A3005 0~10V 1800N Wiring Diagram 24 VAC Terminals 1-2 1-3 Actuator Rod Down up A3100;A3200 + Output Feedback signal _ Input Signal Power Supply 24 VAC A3101;A3102 A3201;A3202 11 Motorized Globe Valve DN 65 – DN 200 Figure No.: TFVG8200 ( 2 way Control Valve ) TFVG8300 ( 3 way Control Valve ) TECHNICAL DATA Valve type: 2-way/3-way control valve Pressure Class: PN16 Flow characteristic: Equal percentage Connection: Flange Leakage :< 0.05% of KVS Fluid temperature: -10oC-100oC Trim/Stem: stainless steel Valve body: Cast Iron (cast steel optional) Plug: PTFE DESCRIPTION 2-way and 3-way valves are used in heating and cooling systems. Suitable for hot and chilled water Sizes from DN65 up to DN 200 Cast iron body (cast steel body optional) Pressure rating PN16 Equal percentage flow characteristics FEATURES Model 2-way 3-way 12 TFVG8200-065 TFVG8200-080 TFVG8200-100 TFVG8200-125 TFVG8200-150 TFVG8200-200 TFVG8300-065 TFVG8300-080 TFVG8300-100 TFVG8300-125 TFVG8300-150 TFVG8300-200 Tyne motorized globe valve is intended for used in HVAC systems with actuator for control of cold and hot water. 3-way valve can be used as mixing valve or diverting valve. Function 2-way valve (TFVG8200 series) Open when the stem is in the top position Close when the stem is in the bottom position Size(mm) Size (inch) Kvs (m3/h) Actuator (N) DN65 DN80 DN100 DN125 DN150 DN200 DN65 DN80 DN100 DN125 DN150 DN200 2 ½” 3″ 4″ 5″ 6″ 8″ 2 ½” 3″ 4″ 5″ 6″ 8″ 63 100 160 250 400 600 63 100 160 250 400 600 3000 3000 3000 4000 4000 4000 3000 3000 3000 4000 4000 4000 Motorized Globe Valve DN 65 – DN 200 Actuator Figure No.: A8000 SPECIFICATION Supply voltage: 24VAC Transformer sizing: 5.5VA Connection cable: 1.5mm2 Actuator force: 3000N; 4000N Input signal range: 0~10V/4~20mA Gear: Stainless steel, bronze Support Base: Galvanized steel Yoke: Die cast aluminum Housing: Anti-flammable ABS Operation temperature: -5~+55°C Storage temperature: -20~+65°C FEATURES A low voltage reversible synchronous motor, with a magnetic clutch to ensure the long life service of the motor and gear train. Action is executed through gear transmission. Valve-moving position indicator. An auxiliary switch and manual control are available as accessories(order separately) RA or DA operating mode could be selected through jumper in proportional 0~10V or 4~20Ma MODEL Model Control Signal Actuator Force A-8100 3 point 3000N - 4000N A-8101 4~20mA 3000N - 4000N A-8102 0~10V 3000N - 4000N WIRING DIAGRAM A-8100 / A-8200 A-8101 / A-8102 A-8201 / A-8202 13 Automatic Balancing Valve DN15 – DN50 Figure No.: TFVAB1160 Description Tyne Flow Automatic Balancing Valve regulates flow when the system pressure fluctuates in the operating differential pressure range, it can keep the pipe flow constant by dynamically balancing the change of pressure. Its automatic operation completely depends on system differential pressure, maintaining the system flow constantly. The flux is set before delivery, and it is controlled by the core. Features Accurately regulates the flow of every branch when the system pressure fluctuates in the operating differential pressure range. It won’t be changed due to any single branch flux, which ensures the flux stability of the entire system. Avoid any damage occurs due to excess flow, and then ensure the lifespan and security of the valve. It can cut down cost and consumption by controlling the excess flow to in water pump, terminal air handling unit, air-conditioner. Material Specification Description Material Valve Body Brass Valve Deck Brass Core Copper Alloy Valve Liner Copper Alloy Sealing Element EPDM Spring Stainless Steel Asbestos is not contained in sealing. 14 Automatic Balancing Valve DN15 – DN50 Technical Parameter Nominal Pressure Max. Testing Pressure PN2.5MPa 3.8MPa Max. Operating Differential Pressure Medium Temperature Range 0.6MPa -20 – 120 °C Caliber DN15 – DN50 Connection Applicable Medium Thread Connection Mixture of Water and Ethylene Glycol Dimension and Data Table Dimension H 94/133 94/133 Size Flow Range (L/s) DN15 DN20 0.015 – 0.0680 0.015 – 0.0680 D ½” ¾” DN25 0.188 – 3.154 1” 94/133 77 DN32 0.188 – 3.154 1 ¼” 126/164 123 DN40 DN50 0.188 – 3.154 0.188 – 3.154 1 ½” 2” 126/164 126/164 123 123 L 77 77 15 Automatic Balancing Valve DN65 – DN800 Figure No.: TFVAB3161 Description Tyne Flow Automatic Balancing Valve accurately regulates the flow of every branch when the system pressure fluctuates in the operating differential pressure range. Ensure the stability of the entire system. Its automatic operation completely depends on the system differential pressure, maintaining the system flow constantly. The flux is set before delivery, and it is controlled by the core. Features Accurately regulates the flow of every branch when the system pressure fluctuates in the operating differential pressure range. It won’t be changed due to any single branch flux, which ensures the flux stability of the entire system. Avoid any damage occurs due to excess flow, and then ensure the lifespan and security of the valve. It can cut down cost and consumption by controlling the excess flow to in water pump, terminal air handling unit, air-conditioner. Material Specification Description Material Valve Body Cast Iron Valve Liner Stainless Steel Sealing Element EPDM Spring Stainless Steel Asbestos is not contained in sealing. 16 Automatic Balancing Valve DN65 – DN800 Technical Parameter Nominal Pressure Max. Testing Pressure PN2.5MPa 3.8MPa Max. Operating Differential Pressure Medium Temperature Range 0.6MPa -20 – 120 °C Caliber DN50 – DN800 Connection Applicable Medium Flange Clamp Connection Mixture of Water and Ethylene Glycol Dimension and Data Table Size Flow Range (L/s) DN65 DN80 DN100 DN125 DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500 DN600 DN800 1.061 – 11.381 1.061 – 11.381 1.061 – 22.762 1.061 – 34.143 1.061 – 45.524 1.061 – 79.667 1.061 – 136.572 1.061 – 170.715 1.061 – 216.239 1.061 – 295.906 1.061 – 375.573 1.061 – 455.240 1.061 – 637.336 1.061 – 967.385 D 80 80 100 125 150 200 260 315 355 405 455 508 610 760 Dimension P 119 131 163 193 216 271 326 383 443 496 545 601 715 880 L Max. Valve Liner 170 170 170 170 170 170 170 170 170 170 170 170 170 170 1 1 2 3 4 7 12 15 19 26 33 40 56 85 17 Automatic Balancing Valves & On/Off Control Valves DN15 – DN25 Figure No. TFVAB1160C Application Designed for the balancing of cooling and heating units. With its simple on/off control valve can be used for many different applications, and at the same time advantage is derived from the dynamic control principles. The optimum flow rate is ensured in each control area. This flow rate is maintained in spite of pressure fluctuations in the system. Energy savings due to automatic flow control, lower flow and pump pressure. Maximized ΔT due to faster response and increased system stability. Features Two valves in one. Replaces both the normal static valve and two way valve. No requirement on pipe lengths before and after the valve. Small compact product. Built-in on/off function for electrically operated actuator (normally closed). The valve can easily be fitted into the system. Technical Data Valve Housing: DZR Brass, CW602N O-rings: EPDM Pressure class: PN25 Temperature: 0 to +950C Ambient Temperature: 0 to +500C Max. Differential Pressure: 400 KPa Weight: 0.7 kg Dimension Packaging in mm: 135x115x85 Maximum Flow Range: 0.015 – 0.680 l/s Minimum ΔP Range: 7-28 KPa Glycolic mixtures (both ethylene and propylene0 up to 50% are applicable. Strainer is recommended. The pipe system should be properly ventilated to avoid the risk of air pockets. Benefits Design Time consuming adjustment of the system is eliminated. The valve automatically ensures the hydraulic balance, regardless of the conditions in the system. No need to use balancing valves in the distribution lines, main distribution lines and supply lines. Less time to define the necessary equipment for a hydraulic balanced system. No impact if the calculated distribution of pressure in the installation is not accurate. Security that the specified flow is also the real one. No requirements on pipe lengths before and after the valve. Installation Minimized commissioning time due to automatic balancing of the system. No need for oversized pumps and oversized control valves. Operation Energy savings due to elimination of overflows. Higher comfort due to correct distribution of water in the system and optimized function of the control valve. 18 Cartridge Function The balancing occurs by means of a flow rate cartridge that keeps the differential pressure constant across an orifice. In the wanted control range the pump supplies sufficient differential pressure to affect the spring and diaphragm of the cartridge. Ensures optimum flow in each control zone to maintain the rated heat/cool transfer. This flow is maintained regardless of pressure fluctuations in the system. Automatic Balancing Valves & On/Off Control Valves DN15 – DN25 Part List 1 Valve DN15 – DN25 2 Actuator 24V, 230V 3 Cartridge CA 1/ CA 2/ CA 3 Dimensions L DN15 DN20 DN25 102 110 119 19 Differential Pressure Control Valve (DPCV) DN15 – DN50 Figure No.: TFVD1160 TYNE FLOW DPCV does not rely on external power to maintain the constant pressure of the control system balancing valves. Features Dual valve structure TYNE DPCV is used for heating water systems (air conditioning) and has the following features: Maintains a constant system pressure. Self-regulating rule out the differential pressure fluctuations in the external network controlled system. Use of advanced technology diaphragm, the theoretical error is zero, and can withstand 0.8MPa pressure differential. Use of advanced stepless voltage regulation structure, adjustable control differential pressure ratio up to 25:1. When the controlled system internal self-adjustment, the valve that has the function of self-operated flow control valve, set the method of flow. a. Adjust the size of the differential pressure control; b. Regulating the size of the controlled system resistance; Differential pressure control accuracy of ± 5. Diaphragm separates and balances the upper and lower chambers and reacts quickly to fluctuation in pressure. Can help to minimize the risk of noise. TYNE DPCV ensures that the system balanced independent from any changes in other areas of the circuit, which greatly simplifies the balancing and commissioning procedure. Tubing/Impulse tube is supplied as standard. It is essential to the valve’s performance as it taps pressure from the other side of the circuit and links it to be valve’s chambers. 20 Differential Pressure Control Valve (DPCV) DN15 – DN50 Technical Parameters Nominal Pressure: PN16, PN25 (Optional) Operating temperature range 0 - 150°C Working pressure range 0.04 to 0.4 MPa Dimensions and Data table DN DN15 DN20 DN25 DN32 DN40 DN50 L 80 90 100 105 120 140 Item Name Material 1 Body Brass 2 Stem Brass 3 Guide Tube Brass 4 O-ring EPDM 5 Seal casing Brass 6 Diaphragm Plate Stainless Steel 7 Diaphragm EPDM 8 Diaphragm Plate Stainless Steel 9 Nut Stainless Steel 10 Cover Brass 11 Capillary Tube Seat Brass 12 Pin Stem Brass 13 O-ring EPDM 14 Spring Stainless Steel 15 Bolts Stainless Steel Kvs(m/h) 0.04-3.2 0.07-5.4 0.1-8.6 0.3-13.5 0.5-25.5 0.7-39.6 21 Differential Pressure Control Valve (DPCV) DN15 – DN50 Installation Flow Characteristic Chart 22 Differential Pressure Control Valve (DPCV) DN65 – DN450 Figure No.: TFVD5161-S TYNE FLOW DPCV does not rely on external power to maintain the constant pressure of the control system balancing valves. Features Dual valve structure TYNE DPCV is used for heating water systems (air conditioning) and has the following features: Maintains a constant system pressure. Self-regulating rule out the differential pressure fluctuations in the external network controlled system. Use of advanced technology diaphragm, the theoretical error is zero, and can withstand 0.8MPa pressure differential. Use of advanced stepless voltage regulation structure, adjustable control differential pressure ratio up to 25:1. When the controlled system internal self-adjustment, the valve that has the function of self-operated flow control valve, set the method of flow. a. Adjust the size of the differential pressure control; b. Regulating the size of the controlled system resistance; Differential pressure control accuracy of ± 5. Diaphragm separates and balances the upper and lower chambers and reacts quickly to fluctuation in pressure. Can help to minimize the risk of noise. TYNE DPCV ensures that the system balanced independent from any changes in other areas of the circuit, which greatly simplifies the balancing and commissioning procedure. Tubing/Impulse tube is supplied as standard. It is essential to the valve’s performance as it taps pressure from the other side of the circuit and links it to be valve’s chambers. 23 Differential Pressure Control Valve (DPCV) DN65 – DN450 Technical Parameters Nominal Pressure: PN16, PN25 (Optional) Operating temperature range 0 - 150°C Working pressure range 0.04 to 0.4 MPa Flange dimensions are as per BSEN10922-2 * Class 125/150 Flanges are available as per request. Dimensions and Data table No. Parts Name Qty Material 1 Body 1 Ductile Iron 2 Silica Gel Cap 1 Silica Gel 3 1 PTFE 1 Brass 1 Brass 6 Gasket Adjustable Stem Adjustable Valve Valve Plug 1 Brass 7 Nut 2 Stainless Steel 8 Cover 1 Ductile Iron 9 1 Ductile Iron 1 Ductile Iron 11 Washer Diaphragm Plate Diaphragm 1 EPDM 12 Bolts 6 Stainless Steel 13 Spring Planet 1 Ductile Iron 14 Spring Washer 1 EPDM 15 Bolts 6 Stainless Steel 16 Spring 1 Stainless Steel 17 Gasket 1 PTFE 18 Bolts 1 Stainless Steel 19 Spring Case 1 Ductile Iron 20 Capillary Tube 1 Brass 21 Tube Joint 1 Brass 22 Tube Joint 1 Brass 4 5 10 DN L H H1 Kvs(m/h) 65 80 100 125 150 200 250 300 350 400 450 290 310 350 400 480 495 622 698 787 914 978 310 326 390 466 564 700 720 775 960 1050 1200 188 183 230 290 367 460 431 459 595 650 735 1.2-58 1.8-80 3.0-125 5.0-215 8.0-285 10-608 20-910 25-1395 30-1745 35-2800 40-4500 24 Differential Pressure Control Valve (DPCV) DN65 – DN450 Installation Flow Characteristic Chart 25 Differential Pressure Control Valve (Type 2) Figure No. TFVD5161 – PN16 Application It can be installed in a supply line or return line according to its purpose of use: - The valve closes when the differential pressure rises. It’s Self-Acting control type. - The diaphragm is separated from the body and thus is not affected by temperature. Since it is a perfect balance type, the set differential pressure does not change due to pressure fluctuations. - Has a solid structure, and thus offers an outstanding level of durability. - A diaphragm method enables to be installed horizontally or vertically. - The opening percentage of the valve can be easily checked, thanks to the attached indicator. - Leakage from packings can be visually checked, enabling easy identification of the appropriate time of repair. Part List Drawing 26 Differential Pressure Control Valve (Type 2) Valve Specifications Applicable Pressure Applicable fluid Fluid temperature Structure Max 2.0 Mpa Cold/Hot water Max 170°C Diaphragm 0.01 ~ 0.15, 0.02 ~0.21, 0.15 ~ 0.29 Mpa 0.5 ~ 100% of the constant flow rate ANSI 300Lb A216 WCB B584 EPDM 3.0Mpa Differential pressure control range Flow control range End connection Body Disc, Seat Diaphragm Materials Hydraulic test pressure Size L H1 H2 Weight (kg) Cv 65 (2 ½") 292 115 720 54 64 80 (3") 100 (4") 318 120 750 65 84 368 130 735 83 150 125 (5") 400 150 775 152 200 150 (6") 473 180 800 203 288 H1 H2 Dimensions 27 Differential Pressure Control Valve (Type 2) Installation Installation in the return pipe 28 Installation in the supply pipe Differential Pressure Control Valve (Type 3) Figure No.: TFVD4161G - PN16 Description TYNE Differential Pressure Valve is a hydraulically operated, pilot-controlled, modulating valve. It is designed to maintain a constant pressure differential between supply and return water pipeline in HVAC system. The pilot will be set as per the system requirement; the flow will be varied according to the system pressure but keep the constant pressure difference at the set point. The valve tends to open on an increase in differential pressure and close on a decrease in differential pressure. Features Top and seat ring guided stem and diaphragm assembly for long life and reliable. All iron components are fusion epoxy bonded for corrosion resistance. Easy maintenance without removal from the main line. Nylon reinforced diaphragm for long term service. Drip tight shut off. Globe design for superior control characteristics. Ductile iron bodies for higher strength and durability. Corrosion resistant stainless steel seat and disc retainer ring. Various pilots and accessories available for configuration into many different applications. Meet standards BS EN 1074-5, ISO 5208, BS EN 12266-1, BS EN 558-1, BS EN 1092-2. General Application Used in HVAC system to make a constant pressure difference between water supply and return pipeline, by variating the flow upon pressure of each system. Technical Data Size range: DN65-DN400 mm Pressure Ratings: 1.6 MPa Working Temperature: -10°C - 80°C Suitable Media: Water End connection: PN16 PN25 (Optional) Setting Range 1. 0.5~10 Bar 2. 2.0~16 Bar 3. 3.0~25 Bar 29 Differential Pressure Control Valve (Type 3) Part List and Dimensions 30 DN L 65 80 100 150 200 250 300 350 400 290 310 350 480 600 730 850 850 1100 ØD PN16 185 200 220 285 340 405 460 520 580 ØK PN16 145 160 180 240 295 355 410 470 525 H 159 179 214 333 407 476 526 526 624 N-Ød PN16 4-Ø19 8-Ø19 8-Ø19 8-Ø23 12-Ø23 12-Ø28 12-Ø28 16-Ø28 16-Ø31 Weight kg 19 23 32 68 125 200 260 310 560 No. 1 2 3 4 5 6 7 8 9 10 Description Body Body Seat O-ring O-ring Hex Bolt Washer Bonnet Bushing Spring Nut Material Ductile Iron Stainless Steel Rubber Rubber Stainless Steel Stainless Steel Ductile Iron Brass Stainless Steel Stainless Steel Standard EN GJS 500-7 AISI 304 NBR NBR A2 A2 EN GJS 500-7 CZ 122 AISI 304 A2 11 Diaphragm Nylon Reinforced Rubber NBR / EPDM + Nylon 12 13 14 15 16 17 18 19 Diaphragm Upper Plate Pin Disc Holder Seal Seat Retainer Stem Plug Plug Ductile Iron Stainless Steel Ductile Iron Rubber Stainless Steel Stainless Steel Stainless Steel Stainless Steel EN GJS 500-7 AISI 304 EN GJS 500-7 NBR / EPDM AISI 304 AISI 304 AISI 304 AISI 304 Differential Pressure Control Valve (Type 3) Pressure Differential Pilot Pilot Valve Part List and Material No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Description Adjusting Screw Adjusting Set Jam Nut Spring Guide Bonnet Spring Nut Washer Fixing Holder Screw Diaphragm Washer O-ring Chamber O-ring O-ring Stem Disc Body Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Rubber + Reinforced Nylon Stainless Steel Rubber Stainless Steel Rubber Rubber Stainless Steel Stainless Steel + Rubber Stainless Steel Standard ASIS 304 AISI 304 AISI 304 AISI 304 AISI 304 Cr-VA A2 A2 AISI 304 A2 NBR + Nylon AISI 304 NBR AISI 304 NBR NBR AISI 304 AISI 304 + NBR AISI 304 31 Differential Pressure Control Valve (Type 3) DPCV Assembly 1. Main Valve 2. Needle Valve 3. P800 4. Ball Valve 5. Inlet Pressure Gauge (Optional) 6. Outlet Pressure Gauge (Optional) 7. Strainer Head Loss Bar (Fully Open) Head Loss Curve Flow (m3/h) 1 GPM = 0.22727 m3/h = 0.06313 l/s 32 Differential Pressure Control Valve (Type 3) Inlet Pressure (Bar) Cavitation Outlet Pressure (Bar) 33 Differential Pressure Control Valve (Type 3) Mounting Instructions A. B. C. D. E. F. 34 Inlet Isolation Valve Strainer Differential Pressure Valve Outlet Isolation Valve Supply Return Pressure Independent Control Valve (PICV) DN15 – DN25 Figure No: TFVP2160 – PN16 Description Size Range: DN15 – DN25 Body Material: Brass Flow Range: 0.8 – 2.0m3/h Operating pressure: 1.6MPa – 2.5MPa Threaded End Connection standard: ISO7/1 Features Flow flexibility / Regulation. Higher in cut-off differential pressure while lower in the possibility of leakage. Electric balancing cavity adopts built-in connecting pipe which eliminates the damages during installation compared to external connecting pipe type/model. Forge brass valve body. Easy debugging, doesn’t require specialized Optional features technical personnel. PN25 can be supplied as per customer requirement. Compact size, easy to install. Test plugs. Optional test plugs for convenient testing of differential pressure. Data Table (Size) DN (mm) 15 20 25 (inch) ½” ¾” 1” Max. Rated Flow (m3/h) 0.8 1.0 2.0 l/s 0.22 0.28 0.55 GPM 3.48 4.35 8.7 ΔPs Range (KPa) 35-350 35-350 35-350 35 Pressure Independent Control Valve (PICV) DN15 – DN25 Technical Data Nominal Pressure Rating Connection Standard Leakage rate Permissible medium Permissible Operating Pressure Operating Temperature ΔPs Range (Kpa) Valve Body Valve Core Valve Stem Sealing Ring Valve Membrane Valve Stem Sealing Pressure differential flow characteristic 36 PN16, PN25 (optional) ISO7/1 0.02% of Kvs Chilled Water, freeze water, unfreezable water, refrigerant (R12, R22, R134a, R202) glycol (under 50%) 1.6 Mpa, 2.5 Mpa -10° C to 120° C 35-350 Forge Brass Stainless Steel Stainless Steel Teflon EPDM O-ring sealing Actuator Data Table Effective Torque (N) Operating Voltage Effective (mm) 130-80 110/230 VAC ≥3mm Pressure Independent Control Valve (PICV) DN15 – DN25 Dimensions 15 A mm 87 B mm 49 C mm 60° H1 mm 29 H2 mm 48.5 20 87 49 60° 29 48.5 700 25 97 52 60° 34.5 48.5 850 DN Weight 750 Actuator Dimension 37 Pressure Independent Control Valve (PICV) DN15 – DN25 Opening/Closing times Flow Characteristics DN25 PICV 38 Pressure Independent Control Valve (PICV) DN15 – DN25 Installation / Operation & Maintenance Mounting Operation: Chilled / hot water valve body Forbidden downwards Pay attention to the flow direction of medium 39 Pressure Independent Control Valve (PICV) DN15 – DN25 Flow Settings 1. To regulate the flow rate, adjust maximum opening of valves by a 10mm spanner. The table below shows the different setting for maximum opening. Scale – flow (m3/h) Table Caliber 2 3 4 5 6 7 8 9 10 DN15 0.30 0.36 0.42 0.48 0.55 0.61 0.67 0.73 0.80 DN20 0.40 0.48 0.55 0.63 0.70 0.78 0.85 0.93 1.00 DN25 0.60 0.78 0.95 1.13 1.30 1.48 1.65 1.83 2.00 2. Installation 40 Pressure Independent Control Valve (PICV) DN15 – DN25 Maintenance Follow the order to maintain the actuator: 1. First turn off the water pump and cut off the power supply 2. Close the shut-off valves and empty the water pipes, fully reduce the pressure in the piping system and allow pipes to completely cool down. 3. If necessary, disconnect the electrical wires Remark: Install the actuator correctly before adjusting the valves. Notice: When pipe pressure test and flushing is done, the valve body should be in fully open state. This operation can not only protect the internal parts of valve body, but also prevent pipe dirt deposition and valve clogging. Wiring Diagram 41 Pressure Independent Control Valve (PICV) DN32 – DN50 Figure No: TFVP2160A – PN16 Description Size Range: DN32 – DN50 Valve Body Material: Forge Brass Flow Rate Range: 3.5 – 8m3/h Threaded end connections Features TYNE PICV is compact and convenient to install. High close off pressure, low leakage rate. TYNE PICV shall be supplied complete with a factory assembled actuator capable of closing at a differential no less than the pump head. Electric balancing cavity adopts built-in connecting pipe which eliminates the damages during installation compared to external connecting pipe type/model. Valve body is made of forge brass material. The standard features are all with manual function and power switch. Control valve employs straight travel proportional actuator. Equal linear flow characteristic can be achieved ideally. Maximum flow can be regulated by aperture potentiometer on PBC or by external regulator. Optional Features PN25 can be supplied as per customer request. Test plugs. Notes Higher flow rates can be provided as per customer requirement. 42 Pressure Independent Control Valve (PICV) DN32 – DN50 Technical Table Valve Body Size (DN) Max. Rated Flow (mm) (inch) (m3/h) l/s GPM Actuator Recommended (N) 32 40 50 1 ¼” 1 ½” 2” 3.5 6 8 0.96 1.64 2.19 15.2 26.1 34.8 500N 500N 1000N ΔPs Range (KPa) 35-350 35-350 35-350 Actuator DN (mm) 32 40 50 Rating Force 500N 500N 1000N Operating Voltage 24VAC 24VAC 24VAC Control Signal Manual Running Speed 0 (2)˜10V, 0(4)˜20mA 0 (2)˜10V, 0(4)˜20mA 0 (2)˜10V, 0(4)˜20mA Yes Yes Yes 3.85s/mm (50Hz) 3.85s/mm (50Hz) 3.85s/mm (50Hz) Weighty (KG) 1.7 1.7 1.7 Note: DN= Nominal diameter PN 25 selectable (optional) Valve Body: Forge Brass, Valve Seat; Stainless Steel; Valve Stem; Stainless Steel 3 point control / on-off control can be provided as per request. Differential Pressure flow curve 43 Pressure Independent Control Valve (PICV) DN32 – DN50 Aperture flow curve Relationship of Aperture and flow: q=R (L-1) “q” represents percentage of flow, namely ratio of current flow and maximum flow. “L” represents percentage of aperture, namely ratio of current aperture and whole stroke “R” represents adjustable ratio, namely ratio of max. flow to min. flow with control range (standard adjustable ration is 20) Note: 1. Above formula is the relationship of valve aperture and flow with constant differential pressure 2. Controlling valve aperture by regulator , Max. flow after setting can be calculated through this relation. 44 Pressure Independent Control Valve (PICV) DN32 – DN50 DN32 PICV for AHU DN40 PICV for AHU 45 Pressure Independent Control Valve (PICV) DN32 – DN50 DN50 Thread PICV for AHU 46 Pressure Independent Control Valve (PICV) DN32 – DN50 Dimensions Caliber inches A B C H1 H2 Body Weight DN32 1 ¼” 146 90 60° 53 58 2.7 DN40 1 ½” 165 100 60° 50 62 3.4 DN50 2” 190 120 60° 65 74 5.3 47 Pressure Independent Control Valve (PICV) DN32 – DN50 Technical Data: Nominal Pressure rating End connection is threaded standard Leakage rage Permissible medium PN16, PN25 (optional) ISO7/1 0.02% of Kvs Chilled water, refrigerant (R12, R22, R134a, R202) glycol, hydrazine, low/high temperature hot water Operating Data: Operating Pressure Protection level Power supply Power consumption Operating Temperature Range Valve Body Material Valve Trim Valve Stem Sealing Ring Valve Membrane Valve stem Sealing Actuator roof cover Actuator bracket 1.6 Mpa, 2.5Mpa IP54 24VAC 50/60Hz ˂7.5VAC -10°C to 120°C Forge Brass Stainless Steel Stainless Steel Teflon EPDM O-Ring sealing PC Die-casting aluminum Proportional Actuator Features The force can be up to 700N Permanent-magnet synchro motor Input/output signal: 0(2)-10VDC, 0(4)-20mA optional Proportional Dimension 48 Pressure Independent Control Valve (PICV) DN32 – DN50 Actuator Technical Data Power voltage Self-consumption Input signal Output signal Control mode Regulating range Conversion output error Wiring Sheeting material 24VAC ±15%, 50/60Hz appr. 1VA 0(2)-10VDC, 0(4)-20mA (set by dip switch) 0(2)-10VDC, 0(4)-20mA (set by dip switch) Proportional control (control proportional type) 30%-100% ≤1% Terminal ABS plastic Temperature: -20 to +50°C Humidity: ≤90% RH Appr. 0.1kg Operative environment Net weight Installation, Operation & Maintenance Mounting Orientation Chilled/hot water valve body Forbidden downwards 49 Pressure Independent Control Valve (PICV) DN32 – DN50 Maintenance When doing service work on the valve / actuator: 1. Deactivate the pump and turn off the power supply 2. Close the shut-off valves 3. Fully reduce the pressure in the piping system and allow pipes to completely cool down Remarks: If necessary, disconnect the electrical wires Δ Notice: When the pipe pressure test and flushing is done, the valve body should be in fully open state. This operation can not only protect the internal parts of valve body, but also prevent pipe dirt deposition and valve clogging. Actuator Mounting Instructions 1) Take off the slider, loosen the clip and prepare to install 2) Make actuator principal and valve stem concentric and the surface coincident, Put actuator on boss of valve body, lock two screw on the clip 3) Put the slide into groove, lock it with two screw 4 ) Completed Mounting 50 Pressure Independent Control Valve (PICV) DN32 – DN50 PCB Diagram Wiring Diagram TPL series control the valve by terminal O,E Input signal O, E increase, actuator axis extends, valve stem retracts. Input signal O, E decrease, actuator axis retracts, valve stem extends. Input signal O, E remains, actuator axis and, valve stem remain current position. Note: This status is reversed mode, if forward mode (input signal, increases, actuator axis retracts) is required, just turn the fifth dip switch from ON to OFF. 51 Pressure Independent Control Valve (PICV) DN32 – DN50 Nominal Setting of S2 switch S2/S3 Switch Function 1 Control feedback signal initiation OFF Type of control signal Selection of control signal Type of feedback signal ON OFF ON OFF ON OFF 2 3 4 Description ON ON 5 Operating Mode OFF ON 6 Losing control signal mode OFF 7 8 Self-stroking mode Sensitivity ON OFF ON OFF 52 20% feedback signal is 20% (namely DC 4-20mA or DC 2-10V) 0: the starting control / feedback signal is 0 (namely DC 0-20or DC 010V) II: current signal UI: voltage signal UI: voltage signal II: current signal II: current signal UI: voltage signal DA: DA mode (when control signal is increasing, the actuator axes extends) RA: RA mode (when control signal is increasing, the actuator axes retracts) DW: When lose control signal (voltage type), the minimum control signal When lose control signal ( current type), the minimum control signal UP: When lose control signal (voltage type), the minimum control signal When lose control signal ( current type), the minimum control signal DF: Power up each time, self-stroking starts automatically (factory setting) RF: Self-stroking starts only when press the red self-stroking button manually HS: the high sensitivity of control signal ≤1% (100%-40%); ≤1.5% (40%-30%) LS: the low sensitivity of control signal ≤1.5% (100%-30%) Pressure Independent Control Valve (PICV) DN32 – DN50 Control signal: 0-10VDC: output signal: 4-20mA; RA mode; When lose input signal (voltage type), means the minimum control signal, the actuator axes extends. Control signal: 4-20mA; output signal: 4-20mA; RA mode; When lose input signal (current type), means the minimum control signal, the actuator axes extends. Control signal: 0-10VDC; Feedback signal: 0-10VDC; DA mode: When lose control signal (voltage type), means the minimum control signal, the actuator axes retracts. Control signal: 4-20mA; feedback signal: 4-20mA; DA mode: When lose control signal (current type), means the minimum control signal, the actuator axes extracts. 53 Pressure Independent Control Valve (PICV) DN32 – DN50 Aperture Potentiometer Aperture potentiometer can adjust max. aperture of valve body between 100% and 30%, so as to adjust relationship of flow and aperture. Factory default is 100% Regulator Maximum flow can be regulated by long-range regulator which is easy to operate. The regulator can adjust the minimum flow coefficient to vary from 30%Kvs to 100%Kvs. Thus can save the unnecessary power wastage when the valve is working. Panel 54 Pressure Independent Control Valve (PICV) DN32 – DN50 Wiring 55 Pressure Independent Control Valve (PICV) DN65 – DN150 Figure No: TFVP4161 – PN16 Description Standard of flanged connection in accordance with ISO7005 Valve Body Material: Ductile Iron Flow Rate Range: 21-145m3/h DN: DN65 – DN150 Valve Stroke: Max. 20/40mm Note: DN= Nominal diameter PN 25 selectable (optional) Valve Body: Ductile Cast Iron; Valve Seat: Stainless Steel; Valve Stem; Stainless Steel Valve stem retracts close End Connection: Flanged ends as per EN10922-2 Class 125/250 can be supplies as per customer requirement. Features TYNE PICV consists of two functional control elements: First control element is an electrically actuated control valve, capable of responding to a control signal from a controller and the second element is based on the first control element to sense and regulate a preset flowing differential pressure across the control valve. TYNE PICVs can be supplied complete with a factory assembled actuators capable of closing at a differential no less than the pump head. Pre-calibrated to a maximum flow rate as given by a customer. Electric balancing cavity adopts built-in connecting pipe which has a compact structure thereby eliminating damage during installation compared with external connecting pipe type/model. Higher in cut-off differential pressure while lower in the possibility of leakage. Valve body is made of ductile iron material, with anticorrosion treatment on the surface, delicate in appearance. The standard features are all with manual function and power switch. Control valve employs straight travel proportional actuator. Equal percentage flow characteristic can be achieved ideally. Maximum flow can be regulated by aperture potentiometer on PCB or by external regulator. Optional features PN25 can be supplied as per customer requirement. Test plugs. Notes: High flow rate can be provided as per customer requirement. 56 Pressure Independent Control Valve (PICV) DN65 – DN150 Technical Table Valve Body Size (DN) Max. Rated Flow (mm) (inch) (m3/h) l/s GPM 65 80 100 125 150 2½ 3 4 5 6 21 28 50 90 145 5.8 7.8 13.9 25.0 40.3 92 123 219 396 638 Stroke (mm) 20 40 40 40 40 Actuator Recommende d (N) 1000N 3000N 3000N 3000N 3000N ΔPs Range (KPa) 35-350 35-350 35-350 35-350 35-350 Actuator (mm) Rating Force Actual Force Operating Voltage 65 1000N 1000-1200 24VAC 80 3000N 3000-3500 24VAC 100 3000N 3000-3500 24VAC 125 3000N 3000-3500 24VAC 150 3000N 3000-3500 24VAC DN Control Signal Manual 0 (2)-10V, 0 (4)-20mA 0 (2)-10V, 0 (4)-20mA 0 (2)-10V, 0 (4)-20mA 0 (2)-10V, 0 (4)-20mA 0 (2)-10V, 0 (4)-20mA YES YES YES YES YES Running Speed 3/85s/mm (50Hz) 3.2s/mm (50Hz) 3.2s/mm (50Hz) 3.2s/mm (50Hz) 3.2s/mm (50Hz) Weight (KG) 1.7 5.2 5.2 5.2 5.2 Note: DN= Nominal diameter PN 25 selectable (optional) Valve Body: Forge Brass, Valve Seat; Stainless Steel; Valve Stem; Stainless Steel 3 point control / on-off control can be provided as per request . 57 Pressure Independent Control Valve (PICV) DN65 – DN150 Differential Pressure flow curve Aperture Flow curve Relationship of Aperture and flow q=R (L-1) “q” represents percentage of flow, namely ratio of current flow and maximum flow. “L” represents percentage of aperture, namely ratio of current aperture and whole stroke “R” represents adjustable ratio, namely ratio of max. flow to min. flow with control range (our adjustable ration is 20) Note: 1. Above formula is the relationship of valve aperture and flow with constant differential pressure 2. Controlling valve aperture by regulator, Max. flow after setting can be calculated through this relation. 58 Pressure Independent Control Valve (PICV) DN65 – DN150 Flow Characteristic DN65 Flanged PICV for AH DN80 Flanged PICV for AHU 59 Pressure Independent Control Valve (PICV) DN65 – DN150 DN100 Flanged PICV for AHU DN125 Flanged PICV for AHU 60 Pressure Independent Control Valve (PICV) DN65 – DN150 DN150 Flanged PICV for AHU INSTALLATION, OPERATION AND MAINTENANCE Mounting Orientation Chilled/hot water valve body Forbidden downwards 61 Pressure Independent Control Valve (PICV) DN65 – DN150 Maintenance When doing service work on the valve / actuator: 1. Deactivate the pump and turn off the power supply 2. Close the shut-off valves 3. Fully reduce the pressure in the piping system and allow pipes to completely cool down Remarks: If necessary, disconnect the electrical wires Δ Notice: When the pipe pressure test and flushing is done, the valve body should be in fully open state. This operation can not only protect the internal parts of valve body, but also prevent pipe dirt deposition and valve clogging. Dimensions 62 DN B D D2 D4 K L1 L2 L3 H1 65 80 100 125 150 20 20 22 22 24 185 200 220 250 285 4-18 8-18 8-18 8-18 8-22 118 132 156 184 211 145 160 180 210 240 290 310 350 400 480 145 155 181 200 240 155 167 181 197 222 115 148 150 158 198 H2+1000 H2+3000 500 / / / / / 698 710 745 810 Weight (KG) 28 36 54 68 89 Pressure Independent Control Valve (PICV) DN65 – DN150 PCB diagram 1: Proportional Type (24VAC) PCB diagram 2: Proportional Type (24VAC) TPL series control the valve by terminal O,E Input signal O, E increase, actuator axis extends, valve stem retracts. Input signal O, E decrease, actuator axis retracts, valve stem extends. Input signal O, E remains, actuator axis and, valve stem remain current position. Note: This situation is in the DA mode, if you need RA mode (when control signal is increasing, The actuator axis extends). just change the fifth button of S2 from OFF to ON 63 Pressure Independent Control Valve (PICV) DN65 – DN150 Nominal Setting of S2 Switch Flow Characteristic: control signal: 0-10VDC: output signal: 0-10VDC; RA mode; When lose input signal (voltage type), means the minimum control signal, the actuator axes extends. Flow Characteristic: control signal: 4-20mA; output signal: 4-20mA; RA mode; When lose input signal (current type), means the minimum control signal, the actuator axes extends. Control signal: 0-10VDC; Feedback signal: 0-10VDC; DA mode: When lose control signal (voltage type) means the minimum control signal, the actuator axes retracts. Control signal: 4-20mA; Feedback signal: 4-20mA; DA mode: When lose control signal (current type) means the minimum control signal, the actuator axes extracts. 64 Pressure Independent Control Valve (PICV) DN65 – DN150 Control Signal/Feedback Signal: 0(2)-100VDC, 0(4)-20mA S2/S3 Switch 1 2 3 4 Function Control feedback signal initiation Type of control signal Selection of control signal Type of feedback signal Description ON 20% the starting control / feedback signal is 20% (namely DC 4-20mA or DC 2-10V) OFF 0: the starting control / feedback signal is 0 (namely DC 0-20or DC 0-10V) ON II: current signal OFF UI: voltage signal ON UI: voltage signal OFF II: current signal ON II: current signal OFF UI: voltage signal ON 5 Operating Mode OFF ON 6 Losing control signal mode OFF 7 8 Self-stroking mode ON DA: DA mode (when control signal is increasing, the actuator axes extends) RA: RA mode (when control signal is increasing, the actuator axes retracts) DW: When lose control signal (voltage type), the minimum control signal When lose control signal ( current type), the minimum control signal UP: When lose control signal (voltage type), the minimum control signal When lose control signal ( current type), the minimum control signal DF: Power up each time, self-stroking starts automatically (factory setting) OFF RF: Self-stroking starts only when press the red self-stroking button manually ON HS: the high sensitivity of control signal ≤1% (100%-40%); ≤1.5% (40%-30%) OFF LS: the low sensitivity of control signal ≤1.5% (100%-30%) Sensitivity 65 Pressure Independent Control Valve (PICV) DN65 – DN150 Technical Data: Standard of flanged connection Leakage rage Permissible medium ISO 7005 0.02% of Kvs, metal to metal sealing Chilled/hot water, refrigerant (R12, R22, R134a, R202) glycol, hydrazine, phosphate Operating Data Maximum Operating Pressure Stroke Protection class Power supply Power consumption Operating Temperature Valve Body Material Valve Surface Valve Trim Stem Sealing Ring Sealing structure Valve Membrane Valve stem Sealing Actuator Housing 1.6 Mpa, 2.5Mpa 20mm (DN50-DN65), 40mm (DN80-DN150) IP54 24VAC ± 15% 50/60Hz 1000N ˂7.5VA; 3000N˂15VA -10°C to 120°C Ductile iron Black anti-rust painting Stainless Steel Stainless Steel Teflon V model sealing gland + stainless steel spring auto-compression EPDM Double O-Ring sealed, EPDM 1000N: PC 3000N: Aluminum die casting Technical Data Power voltage Self-consumption Input signal Output signal Control model Regulating range Conversion output error Wiring Sheeting material Working environment Net weight 66 24VAC ±15%, 50/60Hz appr. 1VA 0(2)-10VDC, 0(4)-20mA (set by dip switch) 0(2)-10VDC, 0(4)-20mA (set by dip switch) Proportional control (control proportional type valve) 30%-100% ≤1% Terminal ABS plastic Temperature: -20 to +50°C Humidity: ≤90% RH Appr. 0.1kg Pressure Independent Control Valve (PICV) DN65 – DN150 Regulator Maximum flow can be regulated by long-range regulator which is easy to operate. The regulator can adjust the minimum flow coefficient to change freely from 30%Kvs to 100%Kvs. Thus can save the unnecessary power wastage when the valve is working. Panel Wiring 67 High Flow Pressure Independent Control Valve (PICV) DN150 – DN250 Figure No: TFVP5161 – PN16 Description Note: Standard of flanged connection in accordance with ISO7005 Valve Body Material: WCB Flow Rate Range: 40-171 l/s DN: DN150 – DN250 Valve Stroke: 65-100mm DN= Nominal diameter PN 25 selectable (optional) Valve Body: Ductile Cast Iron; Valve Seat: Stainless Steel; Valve Stem; Stainless Steel Valve stem retracts close End Connection: Flanged ends as per EN10922-2 Class 125/250 can be supplied Features TYNE PICV is composed of the control valve, actuator and a spring used for pressure setting. It is suitable for controlling differential pressure in the pipes of non-corrosive liquids, gases and steams, when the differential pressure rises, the control valve is opened. The main features are as follows: It has the pressure balancing function with high sensitivity. Low noise, reliable performance, free of maintenance. The standard modular design is adopted. Various combined controls can be carried out through the assemblies. Control valve employs straight travel proportional actuator. Linear flow characteristics can be achieved ideally. 68 High Flow Pressure Independent Control Valve (PICV) DN150 – DN250 Dimension Table and Parts No Part Name Material 1 Body WCB 2 Seat 316SS 3 Valve Disc 316SS+PTFE 4 Locating Piece 316SS 6 Body / Bonnet Gasket Bonnet 7 Bolt B7 8 Nut 2H 9 Stem 316SS 5 DN PN 150 200 250 1.6 316+Graphite WCB L D D1 D2 b n-d H1 H2 480 300 250 218 30 8-Ø26 1050 720 600 360 310 278 34 12-Ø26 1080 800 730 425 370 332 36 12-Ø30 1250 900 Performance Specification Nominal Pressure Strength Test Test Pressure Seat Testing Pressure Leakage Testing Pressure Working Temperature Applicable media 1.6 2.4 1.76 0.35 <120 MPa °C water, gas, oil 69 High Flow Pressure Independent Control Valve (PICV) DN150 – DN250 Technical Table Valve Body Size (DN) (mm) 150 200 250 (inch) 6 8 10 Max. Rated Flow (m3/h) 288 432 616 l/s 80 120 171 GPM 1268 1902 2711 Stroke (mm) Actuator Recommended (N) 65 65 100 6400 10000 16000 ΔPs Range (KPa) 35-400 35-400 35-400 INSTALLATION, OPERATION AND MAINTENANCE Mounting Orientation Chilled/hot water valve body Forbidden downwards Maintenance When doing service work on the valve / actuator: 1. Deactivate the pump and turn off the power supply 2. Close the shut-off valves 3. Fully reduce the pressure in the piping system and allow pipes to completely cool down Remarks: If necessary, disconnect the electrical wires Δ Notice: When the pipe pressure test and flushing is done, the valve body should be in fully open state. This operation can not only protect the internal parts of valve body, but also prevent pipe dirt deposition and valve clogging. 70 High Flow Pressure Independent Control Valve (PICV) DN150 – DN250 Technical Data Standard of flanged connection Leakage class Permissible medium Flow Characteristic Valve Cv Range ISO 7005 ANSI B16.104-IV Chilled/hot water, refrigerant (R12, R22, R134a, R202) glycol, hydrazine, phosphate Linear 600-1350 Operating Data Maximum Operating Pressure Protection class Power supply Power consumption Operating Temperature Shut off Valve Body Material Valve Surface Valve Trim Stem Seat Plug Sealing Ring Sealing structure Valve Membrane Valve stem Sealing Packing 1.6 Mpa IP67 24VAC ± 15% 50/60Hz 220 VAC -10°C to 120°C 1.6 MPa WCB Black anti-rust painting Stainless Steel Stainless Steel Stainless Steel + RTFE Stainless Steel Teflon V model sealing gland + stainless steel spring auto-compression EPDM Double O-Ring sealed, EPDM PTFE Technical Data Power voltage Self-consumption Input signal Output signal Control model Regulating range Conversion output error Wiring Protection level Working environment 24VAC ±15%, 50/60Hz appr. 1VA 0(2)-10VDC, 0(4)-20mA (set by dip switch) 0(2)-10VDC, 0(4)-20mA (set by dip switch) Proportional control (control proportional type valve) 30%-100% ≤1% Terminal IP67 Temperature: -25 to +70°C Relative Humidity: ≤95% 71 High Flow Pressure Independent Control Valve (PICV) DN150 – DN250 Electrical Working Principle and Wiring Diagram Working Principle Diagram for Electrical Actuator External Wiring Diagram Note: External wiring requirements for electrical actuators are as follows: Power line: 1.0m3 recommended Analogue Signal Line: 0.5m3 screening required Other Control Line: 0.5mm3 screening required 72 High Flow Pressure Independent Control Valve (PICV) DN150 – DN250 Debugging and Parameter Setting 1. Preparation for commissioning After installation and check, make sure: Actuator and valve are correctly installed and coupled. All fixing screw, connecting parts and sections of electrical connection are tightened. The earthing and equipotential connection is correctly implemented. Electrical connection is correct. Power voltage should also be kept within the allowed range specified in the name plate. All measures are taken to prevent hand contact with moving parts or those in motion. Electrical actuator and valve are not damaged. Ambient temperature is within the range allowed for operation of electrical actuator. ( Heat transmitted from control target should be taken into account ) 2. Setting Basic Parameters: The electrical actuator uses non-intrusive contact-sensor control panel with the operation interface supported by liquid crystal display. The setting of basic parameters for users is simple, as each setting procedure is well guided and clearly demonstrated. The function of the touching key R/L Short touching for the shifting of the remote controlling mode and the site mode: the menu page turning when setting the mode. In-situ mode: the actuator operates in the switching on direction. Setting mode: used for parameter alteration. Local mode: The actuator operates in the turning-off direction Setting mode: used for parameter alteration ENTER Short touching: used for the confirmation and storing after parameter alteration. Long touching: used for locking and unlocking the operator interfaces. T indicator light Overtorque indication B indicator light Shortage of power indication Attention: Once the actuator gets adjusted and started, pressing the ENTER button for about 5 seconds for fear on unnecessary random operation. 73 High Flow Pressure Independent Control Valve (PICV) DN150 – DN250 Setting steps for basic parameter Actuator charging ( since remote control is the default controlling mode, please turn off the remote controlling signal before charging for fear of operation). The information display is as follows: Pos 50% Remote off Enter the mode of parameter setting To enter the setting mode, press the button R/L for about 5s. “Setup Wizard “ shows the following information: Parameter Set To enter the next setting option, press the button R/L quickly and release the touching button; to exit the parameter setting mode and return to the working condition, long press button R/L for about 5 seconds. To effect the altered parameters, press button ENTER for 0.5s and release. Otherwise, the actuator will operate on the original parameters. The following is the same: Entering the language setting mode The information in display is as follows: Language Set English Enter Pressing button ▼or ▲in the operation interface for about 0.5s and releasing the language automatically. To select the language, press button ENTER. The “Setup Wizard” will automatically preserve it with the menu returning to the root directory of “Parameter setting”. Same is the following. Dead b and Setting The information showed by the “Setup Wizard” is as follows: Sensitivity 0.3% Enter To adjust the size of dead zone, press button ▼ or ▲for about 0.5s and release. The function of the rest touching key is the same with the above. ( default setting 0.3%) Broken-signal treatment Mode Setting: The information in display is as follows: Signal-off Pro Stop Enter To adjust the broken-signal mode (“Full Opening”, “Saving the position”, “ Full Closing”) press button ▼ or ▲ for about 0.5s and release it for the shifting (the default broken-signal dealing: saving the position). The function of the rest touching key is the same as above. 74 High Flow Pressure Independent Control Valve (PICV) DN150 – DN250 Turning-off setting The information in display is as follows: Direction Up Enter To adjust the close direction (backward or forward), press button ▼ or ▲ for about 0.5s and release for the shifting (the defaulting setting : forward). The function of the rest touching key is the same as above Automatic calibration process The information in display is as follows: Distance Set Auto Enter Pressing ENTER for about 5s, actuator will automatically carry out automatic calibration process. To cancel this process, touch button R/L for about 0.5s. Processing R/L to quit Automatic calibration completes. Information in display is as follows. OK R/L to quit Pressing button R/L for about 0.5s, “Setup Wizard” will exit from automatic calibration process and return to the state of “Distance Control”. Manual range calibration Information in display is as follows: Distance set by hand Enter Pressing ENTER for about 0.5s, actuator starts. Information in display is as follows: 000% set Enter Move actuator to a proper place by pressing button ▼ or ▲ and calibrate the zero point by pressing ENTER for about 0.5s. At this time, “Setup Wizard” shows the information “OK”. Releasing touching button, “ Setup Wizard” will jump to the full calibration part. Information in display is as follows: 100% set Enter 75 High Flow Pressure Independent Control Valve (PICV) DN150 – DN250 Again move actuator to a proper place by pressing button ▼ or ▲and calibrate the zero point by pressing ENTER for about 0.5s. And “Setup Wizard” will display the following information: OK R/L to quit Pressing button R/L for about 0.5s, “Setup Wizard” will exit from automatic calibration process and return to the state of “Distance Control” Switch mode Following information: Switch mode Enter Pressing button ▼ or ▲ and releasing it so as to turn on or turn off the on-off controlling model. Making the choice and long pressing ENTER for about 5s, the model is thus turned on. Long pressing button R/L for about 5s, “Setup Wizard” exits parameters setting process with information as follows: Pos 50% Switch With DC voltage signals produced by the connecting terminals of switching value 1 and 2, the process of two opposite directions can be controlled. Long touching button R/L for about 5s, the model can be turned off and returned to the long distance state. The default setting resumes with information as follows: Reset Enter Touching the ENTER for about 0.5s, "Setup Wizard” will adjust the setting of relevant parameters to the default parameters as follows: Dead band: 0.3% Broken Signal Treatment: keep position Close Direction: Positive Binary: off Notes: 1. The 9V battery attached to the actuator is used for data storage. It can also supply power for the electric controlling circuits when there is a power cut and have to rely on manual labor. Please have the battery charged in time when the actuator warns a shortage of voltage. 2. The operator interface is controlled by touching. In fear of accidental touches that may lead to an execution failure of the original mode set by users, the touching key can be locked by pressing ENTER for about 5 seconds in the remote controlling and live mode. The liquid crystal display screen will demonstrate the locking sign at the right bottom corner, showing that three buttons – “Shift” “Up” and “Down” have been locked and there will be no response in touching these buttons at the moment. To cancel it, pressing ENTER for another 5s. AS the locking sign disappears, it is unlocked. 76 High Flow Pressure Independent Control Valve (PICV) DN150 – DN250 Performance Parameter Table for Motor-Driven Actuator Type Shaft Thrust (N) AS12 AS13 AS21 6400 10000 16000 Speed of Shaft Output (mm/s) 1 (0.6) 1 (0.6) 1 (0.8) Maximum Travel (mm) Power Motor (KW) Current (A) Weight (Kg) 60 60 100/60 0.035 0.045 0.075 0.40 0.5 0.80 17 17 26 Actuator Dimensions Type A B C Hmin H1 d1 d2 d3 d4 AS12 619 221 356 142 25 Ø80 Ø105 4-Ø12 M12x1.25 AS13 619 221 356 142 25 Ø95 Ø118 4-Ø12 M12x1.25 725 246 382 144 28 Ø95 Ø118 4-Ø12 M16x1.5 745 246 382 123 28 Ø100 Ø170 4-Ø18 M16x1.5 AS21 77 High Flow Pressure Independent Control Valve (PICV) DN150 – DN250 Use and Maintenance 1. Please read the instructions carefully before using, wiring and operating according to the rules. 2. Please read the instructions carefully before using, wiring and operating according to the rules. 3. When the actuator is manually operated, suspending the operation and keep it at live state. Pulling the hand wheel and the process is finished. After the operation, pushing in the hand wheel. Attention: During this process, power supply should be guaranteed by battery or power connection. 4. The actuator should be cleaned and lubricated regularly. Order, Support and Service To facilitate assembling and use, please elaborate the specific requirements in order: Supply voltage The type of the controlling signal and parameter The running torque The range of the controlled objective The connection mode and dimensions Whether the split installation is needed according to the environment condition. 78 411-421 Coventry Rd., 1st Floor Small Heath Birmingham, B10 0th GB, United Kingdom Tel: +44 (0) 121259 0100 Fax: +44 (0) 121 270 9693 Website: www.tyneflow.co.uk
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