CON2911_Lloyd-OOWManufacturing Analytics

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Daniel Allen – Qualcomm - Director, IT
Eric Lloyd – Qualcomm - Systems Analyst, Senior Staff
Harry George – Oracle - Sales Consultant
Implementation Experiences:
Oracle Manufacturing Analytics
Manufacturing Analytics
Themes
1. Consolidate manufacturing data to provide ultimate business value
2. Leverage existing BI Applications investment
3. Focus on strategic, top-down business analytics
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Qualcomm Overview
Highlights
Headquarters – San Diego, CA
Offices – Worldwide
Employees – 31,000
Key Business Areas:
− CDMA Chipsets
− Technology Licensing (IP)
− Snapdragon Processor
FY 2013 Revenue $26.3B – Up 9% YoY
FY 2014 Q3 Earnings Growth – 41.6% YoY
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Exalytics
Conflict Minerals
Conflict Minerals
Manufacturing
Analytics
Manufacturing
Analytics
Corp. Oracle
Answers with
Noetix GV
Corp. Oracle
Answers with
Noetix GV
Corp. Oracle
Answers with
Noetix GV
Carousel reports
Carousel reports
Carousel reports
QMT Noetix
QMT Noetix
QMT Noetix
Asset Analytics,
R12 Integration
Asset Analytics,
R12 Integration
Asset Analytics,
R12 Integration
Oracle BI stack at Qualcomm
Increasing OBIEE and OBIA footprint
Carousel reports
OBIEE
OBIA
Corp. Finance
2009
• OBIEE 10g
QMT Noetix
Carousel reports
BU Expansion,
Projected Spends
BU Expansion,
Projected Spends
BU Expansion,
Projected Spends
BU Expansion,
Projected Spends
Inventory,
Service, Planning
and Quality
Inventory,
Service, Planning
and Quality
Inventory,
Service, Planning
and Quality
Inventory,
Service, Planning
and Quality
Inventory,
Service, Planning
and Quality
Spends, Finance
GL and Revenue
Spends, Finance
GL and Revenue
Spends, Finance
GL and Revenue
Spends, Finance
GL and Revenue
Spends, Finance
GL and Revenue
Spends, Finance
GL and Revenue
Corp. Finance
Corp. Finance
Corp. Finance
Corp. Finance
Corp. Finance
Corp. Finance
2010
• OBIEE 10g
• BI Applications
7.9.6.2
2011
2012
2013
• OBIEE 11g
• OBIEE 11g /
• BI Applications Noetix
replaces
7.9.6.3
Oracle
Discoverer
2014
2015
• OBIEE 11g
• Exalytics
• BI Applications
7.9.6.4
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BI Applications
Rapid Performance Insight
CRM ANALYTICS
SALES
•
•
•
•
•
•
SERVICE &
CONTACT CENTER
MARKETING
Pipeline Analysis
Forecast Accuracy
Up-sell/Cross-sell
Cycle Times
Lead Conversion
Sales Team
Effectiveness
• Campaign
Effectiveness
• Customer Insight
• Product Propensity
• Market Basket
Analysis
• Campaign ROI
PRICE
• Price Segments
• Price Waterfall
Analysis
• Deal Life Cycle
• Deal Desk Analysis
• Product Pricing
Performance
ERP ANALYTICS
FINANCIALS
•
•
•
•
•
•
•
•
•
•
Service Effectiveness
Customer Satisfaction
Resolution Rates
Service Rep
Efficiency
• Service Cost
• Service Trends
MANUFACTURING
LOYALTY
• Member
Demographics
• Membership Trends
• Promotion Cost
• Promotion
Effectiveness
• Points Analysis
General Ledger
Accounts Receivable
Accounts Payable
Cash Flow
Profitability
Expense
Management
•
•
•
•
•
•
•
•
Plan to Produce
Work Orders
Inventory and WIP
Quality
Resource Usage
Bill of Material
Costing
Kanban
•
•
•
•
•
•
HUMAN
RESOURCES
• Employee
Productivity
• Compensation
• Talent Management
• Recruiting Analysis
• Learning Analysis
• Workforce Profile
PROJECTS
• Project Funding and
Budget
• Product Cost
• Project Revenue
• Project Billing
• Project Profitability
SUPPLY CHAIN &
ORDER MGMT
PROCUREMENT &
SPEND
Revenue & Backlog
Inventory Analysis
Fulfillment Status
Customer Status
Order Cycle Time
BOM Analysis
• Direct & Indirect
Spend
• Buyer Productivity
• Contract Compliance
• Supplier Perf.
• Purch. Cycle Time
• Employee Expense
ENTERPRISE
ASSET
MANAGEMENT
•
•
•
•
Maintenance History
Maintenance Costing
Asset Genealogy
Breakdown &
Preventive
• Quality
• Inventory
ORACLE BUSINESS INTELLIGENCE FOUNDATION
SOURCE ADAPTERS:
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Copyright © 2012, Oracle and/or its affiliates. All rights reserved.
OTHER OPERATIONAL AND
ANALYTIC SOURCES
Oracle Manufacturing Analytics
Insight into the Plan to Produce Process
Manufacturing Execution
• Provides executives, operations managers, productions supervisors with a
broad overview of performance across the plant operations
• Discrete, Hi-tech, OSFM, Repetitive and Process Manufacturing
Quality
• Manufacturing Quality, both discrete and process: test plans, collection
elements, test results, process samples, process specifications and process
specification test results.
• Root cause analysis of Inspection plans and quality test results
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Copyright © 2012, Oracle and/or its affiliates. All rights reserved.
Oracle Manufacturing Analytics
Insight into the Plan to Produce Process
Costing
• Manufacturing cost breakdown
• Cost variances helps with root cause analysis
• Extends Manufacturing costs reconciliation with GL
Planning
• Forecasts and forecast accuracy, along with production to plan adherence
and support for hard and soft pegging of demand and supply
Inventory and Kanban
• Lot analysis and serial control tracking
• Inventory transactions by lot, Inventory aging, excess and obsolescence
• Kanban performance tracking and kanban replenishment cycles
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Copyright © 2012, Oracle and/or its affiliates. All rights reserved.
Background
Qualcomm Hardware Manufacturing
San Diego facility for board build, final assembly, unit provisioning and test
− 5 advanced SMT lines, various assembly areas
Potential to expand to various contract manufacturers serving APAC market
Produce hardware for Qualcomm Engineers and External Partners
− Prototype devices (phones/tablets), test boards, emulators, NPI/first run emerging consumer products
− Support “early entry” of product launches and global market for devices
− Facilitate in-house build process by managing material and resource costs
High mix, low volume discrete manufacturing
− Dynamic demand / BOM requirements based on customer requests and approved components
− Enablement of Qualcomm’s time-to-market business advantage – improved turnaround time
− Primary goals are flexibility, delivering to customer schedule and product quality requirements
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Qualcomm’s Manufacturing Applications
Manufacturing Systems
Legend:
In Place BI App
Manufacturing App
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Implementation
Expected Value / Benefit
Single Source of truth for all manufacturing data
− Streamline overall reporting solutions and data gathering efforts
Support operational and KPI-base reporting needs
Elimination of high cost queries against transactional systems
Movement toward strategic, top down management tools for manufacturing
Provide executive visibility and access to key business data
Reduced inventory costs and production delays
Improved productivity and product quality
− Better quality, elimination of waste, smoothing of operational processes
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Implementation
Key Steps
Partner with Oracle and KPI Partners on a Proof of Concept
BI Steering Committee approval for project and investment
Implement out-of-box Manufacturing Analytics BI Application
Add ETL, RPD, and Web Cat content for FactoryTalk MES data
Train manufacturing users to be self-sufficient in OBIEE report development
− Facilitate user driven reporting through bi-weekly report building workshops
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Manufacturing Analytics Timeline
Jan / 2014
Feb / 2014
Mar / 2014
Apr / 2014
kh
Proof of
Concept
May /
2014
June /
2014
July /
2014
Aug /
2014
Sept /
2014
Oct /2014
Nov /2014
User Training
Out of Box BI App
- BI App /
QCOM Data
- Order Aging
- Inventory
MES Integration
Steering Committee
-
SMT Aging
Queue Metrics
WIP Metrics
Yield
Continued Report Development / Work Shops
- Order Aging
- Inventory
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Joint Proof of Concept
• Reviewed Standard Content with Business User SME
• Determined what out-of-the-box content was useful to show
• Identified new content to add to existing dashboards
• Identified product functionality to highlight (trellis charts, mobile, etc.)
• KPI Partners conducted ETL effort for POC
• Plant leadership demonstration
• 2 joint review sessions to refine content and storyline
• Kickoff by Qualcomm IT leadership
• Demonstration showed how to get ahead of their customer issues
and to root cause problems early on in the delivery cycle
The information contained in this document is subject to change without notice. This document is not warranted to be error free.
Implementation
Resources By Project Phase
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Resource Count
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5
4
On Shore Consulting
Off Shore Consulting
3
On Shore Qualcomm
Off Shore Qualcomm
2
1
0
BI App Implementation
MES Implementation
Sustaining
Project Phase
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Implementation – Out of Box Manufacturing Executive
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Implementation – Out of Box Production Performance
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Implementation
MES Dashboards/Reports
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Implementation
MES Dashboards / Reports - WIP Metrics
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Implementation
MES Dashboards - WIP Metrics
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Implementation
Notes on Staffing / Resources
Focus on BI fundamental skill vs. OBIEE or BI Apps specific
When building a team, evaluate where complementary skills can be applied. E.g.
SOA or TIBCO developer transition to Informatica
Use consulting to jumpstart projects by leveraging BI Apps specific knowledge
Distribute/share responsibility with offshore
Leverage source system expertise and business knowledge
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Implementation
Realized Business Value
Top down BI through use of Oracle BI at Operations Reviews
− Execs now have strategic, KPI focused dashboards that align to strategic initiatives
Exceptions are managed as they happen, rather than “after the fact”
− Manufacturing Execs are prepared to meet with their customers and have already addressed
gaps/problems
Integration of BI in to planning meetings
Operational changes are being driven
− Focus is on queue counts and durations
− Bottlenecks are being seen and addressed
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Qualcomm BI Apps Practice
Strategic Approach to BI Implementation / Management
Quarterly BI Steering Committee
− Director to Senior Director level sponsors
− Focus on 3-4 month projects
− Approve priority across numerous business units, primarily Supply Chain and Finance related customers
Monthly IT Summit
− Ensures alignment across IT system owners – e.g. Procurement , Supply Chain, Sales Ops, etc.
− Pull system related changes/concerns from BI team
− Push BI initiatives/concerns to system teams
Deliver at the Right Level
− Partner with Execs to drive BI down through their organizations
− When the boss is measuring his/her folks, those below will quickly get on board
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Qualcomm BI Apps Practice
Tactical Approach to BI Implementation / Management
Enable BI maturity in the business
− Show, rather than ask (leverage initial OOTB capabilities)
− Users only really understand BI when they can see it, especially when it’s their data
Manage ERP and BI systems as a “connected” services
− Reduction of ERP customizations allows better leveraging of BI applications
− View BI capabilities as a natural extension of ERP projects
Utilize Agile project methodologies - Scrum
− Drive change through quick releases
− Rapidly respond to changing business priorities
− Continuously improve the capabilities of your team
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Qualcomm BI Apps Practice
Tactical Approach to BI Implementation / Management
Make your customers your partners
− Make customers responsible for creating and managing their BI content
− Recognize and reward the business for positive results
Create BI solutions that are integrated in to business process
− Drive business decisions, don’t simply provide reports
− Enable more efficient services and higher product quality
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Thank you
Qualcomm is a trademark of Qualcomm Incorporated, registered in the United States and other countries.
Other products and brand names may be trademarks or registered trademarks of their respective owners
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