VDOT Aggregates Program Updates VTCA 2014 Spring Conference John Schuler, PE, VDOT Materials Division Wayne Melton, Vulcan Materials Company Purpose Purpose: • Update Industry & Consultant partners on changes to VDOT’s Aggregates Program; provide discussion forum. • Began these annual forums at Spring Conference in 2011. Bonded Weigh Program Changes Bonded Weigh Program Changes • None this past year. • We will be providing classes for Bonded Weighpersons on how to input tonnage on lot details forms in PLAID. • Piloted use of electronic weigh tickets. Bonded Weigh Program Changes PLAID training schedule for Bonded Weighpersons: 4/23 (Wed) Richmond 4/24 (Thr) Salem 4/29 (Tue) NoVA 4/30 (Wed) Staunton 5/1 (Thr) Hampton Road 5/5 (Mon) Lynchburg 5/6 (Tue) Culpeper Contractor QC of Aggregate Contractor Project QC for CMA • Contractor responsible for field density testing of aggregate and select material. • 9 pilot projects done or underway (Staunton 5, Salem 1, Bristol 1, Culpeper 1, Lynchburg 1). • Special Provision “Construction Quality Control for Field Densities of Aggregates and Select Material”, Sep 16, 2010, updated this past year based on user experiences. • No final VDOT decision on whether or not to go with this option. Certification School Changes Problem – Enough qualified inspectors in the future? • Still no major changes to school. Learning Partnership no funds for it. No work by technical working groups this year. Targeted Compaction Training VDOT and Industry are partnering to provide halfday workshops on commonly encountered compaction technician issues. Will aim to provide in various districts, open invitation to consultants, VDOT, industry. Aim is to complement Certification Schools with emphasis on a limited number of common problems. First class will be May 2014, Culpeper area. MITS/PLAID VDOT IT MITS/PLAID CMA/HMA Database Massive effort over last couple of years. Purpose was to upgrade efficiency of database to allow for Producer input and better automated comparison calculations. Upgrade is in 3 phases. First 2 completed. Phase 3 will be done in 2014, into 2015. MITS/PLAID VDOT IT MITS/PLAID CMA/HMA Database 3 Phases: Phase 1 (HMA) : TL 127, TL 52, Lot details, Project details, All reports, Automated notifications, etc. Phase 2 (CMA) : TL 127, TL 52, Lot details, Project details, All reports, Uploader, Automated notifications, etc. Phase 3 : TL 102 (requested), Control Charts, Score card, etc MITS/PLAID VDOT IT MITS/PLAID CMA/HMA Database HMA Database: • HMA portion went fully operational Jan 1, 2013. • Updated in Sep 2013 to include matched and unmatched comparisons. MITS/PLAID VDOT IT MITS/PLAID CMA/HMA Database CMA Database: Rolled out to all users Sep 2013. Data uploader program was developed – avoids double-entry of data. Still a learning curve. All quarries are already to be using PLAID for TL127s & TL-52s. Specs and MOI are being updated. Resilient Modulus of Base VDOT sampled 11 quarries in 2013 to obtain 21A/B for resilient modulus testing. Purpose was to obtain a greater database of results. Resilient modulus and correlations to be used in Mechanistic Empirical Pavement Design (MEPDG). VCTIR finalizing report. MEPDG Implementation VDOT AASHTO ME Implementation • Starting January 2014 for this calendar year, we are still using AASHTO 1993/VDOT Method but shadowing design with AASHTO ME for comparison. Recycled Concrete for Base Course Recycled concrete as base course • Building upon past collaborative work, VCTIR (VDOT Research Council) began 2-year research project in July 2013. VDOT/Industry worked on research proposal for this. No data available yet. Behind schedule due to getting equipment from vendor. • Will revise MOI to add source sampling language on RCA use. RAP for Base Course VCTIR has a small ($61k) research project underway. Will examine current and potential uses, point to where further research needs are, in particular for use in base course. Stone Dust Issue VDOT and Industry worked on MOI language and note in VTM-1 to address this issue. These were completed and published this past year. CTA Performance Spec VDOT looking into performance-based specs for cement-treated aggregate • Strength? • Also soil-cement use? • Proposed change to 307.05(c) to make moisture +/- 2 percentage points compared to 20% of OMC. • VCTIR has a research project underway on this. Outcome should point toward an endresult spec. Just started, finish next year. CaCl2 Stabilization CaCl2 stabilization of gravel roads A draft VTM and MOI language for gravel road stabilization with CaCl2 was produced, VDOT and Industry (Boxley specifically) are continuing to work to finalize it. VDOT users continue to plan to use it. VDOT/Sicalco submitted draft paper to LVR Conference 2015. Compaction Issue VDOT examined VTM-1 issues • Decided not to look into using T-180 (modified Proctor). Manufactured / Engineered Sand Sec 217.07 has been revised for concrete sand to include an options-based Mix Design allowing the standard grading requirements for coarse and fine aggregates to be waived. The Aggregate Industry has submitted language to Sec 217 to compliment Section 217.07 as well as revise Sec 202 (fine aggregate specs) to move the minus 200 from the deleterious table to the grading table to compliment ASTM C33 and increase the limit for minus 200 to 10%. Questions?
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