MEGA 5

X-Axis
Y-Axis
56.1” (1425 mm)
53.1” (1350 mm)
4.9” to 58.1” (125 mm to 1475 mm)
-5.1” to 48.1” (-129 mm to 1221 mm)
49.8” (1265 mm)
-12.5” to 37.3” (-318 mm to 947 mm)
-2.5” to 47.3” (-64 mm to 1201 mm)
56.1” (1425 mm)
53.1” (1350 mm)
4.9” to 58.1” (125 mm to 1475 mm)
-8.1” to 45.1” (-205 mm to 1145 mm)
49.8” (1265 mm)
-15.5” to 34.3” (-394 mm to 871 mm)
-2.5” to 47.3” (-64 mm to 1201 mm)
60 hp (45 kW)
50 hp (37 kW)
845 ft-lbs (1146 Nm)
10 to 6000 rpm
Not Applicable
#50 ANSI V-flange
HSK - 100A
45 hp (34 kW)
40 hp (30 kW)
45 ft-lbs (61 Nm)
10 to 15000 rpm
10 to 24000 rpm
HSK-63A
Not Applicable
Programmable Positions
Rotation 90° / 180°
Speed
Clamping Force - Pallet to Receiver
360,000 positions in 0.001° increments
1.7/2.6 sec
25 rpm
30,800 lbs (137,000 Nm)
360,000 positions in 0.001° increments
1.7/2.6 sec
25 rpm
30,800 lbs (137,000 Nm)
No. of Pallets
Pallet Interchange Time (Clamp to clamp)
No. Pallet Load/Unload Stations (Std.)
Pallet Size Configuration
- Standard Square
- Opt. Rectangle
Max. Load / Pallet (Uniformly distributed)
Max. Work Piece Size (HxD)
2
14.5 seconds
1
31.5 x 31.5” (800 x 800 mm)
31.5 x 39.4” (800 x 1000 mm)
4840 lbs (2200 kg)
79 x 51” (2000 x 1300 mm)
2
14.5 seconds
1
31.5 x 31.5” (800 x 800 mm)
31.5 x 39.4” (800 x 1000 mm)
4840 lbs (2200 kg)
79 x 51” (2000 x 1300 mm)
Capacity
40
80, 120
66 lbs (30 kg)
21.6” (550 mm)
4.9” (125 mm)
11.8” (300 mm)
580 in-lbs (65.5 Nm)
2.5 seconds
40
80, 120
33 lbs (15 kg)
12” (305 mm)
4.9” (125 mm)
11.8” (300 mm)
230 in-lbs (26.0 Nm)
2.5 seconds
Feed Rate
Rapid Traverse Rate
Acc/Dec Rate
0.78 to 2362 ipm (0.02 to 60 m/min)
2362 ipm (60 m/min)
1G (386 in/s²) (9.8 m/s²)
0.78 to 2362 ipm (0.02 to 60 m/min)
2362 ipm (60 m/min)
1G (386 in/s²) (9.8 m/s²)
X-Y-Z Axes Positioning
X-Y-Z Axes Repeatability
B-Axis Positioning Accuracy (A)
B-Axis Repeatability (R)
A-Axis Positioning Accuracy (A)
A-Axis Repeatability (R)
±0.00039” (±0.010 mm)
±0.00031” (±0.008 mm)
± 8 arc seconds
± 6 arc seconds
± 10 arc seconds
± 8 arc seconds
±0.00039” (±0.010 mm)
±0.00031” (±0.008 mm)
± 8 arc seconds
± 6 arc seconds
± 10 arc seconds
± 8 arc seconds
Std. Machine Weight with CNC
70,500 lbs (32000 kg)
70,500 lbs (32000 kg)
Z-Axis
-Standard
Range: Horizontal Spindle CL to Top of Pallet
Range: Vertical Spindle gageline to Top of Pallet
-Standard
Range: Horizontal spindle gageline to center B-Axis
Range: Vertical spindle CL to center B-Axis
Main Spindle Carrier
AC Drive Motor
Torque (S6-60)
Spindle Speed
Spindle Taper/Tooling
B-Axis Pallet Receiver
- MTDR (S6-60)
- Continuous (S1)
- Standard
- Optional
-Optional
AWC (Automatic Work Changer)
ATC (Automatic Tool Changer) & Storage
Max. Tool Weight
Max. Tool Length
Max. Tool Diameter
Max. Moment Around Grip Point
Tool-to-Tool Interchange Time
- Standard
- Optional
- Full
- Adj. Empty
Linear Feed Rates (X, Y, Z Axes)
Accuracies (BiDirectional)
General Specifications
New Versatile 5-Axis Horizontal
Machining Center Delivers
Best-in-Class Performance
AP
Building upon the highly successful 4-Axis MEGA Series, as well as
MAG Cincinnati’s 25 years of experience in the production of 5-Axis
horizontal machining centers, the MEGA 5 promises to set the
standard for performance in its class.
*Due to continual improvements, specifications are subject to change without notice.
Superior Standard Features Provide:
•
Precision 5-sided machining capability for
high quality, economical part processing
MEGA5-0707
Cincinnati Automation & Test · Cincinnati Machine, LLC · Fadal Machining Centers, LLC
Giddings & Lewis Machine Tools, LLC · Hüller Hille GmbH
Infimatic · MAG Boehringer · MAG Cincinnati Automation · MAG Cincinnati · MAG Fadal · MAG +FMS+
MAG Giddings & Lewis · MAG Hessapp · MAG Hüller Hille · MAG Powertrain · MAG Precision Components
MAG Maintenance Technologies · MAG Turmatic Systems · MAG Witzig & Frank
•
•
Cincinnati Machine, LLC
2200 Litton Lane
Hebron, KY 41048
Tel +1 859 534 4600
Fax +1 859 534 4995
www.cinmach.com
5-Axis contouring for processing complex parts
Unmatched speed, accuracy and stiffness
True Performance:
•
•
•
•
60 m/min rapid traverse rate
1G acceleration
2.5 sec tool change time
High-volume chip disposal capability
MEGA 5
Machine Ranges (X,Y, Z Axes)
MEGA5
XT
MAG CINCINNATI MEGA5
Structural Stability
• Symmetrical design maximized thermal stability
• High strength nodular cast iron
• No cantilevered moving structures
Enhanced Part Accuracies
The MAG CINCINNATI MEGA 5 horizontal machining center is designed not only for
optimized performance but it is extremely flexible and easily adaptable to changing
part requirements. The MEGA 5 can be configured with specially designed options
for high-speed processing of aluminum or rigorous, high-torque machining of tough
materials such as cast-iron, steel, Inconel and titanium.
• Dual ballscrew support on all axes
• Proven THK caged ball linear motion guides
• Absolute axis feedback
Superior Travels, Speed and Capacity
With its extended Y-axis, the MEGA 5 offers 1425 mm of
X-Axis travel, 1350 mm of Y-Axis travel, and 1265 mm of
Z-Axis travel providing the range and part capacity to meet
a wide variety of customer needs. Part sizes up to 1300
mm (51.2”) diameter and 2000 mm (78.7”) high, weighing
2200kg (4840 lbs) can be accommodated. The machine’s
feed rate of 60 m/min (2,362 ipm) and 1G (386 in/s²)(9.8 m/s²)
acceleration/deceleration rate provide unmatched metalcutting
performance compared to other machines of this class.
Spindles for Any Work Material
Proven Components and Design
The MEGA 5 utilizes the same rigid, thermally stable
symmetrical design as the previously introduced 4-axis MEGA
machines. The machine base incorporates an extra large
center trough to handle high volumes of chips. It also features
three-point leveling in a compact footprint that eliminates the
need for special foundations.
The A-axis tilt spindle used on the MEGA 5 machine is adapted
and refined from the spindle used on the highly successful
Cincinnati Machine MAGNUM H5-1000 introduced in 1999.
The XT Spindle configuration, primarily for hard metal applications, is available with a geared
spindle offered in either HSK 100A or ANSI 50 which provides a base speed of 375 rpm and a
maximum speed of 6,000 rpm.
The AP Package, primarily for aluminum, is offered with a choice of two high-speed spindles, one
rated for continuous operation at 50kW (67 hp) and the other rated at 30kW (40 hp). Both feature
HSK63A tooling interface and are capable of 24,000 rpm operation.
Massive Part Capacity
Featuring a full 180° tilt spindle, the MEGA 5 minimizes the part access
restrictions common in some 5-Axis machining center designs.
www.cinmach.com

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