Lecture # 08 o PLA (Irradiation in Non-reactive Atmosphere) - Fluence, Ablation rates, Penetration depth o Effect of Wavelength, Fluence and no. of pulses on ablation rates o Effect of ambient on ablation rates Ref.: Springer Series in Surface Sciences Volume 53 “Pulsed Laser Ablation of Solids-Basics, Theory and Applications” by Mihai Stafe, Aurelian Marcu, Niculae N. Puscas (Springer) PHL702_L08 1 PLA (Irradiation in Non-reactive Atmosphere) Pulsed laser ablation (PLA) represents the process of material removal under the action of short laser pulses involving heating, melting, vaporization/ionization PLA becomes effective when the laser fluence >a threshold value Fth which results in removal of at least a mono-atomic layer Fth depends on the material optical properties and laser wavelength The efficiency of material removal upon irradiation with short and intense laser pulses in different ambient conditions is described by the ablation rate, which gives the maximum thickness of the layer removed during irradiation with a laser pulse PLA produces micro & nano craters and grooves on the irradiated surfaces, which modify the surface properties (hardness, hydrophobic properties, optical absorptivity, etc.). This is used to produce micro-components for mechanical/optical devices (microlenses for optoelectronic circuits, cooling holes for aircrafts engines PHL702_L08 2 Thermal and optical properties of the target material are very important parameters to be accounted for in laser processing (They determine the magnitude of the thermal and optical penetration depths) Micro-machining is essential in creating intricate and useful microstructures in a variety of configurations on different materials Three different important classes of materials from the electric perspective, i.e. dielectric (borosilicate glass), semiconductor (single crystal silicon) and metal (aluminium alloy) should be considered Deep & Regular Ablation Periodic pattern (∼3 microns gap) on Al (a), Si (b) and BSi (c) obtained with a ArF laser (20 ns, 2.5 J/cm2, 193 nm, 250 pulses) Al: 650C (mp) Si: 1400C (mp) BSi: 700C (softening temp) 238 W/mK () PHL702_L08 157W/mK () 1.1 W/mK () 3 Different pulse fluence leads to diff. ablated groove cross-sections Grooves Ablated on Glass Low F ∼0.1 J/cm2 V shaped groove F ∼1.4 J/cm2 High F ∼2 J/cm2 U shaped groove Low F (<1J/cm2): Photothermal ablation is more dominant and the thermal energy always gradually transfers to the neighborhood between pulses. The central region has a higher temperature than that of the adjacent regions. This makes the central region accumulating enough energy sooner and be ablated sooner which, is more favorable to produce a V-shape profile, i.e., the central region is always ablated first High F (>2J/cm2): Photochemical effects become noticeable and the energy is more uniformly distributed into the target area, so that this situation is more favorable to ablation of U-shape profiles Effect of wavelength: Ablation rate decreases with wavelength due to reduced optical absorptivity and high reflectivity of the target surfaces at large wavelengths [see Fig (a), next page] PHL702_L08 4 Ablation rate depends upon Wavelength, Fluence & Beam diameter LiNbO3 PHL702_L08 5 Effect of no. of pulses: At higher laser pulses, since the depth of the crater increase, the ablation plasma is trapped inside of the crater, leading to rapid increase of the plasma density and absorption coefficient, and hence to a weak direct coupling of the laser energy to the sample. The decrease of the effective laser irradiance on the crater walls leads to the decay of the ablation rate with pulse no. Ablation rate drops as the light is scattered and trapped within the structures, eventually reaching an effective fluence that is unable to cause appreciable material removal Effect of ambient on ablation rates: The ablation rate at high fluences is higher in vacuum than air (see Fig., next page) Cause: 1. Under high laser fluence, air breakdown occur 2. Greater chance for the ablated atoms and ions to escape from the irradiated surface into vacuum At low fluences, the ablation rates are slightly higher in air than in vacuum (due to formation of micro-holes in presence of gas) PHL702_L08 6 100 pulses 500 pulses 1000 pulses Vacuum (10 mtorr) Air Craters (∼150 microns diameter) drilled in Al with Ti-sapphire laser (150 fs; 10 J/cm2) At high fluence, ablation rates are high in vacuum: The formation of a main central channel in the vacuum is evident. In air, Al2O3 also forms on walls of the crater PHL702_L08 7 Vacuum (10 mtorr) Air 1000 pulses Craters drilled at 1 J/cm2 in Al with Ti-sapphire laser (150 fs, 810 nm) with 1,000 pulses in vacuum (10 mtorr) (a) and air (b) At low fluence, ablation rates are high in air: Formation of micro-holes which progress at faster rate & presence of gas favor their formation PHL702_L08 8 Pulsed Laser Deposition The ablated material from the target i.e., atoms, clusters and even droplets usually have an initial speed (perpendicular to the target surface) that could reach values of tens of km/s, decreasing gradually while interacting with ambient atmosphere By placing an object surface in front of the ablated particles plume, part of the particles will hit the surface and some of them will remain on it, gradually forming a thin film. Such a deposition technique is called laser deposition Because the material ablates as macroparticles rather than vaporizing as atoms or molecules, PLD received much less attention as technique for thin films Globally, the recognition to PLD came originated by very good “highTc” superconducting (HTSC) ceramic thin films in O2 ambient (1988) A typical HTSC material is “Y-123” or “YBCO”. It is a mixed ternary oxide of approximate composition (Y2O3)0.5(BaO)2(CuO)3 or Y1Ba2Cu3O7- (Y-123). Obtaining a higher Tc, requires close composition control. The key advantage with PLD is that it permits congruent evaporation of these materials as such! (In sputtering the YBCO target, the O- ions emitted from target bombard and affect the oxygen stoichiometry in Y-123 film with a result in the form of lower Tc. Higher oxygen pressure then helps Note: The sputtered films, on other hand, are free from macroparticles (advantage). They grow atom-by-atom. PLD requires deposition of an intense energy pulse in a shallow depth in the target/source material and a consequent explosive evaporation of a thin layer before it has a time to disproportionate The depth involved is optical absorption depth= 1/T (T =optical absorption coefficient or thermal diffusion depth , whichever is larger e.g., taking a typical value of T =105 /cm, 1/T =100 nm for YBCO for KrF excimer laser of 248 nm Thermal diffusion depth can be defined analogous to mass diffusion length using, 4 t where, =thermal diffusivity. For BaO (at room temp), s (4W / cm / K )(6.5 g / cm3 )(0.31J / g / K ) 2cm 2 / s For typical pulse length of 20 ns, = 4000 nm >> 1/T of YBCO Oxygen inlet
© Copyright 2024 ExpyDoc