CTX production turning machines

www.dmgmori.com
4-axis production turning
CTX beta 800 4A
CTX beta 1250 4A
CTX production
turning machines
Highlights
Machine and technology
Applications and parts
Control technology
Energy efficiency
Technical data
4-axis production turning
CTX beta 4A – with the highest stability
and long-term accuracy.
02
CTX 4A – 4-axis production turning
++ Maximum flexibility thanks to the patented
and proven TWIN concept with two independent working areas*
++ Cutting diameter of up to 340 mm and turning
length of up to 800 or 1,250 mm
++ 2 × 12-station VDI 40 (Direct Drive turret and
optional Y2 axis) on both turrets
++ Tool set-up time of less than 30 seconds with
VDI 40 with TRIFIX® precision interface
++ CELOS from DMG MORI with SIEMENS and
ShopTurn 3G: ERGOline® Control with 21.5"
multi-touch monitor
* optional
4-axis production turning
Turret-type turning machines for
maximum flexibility and productivity.
Turret for all requirements and optimal cutting performance
++ VDI 40 interface, 12 tools, 28 Nm, 11.3 kW and 4,000 rpm
++ VDI 30 interface, 16 tools, 28 Nm, 11.3 kW and 4,000 rpm
++ Direct Drive turret with VDI 40 interface, 12 tools, 34 Nm,
14.2 kW and 10,000 rpm
Tool set-up time of < 30 seconds thanks to VDI with TRIFIX®
++ Maximum stability and repeatability of less than 6 µm
++ As standard for all star turrets
++ Play-free and flexible double centring
++ Increased rigidity thanks to enlarged contact face with hole pattern
4A: Patented and proven TWIN concept*
++ Two independent working areas thanks to the unique working area concept with
two turrets and the cross traverse of the counter spindle-tailstock combination
++ 24 driven VDI 40 tools (TRIFIX®) and Direct Drive turret*
++ Up to two Y axes for machining complex components
(optional lower turret)
* optional
3D control system with exclusive DMG MORI technology cycles
++ Operate 4.5 on SIEMENS 840D solutionline for user-friendly multi-channel
programming with animated icons
++ Exclusive DMG MORI technology cycles for simple conversational
programming with parameterised input screens
03
Highlights
Machine and technology
Applications and parts
Control technology
Energy efficiency
Technical data
4-axis production turning
CTX beta 4A – 4-axis production turning
with the patented TWIN concept.
04
Highlights
++ Machine with two turrets and a main and counter spindle as standard
++ Optimal use of the working area thanks to the unique working area concept with
two turrets and cross traverse* of the counter spindle-tailstock combination*
++ Y axis on both turrets (upper ±60 mm, lower* ±40 mm) for efficient complete
machining of bar, shaft and chuck components
++ Two VDI 40 star turrets with a total of 24 driven tool stations and the VDI 40
TRIFIX® precision quick-change system
++ Tool set-up time of less than 30 seconds thanks to the TRIFIX® precision
quick-change system
++ Direct Drive* turret rated at 10,000 rpm, 14.2 kW and 34 Nm maximises
material removal rate
++ The highest long-term accuracy thanks to glass scales on both X axes
++ Maximum thermal stability thanks to water-cooled spindle motors
++ CELOS from DMG MORI with SIEMENS and ShopTurn 3G for up to 60 %
less programming time thanks to innovative multi-channel programming
* optional
05
1
2
3
1: TWIN concept: 4-axis machining at the counter spindle with upper and lower turrets
2: TWIN concept: 4-axis machining at the main spindle and workpiece support by the tailstock
3: TWIN concept: Simultaneous machining at the main and counter spindles
Turning length
CTX beta 800 4A // ø max. 340 mm
CTX beta 1250 4A // ø max. 340 mm
800 mm
1,200 mm
Highlights
Machine and technology
êê TWIN concept
Applications and parts
Control technology
Energy efficiency
Technical data
X1 = 300 mm
Z1 = 800 mm (CTX beta 800 4A)
1,170 mm (CTX beta 1250 4A)
Y1 = 120 mm (± 60)
Tailst
o
ck tra
v
300 m el* =
m
Cro
06
ss t
rav
300 erse*
=
mm
Z3 = 780 mm
(CTX beta 800 4A)
1,200 mm
(CTX beta 1250 4A)
X2 = 195 mm
Z2 = 780 mm (CTX beta 800 4A)
1,200 mm (CTX beta 1250 4A)
Y2* = 80 mm (± 40)
* optional
4-axis production turning
Over 1,700 machines installed
with the TWIN concept.
Example 1
++ Collision-free machining with two turrets
++ 4-axis machining of long, thin shafts with the support of
the independently moveable tailstock*
++ Y axes for demanding complete machining
(optional lower Y axis)
Example 2
++ Two independent working areas with cross traverse
++ Collision-free machining with two turrets and tailstock
++ 2 × 2-axis machining
Example 3
++ Diagonally moving counter spindle for face machining long
components at the main and counter spindles
++ Collision-free machining with two turrets and tools
measuring up to 300 mm
++ 2 × 2-axis machining
Example 4 – 3-tool strategy*
++ Tool 1 working at the main spindle and tool 2 at the
counter spindle (coupled operation on turret 1)
++ Tool 3 at the main spindle (turret 2)
++ 3 × 2-axis machining
* optional
07
Highlights
Machine and technology
êê Direct Drive
Applications and parts
Control technology
Energy efficiency
Technical data
4-axis production turning
Direct Drive turret rated at up to
10,000 rpm for more productivity thanks
to the maximised material removal rate.
Highlights
++ TRIFIX® precision quick-change system for all machines with counter spindles,
turret configured as a star turret
++ Optional Direct Drive turret rated at up to 10,000 rpm (star turret)
++ Maximum milling performance thanks to driven tools with a gear reduction
of up to 4 : 1 and block tool screw fastening
08
Type // speed // output (40 / 100% ED) // torque (40 / 100% ED)
CTX beta 800 / 1250 4A
Turret
VDI 30, 16-station star turret // 16 × 4,000 rpm
11.3 / 5.6 kW // 28 / 18 Nm
VDI 40, 12-station star turret // 12 × 4,000 rpm
11.3 / 5.6 kW // 28 / 18 Nm
VDI 40, 12-station star turret // Direct Drive TRIFIX® // 12 × 10,000 rpm
14.2 / 10.9 kW // 34 / 26 Nm
standard,
optional
Standard: VDI 40
4,000 rpm, 11.3 kW, 28 Nm
CTX beta 800 / 1250 4A
CK45 high-performance milling
Optional: VDI 40
Direct Drive 10,000 rpm, 14.2 kW, 34 Nm
1 : 1 tool drive
1 : 1 tool drive
Material removal rate
cm3 /min
131.1
171.9
385.1
Spindle speed
rpm
1,401
4,775
5,602 : 4
Output
kW
4.2
2.4
4.7
Torque
Nm
28
5
33
Feed
mm / tooth
0.25
0.75
0.25
Cutting depth / width
mm
1.5 / 50
1.2 / 20
5.5 / 50
Cutting speed
m/min
220
300
220
5
2
4
50
20
50
1,910
1,910
1,910
Number of teeth
Mill diameter
mm
Specific cutting force
N/mm2
4 : 1 tool drive
CK45 tapping
Thread size
mm
M16 × 1.5
M20 × 1.5
M20 × 1.5
Spindle speed
rpm
397
318
318
09
CTX beta 800 / 1250 4A
CTX beta 800 / 1250 4A
Tool drive
Tool drive, turret with Direct Drive
Power
(kW)
Torque
(Nm)
11.3
10.0
P (S3)
5.6
5.0
P (S1)
Torque
(Nm)
P (S3)
14.2
1.6
1.3
1.0
50.0
34.0
7
26.0
6
Md (S3)
Md (S1) 18.0
12.5
Md (S1)
8,000
10,000
6,300
4,000
5,000
400
315
Speed
(rpm)
8,000
4,000
3,000
3,150
1
20
100
P (S1)
10.9
36.0
Md (S3)
28.0
0.08
0.06
Speed
(rpm)
Power
(kW)
13.6
10.4
Highlights
Machine and technology
Applications and parts
Control technology
Energy efficiency
Technical data
4-axis production turning
Highlights
Integrated spindle
drives rated up to
680 Nm for the highest
machining performance.
++ Maximum dynamics thanks to integrated
spindle drives rated at up to 5,000 rpm or
680 Nm and integrated C axis (0.001°)
++ Maximum precision and temperature
stability thanks to the water-cooled drives
of the main and counter spindle
++ 6-sided complete machining thanks to the
counter spindle supplied as standard
++ Bar machining up to Ø 102 mm
Type // speed // output (40 / 100 % ED) // torque
(40 / 100 % ED) // bar capacity // spindle head (flat flange)
CTX beta 800 / 1250 4A
CTX beta 800 / 1250 4A
Main spindle
Counter spindle
Motor spindle
ISM 102 synchro // 4,000 rpm // 48 / 40 kW // 680 / 570 Nm 102 mm // 220h5
standard,
optional
CTX beta 800 / 1250 4A
High-performance roughing
ISM 76 synchro // Main spindle and
counter spindle, 32 kW, 360 Nm, 5,000 rpm
ISM 102 synchro // Optional main spindle,
48 kW, 680 Nm, 4,000 rpm
CK45 // 150 mm component diameter
CK45 // 200 mm component diameter
Material removal rate
cm3 /min
462
630
Clamping depth
mm
5.5
7.5
Cutting speed
m/min
240
240
Feed
mm/U
High-performance drilling
0.35
0.35
CK45
CK45
Tool diameter
mm
Spindle speed
U/min
Cutting speed
m/min
80
80
Feed
mm/U
0.15
0.15
65
72
462 (391)
462
ISM 76 synchro
ISM 102 synchro
5,000 rpm / 32 kW / 360 Nm
4,000 rpm / 48 kW / 680 Nm
Torque
(Nm)
Power
(kW)
Torque
(Nm)
48
40
800
680
570
61
48
2.5
115
100
96
1.0
40
Md (S3)
6,300
4,000
20
Md (S1)
16
5,000
850
Md (S1)
P (S1)
20
15
13
Speed
(rpm)
P (S1)
Md (S6)
P (S3)
360
280
10,000
P (S6)
32
25
675
Power
(kW)
Speed
(rpm)
10
ISM 76 synchro // 5,000 rpm // 32 / 25 kW // 360 / 280 Nm 65 (76) mm // 170h5
1
Systems
Intelligent
workpiece handling
for maximum
productivity.
2
1 + 2: Removal of a finished workpiece from the counter spindle
and placement on the conveyor belt
11
Complete packages for bar machining
++ Automatic NC-controlled workpiece collection device
++ Conveyor belt for transporting the workpieces from
the machine
++ Preparation for bar feed or bar loading magazine
++ Up to ø 102 mm × 600 mm / 10 kg
Integrated workpiece
handling:
Automatic loading and unloading of chuck
components, adapted based on the range of
workpieces up to ø 250 × 160 mm and 15 kg
Highlights
Machine and technology
Applications and parts
Control technology
Energy efficiency
Technical data
1
1: Mechanical engineering, steel drive
shaft, 280 seconds machining time
2: Automotive industry, stainless
steel spiral shaft, 475 seconds
machining time
4-axis production turning
CTX beta 4-axis
production turning
Cast steel steering components // CTX beta 1250 4A
12
Sector
Automotive
Workpiece dimensions
ø 97 mm × 144 mm
Machining time
150 sec
2
Highlight
Automatic loading and
unloading with integrated
workpiece handling
Valve spool // CTX beta 800 4A
Sector
Hydraulics
Workpiece dimensions
ø 35 × 180 mm
Material
CK45
Machining time
210 sec
Bar diameter
38 mm (h11)
Highlight
Long thin shaft,
very small diameter
Valve sleeve // CTX beta 800 4A
Sector
Hydraulics
Workpiece dimensions
ø 70 × 140 mm
Material
CK45
Machining time
12.23 sec
Bar diameter
75 mm (h11)
Highlight
Complete machining, spiral milling
13
Tool holder // CTX beta 800 4A
Sector
Machine tools
Workpiece dimensions
ø 63 × 100 mm
Material
42CrMo4
Machining time
9.2 minutes
Bar diameter
65 mm (h11)
Highlight
Maximum precision h6
Drive spindle // CTX beta 1250 4A
Sector
Hydraulics
Workpiece dimensions
ø 60 × 240 mm
Material
42CrMo4
Machining time
9.55 minutes
Bar diameter
65 mm (h11)
Highlight
Complete machining,
high proportion of milling
Control valve // CTX beta 1250 4A
Sector
Hydraulics
Workpiece dimensions
ø 68 × 96 mm
Material
42CrMo4
Machining time
8.37 minutes
Bar diameter
70 mm (h11)
Highlight
Complete machining
Nozzle head // CTX beta 1250 4A
Sector
Hydraulics
Workpiece dimensions
ø 72 × 130 mm
Material
19MnCr5
Machining time
7.95 minutes
Bar diameter
75 mm (h11)
Highlight
Complete machining, highly
precise angular positioning to 0.01°
Highlights
Machine and technology
Applications and parts
Control technology
êê CELOS
Energy efficiency
Technical data
APP MENU: Central access to all
available applications
14
ERGOline® Control
with 21.5" multitouch monitor and
SIEMENS.
Uniform
Standard user interface for all
new high-tech machines
from DMG MORI.
Continuous
Consistent administration,
documentation and visualisation of
order, process and machine data.
Compatible
Compatible with PPS and ERP
systems. Can be networked
with CAD / CAM products.
Trendsetting CELOS APP
extensions.
4-axis production turning
– From the idea to
the finished product.
CELOS from DMG MORI enables consistent administration, documentation and
visualisation of order, process and machine data. CELOS can be extended with apps
and is also compatible with your company’s existing infrastructures and programs.
CELOS APPs facilitate quick and
easy operation: three examples »
JOB MANAGER
Systematic planning, administration
and preparation of orders.
++ Machine-based generation
and configuration of new orders
++ S
tructured storage of all production-related
data and documents
++ E
asy visualisation of orders, including
NC program, equipment, etc.
JOB ASSISTANT
Defining and processing orders.
++ M
enu-guided set-up of the machine and
conversational processing of production orders
++ R
eliable error prevention thanks to work
instructions with mandatory acceptance
function
CAD / CAM VIEW
Visualise workpieces and
optimise programme data.
++ D
irect remote access to external
CAD / CAM workstations
++ C
entral master data as basis for
component visualisation
++ I mmediate change options for machining
steps, NC programs and CAM
strategies, directly in the control system
Operate 4.5 on
SIEMENS 840D
solutionline with
multi-channel
programming
Up to 50 %
higher productivity
with exclusive DMG
technology cycles.
1: Easy Tool Monitoring:
Driven tool load monitoring during the
machining process in order to avoid damage
to the machine and equipment
1
2
3
4
5
6
7
8
9
10
2: Eccentric turning and milling:
Machining cylindrical elements of a workpiece
whose centres are not colinear with the lathe
spindle centreline
3: Alternating speed –
for vibration-critical clamping applications:
The spindle speed changes in order to avoid
tool vibration during the machining process
4: Multi-thread cycle:
This cycle provides an interface for entering
the pitch, number of threads and contour
of the thread
5: Program mode control:
Displays the workpiece number and workpiece
data; makes it easier to continue machining after
a program interruption
6: Turret centre:
The pre-position and support position in X
and Z are entered directly via the user interface,
automatic calculation of the approach traverses
7: Turret head steady rest:
A steady rest mounted on the turret can support
the workpiece or retract from it via the cycle
8: Retraction cycle:
Emergency function to retract the X and Z axes
at the push of a button; operation via Softkey®
9: Counter spindle centre:
Cycle to automatically transfer a tailstock
centre into the chuck of the counter spindle
from the turret
10: Runtime monitor:
Graphic display of the program runtime with
the cutting and idle times of up to 3 channels
in the control system
Highlights
Machine and technology
Applications and parts
Control technology
Energy efficiency
Technical data
4-axis production turning
Save up to 30 % energy –
energy-efficiency measures
in DMG MORI machines.
M
M
Design
Linear guides
Servo technology / frequency control
FEM-optimised design with high static and
low moving masses.
Negligible friction thanks to the consistent
use of roller bearing technology.
Frequency-controlled coolant and hydraulic
pumps instead of fixed displacement pumps
with regulator technology.
Efficient –
optimised
design
DMG MORI
Energy Saving
DMG MORI
Virtual Machine
++ Intelligent technology already
saves up to 20 % of energy
costs as standard over the entire
life cycle of your DMG MORI
machine tool
++ Optimal drive design
++ Drives capable of energy recovery
++ Regulated accumulators*
++ DMG MORI AUTOshutdown:
Intelligent standby controls
to avoid unnecessary energy
consumption when idle
++ Minimised friction
Efficient –
intelligent control
system
Unique – your DMG machine 1 : 1
on the PC
++ Efficient production start-up
thanks to optimal preparation
++ Real part production time
calculation thanks to PLC
integration
++ Full availability of all cycles and
NC functions
++ The highest process safety thanks
to collision detection and working
area monitoring
++ Accurate machine model with
precise working area display
++ Process optimisation
++ DMG MORI Virtual Machine*
++ Set-up and tool setting times
are cut by 80 %
++ DMG MORI AUTOshutdown
* optional
Higher
efficiency
IE4
Super Premium
Efficiency
IE3
Premium
Efficiency
EFF 1
IE2
High
Efficiency
EFF 2
IE1
Standard
Efficiency
IEC-Motors
Drives
Motor
Cooling*
Energy recovery during the braking phases
of spindles and feed drives.
Use of the latest drive motors with up to
93 % efficiency.
Inverter-controlled systems for demandbased cooling performance.
* optional
19
Highlights
Machine and technology
Applications and parts
Control technology
Energy efficiency
Technical data
êê Working areas
4-axis production turning
Working areas
CTX beta 800 4A
with counter spindle and no X3 slide
Tr
av
e
796 l Y
1,050
150
63.5
110
565
46
30
312
883.5
0
Y1 Travel
286
ø 254
0
27
M
M´
l
ve 0
ra +4
*T 2 =
Y
ø 690
460
Travel
X2 = 195
80
ø 690
126
395
126
43
ø 210
0
340
–6
95 95
=
5
Travel
X1 = 300
Y1
41
Tr
X2 ave
= l
19
5
100
120
el
340
av
ø5
735
121
Tr
ø 690
0
60
T
X1 rave
= l
30
0
0
56
5
+6
ø 340
ø 69
ø 580
Y1 Travel
Travel Z1 = 800
180
=
318.5
1
120
20
* T 388
Y2 rav
= el
-4
0
Travel Z2 = 780
150
Travel Z3 = 780
CTX beta 800 4A
with counter spindle with X3 slide and tailstock, optional
Tr
av
e
796 l Y
1,050
150
110
565
ø5
286
27
0
Tr
X2 ave
= l
19
5
30
80
M
M´
M´
ø 690
l
ve 0
ra +4
*T 2 =
Y
120
43
* T 388
Y2 rav
= el
-4
0
Travel = 300
Travel
X2 = 195
460
ø 690
312
883.5
46
0
Y1 Travel
126
150
Travel Z2 = 780
Travel Z3 = 780
Travel X3 = 180
126
215
0
ø 210
–6
340
=
ø 120
5
Travel
X1 = 300
41
120
Y1
340
el
63.5
121
av
ø 690
Tr
100
735
95 95
0
Travel Z1 = 800
ø 340
+6
ø 254
=
60
T
X1 rave
= l
30
0
56
5
0
ø 69
ø 580
Y1 Travel
180
318.5
1
CTX beta 1250 4A
with counter spindle and no X3 slide
121
av
el
Y1
=
41
1,135
Travel
X1 = 270
ø 340
286
95
0
0
34
24
80
M
M´
M´
0
34
* T 388
Y2 rav
= el
–4
0
21
120
43
340
ø 690
110
l
ve 0
ra +4
*T 2 =
Y
Travel
X2 = 195
460
ø 690
ø 254
535
120
883.5
0
30
46
180
–6
Travel Y2
Tr
X2 ave
= l
19
5
200
0
5
ø5
155
110
Tr
ø 210
0
120
+6
Travel Z1 = 1,200
340
=
115
3,5
Y1
60
0
Tr
X1 ave
= l
27
0
el
ø 690
ø 69
53
5
1,470
av
ø 580
Travel Y1
Tr
95
770
150
Travel Z20 = 120
Travel Z3 = 1,200
CTX beta 1250 4A
with counter spindle with X3 slide and tailstock, optional
=
–6
0
ø5
126
110
312
883.5
34
0
27
0
565
Tr
X2 ave
l
5
=
19
30
M´
286
80
ø 690
M
M´
300
l
ve 40
ra +
*T 2 =
Y
150
Travel Z2 = 1,200
Travel Z3 = 1,200
120 Pz12 / CH =
340
34
0
*T 388
Y2 rav
= el
-4
0
ø 690
43
Travel
X2 = 195
460
ø254
46
0
Y2 Travel
340
318.5
5
150
1,135
Travel X3 = 180
41
121
215
Y1
ø210
el
120
av
ø190
Tr
Travel Z1 = 1,170
Travel
X1 = 300
0
1,470
150
95
+6
180
95
=
63.5
Y1
120
el
ø 690
av
60
Tr
X1 ave
0 l
=
30
56
5
0
ø 69
ø 580
Y1 Travel
Tr
ø340
796
Highlights
Machine and technology
Applications and parts
Control technology
Energy efficiency
Technical data
êê Floor plans
4-axis production turning
Floor plans
CTX beta 800 4A
Front view
Top view
5,383
4,163
4,929
340
500
3,134
2,424
1,308
2,300
2,372
447
4,183
4,929
5,383
22
CTX beta 1250 4A
Front view
Top view
5,659
6,740
340
500
5,990
3,127
2,423
1,308
2,300
2,372
5,679
1,050
6,740
4-axis production turning
Technical data
CTX beta 800 4A
CTX beta 1250 4A
Working area
Maximum swing diameter
mm
540
540
Maximum turning diameter
mm
340
340
Distance from main spindle to tailstock (without chuck)
mm
–
–
Maximum workpiece length with tailstock (machinable)
mm
–
–
Distance from main spindle to counter spindle (without chuck)
mm
1,050
1,470
Max. workpiece length with tailstock (machinable)
mm
735
1,135
ISM 76 synchro
ISM 76 synchro
Main spindle (standard)
Integrated spindle motor (ISM) with C axis (0.001°)
rpm
5,000
5,000
Drive power (40 / 100 % ED)
kW
32 / 25
32 / 25
Torque (40 / 100 % ED)
Nm
360 / 280
360 / 280
Spindle nose diameter (flat flange)
mm
170 h5
170 h5
Spindle diameter at the front bearing
mm
130
130
Draw tube – internal – Ø
mm
67
67
Maximum chuck diameter
mm
325
325
ISM 76 synchro
ISM 76 synchro
Counter spindle
Integrated spindle motor (ISM) with C axis (0.001°)
rpm
5,000
5,000
Drive power (40 / 100 % ED)
kW
32 / 25
32 / 25
Torque (40 / 100 % ED)
Nm
360 / 280
360 / 280
Spindle nose diameter (flat flange)
mm
170 h5
170 h5
130
Spindle diameter at the front bearing
mm
130
Draw tube – internal – Ø
mm
67
67
Maximum chuck diameter*
mm
325
325
Tool holder VDI / DIN 69880
mm
12 × VDI 40 with TRIFIX®
12 × VDI 40 with TRIFIX®
Number of driven tools / maximum speed
rpm
12 / 4,000
12 / 4,000
Drive power / torque (40 % ED)
kW 7 Nm
11.3 / 28
11.3 / 28
Indexing time 30°
seconds
0.4
0.4
Turret (standard)
Turret slide (upper)
X/Y/Z
mm
300 / ±60 / 800
270 (300)* / ±60 / 1,170
Rapid traverse speed X / Y / Z
m / min.
30 / 21.2 / 45
30 / 21.2 / 45
Feed force X / Y / Z
kN
5.0 / 4.5 / 5.0
5.0 / 4.5 / 5.0
195 / ±40* / 780
195 / ±40* / 1,200
Turret slide (lower)
X / Y* / Z
mm
Rapid traverse speed X / Y* / Z
m / min
Feed force X / Y* / Z
kN
30 / 30 / 45
30 / 30 / 45
9.0 / 9.0 / 9.0
9.0 / 9.0 / 9.0
180* / 780
180* / 1,200
Slide for counter spindle
X* / Y
mm
Rapid traverse speed X* / Z
m / min
Feed force X* / Z
kN
25 / 45
25 / 45
9.0 / 9.0
9.0 / 9.0
Tailstock
Travel
mm
300
300
Force
kN
6.3
6.3
Tailstock centre
MK
Machine weight
kg
5
5
13,500
14,500
ERGOline® Control with 19" monitor
**
**
CELOS from DMG MORI with SIEMENS and ShopTurn 3G:
ERGOline® Control with 21.5" multi-touch monitor
**
**
Control system
* optional, • = standard, – = not available, ** CELOS as standard from May 2015
23
Highlights
Machine and technology
Applications and parts
Control technology
Energy efficiency
Technical data
êê Options
4-axis production turning
Options
CTX beta 800 / 1250 4A
Machine options
Counter spindle
Differential pressure clamping for the main spindle
Differential pressure clamping for the counter spindle
Y axis for turret 1 (upper)
Y axis for turret 2 (lower)
Glass scale for the Y and / or Z axes
TWIN: Travel range of the counter spindle on X and Z,
additional tailstock mounted on the slide of the counter spindle
with independent hydraulic movement in Z
Bar machining / automation
Bar machining package with parts catcher, hydraulic hollow clamping device,
4-colour signal light and connection for a bar feed or bar loading magazine
Bar loading magazine for a maximum bar length of 1.2 to 3.2 m
Preparation for external handling with robot interface,
automatic sliding cover and chuck flushing unit
Automatic loading hatch for automation with a 6-axis robot //
electrical interface for a 6-axis robot
Shaft machining
24
Tailstock function for counter spindle
Turret-mounted steady rest, clamping range up to 101 mm
Chuck for the main spindle
Up to 325 mm in diameter including accessories and chuck jaws
Chuck for the counter spindle
Chuck up to 325 mm in diameter including accessories and chuck jaws
Coolant and chip disposal
Chip conveyors
Chuck flushing unit for the main and counter spindles
8 bar internal coolant supply, 600 l and 40 µm paper belt filter
8 / 20 bar internal coolant supply, 600 l and 40 µm paper belt filter
8 / 20 bar internal coolant supply, 980 l and 40 µm paper belt filter
8 / 20 bar internal coolant supply, 980 l and 40 µm paper belt filter and coolant unit
8 / 20 / 80 bar internal coolant supply, 980 l and 40 µm paper belt filter and coolant unit
and additional 80 bar for 4 independent outlets in the turret (upper)
Oil mist extraction system
standard,
optional
25
CTX beta 800 / 1250 4A
Control system / software
'Easy Tool Monitoring' technology cycle for tool wear monitoring
Technology cycle for eccentric turning and milling
Technology cycle for alternating speeds for vibration-critical clamping operations
'Multi-thread' technology cycle with user interface for entering the pitch,
number of threads and contour of the thread
'Program mode control' technology cycle for visualisation of the program number,
workpiece status and workpiece number
'Turret centre' technology cycle for the use of a rotating centre in the turret
'Turret steady rest' technology cycle for the use of a hydraulic steady rest in the turret
Technology cycle for retracting the X axes at the touch of a button (only for eccentric machining)
'Counter spindle centre' technology cycle to automatically transfer a tailstock centre
into the chuck of the counter spindle from the turret
'Runtime monitor' technology cycle to provide a graphic display of the program runtime with
cutting and idle times of up to 3 channels in the control system
Sister tool management system Tool Monitor
Programming structure with sub-programs including graphical interface
DMG MORI Netservice // DMG MORI Service Agent
Miscellaneous
Machine adaptation for increased ambient temperatures of up to 40º C (tropical package)
DMG MORI
recommends
Always close by!
www.dmgmori.com
Europe
Germany:
DMG MORI Deutschland
Riedwiesenstraße 19
D-71229 Leonberg
Tel.: +49 (0) 71 52 / 90 90 - 0
Fax: +49 (0) 71 52 / 90 90 - 22 44
DMG MORI Austria
Oberes Ried 11 · A-6833 Klaus
Tel.: +43 (0) 55 23 / 6 91 41 - 0
Fax: +43 (0) 55 23 / 6 91 41 - 100
Service Hotline: +43 (0) 1 795 76 109
Europe:
DMG MORI Europe
Lagerstrasse 14
CH-8600 Dübendorf
Tel.: +41 (0) 44 / 8 01 12 - 40
Fax: +41 (0) 44 / 8 01 12 - 31
Asia:
DMG MORI Asia
3 Tuas Link 1
Singapore 638584
Tel.: +65 66 60 66 88
Fax: +65 66 60 66 99
America:
DMG MORI America
2400 Huntington Blvd.
Hoffman Estates IL 60192
Tel.: +1 (847) 593 - 5400
Fax: +1 (847) 593 - 5433
_ Stockerau
Josef Jessernigg-Str. 16 · A-2000 Stockerau
Tel.: +43 (0) 55 23 / 6 91 41 - 0
Fax: +43 (0) 55 23 / 6 91 41 - 100
DMG MORI Benelux
_ Nederland
Wageningselaan 48
NL-3903 LA Veenendaal
Tel.: +31 (0) 318 - 55 76 - 11
Fax: +31 (0) 318 - 52 44 - 29
Service Turning: +31 (0) 318 - 55 76 - 33
Service Milling: +31 (0) 318 - 55 76 - 34
Service Fax: +31 (0) 318 - 55 76 - 10
DMG MORI Hungary
Vegyész u. 17 – 25 · B. Building
H-1116 Budapest
Tel.: +36 1 430 16 14
Fax: +36 1 430 16 15
Service Hotline: +36 1 777 90 57
DMG MORI Ibérica
Pol. Ind. Els Pinetons
Avda. Torre Mateu 2 – 8 · Nave 1
E-08291 Ripollet · Barcelona
Tel.: +34 93 586 30 86
Fax: +34 93 586 30 91
_ Madrid
C / Alcañiz 23
E-28042 Madrid
Tel.: +34 91 66 99 865
Fax: +34 91 66 93 834
_ Belgium
Hermesstraat 4B · B-1930 Zaventem
Tel.: +32 (0) 2 / 7 12 10 - 90
Fax: +32 (0) 2 / 7 12 10 - 99
Service: +32 (0) 2 / 7 12 10 - 94
_ San Sebastián
Edificio Igaraburu
Pokopandegi, 11 Oficina 014
E-20018 San Sebastián
Tel.: +34 943 100 233
Fax: +34 943 226 929
DMG MORI Czech
Kaštanová 8 · CZ-620 00 Brno
Tel.: +420 545 426 311
Fax: +420 545 426 310
Service: +420 545 426 320
Service Fax: +420 545 426 325
DMG MORI Italia
Via G. Donizetti 138
I-24030 Brembate di Sopra (BG)
Tel.: +39 035 62 28 201
Fax: +39 035 62 28 210
Service Fax: +39 035 62 28 250
_ Planá
Chýnovská 535 · CZ-39111 Planá nad Lužnicí
Tel.: +420 381 406 914
Fax: +420 381 406 915
_ Milano
Via Riccardo Lombardi 10
I-20153 Milano (MI)
Tel.: +39 02 48 94 921
Fax: +39 02 48 91 44 48
_ Slovensko
Brnianska 2 · SK-91105 Trenčín
Tel.: +421 326 494 824
DMG MORI France
Parc du Moulin · 1, Rue du Noyer
B.P. 19326 Roissy-en-France
F-95705 Roissy CDG Cedex
Tel.: +33 (0) 1 / 39 94 68 00
Fax: +33 (0) 1 / 39 94 68 58
_ Lyon
Parc des Lumières
1205, Rue Nicéphore Niepce
F-69800 Saint-Priest
Tel.: +33 (0) 4 / 78 90 95 95
Fax: +33 (0) 4 / 78 90 60 00
_ Toulouse
Futuropolis Bat. 2 · 2, Rue Maryse Hilsz
F-31500 Toulouse
Tel.: +33 (0) 5 / 34 25 29 95
Fax: +33 (0) 5 / 61 20 89 19
_ Haute-Savoie
Espace Scionzier
520 avenue des Lacs · F-74950 Scionzier
Tel.: +33 (0) 4 / 50 96 41 62
Fax: +33 (0) 4 / 50 96 41 30
_ Padova
Via E. Fermi 7
I-35030 Veggiano (PD)
Tel.: +39 049 900 66 11
Fax: +39 049 900 66 99
DMG MORI Middle East
Jebel Ali Free Zone · JAFZA Towers 18
Floor 24 · Office 3
PO Box 262 607 · Dubai, U.A.E.
Tel.: +971-4-88 65 740
Fax: +971-4-88 65 741
DMG MORI Polska
ul. Fabryczna 7
PL-63-300 Pleszew
Tel.: +48 (0) 62 / 7428 000
Fax: +48 (0) 62 / 7428 114
Service: +48 (0) 62 / 7428 285
DMG MORI Romania
Road Bucuresti
Piteşti, DN7, km 110
Platforma IATSA
RO-117715 Piteşti · Stefanesti
Tel.: +40 2486 10 408
Fax: +40 2486 10 409
DMG MORI Russia
Nowohohlowskaja-Strasse 23 / 1
RUS-109052 Moscow
Tel.: +7 495 225 49 60
Fax: +7 495 225 49 61
DMG / MORI SEIKI Europe AG
Lagerstrasse 14, CH-8600 Dübendorf
Tel.: +41 (0) 44 / 8 01 12 - 40, Fax: +41 (0) 44 / 8 01 12 - 31
[email protected], www.dmgmori.com
_ Jekaterinburg
ul. Sofi Kowalewskoj 4, litera Z
RUS-620049 Jekaterinburg
Tel.: +7 343 379 04 73
Fax: +7 343 379 04 74
_ St. Petersburg
pr. Obuhovskoy Oborony 271, litera A
RUS-192012 St. Petersburg
Tel.: +7 812 313 80 71
Fax: +7 812 313 80 71
DMG MORI Scandinavia
_ Danmark
Robert Jacobsens Vej 60 · 2.tv
DK-2300 København S
Tel.: +45 70 21 11 11
Fax: +45 49 17 77 00
_ Sverige
EA Rosengrens gata 5
S-421 31 Västra Frölunda
Tel.: +46 31 348 98 00
Fax: +46 31 47 63 51
_ Norge
Bergsli Metallmaskiner AS
Gateadresse: Bedriftsveien 64
N-3735 Skien
Postadresse: Postboks 2553
N-3702 Skien
Tel.: +47 35 50 35 00
Fax: +47 35 50 35 70
_ Finland
Fastems Oy Ab
Tuotekatu 4
FIN-33840 Tampere
Tel.: +358 (0)3 268 5111
Fax: +358 (0)3 268 5000
_ Baltic states
Fastems UAB
Kalvarijos str. 38
LT-46346 Kaunas
Tel.: +370 37 291567
Fax: +370 37 291589
DMG MORI Schweiz
Lagerstrasse 14
CH-8600 Dübendorf
Tel.: +41 (0) 44 / 8 24 48 - 48
Fax: +41 (0) 44 / 8 24 48 - 24
Service: +41 (0) 44 / 8 24 48 - 12
Service Fax: +41 (0) 44 / 8 24 48 - 25
DMG MORI South East Europe
9th km. National Road Thessaloniki –
Moudanion · PO Box: 60233
GR-57001 Thessaloniki
Tel.: +30 2310 47 44 86
Fax: +30 2310 47 44 87
DMG MORI Turkey
Ferhatpaşa Mah. Gazipaşa Cad. NO: 11
TR-34885 Ataşehir · İstanbul
Tel.: +90 216 471 66 36
Fax: +90 216 471 80 30
DMG MORI UK
4030 Siskin Parkway East
Middlemarch Business Park
Coventry CV3 4PE · GB
Tel.: +44 (0) 2476 516 120
Fax: +44 (0) 2476 516 136
PRO.D6311_0714UK PRO.Dxxxx_xxxxUK Subject
Subject to
to modification.
modification. Technical
Technical update
update rights
rights reserved.
reserved. The
The machines
machines depicted
depicted here
here may
may include
include some
some options,
options, equipment
equipment and
and CNC
CNC alternatives.
alternatives.
Headquarters

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