エレマテック MIDIスポット ビジョン AV カタログ

エレマテック
MIDI スポット ビジョン AV
全自動スポット溶接機
gmbh
ドイツエレマテック社は、ドイツの自動車メーカと共同で全自動スポット溶接機を開発し 2010 年より
日本の自動車製造工場などで使われています。
このスポット溶接機は、工場内で自由に移動が可能で、しかも移動型でありながら、溶接条件設定不要な
gmbh
gmbh
ど自動化を図っています。ナゲット径を測定しエネルギーを制御、材質・板厚を自動計測し高品位な溶接
を実現します。あなたはボタン操作一つです。
No more
adjustments,
すべての抵抗溶接に対応できますが、多数枚重ねの溶接 , メッキ鋼だけでなく、ハイテン鋼でできた
Fully automatic multifunction spot welding machine
just weld!
部品のスポット溶接が可能です。
MIDISpot-VISION AV
No more
No more
adjustments,
adjustments,
designed
for
the
mobile
&
fl
exible
Fully automatic
multifunction
spot welding machine
just weld!
Fully automatic multifunction
spot welding
machine
just weld!
MIDISpot-VISION
AV
MIDISpot-VISION
AV
use in the automotive plants
特長
Application e. g. small-batch production models, prototype constructions,
designed
for the mobile & flexible
plants...& flexible
designed for the pilot
mobile
It covers
all
resistance
spot weldings ofplants
car bodys, particularly
useplants
in the automotive
use in the automotive
components made of high-strength steels as well as multiple sheet panel
Application e. g. small-batch production models, prototype constructions,
Application e. g. small-batchconnections,
production models,
constructions,
coated prototype
and laminated
steel panels - with quality statement
✔
軽量・コンパクトのエレマビジョンスポット溶接ガン
pilot plants...
pilot plants...
regarding the welding process (welding result), no determination of
It covers
all resistance
spot weldings of car bodys, particularly
It covers all resistance spot weldings
of car
bodys, particularly
parameters
required.
The unique control technology the - Virtual Machine
components
ofmultiple
high-strength
steels as well as multiple sheet panel
components made of high-strength
steels asmade
well as
sheet panel
- enables
also the
welding
of
new materials
without
thequality
requirement
of
connections,
coated
and
laminated
steel panels
- with
statement
connections, coated and laminated
steel panels
- with
quality
statement
further
adjustments.
regarding
the
welding
process
(welding
result),
no
determination
of
regarding the welding process (welding result), no determination of
parameters
required. The
control
technology the - Virtual Machine
parameters required. The unique
control technology
the unique
- by
Virtual
Machine
All requirements
performed
a single
device:
- enables
alsowithout
the welding
of new materials
without the requirement of
- enables also the welding of new
materials
the requirement
of
adjustments.
• further
Current
/ time control (conventional constant current regulation)
further adjustments.
✔ 溶接条件設定は全自動、ユーザの特定な溶接条件も
入力も可能
✔ 12kA までの高出力
Adjustments: single-parameter
requirements
All requirements
performed by All
a single
device: performed by a single device:
✔
板厚を自動計測するパルス・ソナーシステム搭載
•
Energy control:
•
• Bypass
Current
/ partial
time control
(conventional
constant
current
regulation)
Current / time control (conventional
constant
current
regulation)
and
isolation
compensation,
quality
assurance
system
Adjustments:
single-parameter
✔ 高品位を約束するデジタル制御のプロセスは、
Adjustments: single-parameter
Adjustments
ELMA-QS:
total - sheet thickness, type of material
•
Energy control:
•
•
Energy control:
VISION
automatic:
Bypass and partial
isolation compensation,
quality assurance system
Bypass and partial isolation furthermore
compensation,
system detection
ディスプレイに表示されます。
toquality
energyassurance
control, automatic
of
Adjustments
ELMA-QS:
total - sheet thickness, type of material
Illustration: Adjustments ELMA-QS: total - sheet
thickness,
type
of material
material
type and
total
sheet thickness
MIDIspot VISION AV
•
VISION
automatic:
• with
VISION
automatic:
Adjustments: NONE - Just activate the start-trigger!
(equipped
C- & X-AV
to energy
to energy control, furthermore
automatic detection
ofcontrol, automatic detection of
transformer furthermore
gun)
✔ プラグ式のホースパケットはケーブルと本体との
Illustration:
MIDIspot VISION AV
(equipped with C- & X-AV
transformer gun)
Illustration:
•
Spotting*
dent-repair*
pulling
of steel plates* / welding-on of
material/type
and total/sheet
thickness
material
MIDIspot
VISION type
AV and total sheet thickness
pinsAdjustments:
and t-pins*NONE - Just activate the start-trigger!
結合が容易
(equipped
with C- & X-AV
Adjustments:
NONE - Just activate
the start-trigger!
transformer gun)
•
Spotting* / dent-repair* / pulling of steel plates* / welding-on of
•
Spotting* / dent-repair* / pulling of steel plates* / welding-on of
Characteristics MIDIspot-VISION
AV
✔ 片面スポットもオプションで可能
pins and t-pins*
pins and t-pins*
•
individual customer solutions due to the modular system
Characteristics
MIDIspot-VISION AV
Characteristics MIDIspot-VISION
AV
•
compatible with all
10 kHz ELMA-Tech transformer guns
light
spot
welding
guns (e. g.
C-AV
gun
11,5 kg)system
• weight
individual
customer
solutions
due
to the
modular
•
individual customer•solutions
due
to the
modular
system
Illustration:
•ELMA-Tech
compatible
with all 10
kHzpluggable
ELMA-Techcable
transformer
guns (6 or 10* meter)
• kHz
quick
coupling
connection
for
hose packet
•
compatible with all 10
transformer
guns
MIDIspot VISION AV
•
light
weight
spot
welding
guns
(e.
g.
C-AV
gun
11,5
kg)
•
high
welding
currents
even
with internal / external
•
light weight spot welding
guns
(e. g. C-AV
gun 11,5
kg)with low fuse protection
Illustration:
connection
•foroutput
quick coupling
pluggable
cable hose packetIllustration:
(6 or 10* meter)cooling water
•
high
currents
up
topacket
12 kAfor
/(615*
kA meter)
•
quick coupling connection
pluggable
cableconnection
hose
or 10*
MIDIspot VISION AV
MIDIspot VISION AV
• with
high
currents
even-with low fuse protection
with internal / external
•
high welding currents
lowwelding
fuse
protection
with internal / external
• even
digital
control
- Virtual
Machine
cooling water connection
cooling water connection
high
output
currents
up
to
12
kA
/
15*
kA
•
high output currents• up with
to•12 quality
kA
/ 15*
kA
assurance system and display
外部冷却切替キー
•
digital
control
- Virtual Machine •
digital control - Virtual
-process
• Machine
precise
regulation
• and
withdisplay
quality assurance system and display
•
with quality assurance
• system
energy
control
✔ •冷却システムは内部循環式
/ 外部冷却システム切り替え可能 •
precise process
regulation
precise process regulation
•
bypass detection
•
energy
control
•
energy control
•
reproducible welding quality
•
bypass detection
•
bypass detection
•
update-ability via USB-device
•
reproducible welding quality
•
reproducible welding quality
•
external cooling water connection, switchable*
•
update-ability via USB-device
•
update-ability via USB-device
•
printout
of thecooling
welding parameters
•
external
•
external cooling water connection,
switchable* water connection, switchable*
•
via• SpotQS-Viewer
printout
of
theSoftware
welding (optional)
parameters
•
printout of the welding parameters
•
via
SpotQS-Viewer
Software
(optional)
•
via SpotQS-Viewer Software (optional)
✔ モジュール設計のため、ユーザの要望に応じ仕様を
カスタマイズ可能、溶接条件のソフトも USB で容易
にアップデート
/ X-innovative
and innovative
V version
in C- /inX-C-and
V version
„easily„“elia
r befv
The light
10 kHz transformer
spotguns
welding
with integrated
cooling
The light weight
10 weight
kHz transformer
spot welding
with guns
integrated
cooling system
andsystem and neve ne
コンパクトで軽量の一体型スポット溶接ガン
pulse-sonar-system
for distance
electrodemeasurement
distance measurement
l easily all requirments
given
pulse-sonar-system
for electrode
fulfil easilyfulfi
all requirments
given
10
kHz
transformer
spot
welding
guns
10
kHz
transformer
spot
welding
guns
the operation.
industrial operation.
The light
hosecontains
packageallcontains
all
during theduring
industrial
The light cable
hosecable
package
necessary
supply
ding
elsupply
wel
otdiwng
otSp
Spnecessary
10kHz トランスと冷却システムが搭載されたスポット溶接ガンと、電極の間隔を測定するパルス・ソナーシステム
in/and
CX- and
V version
CX- /and
innovative
lines in
for
current,
water
and innovative
compressed
air.
nes for current,
water
compressed
air. V version
ilye“ like
„e“aslik
„easily
が溶接状況を把握し適正なエネルギーを提供します。電流、水流、エアーは全て、一体軽量のケーブルホース内に
be!fore!
r re
r be
vefo
nevene
The
light weight
10 kHz transformer
spot welding
guns
with integrated
The light
weight
10 kHz transformer
spot welding
guns with
integrated
coolingcooling
system system
and and
まとめられて流れます。従来型よりも軽量コンパクトとなり生産効率がアップし年平均
2%生産性向上となりま
pulse-sonar-system
for electrode
measurement
fulfiall
l easily
all requirments
pulse-sonar-system
for electrode
distancedistance
measurement
fulfil easily
requirments
given given
during
the industrial
operation.
The
lighthose
cable
hose package
contains
all necessary
during the
industrial
operation.
The light
cable
package
contains
all necessary
supply supply
した。(生産性向上設備投資促進税制対象設備)
for
current,
water
and compressed
air.
lines forlines
current,
water &
and
compressed
ELMA
VISION
CM
&air. VM
ELMA
VISION
CM
VM
ELMA
VISION
& VM
✔エレマビジョン
CM・VM
型
マニュアル・ガン
ELMA
VISION
CM &CM
VM
Illustration:Illustration:
spot
welding gun
spot welding
gun
ELMA
VISION VM
ELMA VISION
VM
Illustration: Illustration:
spot welding gun
spot welding gun
ELMA VISIONELMA
VM VISION VM
Illustration:Illustration:
spot
welding gun
spot welding
gun
ELMA
VISION
CM
Illustration:
ELMA VISION
CM
Illustration:
spot welding gun
spot welding gun
ELMA VISIONELMA
CM VISION CM
● 10kHz、最高出力 15kA のトランス搭載
• 10 kHzfrequency
medium frequ
• 10 kHz medium
tran
weigth
6 kg,
output
weigth
6 kg,
output
current
upc
• medium
10 kHz medium
frequency
transfomer,
• 10 kHz
frequency
transfomer,
6 kg,• current
output
current
15 kA proportional
weigth weigth
6 kg, output
up toproportional
15
•upkAtoServo
Servo
valve directv
Servo proportional
valve directly
• Servo• proportional
valve directly
integrated
in the gun in the gun
integrated
in theintegrated
gun
integrated
in the gun
• Minimal
gun
with approx.
30weight
kg
• Minimal
gun weight
with
approx.
30
kg Minimal
• gun
gun
weight
• weight
Minimal
with
appro
on electrode
(dep. on(dep.
electrode
arms) arms)
(dep.
on
electrode
ar
(dep.
on
electrode
arms)
arms available
upon customer
IndividualIndividual
electrodeelectrode
arms available
upon customer
request. request.
Individual
electrode
ava
Individual electrode
arms
availablearms
upon
c
CM = C-Version
for
Manual production
CM = C-Version
for Manual
production
request.
request.
VM = V-Version
for production
Manual production
VM = V-Version
for Manual
CM =forC-Version
for Manua
CM = C-Version
Manual production
ELMA
VISION
ELMA
VISION
C & XC & X
● 最小重量は
30kg、電極アームの重量による。
(ユーザの要望に応じ電極アームを提供) VM = V-Version
VM =
for Manual
forV-Version
Manual production
• medium
10 kHz medium
frequency
transfomer,
• 10 kHz
frequency
transfomer,
4 kg, current
output current
weigth weigth
4 kg, output
up to 12up
kAto 12 kA
• Minimal
gun weight
with approx.
• Minimal
gun weight
with approx.
11,5 kg 11,5 kg
on electrode
(dep. on(dep.
electrode
arms) arms)
ELMA VISION
C&X
ELMA
VISION
C C・X
& X型ガン
✔エレマビジョン
Illustration:Illustration:
spot
welding gun
spot welding
gun
ELMA
ELMA VISION
XVISION X
Technical
information
Technical
information
unit INDUspot
AV
ControlControl
unit INDUspot
VISION VISION
AV
Illustration:Illustration:
spot
welding gun
spot welding
gun
ELMA
ELMA VISION
CVISION C
arms available
upon customer
IndividualIndividual
electrodeelectrode
arms available
upon customer
request. request.
• 10 kHzfrequency
medium frequ
• 10 kHz medium
tran
weigth
4 kg,
output
weigth 4 kg,
output
current
upc
Minimal
weight
• Minimal• gun
weightgun
with
appro
(dep. onarms)
electrode ar
(dep. on electrode
connection
connection
data data
max. voltage
x 400V
max. voltage
3 x 400V3 50
Hz**50 Hz**
Illustration:
Illustration: Illustration:
max. power
max. power
75 kVA 75 kVA Illustration:
spotfusing
welding
gun (delayed-action)
spot welding gun
Individual
electrode
ava
spot welding gun
spot welding gun
Individual electrode
arms
availablearms
upon
c
fusing
(delayed-action)
32 A 32 A
VISION
X class IP 21 IP 21 ELMA VISIONELMA
VISION C
ELMA VISIONELMA
X protection
C
protection
request.
class
request.
insulation
F
insulation
class class F
data documentation
compressed
air supply
min. 5 bar
WeldingWelding
data documentation
compressed
air supply
min. 5 bar
● 10kHz、最高出力 12kA のトランス搭載
SpotQSSpotQS
Viewer Viewer
power
for Transformer
(10 kHz)
power unit
forunit
Transformer
gun (10gun
kHz)
● information
最小重量は
11.5kg、電極アームの重量による。
(ユーザの要望に応じ電極アームを提供)
Technical
information
output
current 0 - 200 A
0 - 200 A
Technical
the welding
data documentation
parameters
output current
With
theWith
welding
data documentation
SpotQSSpotQS
Viewer*Viewer*
weldingwelding
parameters
output voltage 560 V 560 V
output
voltage
for
spot-weld
joints
are
displayed
and
evaluated
according
to
the
for
spot-weld
joints
are
displayed
and
evaluated
according
to
the
specifi
cspecific
Control
unit INDUspot
Control unit
INDUspot
VISION AVVISION AV
For example
the selected
program,
the material
thickness,
vehicle.vehicle.
For example
the selected
program,
the material
thickness,
electro-electroCoolingCooling
force, welding
result
etc.
After a welding
the parameters
de force,dewelding
result etc.
After
a welding
job the job
parameters
as well as well as
power (internal)
coolingcooling
power
(internal)
1000 W1000 W
connection
data
connection
data
the welding
result
are written
the USB-device.
The welding
the welding
result are
written
onto theonto
USB-device.
The welding
result isresult is
tank capacity
20l
tank capacity
20l
SpotQS
ビューワ(オプション)
max.flow
voltage
x 400V
50 Hz**
max. 溶接データ集計システム
voltage
5036l/min
Hz**
refl
in theof
image
of the management
quality management
indicator
flow rate3 x 400V
reflected
inected
the image
the quality
indicator
light. light.
rate
6l/min
09/13
09/13
max.Contstruction
power
75 kVA
max. power
75 kVA
Contstruction
dimensions
W x D) approx.
dimensions
(H x W x(H
D)xapprox.
スポット溶接の溶接パラメータが表示され分類されます。
*optional
fusing
(delayed-action)
32
A 680 x 800 mm*optional
fusing (delayed-action) 32 A 1220 x 680
**special
voltage
- 60request
Hz upon request
**special voltage
: 200
- 500:V200
/ 50- 500
- 60 V
Hz/ 50
upon
1220x x800
mm
protection
class
approx.
kg
protection
classweight weight
IP 21 95 kg IP9521
approx.
たとえば選択された設定条件、材料の板厚、電極条件、溶接結果などに分類され表示されます。
TechnicalTechnical
changeschanges
reserved.reserved.
insulation classF
F
insulation
class
溶接が修了後、溶接結果と溶接条件のデータは
USB メモリーに書き込まれます。
Welding
data
documentation
compressed
air
supply
5 barWisseraueWisseraue
Welding
data
documentation
compressed air supply min. 5 bar min.
1
+49 (0)
2294 9990-0 E-Mail [email protected]
E-Mail [email protected]
1
Fon +49 Fon
(0) 2294
9990-0
gmbh
gmbh
溶接結果は溶接品質管理表示ランプに反映されます。
Morsbach
+ 49 Viewer
(0)
2294 9990-55
www.elmatech.de
D-51597D-51597
Morsbach
FaxSpotQS
+ 49Fax
(0) 2294
9990-55
SpotQS
Viewer
Internet Internet
www.elmatech.de
unit for Transformer
gun (10 kHz)
power unitpower
for Transformer
gun (10 kHz)
output current0 - 200 A 0 - 200 A
With the
welding
data documentation
SpotQS
Viewer*
output current
With the welding
data
documentation
SpotQS Viewer*
welding
p
output voltage560 V
560 V
output voltage
for spot-weld
joints are and
displayed
and according
evaluated to
accord
for spot-weld
joints are displayed
evaluated
the
vehicle.
Forthe
example
theprogram,
selectedthe
program,
the
materi
vehicle. For
example
selected
material
thicknes
Cooling Cooling
de
force,
welding
result
etc.
After
a
welding
job
the
de force, welding result etc. After a welding job the parameterspar
as
cooling
power 1000
(internal)
cooling power
(internal)
W 1000 W
the
welding
result
are
written
onto
the
USB-device.
Th
the welding result are written onto the USB-device. The welding
tank capacity 20l
20l
tank capacity
ected
in the
image
of the
quality management
indi
fl
ow
rate
6l/min
reflected inrefl
the
image
of the
quality
management
indicator light.
flow rate
6l/min
Contstruction
Contstruction
●
x W x D) approx.
dimensionsdimensions
(H x W x D)(H
approx.
*optional
*optional
**special
: 200
V / 50request
- 60 Hz upon request
: 200 -voltage
500 V / 50
- 60- 500
Hz upon
680 x 800**special
mm voltage
1220 x 6801220
x 800x mm
weight approx. 95 kg
95 kg
weight approx.
Technical
changes reserved.
Technical changes
reserved.
日本国外へ
輸出の際のご注意
弊社は、原則国内向けとして販売しておりますが、取扱い製品および関連技術には、日本の外国為替及び外国貿易法に基づき輸出が規制されている品目があります。
また品目によって米国の再輸出規制を受けるものもあります。 日本国外に輸出および提供する場合は、安全保障貿易管理の関連法令を順守するようお願い致します。
201404_ELMA_MIDI-L ① 2000