The North Jersey Section AIChE & Alliance of Hazardous Materials Professionals jointly presents 2014 Summer Lecture Series Practical PSM Application A two-day modular seminar series on The practical implementation of OSHA’s Process Safety Management of Highly Hazardous Chemicals 29 CFR 1910.119 Wednesday, June 11, 2014 8:30 am to 4:00 pm & Thursday, June 12, 2014 8:30 am to 4:00 pm Both sessions will be held at: Firmenich, Inc. 150 Firmenich Way Port Newark, NJ 07114 Phone: 973-589-3443 (Directions attached) Visit us at our website www.aichenj.org North Jersey AIChE Practical PSM Seminar 2. Jargon for communicating OSHA PSM PRACTICAL PSM APPLICATION SEMINAR SUMMARY: Unlike many other OSHA rules, PSM is a performance standard. It requires companies to have certain programs in place, but allows a lot of flexibility in how those programs are implemented. Companies may develop their OSHA PSM programs in a way that they think is most effective based on the hazards of their processes and the make-up of the organization. This seminar will introduce attendees to the OSHA PSM architecture, exploring all 14 key elements of a comprehensive OSHA PSM program. It will also explain how the overall architecture applies to each element. Links between OSHA PSM elements and the integration of OSHA PSM with existing company policies will also be discussed. The focus of this seminar series will not just be on learning the elements of PSM, but on the practical application of those elements in the real world. Perfect for those who are undergoing, or will undergo an OSHA PSM audit, this seminar will be presented in two 6-hour long sessions held on nonconsecutive days to minimize the attendee’s time away from work or disruption of their personal schedule. The seminar format will include lectures, as well as break-out sessions. Real-life Case Studies will be included as part of the presentations where appropriate. Discussions of the Case Studies will be a group participation activity. OSHA has been invited to speak on the elements of Module 7, on Day 2 of the series. requirements to others throughout the organization 3. Specific guidelines for developing written programs tailored for each OSHA PSM element 4. How to avoid costly implementation mistakes 5. And, for each element: o How to begin implementation at your company o Additional training necessary for implementation of specific elements PRE-REQUISITES A general understanding and awareness of OSHA’s PSM standard is useful but not mandatory. EXPERIENCE LEVEL This seminar is appropriate for all experience levels. ADVANCED PREPARATION REQ’D No advanced preparation is required; however, a review of CFR 1910.119 – Process Safety Management of Highly Hazardous Chemicals would be useful. EACH ATTENDEE WILL RECEIVE 1. A course notebook containing: Copies of regulations and slides Sources of PSM information including links to important websites A list of key PSM performance indicators 2. Continuing education credit, (i.e.; PDH Certificate) commensurate with their instruction time SEMINAR COSTS: Finally, attendees will have the option of attending either one, or both days of the seminar. Continuing education credit in the form of PDH’s (Professional Development Hours) will be awarded for attendance at one or both days of the seminar. Preregistration is strongly encouraged so that certificates can be presented on the day of attendance. Cost per day (each day earns 6 PDH’s): AIChE, AHMP member - $250 Non-members – $300 ATTENDEES WILL LEARN Light refreshments and lunch are included Cost for entire seminar (earns 12 PDH’s): AIChE, AHMP members - $400 Non-members – $500 1. Basic performance-based requirements of OSHA PSM standards North Jersey AIChE Practical PSM Seminar SEMINAR DAY 1 MODULE 1: Introduction to PSM • • Introduction to PSM Overview of PSM standards and regulations including relationship to RMP & TCPA (definitions, compliance, interpretations) MODULE 2: Elements of PSM • • Incident Investigation Process Safety Information MODULE 3: Elements of PSM • • Operating Procedures Training MODULE 4: Elements of PSM • • Contractors Process Hazard Analysis SEMINAR DAY 2 MODULE 5: Elements of PSM • • Management of Change Pre-Startup Safety Review MODULE 6: Elements of PSM • Mechanical Integrity • Hot Work Permit / Safe Work Practices MODULE 7: Elements of PSM • • • Employee Participation Emergency Planning and Response Trade Secrets MODULE 8: Wrap Up / Q&A & Roundtable • • • • Developing, Implementing and Planning Roles and Responsibilities Key Performance Indicators (KPI’s) for tracking progress Compliance Auditing Instructor bios can be found on the following page. ABOUT THE FACILITATOR Uday Nadgir has been working in the chemical manufacturing industry for 12 years, having held several roles in process engineering, production supervision and most recently in process safety management and reliability. Uday began his career with Stepan Company, working as an engineer on process and quality improvement projects. Eventually, he became the Process Hazard Analysis facilitator for the site, and began laying the foundation for their overall PSM program. After a brief tenure with L’Oreal as a production supervisor, Uday took a Process Safety and Reliability Engineer position with Firmenich, Inc, where he worked for three-plus years prior to acquiring his current position as Senior Process Design Engineer, PSM at Benjamin Moore. Uday has a B.E. in Chemical Engineering and a M.S. General Management from Stevens Institute of Technology. REGISTRATION: Registration and payment can be done online at: http://www.ahmpnj.org Or, registrants can send their payment and registration form to Peter Sibilski c/o ALZO International, Inc. 650 Jernee Mill Road Sayreville, NJ 08872 732-254-1901 Ext 140 [email protected] Name ____________________________________ Company _________________________________ Phone ____________________________________ E-mail ____________________________________ Please indicate what day you plan to attend: Day 1 _____ Day 2 ______ Both _____ Amount Enclosed: __________ Please make checks payable to: North Jersey Section, AIChE North Jersey AIChE Practical PSM Seminar GUEST INSTRUCTOR BIOS ALBERT H. ARNOFSKY, CHMM is the president of Pleasant Hill Consultants, Inc. a chemical and environmental health and safety management consulting firm which provides technical support to its client companies. Al has a BE from Cooper Union and an MS from Carnegie Mellon University in Chemical Engineering. He is a Fellow of the Institute of Hazardous Materials Management, a Certified Hazardous Materials Manager, a Fellow of the American Institute of Chemical Engineers (AIChE) an executive board member and past chair of the Government Interaction Committee of the North Jersey Section of the AIChE, a member of the AIChE Societal Impact Operating Committee and has been a part their K-12 Education Subcommittee and a past AIChE representative to the K-12 Education Committee of the American Association of Engineering Societies (AAES), a member of the and Past President of the Academy of Certified Hazardous Materials Managers of New Jersey (now the new Jersey Chapter of the Alliance of Hazardous Materials Professionals) and a member of the National Professional Development Committee of the Alliance of Hazardous Materials Professionals and Chair of the Professional Standards Committee of the Institute of Hazardous Materials Management. Mr. Arnofsky is Senior Environmental Health and Safety Programs Specialist for the New Jersey Institute of Technology, Division of Continuing Professional Education where he coordinates the OSHA mandated the Hazardous Waste Worker Training programs, the New Jersey Youth Corps Brownfield’s Training Program and teaches courses in the management and transportation of hazardous materials and hazardous wastes. In addition, Mr. Arnofsky is the Co-Editor of the soon to be published Third Edition of the Hazardous Materials Management Desk Reference. RAY HUI has been working in the chemical and food manufacturing industry for over 25 years, having held several roles in process engineering and most recently in process safety management. Ray began his career with EI DuPont and Kraft General Foods, working as an engineer on process development projects, then went to Unilever and Witco involved in the process design, construction and startup of new plants. Currently, and for the last 3-years, Ray has been the Process Safety Engineer for Firmenich, Inc. Ray has a M.E. in Chemical Engineering from Cooper Union and an MBA in Finance from New York University. RON KURTZ has worked in Newark, New Jersey in both a chemical and bulk pharmaceutical manufacturing environment for the past 20-years. Ron began his career with The Earth Technology Corporation initially as an Environmental Inspector and then was promoted to Operations Manager. Following that, he worked for Jacobs Environmental as a Project Engineer; the Penick Corporation as their Environmental, Health & Safety Manager; and Reichhold Chemicals, initially as the Environmental, Health & Safety Manager prior to being promoted twice, to Services Manager and then Production Manager. For the past 12-years, Ron has been the Health, Safety & Environmental Affairs Manager for Firmenich, Inc. Since Ron’s tenure there, Firmenich is the recipient of the Robert W. Campbell Award and the NJBIA’s Environmental Excellence Award. Ron has a B.S. in Nuclear Engineering from North Carolina State University. North Jersey AIChE Practical PSM Seminar
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