T14 - Accelerate your small machine design with Connected

Micro800TM
Tim Leo
AP Business Manager
Micrologix & Micro800
COMPANY CONFIDENTIAL — Internal Use Only
Rev 5058-CO900D
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
Automation for breadth of OEM Machine
Types, Capacities
Performance
Micro Control
Platform
• Standalone machines
• Single software
• Simple Motion
• Add-on safety
• Local I/O
• Device connectivity
Small Control Platform
• Standalone/Networked machines
• High Speed Performance
• Co-ordinated Motion
• Software Redundancy capable
• Distributed I/O
• Enterprise connectivity
Large Control Platform
• Line machines
• Process Control
• Redundancy Systems
• Integrated Safety
• High Availability
• Ultra High system performance
Scalable
Engineering Collaboration
EtherNet/IP
Network Segmentation
Device Integration
Multi-discipline
Price
COMPANY CONFIDENTIAL - Internal Use Only
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
2
Nano/Micro controller portfolio
MicroLogix1400
Performance/Features
Nano PLC
Micro PLC
Micro850
Micro830
MicroLogix1100
Micro820
MicroLogix1500
MicroLogix1200
MicroLogix1000
Micro810
New Platform
Mature/Legacy Platform
PICO
Price
COMPANY CONFIDENTIAL - Internal Use Only
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3
Micro800 Controller Family
using Connected Components Workbench
Nano PLC
Micro PLC
24-132pts
10-88pts
Performance/Features
20-36pts
12pts
Micro810
Programmable relay
replacer and timer,
8A relay outputs,
Analog inputs
Micro820
For smaller standalone
machines and remote
automation
Micro830
For standalone
machines with motion
Micro850
For standalone
machines with motion
and more I/O and
Ethernet connectivity.
Embedded
Analog I/O
Local I/O
COMPANY CONFIDENTIAL - Internal Use Only
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4
Micro810 Anatomy
Smart Relay Micro PLC, 12pts
8 Inputs
12/24V Sink/Source,
120/240VAC
Embedded
Embedded
12/24/120/240V
12/24/120/240V
power
supply
models
power
supply
models
4-ch 0-10V
10bit analog input
(shared with DC inputs)
USB
(removable adapter)
LCD Display with
Memory Backup
function
(removable)
4 Outputs
5/8A High current relays, 24VDC Source
Transistor models
COMPANY CONFIDENTIAL - Internal Use Only
DIN Rail or Panel Mount
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
5
Micro810 Benefits
Just Configure, No Programming Required
• Micro810 has embedded smart relay function blocks configured from 1.5” LCD and keypad

No software or program download required
• Use in relay applications which require a small amount of logic (up to 4 function blocks)

Applications include programmable timer, lighting control
• Function blocks include Delay OFF/ON Timer, Time of Day, Time of Week, Time of Year, Counter
Configuration by LCD
and Keypad
Monitoring
Smart Relay
Function
Blocks
COMPANY CONFIDENTIAL - Internal Use Only
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Micro820 20pt Optimized for Smaller Standalone
Machines and Remote Automation Projects
4-color
backlight
4 Analog Inputs
1 Analog Output
(0-10V)
RS232/485
Serial port
(RS232 to Remote LCD)
Built in RTC
ASCII Text
IP65
Up to 4
10K Thermistor
inputs
2 Plug-ins
for Expansion
microSDTM
for Backup,
Datalog/Recipe
Built-in controller
system menu
USB for program
download to controller
Ethernet
5KHz PWM
(no PTO motion)
(set IP address)
COMPANY CONFIDENTIAL - Internal Use Only
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Micro830 Anatomy
Flexible Micro PLC with Simple Motion, 10/16/24/48pts
12/24V sink/src, 120VAC
input models
Embedded 24VDC
Power Supply
High Speed Inputs
(DC inputs)
Two to Five
Plug-in Slots
Optional AC Power
Supply (isolated)
attaches to left side
of controller
Added capabilities - Support
up to 3 axes of motion with
PTO
Serial
RS232/485 Serial
Port (non-isolated)
High Speed Outputs
(DC outputs)
USB
12/24V sink/src, relay output
models
DIN Rail or Panel Mount
Run/Program Switch
COMPANY CONFIDENTIAL - Internal Use Only
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
8
Micro850 Anatomy
Micro PLC with Ethernet & Expansion I/O
Embedded 24VDC
Power Supply
Support up to 3 axes of
motion with PTO
High Speed Inputs and Outputs
(DC inputs/outputs)
Up to 4 Expansion
I/O modules
Bus Terminator
2085-ECR
Ethernet
RS232/485
Serial Port
(non-isolated)
Support a
maximum of
132 I/O points
USB
12/24V sink/src,
relay output models
Up to Five
Plug-in Slots
Removable terminal blocks on
both controller & expansion I/O
Run/Program Switch
Optional AC Power Supply (isolated)
attaches to left side of controller
COMPANY CONFIDENTIAL - Internal Use Only
DIN Rail or Panel
Mount
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
Micro800 Plug-In Modules
Change the “Personality” of the Base Unit Controller with Plug-In Modules
• Extends the functionality of the controller without increasing panel space
• Allows highly customizable hardware configurations
• Wide range of Plug-Ins available for Micro820*, Micro830 and Micro850 controllers
Plug-in Types
•
•
•
•
•
Analog Input / Output (2-channel / 4-channel, non-isolated)
•
Up to 20 Analog inputs
Digital I/O
•
Double the amount of digital I/O without increasing
footprint of controller
Resistance Temperature Detector/Thermocouple (2-channel,
non-isolated)
•
Makes temperature control possible when used with PID
with auto tuning
Trim Potentiometer (6-channel, analog input)
•
Low cost method of adding six analog presets for speed,
position and temperature control.
•
Allows simple tuning or adjustment of system without PC.
Serial Port RS232/485 (isolated)
•
Address even the most intensive serial communications
tasks with CIP, Modbus RTU and ASCII protocol support
•
Up to five additional serial ports
 *Backup Memory with High Accuracy Real-Time Clock
 Can be used to clone/update Micro800 application code.
 Adds precision real-time clock function without needing to
calibrate or update
 DeviceNet Scanner New
 Enhances Micro800 communication capabilities up to 20 nodes
of PowerFlex AC drives or CompactBlock LDX I/O
 Reduces wiring and installation costs for larger standalone
machines that have distributed drives and I/O
 Motion Feedback Axis New
 Supports Touch Probe Input in hardware for exact registration
of axis
 Provides position verification on motion feedback and virtual
axis on encoder feedback modes
 Plug-ins from Encompass Partners
*Backup Memory with High Accuracy Real-Time Clock plug-in is not supported on Micro820 controller.
COMPANY CONFIDENTIAL - Internal Use Only
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
DeviceNetTM Scanner Plug-in
 DeviceNet Scanner Plug-in

Simplified DeviceNet setup – “Easy as 123”

All configuration using CCW - No other software required
NEW
 For controlling up to 20nodes
 Compatible with all DeviceNet media
 Reduces installation costs
2080-DNET20
1
• Physical Network
• Wire Network and Set Node Addresses
2
• Software Configuration in CCW
• Add one RA pre-configured UDFB to configure one device
3
• Auto Creation of Scan List
• Enable auto scan for nodes 1-20 (UDFB in R6, CCW in R8)
• No Network configuration needed
COMPANY CONFIDENTIAL - Internal Use Only
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
11
2085 Expansion I/O for Micro850
•
•
Single (26mm) and double wide (46mm) form factors minimize panel space. On average 20%
narrower than 1762 I/O.
Attaches to right side of controller and locks Securely into place – robust and easy to mount.
• Digital I/O, Analog I/O, TC/RTD modules.
COMPANY CONFIDENTIAL - Internal Use Only
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12
Comparison between Expansion I/O vs
Plug-ins
Features
Plug-In
Expansion I/O
Terminal Block
Non-removable
Removable Terminal Block
Input Isolation
Non-isolated analog inputs
Isolated analog inputs
Analog resolution and accuracy
12-bit resolution for Analog I/O
1% accuracy for Analog I/O
1degC accuracy for TC/RTD
14-bit resolution for Inputs
12-bit resolution for Output
0.1% accuracy for Analog I/O
0.5degC accuracy for TC/RTD
Filter times
Fixed 50/60Hz filter
Configurable filter times
I/O density
2pts to 8pts
4pts to 32pts
Footprint
No increase in controller footprint
Width of controller increases with Expansion
I/O
Different variety of modules
Isolated Serial port, Trimpot, Memory
Back-up, RTC,
Encompass Products.
Analogue and Digital Input and Output
modules.
Customer gets better I/O performance for Expansion I/O.
COMPANY CONFIDENTIAL - Internal Use Only
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
13
Value Proposition for Micro800 system
COMPANY CONFIDENTIAL — Internal Use Only
Rev 5058-CO900D
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
Improving Machine and Equipment Builder
Performance
Micro800 automation system improves machine builder performance by providing solutions
designed to lower your Total Cost to Design, Develop and DeliverSM machines.
Delivers Value,
lower Total Cost to DDD
Micro800 Automation System:
Plug-ins, Scalability, Communication options, Network
Connectivity, Pass-thro, USB, Touch Probe, Easy Motion
programming, CCW as single software, CCAT & MASK.
COMPANY CONFIDENTIAL - Internal Use Only
AB Quality
RA Support system
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
15
One SW for all essential devices
 Connected Component Workbench
Software offers controller programming,
device configuration and HMI design editor
in a single programming package. Improve
design efficiency and productivity.
 CCW is easy to acquire, easy to configure,
easy to program.
 Free download – try SW before buy HW.
Micro810
Micro850
Plug-ins
Micro830
PanelView
Component
Micro820
PowerFlex
PowerFlex PowerFlex
Class 4 Drives 7 Class drives
520 Series
GSR830
Kinetix 3
SMC50
SMCFlex
2085 Exp. I/O
Compact Block LDX
COMPANY CONFIDENTIAL - Internal Use Only
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16
Flexibility, scalability and reuse with
Micro800
 Plug-in concept offers high flexibility to customer your
controller to your application need.




Up to 5 slots – multiple serial ports made possible.
No competitors can match the wide variety of plug-in
modules offered in Micro800 system.
Special application plug-ins from RA Encompass Partners.
Save space.
 Highly scalable. For more I/O, there is 2085 Expansion I/O
and Compact Block LDX on DeviceNet.


Change controller model effortlessly
Up to 132 digital I/O with 2085 Expansion I/O
Additional 320 I/O with Compact Block LDX on DeviceNet
 Controller Change supports reuse of project developed on
one controller to the other.
COMPANY CONFIDENTIAL - Internal Use Only
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
17
Same size controller but double the
amount of Digital I/O
Benefits of Digital I/O Plug-In modules 2080-IQ4, OB4, OV4, OW4I, IQ4OB4, IQ4OV4:
• reduces the need for external relays with flexibility to add up to 20 relay outputs
• cost effectively customize controller for input intensive or output intensive applications
• double the amount of I/O without increasing the controller size
Use the 2080-IQ4Ox4 to
transform to …
Micro830
16pt
Micro830
32pt
Double the amount of Digital I/O without increasing panel space
COMPANY CONFIDENTIAL - Internal Use Only
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
18
A PLC and 2-Loop temperature
controller all-in-one.
COMPANY CONFIDENTIAL - Internal Use Only
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Copyri
Micro800 controllers offer a wide variety
of communication options
 A variety of communication protocols to
meet your application needs.
 Offers scalability and simplified
integration in one Micro800 platform .
 CIP Pass-through saves time and
effort while configuring your system and
collecting data.
COMPANY CONFIDENTIAL - Internal Use Only
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20
Micro Control Platform
System & Interconnectivity
Add-on
safety
capabilities
PVC
Modbus messaging
Single Software
Micro8xx
Ethernet/IP (class 3)
PTO
DeviceNet
Modbus
messaging
Kinetix 3
Kinetix
PowerFlex 52x
Kinetix 3
PowerFlex 523
Ethernet/IP (class 3)
BACNet
SMS
Next Generation
component class
drives
Micro controller offerings for smaller machine applications, available specialty and communication modules.
COMPANY CONFIDENTIAL - Internal Use Only
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21
Allen-Bradley Products works better
together
 Some applications (e.g. Solar Plant, Metro station, Water/Waste Water project, Tunnel lighting
project, etc) require a mix of Integrated Architecture (IA) and Connected Components (CC)
products working together. One important technology enabler is EtherNet/IP.
 Micro800 supports CIP Symbolic and EtherNet/IP. It is ideal for working together with IA
products.
COMPANY CONFIDENTIAL - Internal Use Only
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
Micro800 – Interconnectivity
Connectivity
Type from
Micro800 to
PF
Drives
Kinetix
K3/300
Guard
Master
CR30
PVc
PVP
Supervisory
Logix
Controllers
Other
Power
Devices Monitor
Non-CIP
1000
Compact
BLK I/O
PC /
OPC
Server
OPC
MODEM,
Barcode
Reader
CIP Serial
Modbus RTU
Modbus TCP
DeviceNet
Sockets TCP/UDP
ASCII
EtherNet / IP
USB CIP
BACNet
Available
Future
COMPANY CONFIDENTIAL - Internal Use Only
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
23
USB port for ease of use
 Plug and play USB port makes it easy to
connect to Micro800 controller and
download a program. Improves efficiency
during machine development and
commissioning phase.
 Works with standard off the shelf USB cable
Micro800
PC with Connected
Components
Workbench
COMPANY CONFIDENTIAL - Internal Use Only
USB Cable Type
A-B (Male-Male)
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
24
Micro800 component motion: easy to
program, cost effective solution.
 Touch probe is a low cost method to achieve
accurate position registration.
 HSC-Motion Plug-in supports pulse
frequencies up to 250kHz, for accurate
position feedback from encoders and servo
drives.
 Easy motion programming. Simple to use
axis configurations screens; Axis Monitor
shows important information about the status
of axes; commonly used PLCOpen instruction
reduces learning curve.
COMPANY CONFIDENTIAL - Internal Use Only
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25
CCAT and MASK
 Connected Component Accelerator Toolkit
(CCAT) and Machine Application Starter Kit
(MASK) reduces the machine design and
development and commissioning time of OEM
by 50%.
 UDFB and sample codes library allows code
reuse and reduces development time.
 Improves design productivity, time to market.
CCAT
MASK
COMPANY CONFIDENTIAL - Internal Use Only
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26
Consider A Simple Machine…
How many days or weeks
would it take to start from this
machine sketch and produce:
 A complete BOM?
 A set of CAD drawings?
 The initial controller logic?
 The initial HMI application?
 Quick start documentation?
How valuable is a tool that reduces the effort do these tasks by 50% - 75%?
COMPANY CONFIDENTIAL - Internal Use Only
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27
Connected Component Accelerator Toolkit
 The Connected Component
Accelerator Toolkit (CCAT) is designed
to reduce that development effort by:
 Assisting with product selection
 Jumpstarting CAD documentation
 Providing sample machine and
application code for logic and HMI
 Using this tool results in
 significantly reduced development time
 enhanced performance
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28
Connected Component Accelerator
Toolkit Summary
After the Products are selected, the CCAT uses those selections
to AUTOMATICALLY generate the files needed for the system
design.
The designer then enhances these files for their specific
application using standard software packages.
 ProposalWorks™ product selection and quoting
software
 AutoCAD, ePLAN or other CAD software
 Connected Component Workbench™ configuration
and programming software
 PDF file viewing software
 Microsoft Word software
Bill of material file
Writing diagrams and panel
layout drawings
COMPANY CONFIDENTIAL - Internal Use Only
HMI screens for status and
diagnostics
Quick starts for base
system set-up
And project document
for review
Programming for control
and configuration
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
29
Application examples and success stories
COMPANY CONFIDENTIAL — Internal Use Only
Rev 5058-CO900D
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
Micro800 successes

Packaging












Water pump control
Ballast Water Treatment
Cooling, drying, filtering equipment
Cleaning and degreasing machine
Heating system for poultry
Mfg & Assembly





Hydraulic press
PVC pipe socketing machine
Laser Marking machine
Furniture assembly
Osborn – Automatic surface finishing and cleaning tool
COMPANY CONFIDENTIAL - Internal Use Only
Energy





PCB board loader/unloader
Sorting equipment
Others




Solar tracking application
Small wind turbines
Battery chargers
Material Handling


Process


Intermittent VFFS machine, HFFS
Labeler machine
Liquid filling/packaging
Stretch wrapper
Case erector, cartoning
Sleever
Car Wash station
Door controller
Trash compactor
Projects – typically include IA products too




Metro station (BAS, MCC, P-SCADA, Screen door)
Tunnel lighting control
Water/waste water project
Air Handling Unit
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
When to use which Micro800 controller
Micro810
Micro820
Micro830/Micro850
 Typically as
programmable relay
replacer, no
communication to other
devices.
 Micro820 is suitable for
applications distributed
over a wide area or over
long distances.
 Typically used when
application requires Position
control and more I/O.

Lighting control
 For basic machine control,
where position control is
not required.

Heating and cooling
 Examples:

Compressor control

Air Handling Unit

Elevator control

Remote water pump
management
 Examples:
COMPANY CONFIDENTIAL - Internal Use Only

Stretch wrapper

Car Wash system

DDC in building
management system
 Examples:

Adhesive Labeler (up
to 200 labels/min)

Cartoner

Solar panel positioning

Sleeving machine (up
to 400 sleeves/min)

Intermittent Vertical &
Horizontal form, fill,
and seal. (up to
80packs/min).

Material handling
32
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
Micro800 Sales Opportunities
Target Applications
• Access management
• Air Compressors
• Air Conditioning
• Airports (Baggage Control)
• Automatic doors, hoisting
• Aquarium Control
• Bell System for schools
• Bowling Alleys
• Car washing equipments
• Cell-phone transmission tower room control
• Conveyors
• Cutting Tool
• Dedicated PCB used for Pump Control,
Injection Moulding, Lifts etc
• Discrete component replacement
• Display Panels, Scrolling Signs
• Door/Shutter/Sun Blind/Awning/Gate/Barries
control
• Elevated platform
• Elevator Controls / Hoisting Platforms
• Energy Management
• Escalators
• Etching and Purification Systems
• Exhaust and Filtering Systems
• Extreme Environmental Conditions
• Germs disinfectant by gas
• HVAC bypass valve for VFD (Valve Control)

(Confidential
– For
Internal
COMPANY
CONFIDENTIAL
- Internal
UseUse
OnlyOnly)
• Ice Making Machines
• Irrigation Systems
• Indication Temperature, pressure, filling
levels
• Irrigation and lighting of greenhouse plants
• Lighting, heating management
• Lighting application ; Sports hall, buildings ,
exterior , shop etc
• Machine Tool – Simple to complex motion
control
• Motor Control
• Molding Machines
• Operating Hours Counter w/Maintenance
Signal
• Ovens, crushers, bakery grinders
• Parking Lot Monitoring
• Parks
• Pressure Monitor
• Preventing Assembly Omissions and
Mistakes
• Programming and remote diagnostics
• Pump control
• Publicity panels
• Refrigerated cabinets
• Road Toll Collection Systems (ERP Gantry)
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
• Security systems- Alarm and Code Lock
• Silo filling systems
• Stirrers
• Shutter opening and closing
• Solar-Electric Systems
• Stock Premises (ventilation, food level)
• System Teleprocessing
• Telemonitoring of remote sites
• Temperature Controller
• Testing and Measuring Equipment
• Tool Barriers
• Train Stations
• Trash compactors, bailers, banders,
palletizers, packing
• Up/down loading programs
• Vehicle Monitoring
• Vending Machines
• Ventilation Control
• Ventilation, air conditionning
• Warehouse
• Washing Machines
• Water, Energy, Environment Control
• Water supply tank control
• Water sprinkler system for lawns
• Water treatment
• Wind Turbines
• Woodworking Equipment
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
33
Micro800 at AB.com

Customer-facing website for Micro800

AB.com link to Micro800:

http://ab.rockwellautomation.com/Programmable-Controllers/Micro800
COMPANY CONFIDENTIAL - Internal Use Only
34
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.(Conf
Connected Component at AB.com

Link to Connected Components


http://www.rockwellautomation.c
om/rockwellautomation/products
-technologies/connectedcomponents
Customer-facing website for Connected
Component Workbench Programming
Software and Connected Components
Accelerator Toolkit.
COMPANY CONFIDENTIAL - Internal Use Only
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
35
CCW Training videos at AB.com
http://www.rockwellautomation.com/rockwellautomation/products-technologies/connectedcomponents/tools/workbench.page?#/tab3
COMPANY CONFIDENTIAL - Internal Use Only
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36
Micro800 Control Systems at Noggin
Launch Kits,
Sales Collateral,
Animations and Videos,
Training and Labs,
related white papers.
COMPANY CONFIDENTIAL - Internal Use Only
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
37
Customer facing Training Materials at
Noggin (Micro800 Control System)
COMPANY CONFIDENTIAL - Internal Use Only
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38
Sample Code Web Site
 http://samplecode.rockwellautomation.com
COMPANY CONFIDENTIAL - Internal Use Only
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