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GEOSTAR
www.mikon-k.ru
STC GEOSTAR Ltd
Office 204, Chulman pr.,
Naberezhnye Chelny, Russia,
ZIP 423822
tel./fax: +7 (8552) 53-11-77,
53-11-88, 53-11-99
e-mail: [email protected],
web: www.gstar.ru
REMOTE AUTOMATION SOLUTION
FOR OIL & GAS APPLICATIONS
GEOSTAR- 111.DD
Manufacturer “STC GEOSTAR Ltd”
WWW: www.gstar.ru
E-mail: [email protected]
Tel./fax: +7 (8552) 53-11-77
53-11-88
53-11-99
GEOSTAR
REMOTE AUTOMATION SOLUTION
FOR OIL & GAS APPLICATIONS
GEOSTAR- 111.DD
www.mikon-k.ru
APPLICATION
Top level - Data server and workstations
Automation remote system is designed to monitor and
control the remote devices and equipment.
System gathers data from remote oil and gas wells
through sensors and prepare these data to optimize production.
Generally the automation system is used for oil wells
equipped with beam pumping units, progressive cavity pump,
electronic submersible pump and water injection system.
Data
server
Technologist
workstation
Operator
workstation
Network
GPRS
Internet (WWW)
ARCHITECTURE
GPRS
Power
Flowmeter
Pressure
RS-485
Load
Depth level
Middle level - Controller
Low level - Transducers
The low level. This is level of the primary transducers and
sensors to measure the data in the control points. The
transducers are connected on RS-485 interface and used
Modbus RTU protocol. Available to use any analogue and
electronic devices.
Data to register:
-depth level and casing pressure;
-dynamometer card, pump filling, production rate;
-tubing pressure and temperature;
-power and current of drive;
-flow data.
The middle level. This level is organized by programmable
controllers under OS Linux. Controllers are provided the
routines with gathering information, logging, storing to the
database, and also make the control action for equipment (i.e.
pump, drive and etc.).
Configuring of controller is made by distantly from remote
computer, or at the site through Wi-Fi connection from
notebook, PC-tablet or smartphone.
Top level. This level is the server with database of registered
measurements. Desktop client software «GEOSbor» is designed
to operate with this database and prepare the data.
Features
OILFIELD
gathering the data from remote devices;
monitoring the remote objects with the predefined interval or on
operator's demand;
optimal watching for critical values of technological process (i.e.
for oil depth level or pump fillage);
recognition and prediction of failures and emergencies;
pumping units parameters calculation;
remote control of equipment (pump on/off/ speed change);
optimization of operation of pump equipment for best
performance;
wide range of alarms to limit damage from possible failures;
forecast for possible repair and maintenance;
support for sensors of other manufacturer;
easy set-up and maintenance;
remote configuration of controller;
logging of registered data, user accesses and events;
powerful reports , graph tenders, table reports.
Oilwell
Controller
GSM
modem
Level meter
Load meter
Pressure gauge
Drive
Control
Station
Flow meter
ENTERPRISE
SERVER
Database
Technologist
workstation
Dispatcher
workstation
Operator
workstation
Manufacturer: STC GEOSTAR LTD
tel./fax: +7 (8552) 53-11-77, 53-11-88, 53-11-99
e-mail: [email protected], web: www.gstar.ru
SMS
GSM
modem
Data
Internet
storage
REMOTE AUTOMATION SOLUTION
FOR OIL & GAS APPLICATIONS
GEOSTAR- 111.DD
GEOSTAR
www.mikon-k.ru
SUPPLY SET
Transducers and sensors
AUGPS-112. Automatic echometer is mounted on the wellhead pipe. It allows to measure liquid
level depth and casing pressure in oil and gas wells.
DDS-102
DDS-102. Automatic dynamometer is mounted between carrier bars of pumping unit. It
measures the dynamometer card and calculate the pump efficiency. The most important device to
measure pump filling, production rate and predict malfunctions.
GS-AMTU
GS-DT-102
GS-AMTU. Pressure gauge registers the pressure in the point of measurement.
GS-DVU. Flow meter registers the flow in a pipe. General usage is for water injection system.
GS-DT-102. Current sensor registers the current of power supply of the pumping unit.
All transducers have the protection from environment IP67.
All transducers have the wide temperature range of operation.
All transducers are certified.
AUGPS-112
GS-DVU-102
Power and connection units
GS-PU-102
UIK is controller for gathering data from transducers, storing, preparing and sending information
to the central host by GPRS-connection.
GS-KSA
GS-PU-102 is a smartphone to carry data from controller to central host or sending the registered
data from controller by GPRS in a case of problem with GSM-connection.
GS-KSA solar battery. It is used in a case of absence of power supply at oil well.
UIK
BSI is a notebook for gathering data from controller and for configuration.
BSI
SOFTWARE
Workstations are equipped with the special software
GEOSbor that provides the receive data from remote units, make
storing in database, shows the data on the screen and prepare reports.
Software is realized the viewing of incoming information,
showing the log of events, alerts and emergencies.
Software can create the control action for equipment (turn
on/off, VFD) and also to configure the setup of controller.
For small projects it is used the local database. For big
projects there is used client-server database.
Features of GEOSbor:
Remote control for equipment
Remote configuration of controller
Analysis and preparation of registered data
Optimization of equipment operation
Set-points for detection the critical condition and failures
Wide range of alarms to limit damage from possible failures
Access to data with the flexible filter
Export data to the customer database
EFFICIENCY
This automation system gives the evident results on the low and middle production rate oil wells which situated in remote and hard-toreach areas. After using this system the idle time of well is decreased, overhaul life is increased, the cost of manual measurements is decreased.
The oil well is operated in optimal mode with the high efficiency. The payback period is no more than 6 months.
The system ensures the reduction of the operating costs due to controlling the equipment.
In average, after one year using of this system:
-increase the production rate of well (after well was optimized under inflow rate) (5-7%);
-reduction the costs for repair due to forecast of possible failures (6-8%);
-overhaul period increasing (8-12%);
-decreasing the cost of manual measurements (10-30%).
Implementation of the new technologies of smart oil well is very efficient for enterprise. Gathering the data from remote units gives the
understanding to the technologists the complete condition of oilfield operation.
Manufacturer: STC GEOSTAR LTD
tel./fax: +7 (8552) 53-11-77, 53-11-88, 53-11-99
e-mail: [email protected], web: www.gstar.ru
REMOTE AUTOMATION SOLUTION
FOR OIL & GAS APPLICATIONS
GEOSTAR- 111.DD
GEOSTAR
www.mikon-k.ru
AVAILABLE SUPPLY SETS FOR GEOSTAR-111.DD
Remote automatic echometer GEOSTAR.DD.ECHO is designed
for automatic registration of liquid depth level and casing pressure
in annulus of oil and gas wells, for transferring the registered fata to
the central server by GPRS-connection.
GEOSTAR.DD.ECHO
Remote automatic dynamometer GEOSTAR.DD.DYNA is
designed for registration of dynamometer card of pumping unit.
System calculates the pump filling and make decision about
changing of pump speed.
GEOSTAR.DD.DYNA
Remote flow meter GEOSTAR.DD.FLOW is designed to measure
and logging the production of liquid and transfer this data to central
server by GPRS. It is used for injection water system. It is possible
the simultaneous registration of pressure.
GEOSTAR.DD.FLOW
Remote pressure gauge GEOSTAR.DD.PRESS is designed to
measure the pressure and temperature and transferring it to the
central server by GPRS.
GEOSTAR.DD.PRESS
Additional equipment
Registration unit RU-21M3 is designed to connect to the
transducers directly for checking and configuring.
BSI (notebook) is the notebook with installed software GEOSbor.
This device is used to configure the controller at the oil well, to get
the registered data from controller, to calibrate the transducers.
BSI (notebook)
RU-21M3
Solar battery GS-KSA is designed for autonomous power supply.
Mode of operation - one measurement per 2 hours.
We will calculate the battery according to the customer conditions.
GS-KSA
GS-PU-102- portable device on the base of Android smartphone. It
is designed to transfer data from controller to the central server in a
case of absence of GPRS-connection at the oil well.
GS-PU-102
Manufacturer: STC GEOSTAR LTD
tel./fax: +7 (8552) 53-11-77, 53-11-88, 53-11-99
e-mail: [email protected], web: www.gstar.ru
GEOSTAR
REMOTE AUTOMATION SOLUTION
FOR OIL & GAS APPLICATIONS
GEOSTAR- 111.DD
www.mikon-k.ru
AUTOMATION TRANSDUCERS
Pressure gauge
Description
Wellhead pressure gauge GS-AMTU is designed for diagnostic well surveys. The gauge
performs measurement of pressure, temperature and saves measurement results to the
nonvolatile memory.
Supply set
Pressure gauge
Software
Manual data sheet
ModBus RTU sheet
Technical datasheet
GS-AMTU.485
Pressure measured range, MPa
Pressure accuracy, % F.S.
Pressure resolution, MPa
Flash-memory capacity, records
Sample rate
Connection interface
Connection thread
Voltage, V
Consumption current, mA
Overall dimensions, mm
Weight, gramm
Vulnerability category
0...25,40,60,100
0.2
0.001
1.000.000
1 sec .. 18 hr
RS485
M20*1,5
12-24
10
60x40x125
400
IP68
Flowmeter
Description
Fluid flow sensor GS-DVU-102.485 is designed to register flow rate according to userdefined timetable scheme, to store it to the memory and send to the controller.
Supply set
Flowmeter transducer
Software
Manual data sheet
ModBus RTU sheet
Technical datasheet
GS-DVU-102.485
Pipeline fluid pressure range, MPa
Flow rate range, m3/hour
Flow rate error, %
Pipeline internal diameter, mm
Voltage power supply, V
Supply current, mA
Interface connection
Interface protocol
Vulnerability category
Weight, no more, kg
Overall dimensions, mm
Operating temperature, C
0,3 ... 20
1 ... 25 , 2 ... 50, 8 ... 200
0,5 - 1,0
50, 100
12-24
20
RS485
ModBus RTU
IP65
16
340 x 160 x 140
-40 .. +60
Manufacturer: STC GEOSTAR LTD
tel./fax: +7 (8552) 53-11-77, 53-11-88, 53-11-99
e-mail: [email protected], web: www.gstar.ru
GEOSTAR
REMOTE AUTOMATION SOLUTION
FOR OIL & GAS APPLICATIONS
GEOSTAR- 111.DD
www.mikon-k.ru
AUTOMATION TRANSDUCERS
Dynamometer
Description
Dynamometer DDS-102 is used for remote registration of dynamometer card
(load and position). Dynamometer card analysis is the best way to monitor the
operation of the pumping unit.
Supply set
Dynamometer transducer
Communication protocol
Technical datasheet
Technical datasheet
Load measurement range, kg
0-10000, 0-20000
Load measurement full-scale error, %
±1
Position measurement range, m
0…..10
Position measurement full-scale error, % ±5
DDS-102
Power supply voltage, V
12-24
Power consumption, mA
20
Interface
RS-485
Communication protocol
ModBus RTU
Overall dimensions, mm
70х70х140
Weight, no more,kg
1,75
Operating temperature, °C
-40…+50
Automatic echometer
Description
Automatic echometer AUGPS-112.485 is designed to register the liquid level
depth and casing pressure in an oil and gas well. Can be used in any remote
automation system to get the producing liquid level.
Supply set
Automatic echometer
Software
Manual datasheet
MODBus protocol
Technical datasheet
Registered liquid level range,m
AUGPS-112.485
8 - 4500
Level measurement absolute error, m
0,6
Measured pressure range, MPa
0,1 - 6,0
Sample rate
1 min ..45 days
Power supply, V
12-24
Interface
RS485/Modbus RTU
Operating temperature, ºC
-40...+50
Weight, kg
3
Manufacturer: STC GEOSTAR LTD
tel./fax: +7 (8552) 53-11-77, 53-11-88, 53-11-99
e-mail: [email protected], web: www.gstar.ru
GEOSTAR
REMOTE AUTOMATION SOLUTION
FOR OIL & GAS APPLICATIONS
GEOSTAR- 111.DD
www.mikon-k.ru
Automation devices
Units of
system
Датчик
динамографа
Description
Controller UIK is provided the power supply for connected transducers. Controller
used for gathering data from transducers, storing, preparing and sending information
to the central host by GPRS-connection.
Technical datasheet
Controller
Remote connection type
Internet connection
Supported transducers
Power supply voltage, V
Power consumption, W
Sample rate for data gathering
Maximal connected transducers, pcs
Memory capacity, pcs
Overall dimensions, mm
Weight, kg
GSM
GPRS
analogue, ModBus RTU, Hart
187 - 242
20
1 min - 30 days
32
5.000.000
330х200х120
3,4
Description
GS-PU-102- portable device on the base of Android smartphone. It is designed to
transfer data from controller to the central server in a case of absence of GPRSconnection at the oil well.
Technical datasheet
GS-PU-102
Remote connection type
GSM
Internet connection
GPRS
Memory capacity, pcs
10.000
Display
color, 480х320
Overall dimensions, mm
110х50х14
Weight, gr
150
Description
GS-KSA solar battery. It is used in a case of absence of power supply at oil well. The
c a p a c i t y o f b a t t e r y i s c a l c u l a t e d o n c o n d i t i o n s o f c u s t o m e r.
Technical datasheet
GS-KSA
Peak power, W
40 ± 5%
Nominal voltage, V
12
Maximal voltage, V
17
Current in a point of maximal power, A
2,35
Short-circuit current, A
2,8
Open-circuit voltage, V
21
Overall dimensions, mm
530х620х28
Weight, kg
5
Manufacturer: STC GEOSTAR LTD
tel./fax: +7 (8552) 53-11-77, 53-11-88, 53-11-99
e-mail: [email protected], web: www.gstar.ru