Cleaning Machine for Shafts

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Cleaning Machine for Shafts
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Unique space-saving compact
construction. Space needed:
(Frontside 1277 x depth 1808
x height 3006 mm)
Fully automated
Minimizes cycle-time
No heating process involved
Excellent purity grade of the
parts
Vertical clamping system
Blow out of radial and axial bores
Nozzle-ring combined with a
pressure tank therefore gentle
to your hall-pressure network
Maintenance-friendly: Good
accessibility through inspection door and maintenance
opening
Operator guidance through
control panel.
Connections / technical Data
Mümlingstraße 8
64732 Bad König
Tel + 49 (0) 6063-579543-0
Fax + 49 (0) 6063-579543-17
www.wumo.de [email protected]
Geschäftsführer
Walter Ladewig
Steuernummer: 07 248 1568 1
Gerichtsstand: Darmstadt
Sitz: Michelstadt-Vielbrunn
Amtsgericht Darmstadt
HRB 88026
Ust.-Ident.-Nr. DE265693793
Sparkasse Odenwaldkreis
BLZ 508 519 52
Konto 111 252
Swift-Code: HELADEF1ERB
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Power supply:
Frequency:
Machine performance:
Machine-performance in stand-By:
Main-fuse:
Ethernet-connection Port:
400 V
50 Hz
10 kVA
1,5 kVA
20 A
yes
Compressed-air connection:
Nominal pressure:
Peak-demand:
Compressed air reservoir:
Max admissible overload:
DN 16
5,5 bar
1200 l/min
150 l
16 bar
Waste-water connection:
Max discharge pressure:
DN 40
2,1 bar
Exit air connection:
Flow rate:
DN 175
1080 m²/h
Measures of the machine:
Length:
Width:
Height:
1.400 kg
1277 mm
1808 mm
3006 mm
Description of a cleaning process:
1. Loading work pieces:
The shaft is being inserted and being set on the lower centering pin. The shaft is fixed and clamped by a second
upper centering pin.
Door is closed
2. Automatic mode:
Press the start button.
Work piece is now lowered by a servodrive into the ultrasonic basin.
Ultrasonic cleaning process is running. Depending on the part this will take a few minutes. During this process
the shaft is slowly rotated 90° in 3 stages.
During the cleaning process we have a constant skimming of the basin´s surface and an oil separation process.
Part is being lifted out of the basin and put into a fast rotation.
The drying process is started. Through a ring with 8 nozzles air is blown over to rotating part.
Nozzle ring starts its run over the shaft. According the program the ring moves fast where the geometry of the
shaft is easy and slow where we have a difficult geometry on the shaft (radial bores, gears etc.)
During the drying process also the centering pins will blow short impulses of air to dry the counter-bores or possible axial bores of the shaft.
End of the cleaning and drying process
3. Take out the part
Open the door / take out the shaft
Components of the machine
 Solid frame made of steel profiles
 Protection trough (german regulations)
 Aufnahmemöglichkeiten für den Transport per Kran
Mümlingstraße 8
64732 Bad König
Tel + 49 (0) 6063-579543-0
Fax + 49 (0) 6063-579543-17
www.wumo.de [email protected]
Geschäftsführer
Walter Ladewig
Steuernummer: 07 248 1568 1
Gerichtsstand: Darmstadt
Sitz: Michelstadt-Vielbrunn
Amtsgericht Darmstadt
HRB 88026
Ust.-Ident.-Nr. DE265693793
Sparkasse Odenwaldkreis
BLZ 508 519 52
Konto 111 252
Swift-Code: HELADEF1ERB
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Zinc plated pressure tank with a capacity of 150 liters
Safety sliding door with polycarbonate window
Clamping system: High flexibility by vertical alignment.
Special safety brake-system for clamping
Easy use of clamping system: Balancer supported
Option for a Control panel (SIEMENS-Multipanel) Operator guidance
Noise-reduced nozzles / Effective nozzle-ring made of anodized aluminum
Two servomotorical axes for lifting of the workpiece and movement of the nozzle-ring
Possibility of using special drying-programs that follow the geometry of the parts; therefore a reduction
of cycle times
Filter system: Filtration using a bypass / Special bag-filter with magnet separator
Connection for exhaust air is foreseen
Bath treatement with specialized oil separation process
Ultrasonic basin made of stainless steel with a high performance immersible transducer.
Surface-skimming and a special geometry of the basin´s bottom to simplyfy the cleaning of the system
Circulation pump can also be used to pump off the waste water
Please check out our small presentation:
http://www.youtube.com/watch?v=gcIX6qHgbrk
Mümlingstraße 8
64732 Bad König
Tel + 49 (0) 6063-579543-0
Fax + 49 (0) 6063-579543-17
www.wumo.de [email protected]
Geschäftsführer
Walter Ladewig
Steuernummer: 07 248 1568 1
Gerichtsstand: Darmstadt
Sitz: Michelstadt-Vielbrunn
Amtsgericht Darmstadt
HRB 88026
Ust.-Ident.-Nr. DE265693793
Sparkasse Odenwaldkreis
BLZ 508 519 52
Konto 111 252
Swift-Code: HELADEF1ERB

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