CNG Fuel System Parts Manual

CNG Fuel System Parts Manual
Three Cylinder 75 DGE Behind the Cab (BTC) System
without Fuel Management Module
20313000
ENP-182
June, 2014
75 and 116 DGE Behind the Cab System Parts Manual
Proprietary Statement
The information provided within this manual is proprietary and confidential. All prior versions of this manual,
including updates and revisions forwarded separately, are proprietary. The information provided by Agility Fuel
Systems to its customers and clients is solely for the use of those customers and clients. No portion of this
manual may be reproduced or distributed without express written consent of Agility Fuel Systems. Agility Fuel
Systems reserves the right to utilize the intellectual property contained within this publication as content for
any other publication produced by Agility Fuel Systems.
Agility Fuel Systems gives express consent to our customers to utilize portions of this manual, or the manual in
its entirety, for the purposes of providing their customers and clients with information pertaining to the Agility
Fuel Systems liquefied natural gas (LNG) and compressed natural gas (CNG) fuel storage system as used on
their vehicles with appropriate acknowledgement of copyright.
It should be noted that the version of this manual dated 6/27/2014 replaces any prior version. Any information
reproduced by our customers for their use, or that of their customers and clients, should be drawn from this
manual.
Service and support of this unit may be obtained by contacting Agility Fuel Systems.
Notes
1. Damage to the following components must be inspected by a qualified CNG system/CNG tank inspector:
a) Structural parts
b) Chassis panels, cabinets and cabinet hardware
c) Internal frames and superstructures
f) Tanks
3. When contacting Product Support, please have the following information ready for efficient service:
a) Unit serial number
b) VIN
c) Date of purchase or installation
CAUTION
All replacement parts must adhere to the accepted standards and ratings as specified by Agility Fuel Systems.
The usage of any part that is not approved by Agility Fuel Systems is not recommended and may compromise
the integrity and safety of the system.
Do not remove components from original packaging until absolutely necessary. Any components that are to be
reinstalled must be thoroughly cleaned, inspected, and stored in a satisfactory manner until reinstallation.
Revision
Description
Author
Approved By
Date
--
Initial Release
WY
YC
6/27/14
Agility Fuel Systems
1815 Carnegie Ave
Santa Ana, CA 92705 USA
Product Support
+1-949-267-7745
[email protected]
www.agilityfs.com
ENP-182: 75 and 116 DGE BTC System Parts Manual
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75 and 116 DGE Behind the Cab System Parts Manual
Figure 1: 75 DGE Behind the Cab CNG System 20313000
WARNING
If the vehicle has been in an
accident, the cylinders and
fuel system must be inspected
by a qualified inspector.
Table 1: 75 DGE Behind the Cab CNG System 20313000
ITEM
1
2
3
4
5
6
7
QTY
1
2
1
2
6
2
1
PART NUMBER
20308307
20308303
20308309
20308306
10701000
10701016
20308310
ENP-182: 75 and 116 DGE BTC System Parts Manual
Rev. --
DESCRIPTION
TOP COVER
FRONT COVER
DOOR
DOOR HINGE
QUARTER TURN LATCH
SIDE COVER, OPPOSITE
Page 3 of 8
75 and 116 DGE Behind the Cab System Parts Manual
Figure 2: 75 DGE Behind the Cab CNG System 20313000 – Valve End Frame
Table 2: 75 DGE Behind the Cab CNG System 20313000 – Valve End Frame
ITEM
1
2
3
4
5
6
7
8
9
10
11
QTY
2
1
1
6
1
2
1
4
1
2
1
PART NUMBER
10700252
20304129
20308104
20304112
20304318
20304100
20304127
20304113
20308103
20304115
20308102
ENP-182: 75 and 116 DGE BTC System Parts Manual
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DESCRIPTION
EYE BOLT, 5/8-11 x 1-1/2-IN.
CHANNEL, TOP
VERTICAL POST, BACK
BEAM, NECK
DOOR STOP
LOWER ANGLE
CHANNEL, BOTTOM
SUPPORT, ANGLE
POST, VERTICAL, FRONT, OPPOSITE
CHANNEL
POST, VERTICAL, FRONT
Page 4 of 8
75 and 116 DGE Behind the Cab System Parts Manual
Figure 3: 75 DGE Behind the Cab CNG System 20313000 – Valve End Detail
Table 3: 75 DGE Behind the Cab CNG System 20313000 – Valve End Detail
ITEM
1
2
3
4
QTY
4
5
3
3
PART NUMBER
20100119
10200062
10300102
10702030
DESCRIPTION
NECK BLOCK HALF - VALVE END
HIGH PRESSURE 3/8-IN. OD X 9/16-18 MALE
VALVE
CAP, 3/8-IN., UV PROTECTED
MORE>>>
ENP-182: 75 and 116 DGE BTC System Parts Manual
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75 and 116 DGE Behind the Cab System Parts Manual
Table 3: 75 DGE Behind the Cab CNG System 20313000 – Valve End Detail – Continued
ITEM
5
6
7
8
9
10
11
12
13
14
QTY
1
3
2
1
1
1
6
2
1
1
PART NUMBER
20304401
10240118
10200266
20304403
20307404
20304408
20304112
20304400
20304127
20304129
DESCRIPTION
TUBE, FORMED, 3/8-IN. x 0.035-IN., TANK 3 TO VENT
3/8 MJIC X 3/8 MORB
9/16" HEX PLUG
TUBE, FORMED, 3/8-IN. x 0.035-IN., TANK 2 TO VENT
TUBE, FORMED, 3/8-IN. x 0.049-IN., TANK 1 TO ELBOW
TUBE, FORMED, 3/8-IN. x 0.035-IN., TANK 1 TO VENT
BEAM, NECK
TUBE, FORMED, 3/8-IN. x 0.049-IN., TANK TO TANK
CHANNEL, BOTTOM
CHANNEL, TOP
ENP-182: 75 and 116 DGE BTC System Parts Manual
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Page 6 of 8
75 and 116 DGE Behind the Cab System Parts Manual
Figure 4: 75 DGE Behind the Cab CNG System 20313000 – PRD End Frame
Table 4: 75 DGE Behind the Cab CNG System 20313000 – PRD End Frame
ITEM
1
2
3
4
5
6
7
8
9
10
11
QTY
1
1
6
1
2
1
2
1
1
1
1
PART NUMBER
10700252
20304128
20304112
20308103
20304100
20304127
20304113
20308104
20304115
20304317
20308105
ENP-182: 75 and 116 DGE BTC System Parts Manual
DESCRIPTION
EYE BOLT, 5/8-11 x 1-1/2-IN.
CHANNEL
BEAM, NECK
POST, VERTICAL, FRONT
LOWER ANGLE
CHANNEL, BOTTOM
SUPPORT, ANGLE
VERTICAL POST, BACK
CHANNEL
DOOR STOP
VERTICAL POST, BACK, OPP
Rev. --
Page 7 of 8
75 and 116 DGE Behind the Cab System Parts Manual
Figure 5: 75 DGE Behind the Cab CNG System 20313000 – PRD End Detail
ITEM
1
2
3
4
5
6
7
8
QTY
6
6
1
3
1
3
1
1
PART NUMBER
20100120
10200183
10200066
10300111
20304419
10702028
20304420
20304410
DESCRIPTION
NECK BLOCK HALF - PRD END
POSITIONABLE MALE ELBOW, 1/2-IN. TUBE OD x 3/4-16 SAE/MS STRAIGHT
1/2-IN. x 3/4-16 MALE SAE/MS STRAIGHT THREAD
PRD, IN-LINE, 5000 PSI, CNG, 3/4-IN. FEMALE SAE INLET
TUBE, FORMED, 1/2-IN. x 0.035-IN., TANK 1 TO VENT
1/2-IN. UV PROTECTED CAP
TUBE, FORMED, 1/2-IN. x 0.035-IN., TANK 2 TO VENT
TUBE, FORMED, 1/2-IN. x 0.035-IN., TANK 3 TO VENT
ENP-182: 75 and 116 DGE BTC System Parts Manual
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