SISTEMI INNOVATIVI DI TRATTAMENTO ARIA AMBIENTE presents : The PULSION technology of the environment air COPYRIGHT Document for FIRST LEVEL training and professional technical update (Senior Technicians) Comparison between: input air DIFFUSION And environment air PULSION (simple PULSION) COPYRIGHT Air DIFFUSION principle The input air is the vehicle for the energy which is necessary to compensate the environmental thermal loads. The input air DIFFUSION is a technique of air REPARTITION, according to the REPARTITION of the thermal loads in the environment. COPYRIGHT Air DIFFUSION with air vents and diffusers: known problems • The air flow is distributed in the environment, according to the thermal loads repartition. • It is difficult to keep constant comfort in the environment, because of the internal and external thermal loads which are in constant evolution. • The ideal theoretical condition would be that each DIFFUSION terminal unit (DTU) would vary its air flow with the variation of the thermal loads in its area. COPYRIGHT Air DIFFUSION with air vents and diffusers: known problems •The quality of the diffusers and the position of the return air grids considerably influence: Comfort: - homogeneity of the temperature in the environment - risk of air drafts Energy consumptions: - heat stratification (in winter) - set in motion times COPYRIGHT Air DIFFUSION with air vents and diffusers: known problems COPYRIGHT •As the air input temperature varies, the air throw and temperature homogeneity in the environment also vary. •Variable geometry systems reduce the problem, but they can be expensive and complex to run. •High induction diffusers are less sensitive to the input air’s ΔT, but they usually have reduced air throws. Air DIFFUSION with long air throw nozzles: known problems COPYRIGHT Nozzles with a long air throw, sensibly vary their performances as the input air temperature varies: •The higher the air throw, the higher the trajectory’s distortion (Archimede’s number). •As the input air temperature reduces, the air throw is also reduced. •As the air throw is reduced, there is an increase in the residual air speed in the occupied area. Air DIFFUSION with long air throw nozzles: known problems COPYRIGHT Induction with a “parallel flux” • The fluid threads created by the air coming out from the nozzle form an air “cone”, whose movement creates “friction” with the environment’s static air, “transporting” it by induction. • The fluid threads which are external to the cone are blended with the environment air, slowing down their speed. • The fluid threads which are internal to the cone reach higher distances only because they do not blend with the environment air, but they sensibly distort their trajectory as the input air temperature varies. Differences between DIFFUSION and PULSION COPYRIGHT Hot water stream Cold water basin Example of DIFFUSION •The water basin only heats up where the hot water stream (throw) reaches •The throw is limited by the stream’s power Differences between DIFFUSION and PULSION COPYRIGHT Example of DIFFUSION •In order to obtain a homogeneous repartition of the temperatures, it is necessary to obtain the homogeneous repartition of the “water flows” on the whole basin. The DIFFUSION is a REPARTITION technique PULSION PRINCIPLE Air PULSION is the technique which uses the input air to set in controlled motion the TOTALITY of the environment air mass, independently from the heat load repartition. COPYRIGHT Differences between DIFFUSION and PULSION +°C Esempio di DIFFUSIONE Example of PULSION •When immersing a water stream into the basin, all of the basin’s water is “set in motion”. •All of the temperatures are a lot more homogeneous …. Also on the opposite side of the stream. •The “influence area” is a lot more important than the “throw”. •Any possible obstacles can be easily overcome by the moving water flux COPYRIGHT A PULSION plant is constituted by particular ducts called PULSERS® or more precisely: ® PULSION LINEAR DEVICES COPYRIGHT The environment air PULSION COPYRIGHT A PULSER® can be made of: METAL For almost all applications, both civil and industrial. (air speed inside the PULSER®: up to 10 m/sec) FABRIC For particular industrial applications. (air speed inside the PULSER®: 6 ÷ 22 m/sec) The environment air PULSION Metallic and fabric PULSERS® work exactly in the same way. The only technical difference is that the fabric PULSERS®, compared to metallic PULSERS®, can bear inside air speeds at their entrance which are a lot higher, privileging the “coaxial PULSION” rather than the “tangential PULSION”. ATTENTION: textile PULSERS® should not be confused with TEXTILE DIFFUSER ducts, which work at low speed and low pressure. COPYRIGHT The environment air PULSION A PULSER® is generally characterized by two principal kind of holes: •INDUCTION holes smaller, they determine the quantity of environment air that has to be “recalled” around the PULSER®, blending it perfectly with the input air. •DIRECTION holes bigger, they determine the direction and distance for the “transportation” of the environment air mass which has been pre-blended by the induction holes, in order to obtain the desired final speed. COPYRIGHT The environment air PULSION •The PULSER® recalls all of the surrounding environment air. •The induction immediately blends the input air with a quantity of environment air which is 30 times higher. •At less than 1m from the PULSER®, the moving air has a temperature which is very similar to the environment air temperature, therefore it does not distort its trajectory (Archimede’s number). •The air blended in this way is “pushed” towards the occupied area at the desired speed. COPYRIGHT The environment air PULSION Induzione a flusso micro-turbolento Induction principle with a “micro-turbulent flux” • The input air exits from the holes without being guided. • The air’s fluid threads “fray”, with a highly turbulent motion. • This creates some micro-vortex on the circular crown of each hole. COPYRIGHT The environment air PULSION Induction with a “micro-turbulent” flux Induction principle with a “micro-turbulent flux” •The micro-vortex recall, by depression, a quantity of environment air which is more or less 30 times higher. •The input air coming out from the hole is then perfectly and immediately blended with a great quantity of environment air, suddenly slowing down its speed. •This phenomenon gives a motion to the environment air mass. COPYRIGHT La PULSIONE dell’aria ambiente Induction with a “micro-turbulent” flux PERFORMANCES •Homogeneity of the temperatures, both vertical and horizontal, in the environment, generally ± 1°C. •Reduction of the set in motion times. •Installation heights also over 40m. •Air throws even further than 60m. •Possibility to introduce very cold air, with no comfort issues. •No condensation. COPYRIGHT The environment air PULSION Induction with a “micro-turbulent” flux REQUIREMENTS •Control of the input Δt compared to the environment’s temperature (Δt min -35°C, Δt max +17°C). •Necessary static pressure: 80 ÷ 500 Pa, according to the kind of application. •Imperative need to respect the INSTALLATION RULES for fabric PULSERS®. •Need for SINTRA’s technical support for the planning. COPYRIGHT If the motion given by the PULSER® is able to set in controlled motion the totality of the environment air mass, the plant can be defined a: PULSION plant COPYRIGHT HOWEVER, IT IS NOT ENOUGH TO HAVE A HIGH INDUCTION or to use a perforated duct in order to obtain a PULSION plant If the perforated duct is not able to set in controlled motion the totality of the environment air mass, the plant is a: input air DIFFUSION plant and the perforated duct will then be coupled with a high induction diffuser. COPYRIGHT Difficulty in the dimensioning of a PULSION plant V+ V+ V+ Esempio di DIFFUSIONE Example of di nonEsempio controlled PULSIONE PULSION • By immersing a “dimensioned” water stream in the basin, we can set into controlled “motion” all of the water mass in the basin. • However, if the stream’s power were to be excessive, there would be for sure some excessive speed in the basin. COPYRIGHT Difficulty in the dimensioning of a PULSION plant ++°C -°C -°C -°C +°C +°C -°C Esempio di DIFFUSIONE Example of insufficient PULSION therefore: DIFFUSION • On the contrary, if the stream’s power was insufficient, the temperatures in the basin would be nonhomogeneous. • The PULSION example has become a DIFFUSION example, since the stream is not able to set in motion the TOTALITY of the water mass in the basin. COPYRIGHT ATTENTION The difference between a traditional perforated duct (DLD) and a PULSER® with MIX-IND® technology (DLP®) is not recognizable to the eye. Not even by observing the kind of hole punching used. The difference is not visible, as it is UNIQUELY in the designing, which determinates the ability to reach performances. COPYRIGHT SINTRA, in order to be able to correctly dimension a PULSION plant, takes advantage of the experiences acquired with over 10.000 plants designed and realized in more than 30 years, 15 of which dedicated to research. The experience acquired by SINTRA is UNIQUE in its genre. COPYRIGHT In a PULSION plant, therefore with MIX-IND® technology, the perforated duct can be called in two ways: • DLP ® (PULSION linear device) • PULSER® In a DIFFUSION plant, the perforated duct can be called in different ways: • DLD • • • • (DIFFUSION linear device) Inductive duct Micro-perforated duct Inductive beam Etc. COPYRIGHT Differences between DIFFUSION and PULSION COPYRIGHT Differences between DIFFUSION and PULSION COPYRIGHT Differences bewteen DIFFUSION and PULSION Example of a CFD normally used to evaluate the performances of a DLD, which cannot be used to evaluate a DLP®’s performances. For the dimensioning of a DLD, the hole punching pattern is calculated according to the residual speed that the airflow has to have when it reaches the occupied area. For the dimensioning of a DLP®, the hole punching pattern is calculated according to the “pressure field” which is necessary to define the “PULSION power” which moves the TOTALITY of the environment air mass, according to parameters which are very different from those normally used for the DIFFUSION plants. COPYRIGHT Differences between DLD and DLP® The cost per linear meter of a DLP®, compared to a DLD can also be double, according to the diameter and the applied technologies. The difference in cost is justified by the fact that a DLD does not have any costs for patents, research and SINTRA’s Engineering Service. Generally, this unit price difference is more than largely compensated by the lower number of ducts needed to obtain technically high performances, particularly in great volume plants. COPYRIGHT EXAMPLES OF APPLICATIONS In order to correctly design a PULSION plant, it is necessary to take advantage of SINTRA’s technical support, defined: ASSISTED DESIGN In order to be able to appreciate its importance, in the following slides there are some significant applications. COPYRIGHT Application example: SEVELNORD € 207.000 Initial solution The initial solution did foresee ducts with traditional diffusers COPYRIGHT Application example : SEVELNORD € 170.000 Required solution •The initial solution did foresee MIX-IND® PULSERS® as substitutes for traditional ducts with diffusers. •This solution would not have been guaranteed, because of the excessive dilution of the unit air flows, due to the excessive quantity of PULSERS® which limits its “PULSION power”. COPYRIGHT Application example : SEVELNORD € 84.000 Ameliorative solution •During this phase of the design, the plant’s air flow has been increased upon customer’s request. •This solution, which follows the positions imposed from the base project, would have been guaranteed, but it can be further improved. COPYRIGHT Application example : SEVELNORD € 61.000 Adopted solution •Giving SINTRA the possibility to change the AHUs position (Makeup), allowed a qualitative improvement of the performances and a further reduction of the investment, despite the air flow’s increase. COPYRIGHT Application example : SEVELNORD COPYRIGHT Application example : SEVELNORD COPYRIGHT Application example : SEVELNORD COPYRIGHT Article published in France on the CFP magazine Application example : Storage warehouse COPYRIGHT Initial solution with nozzles for each aisle and return air ducts Required solution, with PULSERS® for each aisle This solution would not have been guaranteed, since the PULSERS® would not be able to set in motion the totality of the environment air mass. Application example : Storage warehouse COPYRIGHT This solution is ameliorative because it will reduce the problem, but could not be guaranteed anyway. The homogeneity of the temperatures in the environment would depend on the quantity of material stocked on the shelves. Application example : Storage warehouse COPYRIGHT This solution is the most performing, since it allows to guarantee +/- 1 °C temperature homogeneity both vertically and horizontally on the whole volume. ADOPTED SOLUTION Application example : Storage warehouse COPYRIGHT This solution would allow to always guarantee +/- 1 °C on the whole volume, but it would not be feasible for the plant examined, because of the excessive diameter of the PULSER® in the building’s structures. Note: All prices listed above do not include the sheet metal manifolds and the isolation Application example : Storage warehouse COPYRIGHT CONCLUSIONS In order to correctly design a PULSION plant, always by identifying the most suitable technical solution for each single application, it is necessary to take advantage of SINTRA’s technical support (ASSISTED DESIGN). In case of imposed architectural or economical compromises, it is SINTRA’s task to make sure that the customer can appreciate the compromise level at its right value. COPYRIGHT Application example: AIRBUS Nantes Height 15 m Class EU8 Production A350 INITIAL PROJECT with DIFFUSION perforated ducts (DLD type) and return air ducts • Air flow • Fan’s electrical power • Maximum stratification 340.000 m³/h 300 KW 2 °C COPYRIGHT Application example: AIRBUS Nantes Height 15 m Class EU8 Production A350 PROJECT REALIZED WITH MIX-IND® PULSERS® (DLP®) WITHOUT RETURN AIR DUCTS • Air flow • Fan’s electrical power • Maximum stratification 340.000 m³/h 150.000 m³/h 300 KW 90 KW 2 °C 0,8 °C COPYRIGHT Application example: AIRBUS Nantes COPYRIGHT Application example: AIRBUS Nantes Note : the maximum tolerable stratification in the environment is just 2°C, for industrial process reasons. The non-achievement of the required performances will cause a stop in the production for the whole establishment (no room for mistakes). CONCLUSIONS : •Thanks to the ASSISTED DESIGN, the overall cost of the plant was almost cut in half, despite the cost per linear meter which was double for the DLP® compared to the DLD. •The homogeneity of the temperatures in the environment has been confirmed to be highly above any possible expectation. •The 60% saving on the fan’s electrical consumptions is estimated at over €61.000 per year. •The saving on the filter’s consumption is over 70%. •These performances are almost impossible to reach even with the most performing traditional systems of air DIFFUSION. COPYRIGHT FINAL CONSIDERATIONS What has been described above, allows to understand that only SINTRA’s specific experience in the designing of PULSION plants can confirm, without any risk of mistakes, the value of the possible air flow reduction and the correct number of PULSERS® in the environment. SINTRA has then constituted the ASSISTED DESIGN service, with the aim to allow the Designer to identify and choose the PULSION technical solution which he deems more suitable to satisfy his needs, both technical and economical. COPYRIGHT ATTENTION Having considered how easy it is to confuse the DLP®s with DLDs, in order to be able to protect the designer’s technical choice, SINTRA claims its INTELLECTUAL PROPERTY RIGHTS on all the technical solutions which are proposed after an ASSISTED DESIGN. The main aim is to avoid that, whoever has to buy the perforated ducts, could easily incur in the mistake of mixing up the two technologies, gathering its attention only on the price difference per linear meter. COPYRIGHT What has been presented above, only describes the base technology and its applications, which are today defined as: simple PULSION COPYRIGHT Today the base MIX-IND® technology has evolved, allowing to conceive new patented(*) technologies which elevate to a higher level the already exceptional performances of the SIMPLE PULSION plants. These technologies are called : (*) Patented, patent-pending, or SINTRA’s exclusive know-how- COPYRIGHT The application of the QPE technologies today allows to realize NEW GENERATION plants Which are subject of a specific presentation COPYRIGHT SISTEMI INNOVATIVI DI TRATTAMENTO ARIA AMBIENTE Thanks you for your attention
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