Tundra Refrigeration Air Dryers FOR W E N 20A1H4 IGH ULTR IENCY EFFIC ANGER EXCH HEAT Hi-line Industries Tundra Technical Specifications Tundra Refrigerant Air Dryers The new generation of Hi-line Fridge Dryers has been designed with energy efficiency and reliability at the forefront. Minimal energy consumption is crucial in today’s competitive environment, the new Tundra dryer from Hiline will help drive down your energy costs by minimising pressure drop and lowering absorbed power. The Direct Expansion technology offers a constant +3°C dewpoint at all times, unlike chilled mass dryers which can be as high a +10°C during its thermal cycle. The new single cell heat exchanger gives the most efficient transfer of heat at the lowest energy cost. By using proven worldwide components within the Tundra refrigerant system reliability is ensured. It also features within that refrigerant system, liquid receivers, line dryers, thermostatic expansion valves and a series of safety features to protect the Freon compressor and its components. The Tundra range has been designed to an engineering specification rather than a budget. Larger dryers up to 9988 cfm are available on short lead-time, although our standard range as featured here are available ex-stock at our Burton factory for next day delivery. Fridge Model cfm m3/hr m3/min Conn Weight Kg Dimensions H x L x W mm Power Supply Refrigerant Tundra 21 Tundra 36 Tundra 50 Tundra 68 Tundra 90 Tundra 120 Tundra 159 Tundra 210 Tundra 295 Tundra 409 Tundra 465 Tundra 600 Tundra 770 Tundra 1020 Tundra 1330 Tundra 1605 21 36 50 68 90 120 159 210 295 409 46 600 770 1020 1330 1605 35 62 84 115 153 204 270 356 500 694 788 1016 1305 1711 2253 2720 583 1019 1415 1925 2548 3400 4502 5946 835 11581 13116 16990 21803 28883 37660 45448 ½” ½” ½” ¾” 1” 1” 1½” 1½” 1½” 1½” 1½” 2” 2 ½” 3” 3” DN100 23 26 28 37 39 43 47 90 95 130 150 173 175 300 300 330 365x455x500 mm 365x455x500 mm 365x455x500 mm 410x560x550 mm 410x560x550 mm 350x540x1010 mm 350x540x1010 mm 440x600x960 mm 440x600x960 mm 590x910x1220 mm 590x910x1220 mm 590x910x1220 mm 590x910x1220 mm 740x1410x1490 mm 740x1410x1490 mm 740x1410x1490 mm 230 / 1 / 50 230 / 1 / 50 230 / 1 / 50 230 / 1 / 50 230 / 1 / 50 230 / 1 / 50 230 / 1 / 50 230 / 1 / 50 230 / 1 / 50 230 / 1 / 50 230 / 1 / 50 400 / 3 / 50 400 / 3 / 50 400 / 3 / 50 400 / 3 / 50 400 / 3 / 50 R134A R134A R134A R134A R134A R407C R407C R407C R407C R407C R407C R407C R407C R407C R407C R407C Standard Reference Conditions (in accordance to ISO 7183) Inlet compressed air pressure: 7 barg Inlet compressed air temperature: 35°C @ 100% RH Ambient air temperature: 25°C Minimum pressure dew point (PDP): 3°C Class 4 (ISO 8573-1) Capacity Correction for Various Operating Pressure Pressure - barg Factor (Pc) 4 1.25 5 1.14 6 1.06 7 1 8 0.96 10 0.9 12 0.86 14 0.82 16 0.8 Ambient Temperature - °C Factor (Ac) 10 0.92 15 0.92 20 0.92 25 1 30 1.07 35 1.14 40 1.22 43 1.28 45 1.34 Inlet Temperature - °C Factor (Lc) 20 0.85 25 0.85 30 0.85 35 1 40 1.18 45 1.39 50 1.67 55 1.8 60 1.99 High Pressure and Thermal Mass are available to order, as is a full range of high performance oil and particle filters to suit each dryer. General Information • • • • Ultra High Efficiency Heat Exchanger The main part of the refrigeration air dryer is the heat exchanger. This compact aluminium module contains the various stages for the treatment of compressed air. 1 AIR INLET NEW 2 REFRIGERANT OUTLET AIR OUTLET 3 REFRIGERANT INLET 4 CONDENSATE OUT Hi-line Industries Ltd. 5 Crown Industrial Estate Oxford Street Burton-upon-Trent Staffordshire DE14 3PG E.&.O.E 1 Air/air exchanger where the first phase is carried out. In this section the air coming in is pre-cooled and the air going out is post-heated. This allows the reduction of the energy consumption of the chiller circuit and reduces the possibility of condensate forming on the outer surface of the pipe leaving the dryer and the compressed air network. 2 Flow mixing chamber Unlike other exchangers on the market, the module that we have designed has a flow mixing chamber at the outlet of the air/air exchanger. This passage is very important because the air temperatures at the outlet of the air/air exchanger channels are not stable. Mixing enables the air flow to enter the evaporator channels at a uniform temperature, thus allowing optimum exchange. 3 Evaporator The air now pre-cooled in the air/air exchanger and mixed in the mixing chamber enters the evaporator and is cooled to dew point. The heat is transferred to the cooling fluid which evaporates. 4 Demister The air cooled in the evaporator passes through a demister separator which allows the condensate to drain into a large collecting chamber. The geometry of the module and of the demister allows load loss values to be kept low. 50 1.39 • . • • • Operating pressure range 2 to 16 barg. Maximum inlet air temperature 60°C Ambient Air temperature : 0°c to 50°c Constant +3°C dewpoint delivered at all times, unlike thermal dryers. High pressure range available with pressure up to 50 barg. Dewpoint Indicator as standard, digital on larger models. Illuminated “Power On” switch Option of Zero Loss or HTD condensate removal. Example of dryer selection: Which dryer is required to handle the following worst case conditions? Maximum compressed air flow of 9 m³/min Lowest operating pressure of 10 barg Maximum air inlet temperature of 40°C Maximum ambient air temperature of 35°C Corrected Capacity is: Actual Capacity / (Pc * Ic * Ac) = 9 m³/min / (0.9 * 1.18 * 1.14) = 10.89 m³/min Dryer Selection is: Tundra 409 for a +3°C PDP Tel: 01283 533 377 Fax: 01283 533 367 Email: [email protected] www.hilineindustries.com All specifications and details are subject to change without prior notice.
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