Machinery Failure Analysis and Troubleshooting - Home

Mechanical Engineering
ME311 - Machinery Failure Analysis and
Troubleshooting (14 - 18 December 2014, Dubai)
TÜV®
Akademie
ME311 - Machinery Failure Analysis and Troubleshooting
(14 - 18 December 2014, Dubai)
Course Description
Who Should attend?
This training presents understanding the process of equipment
failure, how to monitor and analyze it and how to prevent or mitigate such failures. Attendees will know how to keep the equipment in working condition avoiding costly break-downs and interruptions. Also, they will learn to find and fix problems much
before the break-down occurs and will know the safeguards and
checks that will keep problems from happening. This course
present a systematic approach to fault diagnosis and failure prevention in a broad range of machinery used in industries. Serious incidents in production, refining, and petrochemical facilities
have been initiated by what would have appeared otherwise as
in consequential failures and therefore not analyzed properly.
This course provides the fundamentals of PdM and condition
monitoring applicable to equipment and machinery at industrial
plants including petrochemical plants, manufacturing facilities,
or refineries.
Plant maintenance engineers, failure analysis and reliability professionals, equipment reliability specialists, inspection persons
and others who analyze equipment problems to find and fix their
root causes. The course will benefit anyone who wishes to update themselves on predictive maintenance, CBM and failure
analysis techniques and learn how to implement them for the
benefit of their organizations.
This course covers how to select suitable condition monitoring
techniques and plan out the predictive & scheduled Maintenance activities, carry out and failure analysis, implement troubleshooting program and how to measure the effectiveness of
these programs.
Course Objectives
Upon the successful completion of this course the participants
will:
n Know the root causes of machinery failures
n How to identify what equipment to monitor
n Learn how to analyze accidents, incidents, near-misses, and
failures
n Understand machine failure analysis and troubleshooting
techniques
n Learn about condition monitoring methods in pumps, centrifugal compressors, gas turbines and electric motors etc..
n Analysis for determining the primary causes of failure
n To avoid future failures by establishing corrective actions that
are based on the determined causes of failure
n Vibration analysis to detect, locate, assess and diagnose a
range of common faults
n Understand methodology of a PdM & condition monitoring
program
n Develop predictive maintenance program
n Measure the effectiveness of maintenance programs and
suggest improvements
Course Outline
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Introduction to failure analysis
Why equipments fail?
To determine the primary or root cause of failure
Materials failures
Causes of materials failures
Corrosion failures
Operations related failures
Wear and tear failures
Failure rate curve
Failure descriptors, failure causes, method of detection
Failure analysis tools
Machinery component failure analysis
Rotary equipment failures
Bearings in distress
Electrical motors, pumps and compressors
Mechanical seal failure and lubricant considerations
Periodic lube oil sampling and conditioning routines
Vibration analysis- interpretation of collected data
Flow-induced vibrations
Establishing safe operating limits for machinery
Machinery failure modes and maintenance strategies
Basic concept of predictive maintenance
Establishing a predictive maintenance program
Optimizing the predictive maintenance Program
Choosing the right PdM technologies
Condition monitoring technologies
Vibration analysis
NDT techniques
Surface flaw detections: liquid penetrant examination,
magnetic particle
Volume (sub-surface) flaw detection
Ultrasonic thickness, radiography examination
Practical case studies and discussions
Assessment quiz and feedback
ME311 - Machinery Failure Analysis and Troubleshooting
(14 - 18 December 2014, Dubai)
Terms & Conditions
n TÜV Middle East Certificate will be issued to all attendees.
n Course Fee mentioned is per delegate.
n Avail an attractive 5% discount on course fee if you
register 30 days before course start date.
n Courses will be conducted during the designated
dates at a 4 star or 5 star hotel in the designated city.
n Payments to be made in advance. Exact venue of the
training will be notified two weeks prior to course start
date.
n This rate includes course notes, buffet lunch, coffee/
tea on arrival, morning and afternoon of each day.
n Accomodation is not included in course fees. However, any accomodation required can be arranged by
TÜV Middle East at time of booking.
For further details and up to date terms and conditions,
visit www.tuvakademie.net\tac1.pdf
Duration
5 days - 08:00am until 03:30pm daily
Location & Date
Dubai, 14 - 18 December 2014
Participation Fee
US$ 3,875 per participant
Your Contact
Ms. Rita Rashed
Tel: +971 2 4411148
Email: [email protected]
About the Instructor
Mr. A.B.Kulkarni;
He is a qualified Mechanical and Electrical Engineer,
with 37 years of Industrial experience in Maintenance
and contracts management.
Following are the highlights of his Professional experience.
A result oriented professional with expertise in Maintenance department especially in Preventive / Predictive
maintenance and maintenance Planning, out sourcing,
Value Engineering / Cost Reduction and Team Management.
Adept in managing contract activities pertaining to negotiating / finalization of deals (techno commercial) for several Maintenance contracts, service contracts and providing
technical service support to vendors and contractors including resolving of techno-commercial issues.
Vendor development for maintenance companies and
evaluating vendor performance to ensure adherence to
predefined specifications and to ensure service, cost, delivery and quality norms.
Evaluating vendor performance to ensure adherence to
predefined specifications and supply of quality material /
execution of job works.
He has carried out several assignments leading to minimizing plant failures and saving on the down time and
the cost;
Systemizing of Condition Monitoring and conceiving of
Preventive Maintenance measures to avoid breakage
problems of critical machine components
Has established TQM and Six Sigma concept in the
departments under him.
Developed a full fledge “Training Centre” and delivered /
arranged regular Training courses round the year.
Conducted class room Training to customer on Maintenance topics. He was a visiting faculty to Engineering College at Nasik, and at IIT Mumbai.
Registration
Please visit www.tuvakademie.net for details on courses we offer and more updated information. You can also
register online.
For applications by mail / fax, please fill the form below and send to address below :
TÜV Middle East
P. O. Box 46030
Abu Dhabi, United Arab Emirates
Fax Number : +971 2 4411149
ME311 - Machinery Failure Analysis and Troubleshooting
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Signature
TÜV Middle East
P. O. Box 46030
Abu Dhabi, United Arab Emirates
Tel : +971 2 4411148
Fax : +971 2 4411149
[email protected]
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