2014 Summer Lecture Series Practical PSM Application

The North Jersey Section AIChE
&
Alliance of Hazardous Materials Professionals
jointly presents
2014 Summer Lecture Series
Practical PSM Application
A two-day modular seminar series on
The practical implementation of OSHA’s
Process Safety Management of Highly Hazardous Chemicals
29 CFR 1910.119
Wednesday, June 11, 2014
8:30 am to 4:00 pm
&
Thursday, June 12, 2014
8:30 am to 4:00 pm
Both sessions will be held at:
Firmenich, Inc.
150 Firmenich Way
Port Newark, NJ 07114
Phone: 973-589-3443
(Directions attached)
Visit us at our website www.aichenj.org
North Jersey AIChE
Practical PSM Seminar
2. Jargon for communicating OSHA PSM
PRACTICAL PSM APPLICATION
SEMINAR SUMMARY:
Unlike many other OSHA rules, PSM is a
performance standard. It requires companies to
have certain programs in place, but allows a lot of
flexibility in how those programs are implemented.
Companies may develop their OSHA PSM
programs in a way that they think is most effective
based on the hazards of their processes and the
make-up of the organization.
This seminar will introduce attendees to the OSHA
PSM architecture, exploring all 14 key elements of
a comprehensive OSHA PSM program. It will also
explain how the overall architecture applies to each
element. Links between OSHA PSM elements and
the integration of OSHA PSM with existing
company policies will also be discussed. The focus
of this seminar series will not just be on learning
the elements of PSM, but on the practical
application of those elements in the real world.
Perfect for those who are undergoing, or will
undergo an OSHA PSM audit, this seminar will be
presented in two 6-hour long sessions held on nonconsecutive days to minimize the attendee’s time
away from work or disruption of their personal
schedule.
The seminar format will include lectures, as well as
break-out sessions. Real-life Case Studies will be
included as part of the presentations where
appropriate. Discussions of the Case Studies will
be a group participation activity. OSHA has been
invited to speak on the elements of Module 7, on
Day 2 of the series.
requirements to others throughout the
organization
3. Specific guidelines for developing written
programs tailored for each OSHA PSM element
4. How to avoid costly implementation mistakes
5. And, for each element:
o How to begin implementation at your
company
o Additional training necessary for
implementation of specific elements
PRE-REQUISITES
A general understanding and awareness of OSHA’s
PSM standard is useful but not mandatory.
EXPERIENCE LEVEL
This seminar is appropriate for all experience
levels.
ADVANCED PREPARATION REQ’D
No advanced preparation is required; however, a
review of CFR 1910.119 – Process Safety
Management of Highly Hazardous Chemicals
would be useful.
EACH ATTENDEE WILL RECEIVE
1. A course notebook containing:
ƒ Copies of regulations and slides
ƒ Sources of PSM information including links
to important websites
A list of key PSM performance indicators
2. Continuing education credit, (i.e.; PDH
Certificate) commensurate with their instruction
time
ƒ
SEMINAR COSTS:
Finally, attendees will have the option of attending
either one, or both days of the seminar. Continuing
education credit in the form of PDH’s (Professional
Development Hours) will be awarded for
attendance at one or both days of the seminar. Preregistration is strongly encouraged so that
certificates can be presented on the day of
attendance.
Cost per day (each day earns 6 PDH’s):
AIChE, AHMP member - $250
Non-members – $300
ATTENDEES WILL LEARN
Light refreshments and lunch are included
Cost for entire seminar (earns 12 PDH’s):
AIChE, AHMP members - $400
Non-members – $500
1. Basic performance-based requirements of
OSHA PSM standards
North Jersey AIChE
Practical PSM Seminar
SEMINAR DAY 1
MODULE 1: Introduction to PSM
•
•
Introduction to PSM
Overview of PSM standards and regulations
including relationship to RMP & TCPA
(definitions, compliance, interpretations)
MODULE 2: Elements of PSM
•
•
Incident Investigation
Process Safety Information
MODULE 3: Elements of PSM
•
•
Operating Procedures
Training
MODULE 4: Elements of PSM
•
•
Contractors
Process Hazard Analysis
SEMINAR DAY 2
MODULE 5: Elements of PSM
•
•
Management of Change
Pre-Startup Safety Review
MODULE 6: Elements of PSM
• Mechanical Integrity
• Hot Work Permit / Safe Work Practices
MODULE 7: Elements of PSM
•
•
•
Employee Participation
Emergency Planning and Response
Trade Secrets
MODULE 8: Wrap Up / Q&A & Roundtable
•
•
•
•
Developing, Implementing and Planning
Roles and Responsibilities
Key Performance Indicators (KPI’s) for
tracking progress
Compliance Auditing
Instructor bios can be found on the following
page.
ABOUT THE FACILITATOR
Uday Nadgir has been working in the chemical
manufacturing industry for 12 years, having held
several roles in process engineering, production
supervision and most recently in process safety
management and reliability. Uday began his career
with Stepan Company, working as an engineer on
process and quality improvement projects.
Eventually, he became the Process Hazard
Analysis facilitator for the site, and began laying the
foundation for their overall PSM program. After a
brief tenure with L’Oreal as a production
supervisor, Uday took a Process Safety and
Reliability Engineer position with Firmenich, Inc,
where he worked for three-plus years prior to
acquiring his current position as Senior Process
Design Engineer, PSM at Benjamin Moore. Uday
has a B.E. in Chemical Engineering and a M.S.
General Management from Stevens Institute of
Technology.
REGISTRATION:
Registration and payment can be done online at:
http://www.ahmpnj.org
Or, registrants can send their payment and
registration form to
Peter Sibilski
c/o ALZO International, Inc.
650 Jernee Mill Road
Sayreville, NJ 08872
732-254-1901 Ext 140
[email protected]
Name ____________________________________
Company _________________________________
Phone ____________________________________
E-mail ____________________________________
Please indicate what day you plan to attend:
Day 1 _____ Day 2 ______ Both _____
Amount Enclosed: __________
Please make checks payable to:
North Jersey Section, AIChE
North Jersey AIChE
Practical PSM Seminar
GUEST INSTRUCTOR BIOS
ALBERT H. ARNOFSKY, CHMM is the president of Pleasant Hill Consultants, Inc. a chemical and
environmental health and safety management consulting firm which provides technical support to its client
companies. Al has a BE from Cooper Union and an MS from Carnegie Mellon University in Chemical
Engineering. He is a Fellow of the Institute of Hazardous Materials Management, a Certified Hazardous
Materials Manager, a Fellow of the American Institute of Chemical Engineers (AIChE) an executive board
member and past chair of the Government Interaction Committee of the North Jersey Section of the AIChE, a
member of the AIChE Societal Impact Operating Committee and has been a part their K-12 Education
Subcommittee and a past AIChE representative to the K-12 Education Committee of the American Association
of Engineering Societies (AAES), a member of the and Past President of the Academy of Certified Hazardous
Materials Managers of New Jersey (now the new Jersey Chapter of the Alliance of Hazardous Materials
Professionals) and a member of the National Professional Development Committee of the Alliance of
Hazardous Materials Professionals and Chair of the Professional Standards Committee of the Institute of
Hazardous Materials Management. Mr. Arnofsky is Senior Environmental Health and Safety Programs
Specialist for the New Jersey Institute of Technology, Division of Continuing Professional Education where he
coordinates the OSHA mandated the Hazardous Waste Worker Training programs, the New Jersey Youth
Corps Brownfield’s Training Program and teaches courses in the management and transportation of
hazardous materials and hazardous wastes. In addition, Mr. Arnofsky is the Co-Editor of the soon to be
published Third Edition of the Hazardous Materials Management Desk Reference.
RAY HUI has been working in the chemical and food manufacturing industry for over 25 years, having held
several roles in process engineering and most recently in process safety management. Ray began his career
with EI DuPont and Kraft General Foods, working as an engineer on process development projects, then went
to Unilever and Witco involved in the process design, construction and startup of new plants. Currently, and
for the last 3-years, Ray has been the Process Safety Engineer for Firmenich, Inc. Ray has a M.E. in Chemical
Engineering from Cooper Union and an MBA in Finance from New York University.
RON KURTZ has worked in Newark, New Jersey in both a chemical and bulk pharmaceutical manufacturing
environment for the past 20-years. Ron began his career with The Earth Technology Corporation initially as an
Environmental Inspector and then was promoted to Operations Manager. Following that, he worked for Jacobs
Environmental as a Project Engineer; the Penick Corporation as their Environmental, Health & Safety
Manager; and Reichhold Chemicals, initially as the Environmental, Health & Safety Manager prior to being
promoted twice, to Services Manager and then Production Manager. For the past 12-years, Ron has been the
Health, Safety & Environmental Affairs Manager for Firmenich, Inc. Since Ron’s tenure there, Firmenich is the
recipient of the Robert W. Campbell Award and the NJBIA’s Environmental Excellence Award. Ron has a B.S.
in Nuclear Engineering from North Carolina State University.
North Jersey AIChE
Practical PSM Seminar