EOI NOTICE NO: IFCAL/PRODN/ 1982, DATE: 31.10.2014 EXPRESSION OF INTEREST EXPRESSION OF INTEREST IS INVITED BY IDCOL FERRO CHROME & ALLOYS LIMITED FOR DESIGN, ENGINEERING, PROCUREMENT, CONSTRUCTION OF ALL CIVIL, MECHANICAL, & ELECTRICAL WORKS, TESTING & COMMISSIONING OF AN AUTOMATED CRUSHING AND JIGGING PLANT FOR RECOVERY OF HIGH CARBON FERRO CHROME METAL FROM SLAG. Date of downloading of EOI Last date of receipt of EOI For details, please log on to : 01.11.2014 to 01.12.2014 : 02.12.2014 upto 5.00 PM : www.idcorissa.com / www.ifcal.ori.nic.in MANAGING DIRECTOR EXPRESSION OF INTEREST EXPRESSION OF INTEREST IS INVITED BY IDCOL FERRO CHROME & ALLOYS LIMITED FOR DESIGN, ENGINEERING, PROCUREMENT, CONSTRUCTION OF ALL CIVIL, MECHANICAL, & ELECTRICAL WORKS, TESTING & COMMISSIONING OF AN AUTOMATED CRUSHING AND JIGGING PLANT FOR RECOVERY OF HIGH CARBON FERRO CHROME METAL FROM SLAG. 1) PREAMPLE: IDCOL Ferro Chrome & Alloys Limited, Odisha a wholly subsidiary of IDCOL (Govt. of Odisha Undertaking) having its HCFC production plant is situated 3 KM away from Jajpur Keonjhar Road Rly station and 110 KM from Bhubaneswar by road. The company has two furnaces of capacity 9 MVA & 6.5 MVA producing about 50 – 55 MT of HCFC metal per day, around 60 MT of slag per day and has been operating since 1969. The company has about 1.5 lakhs MTs of slag accumulated in the slag dump. The company intends to set up an automated crushing & jigging plant of capacity 100 MT (Approx.) processed metal per month @ 2% recovery of metal out of the above slag by utilizing 40 MT hopper, conveyer system from hopper, 2 nos. crushing machine (20 MTH capacity each) (0 – 300 mm & 20 – 80 mm), two stage rotary/ vibrating screens (10 mm & 20 mm) & two nos. of jigging machine (10 MTH capacity each) (0 - 10 mm & 10-20 mm) by processing about 200 MTs. slag per day and by running 25 days in a month for recovery of metal. The plant is to be set up on a turn-key basis by a suitable firm/agency with the following scope of work. 2) SCOPE OF WORK: Project being turn-key will require the firm/agency to deliver complete scope from project design to handing over. The envisaged scope of work shall include the following. (a) Design and detailed engineering preparation of G.A. drawings, bill of quantities, specification of equipment to be installed and materials to be procured and flow diagrams. (b) Design of Civil works. (c) Procurement of equipment, materials and transportation to IFCAL site. (e) Inspection prior to dispatch. -2(f) Testing & Inspection at IFCAL works. (g) Execution of all required Civil, Mechanical & Electrical jobs to complete the project with availability of all equipments, materials & consumables. (h) Legal & statutory permits. (i) Submission of schedule of works (Bar chart) (j) Estimated cost of the project (k) Submission of performance guarantee. (l) Training of operation & maintenance staff. (m) Submission of spare parts catalogues for machines & equipments and source of its availability to build up spare parts inventory. (n) Trial runs, testing & commissioning (o) If required, operation & maintenance service will be given for one year. (p) Space, electricity and water requirement for the plant. Space, Electricity and water will be provided by the IFCAL. Detail scope of work of the party shall be enumerated in the tender to be floated amongst parties short listed through the EOI evaluation process. A pre-bid meeting with presentation will be held prior to floating of tender. 3) SITE VISIT: Interested parties are required to make a site visit to collect relevant data and to get clarification before submitting offer. For any EOI related clarification you may feel free to contact (1) Mr. B K Sahoo, Dy.G.M. (Prodn.), Mobile No. 9937442217 (2) Mr. A D Ray, Sr. Manager (Mech.), Mobile No.9861622290. 4) ELIGIBILITY CRITARIA: For eligible shortlistied parties, for participation in the tender process, EOI must contain the following documents. (a) Permanent Account No. (PAN) from Income Tax department. (b) Service Tax registration No. from Central Excise Dept. (c) PF Code No. & ESI Registration No. (d) Contract Labour Licence No. (e) Up to date VAT clearance certificate. (f) Experience (Technical competence) The firm / agency may furnish the list of the plants where the have erected & commissioned such type of HCFC metal recovery unit from slag in the last five years. The work order value / project cost must be clearly mentioned (work order in support of their experience alongwith the completion certificate from the firm where it is installed is to be enclosed) -3(g) Financial capability The party must be financially sound. The annual turnover of the party must exceed Rs. 3 crores per annum in the last three financial year i.e. 2011-12, 2012-13, 2013-14. The party has to furnish their audited balance sheet & other relevant documentary evidence. (h) The party has to furnish up to date solvency certificate in original issued in their favour by their banker. The tentative list of major equipment is as envisaged by IFCAL. However the firm / agency can suggest a better cost effective solution to achieve the goal. Interested firms / agency may send their EOI suggesting their concept & broad list of mechanical & electrical equipments (e.g ground hopper, primary crusher, secondary crusher, rotary / vibrating screens, jigging machines, pump arrangements, belt conveyer arrangement, structural steel etc.) along with line diagram so as to achieve above processing targets on daily basis. The EOI offer should be enclosed in a sealed envelope super scribed with EOI at the top. It should be sent through Regd. Post / Speed Post/ Courier addressed to Managing Director, IDCOL Ferro Chrome & Alloys Limited, At- Ferro Chrome Plant, P.O: Ferro Chrome Project, Dist- Jajpur, Odisha, Pin – 755 020 so as to reach within due date from the date of publication in the news paper. The parties will be given opportunity to present their technical details of the project in our plant premises as per the intimation to them. IFCAL reserves the right to accept / reject the EOI based on evaluation of competency & experience. The parties short listed will be intimated to participate in limited tender system conducted by IFCAL. The decision of M.D., IFCAL shall be final & biding and can not be challenged in any court of law. MANAGING DIRECTOR -4EOI OFFER CHECK LIST Please tick the appropriate space and strike out whichever is not applicable 01. Name of the party / firm Full Postal Address Contact person 02. Tel. No. (both landline and Mobile) Telefax No. e.mail ID. Permanent A/c. No. (PAN) Please enclose photocopy Submitted Not submitted 03. Service Tax Registration No. Please enclose evidence Submitted Not submitted 04. PF Code No. & ESI Registration No. (photo copies to be submitted) Submitted Not submitted 05. Contract Labour licence number photocopies of certificate to be enclosed Photocopy of up-to-date VAT clearance certificate as issued by the competent authority to be submitted. Submitted Not submitted Submitted Not submitted Experience (Technical competence) photocopy of work order & completion certificate to be enclosed Financial capability ( photo copy of documentary evidence of annual turnover exceeding Rs. 3 crores to be enclosed) Submitted Not submitted Submitted Not submitted Solvency certificate Up-to-date original certificate issued by the banker to be closed Process concept with line diagram Broad list of mechanical/electrical equipments to be used in the processes. Daily water and electricity requirement to run the plant. Total space requirement in squire meter Submitted Not submitted Submitted Submitted Not submitted Not submitted Submitted Not submitted Submitted Not submitted 06. 07. 08. 09. 10. 11. 12. 13.
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