Non-destructive testing A KTP case study Knowledge Transfer Partnerships aim to help businesses to improve their competitiveness and productivity through the better use of knowledge, technology and skills that reside within the UK Knowledge Base. Company name: Dynex Semiconductor Limited Location: Lincoln Employees: >250 Project length: 2 years University school: Faculty of Engineering (Electrical and Electronic) An insulated-gate bipolar transistor (IGBT) Challenge The University says Dynex needed to accelerate the development of IGBT – a type of semiconductor used in electric vehicles, smart grids, and renewable power generation. Testing is currently destructive, which is costly and time consuming, and does not give detailed feedback on individual failures. “The academic team has a long-term, ongoing and fruitful collaboration with Dynex covering many aspects of their business including module design, reliability evaluation, power conversion and applications development. Over the past years we have gained considerable experience in the implementation of power converter control, non-destructive testing and characterisation of IGBTs so we are well positioned to transfer this knowledge to Dynex. Response Making use of University research into nondestructive testing of IGBTs, as well as expertise in IGBT device physics and packaging, a KTP has been set up to apply these new techniques on an industrial scale, to recognise “failures” without destroying the products. Results The intended non-destructive testing methods should reduce scrap in production and increase the life of products and packaging. The test data should also help Dynex to improve product quality, and to design products for new, more challenging markets. Pat Wheeler, Professor of Power Electronic Systems The company says “The partnership with the University has been invaluable in enabling us to use new technologies to evolve our testing methods. Non-destructive testing will mean our products are produced quicker and to a higher standard, and should result in a significant improvement to the bottom line.” Steve Jones, IGBT Module Technology R&D Manager Get in touch: For more information about how KTP can help your business, please contact Paul Yeomans on 0115 846 8479 or [email protected]
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