Product brochure

FUTURE
READY
Tej
The automobile specialist!
Please visit www.bfwindia.com for spare parts' price list and other details
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Tej
CNC Horizontal Machining Center
Model H 400 MCR
Motorised Spindle
Fanuc 0iMD
In-line Spindle
Mitsubishi M70V/ Fanuc 0iMD
Tej is specially built to meet your requirement
of machining powertrain components of
passenger cars and light commercial vehicles.
The fast, flexible and compact Tej comes to you
with many advantages.
 Easy accommodation in machining lines,
narrow width
 Single-lift quick installation
 Option of pallet changer-less configuration
and with various tables such as NC table,
rotary table, tilting table, etc.
 Option of various table configurations such
as only B-axis, only A-axis, A+B or 5-axes,
etc.
 On-line hydraulics
 Sustained accuracy, roller guide-ways
Spindle Characteristics
In-line Spindle (Siemens 828D)
 Option of linear scale feedback and ballscrew cooling
Ram type spindle
Machine Dimensions
Direct pick up servo driven tool
magazine
Specification
Unit
H 400 MCR
H 330 MCR
Index Table
Pallet size
400 x 400
mm x mm
Pallet type
Tapped holes with butting pads
Tapped hole specification
Maximum load on table
M16 tap x 80 pitch
kg
300
Pallet height from ground level
mm
Maximum job swing - diameter x height
mm
560 x 500
º
360 x 1º (360,000 x 0.001º)
X/ Y/ Z
mm
500/ 400/ 400
Table top - spindle centre distance
mm
100 - 500
Table centre - spindle face distance
mm
100 - 500
mm/min
1 - 20,000
m/min
50
Index positions
1,200, with 100 mm ground clearance
Axes
Feed rate
Rapid traverse X/ Y/ Z axis
Spindle
Power cont./ int.
kW
5.5/ 7.5
7.5/ 11 (7.5/ 11/ 18.5*)
Speed
rpm
8,000 (10,000) (12,000*)
8,000 (10,000) (15,000*)
Taper
Maximum torque
Nm
BT 30 (HSK A50)
BT 40 (HSK A63)
44
57 with Siemens in-line motor
(70 - with Mitsubishi/
Fanuc in-line motor)
(80 - with Fanuc motorised
spindle)
Automatic Tool Changer
Pull stud
As per DIN 69872
As per MAS-403 P30T-I
Number of tools
Nos.
Maximum tool diameter with adjacent
pockets full/ empty
mm
80
80/ 125
Maximum tool length
mm
200
250
Maximum tool weight
kg
3
5
Tool changing time (tool to tool)
s
2.4
2.5
Minimum C-C time as per ISO 10791-9
s
3.9
4
°
20
Accuracy As Per ISO 230-2
Linear Axis
Positioning A
mm
0.010 (0.008 with linear scale feedback)
Repeatability R
mm
0.007 (0.005 with linear scale feedback)
B Axis
Positioning A
arc sec
8 (25)
Repeatability R
arc sec
6 (15)
Installation Data
Machine weight
Total connected load
Floor area (for standard machine) L x W
Compressed air
kg
6,400
kVA
43
45
mm x mm
~1,700 x 4,650
~1,700 x 4,650
bar
Standard Features
 Roller type linear motion guide-ways on
6,500
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all linear axes
Precise ball-screws on all linear axes
Ball-screw cooling system
Electronic counterbalance on the vertical axis
Automatic centralised lubrication system
Air blast for spindle taper cleaning
Tool clamping through disc springs and
hydraulic unclamping
Basic coolant system with chip conveyor
Lamella covers on linear axes
Directly-coupled spindle
Absolute encoders on all axes
Simultaneous interpolation up to 4 axes
Linear, circular and helical interpolation
Tool life management
Machine alarm diagnostics
Overhead shower wash
Energy saving function
Operator door safety interlock
Optional Features
 Automatic pallet changer (servo-driven,
rotary type)
 HSK spindle
 Motorised (integral) spindle with
cooling
 Continuous rotary table (0.001º x
360,000)
 High pressure coolant-through-spindle
system (16 bar/ 40 bar) with suitable
filtration system
 Minimum quantity lubrication
 Linear scale feedback
 Intelligent sensors for axis thermal
compensation
 Tool breakage sensor
 Mist collector
 Coolant chiller
 CE-certification
 USB interface
 Fanuc CNC system
 AICC-II function (only for Fanuc)
 Part programme memory 2 MB
6
Power supply
415 V AC, 50 Hz, 3 Phase
CNC System
Siemens 828D / Mitsubishi M70/ Fanuc 0i MD
Figures within parentheses are optional
* Fanuc motorised spindle characteristics
Off Tumkur Road, Bangalore 560022, India.
Ph 80-39821100/ 28395745
Fax: 80-28394816, e-mail: [email protected] URL: www.bfwindia.com
REGIONAL OFFICES
BELGAUM
CHENNAI
COIMBATORE
HYDERABAD
INDORE
KOLKATA
MUMBAI
NEW DELHI
PUNE
RAJKOT
: Block 4, Plot 737, Khanapur Road, Near Railway Gate 3, Udyambag, Belgaum 590008.
: 4G, Century Plaza, 560/562, Mount Road, Chennai 600018. Ph: (044) 24349299, 24343367. Fax: (044) 42132353. E-mail: [email protected]
: H1, Damodar Centre, 1050, Avinashi Road, Coimbatore 641018. Ph: (0422) 2248046, 2241694. E-mail: [email protected]
: Flat No 204, 1-11-229, Ramaveda Sirisampada Apt, Near Shyamalal Bldgs, Begumpet, Hyderabad 500016. Ph: (040) 27762035. E-mail: [email protected]
: C 22, Shreevardhan Complex, RNT Marg, Indore 452001. E-mail: [email protected]
: D - 4/4, Gillander House, 8, Netaji Subhash Road, Kolkata 700001. Ph: (033) 40102140–42, 22623387. Fax: (033) 40056911. E-mail: [email protected]
: 206, Runwal Commercial Complex, LBS Marg, Mulund West, Mumbai 400080. Ph: (022) 25653362/ 58. Fax: (022) 25653392. E-mail: [email protected]
: 510, Mahatta Towers, B – Block, Community Center, Janakpuri, New Delhi 110058. Ph: (011) 25522210. Fax: (011) 45629699. E-mail: [email protected]
: BFW House, 124 A, H Block, MIDC, Pimpri, Pune 411018. Ph: (020) 32524638. E-mail: [email protected]
: 85-86, 4th Floor, Samruddhi Bhavan, Opp. Bombay Garage petrol pump, Gondal Road, Rajkot 360002. E-mail: [email protected]
Representatives at Aurangabad, Chandigarh and Jamshedpur.
We are continuously working on the development of our products, the information contained in this brochure is subject to modification.
While all efforts have been made to ensure that this publication carries correct information, the reader is advised to consult an authorised representative of
Bharat Fritz Werner to ascertain latest details. The information on this publication is subject to change without notice.
Dealer/ Representative
Cat No. Tej/Kanaka/Kala/1014