ENG GINEERING RECOM MMENDA ATION G83/2 G MATERIALS & SAF FETY - R&D APPEN NDIX 4 page 1 of 8 TR 20234 TYPE E VERIFIC CATION TEST T REP PORT GENERATING PLANT P DETAILS D Type A Approval and d manufactturer/supplie er declaration of compliance withh the requiirements off Enginee ering Recom mmendation n G83/2. SSEG Type referencce number Fronius IG G Plus 100V--3 SSEG Type High Freq quency Trans sformer System S Supplier nam me Fronius In nternational GmbH G Address Guenter Fronius F Str 1 4600 Wells-Thalheim, Austria Tel +43 3-7242-241-0 0 Fax x +43-7242--241-224 E:mail pv@ @fronius.com m We eb site www.froniuus.com Connection C Option O Maximum m rated capacityy, use separa ate sheet if m more than on ne connection option. 8 kW single e phase, single, split or thhree phase system 8 kW three phase -- kW two ph hases in thre ee phase sysstem -- kW two ph hases split phase system m SSEG m manufacturer//supplier dec claration. I certify on behalf off the company named a above as a manufacturer m r/supplier of Small Scale e Embedded d Generato ors, that all products manufacture m ed/supplied by b the company with tthe above SSEG S Type e reference number will w be manuffactured and d tested to ensure e that they t perform m as stated in this Type e Verification Test Rep port, prior to shipment to site and thatt no site mod difications aree required to o ensure thatt the product meets all the requirements of G8 3/2. Signed On behalff of Fronius Innternational GmbH G Note tha at testing can n be done by y the manufa acturer of an individual co omponent, byy an externa al test house,, or by the e supplier of the complete e system, or any combina ation of them m as approprriate. Where p parts of the te esting are ca arried out by persons or organisations o s other than tthe supplier then the supplier shall keep copies c of all test records a and results supplied s to th hem to verifyy that the testting has been carrried out by people p with sufficient s tech hnical compe etency to carrry out the teests. Type Veriification Test Report R for Fron nius IG Plus 1 100V-3_TR202 234_G83-2.do ocx Bacckup: Fronius IG Plus V UK K ENGINEERING RECOMMENDATION G83/2 MATERIALS & SAFETY - R&D page 2 of 8 TR 20234 Power Quality. Harmonics. The requirement is specified in section 5.4.1, test procedure in Annex A or B 1.4.1 2,66 SSEG rating per phase (rpp) Harmonic At 45-55% of rated output Measured Value (MV) in Amps 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Normalised Value (NV) in Amps kW NV=MV*3.68/rpp 100% of rated output Measured Value (MV) in Amps Normalised Value (NV) in Amps 0,038 0,052 0,021 0,029 0,164 0,226 0,087 0,120 0,015 0,021 0,018 0,025 0,078 0,107 0,037 0,051 0,011 0,015 0,011 0,015 0,051 0,070 0,014 0,019 0,008 0,011 0,008 0,011 0,024 0,033 0,022 0,031 0,007 0,010 0,007 0,009 0,009 0,013 0,028 0,038 0,007 0,010 0,006 0,008 0,010 0,013 0,026 0,035 0,007 0,010 0,006 0,009 0,011 0,015 0,023 0,032 0,008 0,011 0,006 0,009 0,038 0,052 0,021 0,029 0,164 0,226 0,087 0,120 0,015 0,021 0,018 0,025 0,078 0,107 0,037 0,051 0,011 0,015 0,011 0,015 Type Verification Test Report for Fronius IG Plus 100V-3_TR20234_G83-2.docx Limit in BS EN 610003-2 in Amps Higher limit for odd harmonics 21 and above 1.080 2.300 0.430 1.140 0.300 0.770 0.230 0.400 0.184 0.330 0.153 0.210 0.131 0.150 0.115 0.132 0.102 0.118 0.092 0.107 0.160 Backup: Fronius IG Plus V UK ENGINEERING RECOMMENDATION G83/2 MATERIALS & SAFETY - R&D 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 page 3 of 8 TR 20234 0,014 0,019 0,021 0,029 0,013 0,017 0,013 0,018 0,013 0,018 0,025 0,034 0,012 0,017 0,019 0,026 0,010 0,014 0,020 0,027 0,008 0,011 0,009 0,012 0,007 0,010 0,014 0,019 0,007 0,009 0,003 0,004 0,006 0,009 0,012 0,016 0,007 0,009 0,003 0,004 0,006 0,009 0,010 0,014 0,006 0,009 0,003 0,003 0,006 0,009 0,009 0,013 0,006 0,009 0,002 0,003 0,007 0,010 0,007 0,010 0,007 0,009 0,002 0,003 0,008 0,012 0,007 0,009 0,006 0,009 0,002 0,003 0.084 0.098 0.147 0.077 0.090 0.135 0.071 0.083 0.124 0.066 0.078 0.117 0.061 0.073 0.109 0.058 0.068 0.102 0.054 0.064 0.096 0.051 0.061 0.091 0.048 0.058 0.087 40 0.046 0,009 0,013 0,006 0,009 Note the higher limits for odd harmonics 21 and above are only allowable under certain conditions, if these higher limits are utilised please state the exemption used as detailed in part 6.2.3.4 of BS EN 61000-3-2 in the box below. Type Verification Test Report for Fronius IG Plus 100V-3_TR20234_G83-2.docx Backup: Fronius IG Plus V UK ENGINEERING RECOMMENDATION G83/2 MATERIALS & SAFETY - R&D page 4 of 8 TR 20234 Power Quality. Voltage fluctuations and Flicker. The requirement is specified in section 5.4.2, test procedure in Annex A or B 1.4.3 Starting Stopping Running d d max d c d (t) d max d c P (t) P 2 hours st lt - - - - - - - - Normalised to standard impedance and 3.68kW for multiple units 0,320 0,021 0,420 0,293 0,017 0,000 0,226 0,222 Normalised to required maximum impedance - - - - - - - - Measured Values Limits set under BS EN 61000-3-11 4% 3.3% Test Impedance Standard Impedance Maximum Impedance 3.3% 4% 3.3% 3.3% 1.0 0.65 - - - - - - R 0.24 Ω XI 0.15 Ω Ω XI R Test start Ω Test end Fronius R&D Laboratories, Fronius International GmbH, Guenter Fronius Str 1, A-4600 Wels-Thalheim, Austria Test location Power quality. DC injection. The requirement is specified in section 5.5, test procedure in Annex A or B 1.4.4 Test power level 10% 55% 100% Recorded value ±20mA ±20mA ±20mA as % of rated AC current 0,06% 0,06% 0,06% Limit 0.25% 0.25% 0.25% Power quality. Power factor. The requirement is specified in section 5.6, test procedure in Annex A or B 1.4.2 216.2V Measured value Limit 0,99 >0.95 230V 0,99 >0.95 253V 0,99 Measured at three voltage levels and at full output. Voltage to be maintained within ±1.5% of the stated level during the test. >0.95 Type Verification Test Report for Fronius IG Plus 100V-3_TR20234_G83-2.docx Backup: Fronius IG Plus V UK ENGINEERING RECOMMENDATION G83/2 MATERIALS & SAFETY - R&D page 5 of 8 TR 20234 Protection. Frequency tests The requirement is specified in section 5.3.1, test procedure in Annex A or B 1.3.3 Function Setting Frequency Trip test U/F stage 1 47.5Hz Time delay 20s U/F stage 2 47Hz 0.5s O/F stage 1 51.5Hz 90s O/F stage 2 52Hz 0.5s Frequency “No trip tests” Time delay 47.46Hz 20,06s 46,98Hz 0,549s 51,59Hz 90,3s 52,02Hz 0,551s Frequency /time 47.7Hz 25s 47.2Hz 19.98s 46.8Hz 0.48s 51.3Hz 95s 51.8Hz 89.98s 52.2Hz 0.48s Confirm no trip no trip occurred no trip occurred no trip occurred no trip occurred no trip occurred no trip occurred Protection. Voltage tests The requirement is specified in section 5.3.1, test procedure in Annex A or B 1.3.2 Function Setting Voltage Trip test Time delay 2.5s Voltage “No trip tests” Time delay Voltage Confirm no trip /time U/V stage 1 200.1V 204.1V 200,2V no trip occurred 2,554s 3.5s U/V stage 2 184V 0.5s 188V no trip occurred 184,2V 0,553s 2.48s 180V no trip occurred 0.48s O/V stage 1 262.2V 1.0s 258.2V no trip occurred 262,6V 1,04s 2.0s O/V stage 2 273.7V 0.5s 269.7V no trip occurred 274,75V 0,559s 0.98s 277.7V no trip occurred 0.48s Note for Voltage tests the Voltage required to trip is the setting ±3.45V. The time delay can be measured at a larger deviation than the minimum required to operate the protection. The No trip tests need to be carried out at the setting ±4V and for the relevant times as shown in the table above to ensure that the protection will not trip in error. Type Verification Test Report for Fronius IG Plus 100V-3_TR20234_G83-2.docx Backup: Fronius IG Plus V UK ENGINEERING RECOMMENDATION G83/2 MATERIALS & SAFETY - R&D page 6 of 8 TR 20234 Protection. Loss of Mains test. The requirement is specified in section 5.3.2, test procedure in Annex A or B 1.3.4 To be carried out at three output power levels with a tolerance of plus or minus 5% in Test Power levels. Test Power Balancing load on islanded network Trip time. Limit is 0.5 seconds 10% 95% of SSEG output -- 55% 95% of SSEG output -- 100% 95% of SSEG output -- 10% 105% of SSEG output -- 55% 105% of SSEG output -- 100% 105% of SSEG output -- For Multi phase SSEGs confirm that the device shuts down correctly after the removal of a single fuse as well as operation of all phases. Test Power Balancing load on islanded network Trip time. Ph1 fuse removed Test Power Balancing load on islanded network Trip time. Ph2 fuse removed Test Power Balancing load on islanded network Trip time. Ph3 fuse removed 10% 95% of SSEG output -- 55% 95% of SSEG output -- 100% 95% of SSEG output -- 10% 105% of SSEG output -- 55% 105% of SSEG output -- 100% 105% of SSEG output -- 10% 95% of SSEG output -- 55% 95% of SSEG output -- 100% 95% of SSEG output -- 10% 105% of SSEG output -- 55% 105% of SSEG output -- 100% 105% of SSEG output -- 10% 95% of SSEG output -- 55% 95% of SSEG output -- 100% 95% of SSEG output -- 10% 105% of SSEG output -- 55% 105% of SSEG output -- 100% 105% of SSEG output -- Note for technologies which have a substantial shut down time this can be added to the 0.5 seconds in establishing that the trip occurred in less than 0.5s. Maximum shut down time could therefore be up to 1.0 seconds for these technologies. -Indicate additional shut down time included in above results. Note as an alternative, inverters can be tested to BS EN 62116. The following sub set of tests should be recorded in the following table. Test Power and imbalance Trip Time. Limit is 0.5s 33% -5% Q Test 22 155ms 66% -5% Q Test 12 99ms 100% -5% P Test 5 213ms 33% +5% Q Test 31 180ms Type Verification Test Report for Fronius IG Plus 100V-3_TR20234_G83-2.docx 66% +5% Q Test 21 113ms 100% +5% P Test 10 300ms Backup: Fronius IG Plus V UK ENGINEERING RECOMMENDATION G83/2 MATERIALS & SAFETY - R&D page 7 of 8 TR 20234 Protection. Frequency change, Stability test The requirement is specified in section 5.3.3, test procedure in Annex A or B 1.3.6 Change Positive Vector Shift Start Frequency 49.5Hz End Frequency Negative Vector Shift 50.5Hz -9 degrees Positive Frequency drift 49.5Hz +0.19Hz/sec 51.5Hz Negative Frequency drift 50.5Hz -0.19Hz/sec 47.5Hz Confirm no trip +9 degrees no trip occurred no trip occurred no trip occurred no trip occurred Protection. Re-connection timer. The requirement is specified in section 5.3.4, test procedure in Annex A or B 1.3.5 Test should prove that the reconnection sequence starts after a minimum delay of 20 seconds for restoration of voltage and frequency to within the stage 1 settings of table 1. Time delay setting Measured delay Checks on no reconnection when voltage or frequency is brought to just outside stage 1 limits of table 1. At 266.2V At 196.1V At 47.4Hz At 51.6Hz No reNo reNo reNo reconnect connect connect connect occurred occurred occurred occurred 20s 25s Confirmation that the SSEG does not re-connect. Fault level contribution. The requirement is specified in section 5.7, test procedure in Annex A or B 1.4.6 For a directly coupled SSEG Parameter i -- For a Inverter SSEG Time Volts after fault 20ms 0.5V Initial Value of aperiodic current A -- 100ms Initial symmetrical shortcircuit current* I -- 250ms -- 500ms Symbol Peak Short Circuit current Value p k Decaying (aperiodic) component of short circuit current* i Reactance/Resistance Ratio of source* X DC / R -- Time to trip Type Verification Test Report for Fronius IG Plus 100V-3_TR20234_G83-2.docx Amps 185A 1.3V 47.4A 1.37V 26.6A 1.41V 19.6A 2.32ms In milliseconds Backup: Fronius IG Plus V UK ENGINEERING RECOMMENDATION G83/2 MATERIALS & SAFETY - R&D page 8 of 8 TR 20234 Self-Monitoring solid state switching The requirement is specified in section 5.3.1, No specified test requirements. It has been verified that in the event of the solid state switching device failing to disconnect the SSEG, the voltage on the output side of the switching device is reduced to a value below 50 volts within 0.5 seconds. Yes/or NA NA (because electromechanical relays are used) Additional comments Type Verification Test Report for Fronius IG Plus 100V-3_TR20234_G83-2.docx Backup: Fronius IG Plus V UK
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