Optilift-ESP Electric Submersible Pump Monitoring and Optimization Features • Operating trends display • Operating point and vertical gradient visualization and analysis • Well-performance statistics • Wireless PC interface standard, optional local display • Communications to host field systems • Superior resistance to lightning transients and H2S attack • Local display • Lightweight Benefits Worldwide, producing wells are declining at an increasing rate, requiring artificial lifting just to maintain current production levels. Additionally, most oil and gas companies find themselves facing: • Generation of reports of well status during specific period of time providing visibility into operations • An Increasing volume of data to collect, synchronize and analyze • Rugged design capable of operating in demanding environments • The ability to share and distribute data securely • Expandable to handle additional inputs/outputs such as water cut and flow meters • Real time well problem detection including high and low current consumption, high and low torque and uneven downhole pressure, low fluid level, etc. • Reliable and auditable production data and results Rockwell Automation helps you address these challenges with our vMonitor offerings. These innovative monitoring and control solutions for wellhead and upstream applications combine cutting-edge wireless instrumentation and communication with visualization software. One of these offerings, the vMonitor Optilift-ESP, senses your wellhead and the other operating variables of an Electric Submersible Pump system on site. With Optilift-ESP, you have access to real-time data, both at the well site and remotely, giving you instant visibility into your operation. It performs basic initial analysis, allowing you to adjust the pumping conditions and keep the system working as expected. At the same time, the data is recorded and can be easily gathered for further analysis. Intelligent alarms are incorporated based on pump differential pressure, current consumption, estimated flow and electric equipment condition, providing real-time well problem alerts. Product Specifications General Specifications Environmental Protection Local Operator Entry Power • • • • PCB treatment: conformably coated for H2S environment Gold-plated signal connectors Nickel-plated power connectors PCB mounting: PVC snap tack, vibration resistant • 8.4" LCD display • 5 x 4 wide-pattern membrane keys • Low-power solution • Modem: low power and optional high power for long-range communication, different baud rates available • 117 VAC +20%; two-hour battery backup; battery charger on board; low voltage cutoff at 10.8V DC Mechanical Specifications Operating Environment Enclosure • -40 °C to +85 °C (-40 °F to +185 °F) • Humidity range 5-90% non-condensing • • • • Material: 0.090" thick aluminum Available IP65 enclosure option Gasket: neoprene Locking mechanism: padlock with outdoor-style combination lock System Hardware I/O Interface Processor and Memory Ethernet Ports Serial Ports Wireless Communication • Eight AI 24-bit resolution channels with transient protection diodes • Range is 0-5V DC or 0-50V DC, 0-2.5V DC, 0-1.28V DC, 0-64 mV DC, 0-32 mV DC, 0-160mV DC, 0-80 mV DC, 0-40 mV DC, 0-20 mA • Eight DI opto-isolated • Eight DO (sinking up to 500 mA each) transient protected • Two AO 12-bit resolution channels with load up to 500 ohm • Range 0-5V or 4-20 mA • Hardware interrupt-driven opto-isolated DI • 800 MHz CPU • 512 MB on-board system memory • Solid state-embedded flash disk (1 or 2 GB) • Integrated 10/100 Ethernet ports with TX/RX LED • • • • • COM1 RJ-45-F-type connection with LED (opto-isolated) COM2 RS-485 TD/RD with LED COM3 RS-232 TD/RD with LED (used internally – not available for outside usage) COM4 RS-232 TD/RD with LED Two USB • Optional pluggable wireless card supporting WiFi 802.11b and other options available for WiMAX, GPRS, 802.11, ZigBee (802.15), proprietary 900 MHz and 2.4 GHz Software Details Operating System Timer/Clock Miscellaneous • Open source Linux • On board • Hardware and software watchdog timer • Temperature sensor • Humidity sensor • SPI/I2C interface – internal Allen-Bradley, LISTEN. THINK. SOLVE., Rockwell Software and vMonitor are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Publication SSB-PP003A-EN-P – August 2014 Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.