ETHYLENE VINYL ACETATE (EVA) BASED HOT-MELT ADHESIVES HAVE BEEN THE WORKHORSE OF PACKAGING ADHESIVES FOR THE PAST 40 YEARS. In 2013, the packaging industry used an excess of 400 MM pounds of EVA ... WHICH ROUGHLY CORRESPONDS TO MORE THAN 1 BILLION POUNDS OF HMA! HOWEVER, THE INTRODUCTION OF AFFINITY GA POLYOLEFIN POLYMERS (POP’s) IN THE LATE 1990’S LED TO THE LAUNCH OF A NEW FAMILY OF HMA’S, WHICH QUICKLY PROVED TO BE SUPERIOR TO EVA-BASED HMA’S. These high flow AFFINITY-based HMA’s are now the premier hot-melts in the industry today. They combine impressive performance characteristics with unparalleled and customer demonstrated cost savings. WHAT MAKES AFFINITY GA DIFFERENT? A METALLOCENE IS NOT AN ADHESIVE. IT IS A CATALYST. Let’s start with chemistry. AFFINITY-based HMA’s are alternatively called METALLOCENE Adhesives. But the term METALLOCENE is often misunderstood in daily adhesive discussion. HERE’S THE TRUTH Is used as a catalyst in the actual creation of hot-melt polymers! In which the metallocene compound .. (DON’T WORRY, THE CHEMISTRY PART IS OVER) But with a better understanding of what a metallocene actually is, we can truly understand how they make AFFINITY-based HMA’s superior to any product in the market! METALLOCENE catalysts have demonstrated incredibly high productivity which translates to lower catalyst cost and an overall cleaner polymer. A cleaner polymer means also gives the metallocene polymer a lower molecular weight. This reduces smoke, char, and other process difficulties associated with traditional EVA formulations. Above all else, metallocenes allow for more flexible HMA solutions for use in almost any application. HOW DOES THIS AFFECT MY LINE? In every way possible! AFFINITY-based HMA’s provide performance benefits that echo through an entire application line such as: INCREASED MILEAGE CLEAN MACHINING 50 60 7 0 40 0 100 90 20 30 80 10 1 0 0 0 0 0 0 110 MPH Reduced adhesive usage & can lower adhesive costs as much as 15-30%, depending on the application Allows for no plugged filters or nozzles, reduced downtime, and lost production IMPROVED THERMAL STABILITY NO STRINGING/SPIDER WEBBING Reduced adhesive usage & can lower adhesive costs as much as 15-30%, depending on the application Excellent control of viscosity resulting in precise control of bead size and bead placement WIDE SERVICE TEMPERATURE RANGE VIRTUALLY ODOR FREE 180 °F -40 °F Final bonds resist extreme heat and cold, reducing waste, product returns, and replacement costs Allows for enhanced workplace conditions WHERE CAN I RUN AFFINITY-based HMA’s? AFFINITY-based HMA’s are designed to be run in almost any hot-melt and hot-melt pressure sensitive application! BOTTLE LABELING A. Roll Feed B. Magazine Feed CASE AND CARTON SEALING A. Folding Carton Sealing B. Corrugated Container Closure C. Tray Forming D. Pallet Stabilization MULTI-WALL/SPECIALTY BAG A. Film Lamination C. Pinch Bottom E. Spot Paste G. Valve Assembly GENERAL PACKAGING B. Vacuum Bags D. Security Bags F. Wax Bags H. Plastic Bags NONWOVEN HYGIENICS A. Diaper Construction B. Core Stabilization BUT DON’T JUST TAKE OUR WORD FOR IT. THE PROOF IS IN THE DATA. DOW Chemical has conducted extensive testing between their AFFINITY-based HMA’s and traditional EVA formulations to further reinforce AFFINITY’s superiority. The rupture of paper cloth fibers during the separation of the adhesive from the substrate FIBER TEAR PERCENT FIBER TEAR 100 -40ºF PERCENT FIBER TEAR-40°C of EVA HMAs-1v 84% 84% 84% 80% 80% 80% 80% 80% 80% 100 90 -40°C 0ºF PERCENT FIBER TEAR of EVA HMAs-18°C vs. AFFINITY H4 75% 75% 75% 100 90 -40°C 80 -18°C 39ºF 4°C at VARIOU 49 PERCENT TEAR of EVA HMAs vs. AFFINITY HMAs 71% 71% 71% FIBER 68% 68% 68% 90 80 70 80 70 Fiber Tear (%) 70 Fiber Tear (%) 80 -18°C Fiber Tear (%) 90 -40°C 60 60 50 70 Fiber Tear (%) 60% 60% 58% 60% 58% 58% 100 Fiber Tear (%) 100 90 -40°C 80 -18°C 70 HMAs 120ºF 4°C at VARIOUS 49°C PERCENT FIBER TEAR of EVA HMAs vs. AFFINITY TEMP. 4°C 60 50 60 49°C 140ºF 60°C 50 40 40 30 40 30 20 40 30 20 10 40 30 20 10 10% 10% 10% 30 20 1% 60 50 AFFINITY AFFINITY GA AFFINITY HMA GA 20 HMA GA HMA 50 AFFINITY GA HMA 5% 5% 5% 5% 5% 5% 1% 1% 10 10 1%HMA 1% 1% 1% 1% 0% 1% 0% AFFINITY GA EVA 1EVA 1EVAAFFINITY 1 GA HMA EVA 2EVA 2EVA 2 0% EVA 1 10 GA HMAweight which allows for incredible EVA 1 fiber Base AFFINITY-based HMA’s have low crystallinity and veryAFFINITY low molecular tearPolymer percentage results as indicted above. AFFINITY GA HMA EVA 1 Base Polymer EVA 2 Base Polymer The temperature to which an adhesive or an assembly is subjected to cureVS.the SERVICE TEMPERATURE RANGE OF AFFINITY EVAadhesive POLYMER SERVICE TEMPERATURE AFFINITY GA POP AFFINITY GA POP EVA EVA HMA formulated with AFFINITY GA POP HMA formulated with AFFINITY GA POP (-40 °F to 163 °F) HMA formulated with EVA HMA formulated with EVA (37 °F to 147 °F) -40° -40º -29° -20º -18° 0º -7° 20º 4° 40º 16° 60º 27° 80º 38° 100º 49° 120º 60° 140º 71° 160º 82° 180º Service Temperature Service Temperature (ºF) (°C) AFFINITY-based HMA’s exhibit exceptional performance at both ends of the temperature scale, due to the very low glass transition temperatures of the polymers and the heat resistance offered by optimum tackifiers COLOR CHANGE AFFINITY HMA’s produce exceptionally clear and virtually odor-free solutions. Below is a comparison of the color stability of HMA’s formulated at 350°F for 168 hours. AFFINITY GA HOT-MELT HOURS 0 24 48 72 60 96 168 TRADITIONAL EVA HOT-MELT Compared to traditional EVA formulations, AFFINITY HMA initial and aged color is substantially better. These properties make AFFINITY HMA’s a preferred product when improvement in cosmetic aspects of the packaged goods are needed. THERE YOU HAVE IT. DOW AFFINITY GA-Based Hot-Melt Adhesives deliver innovation that will help you create truly differentiated products and end-use applications. AJ Adhesives is a premier industrial adhesive supplier providing adhesive solutions to a diverse range of industry sectors. Their inventory of DOW products provide end users with the latest in adhesive technology. DOW’s high-flow adhesives combine performance with customer-demonstrated cost savings and offer process-ability, performance, cosmetic appearance, and most importantly, they help end-users save money. Base P EV
© Copyright 2024 ExpyDoc