GEM Corporation Track: Management Education and Teaching Cases Key words: Corporate strategy, growth, internationalization, Latin America 1 GEM Corporation Abstract This case describes ACOSA, a forestry and industrial company engaged in the wood business, and EDIMCA, a store chain engaged in marketing customized wood and wood accessories. Both Ecuadorian companies with operations in Colombia and Peru had a common group of shareholders and in 2010, after a shareholding restructuring, the Arteta family acquired most of the shares of both to create GEM Corporation. The case study has been structured to present enough information for the reader to decide in which markets GEM should target and with what strategy. The goal of the case is to learn about proper manners to formulate and execute growth and internationalization strategies. 2 In January 2011 Carlos Valdivieso, CEO of Corporación GEM, was in his office analyzing the data recently collected by the company for the strategic definition process it was about to undertake. Since his appointment as CEO of ACOSA in early 2008, he had felt concerned that the internal change process involving the board would lead it to neglect key issues for the firm’s operation and survival. Aglomerados Cotopaxi S.A. (ACOSA) was a forestry and industrial company engaged in the wood business. It was vertically integrated and involved in the production of particleboard, medium density fiberboard (MDF), and lumber. On the other hand, Empresa Durini Industria de Madera Compañía Anónima (EDIMCA) was a store chain engaged in marketing customized wood and accessories solutions in the furniture, construction, and decoration industries. Both companies had a common group of shareholders. In 2008, ACOSA began a shareholding restructuring which ended two years later. Once it was over, the Arteta family acquired most of the shares of both EDIMCA and ACOSA to create GEM Corporation. Under the new structure Mr. Valdivieso was appointed CEO of GEM. He decided to start a strategy definition process to determine GEM’s growth path. Options included continued growth in current markets or looking for new markets. Economic, Political and Social Situation1 Concerns about the global economic outlook began to dissipate in early 2011. By late 2010 total production had grown 5.3% and a W-shaped (double dip) recession became increasingly unlikely after the financial crisis that hit economies in 2008 and 2009. Economic growth in 2010 compared to 2009 reported 8.5% for the Asian Tigers 2, 6.2% for Latin America and the Caribbean, 4.4% for Japan, 3.0% for the U.S.A and 1.9% for the Eurozone. The behavior of international trade flows was a key factor of economic recovery, particularly in the case of Latin America. Export value for emerging countries in 2010 increased by 12.8%, while in terms of volume foreign sales grew 15.0%. In the specific case of Latin America and the Caribbean, export volume grew 23.4%, during 2010. 1 2 IMF, World Economic Outlook Report, April 2011. Hong Kong, Singapore, Korea, and Taiwan. 3 However, new concerns were visible in the economic outlook. The volatility of commodity prices, pressures on government budgets, high unemployment levels and the risks of economic overheating in emerging countries were some of the challenges to be faced. In the sociopolitical realm, Latin America’s outlook was stable. However, some governments’ populist measures were a source of concern and uncertainty for the business sector. Industry In the last decade greater emphasis on environmental conservation and natural resource protection had been seen all over the world. According to FAO, in 2010 the total forest area around the world amounted to about 4 billion hectares, i.e., 31% of the entire Earth. While between 1990 and 2000 the forest area in the world decreased at a rate of 8.3 million hectares per year between 2000 and 2010 the net change in forest area took place at 5.2 million hectares per year. Additionally, since 2000, 76 countries had issued or updated official publications on forest policy and, since 2005, 69 countries had enacted or amended forest laws. By 2010, in Latin America and the Caribbean there were approximately 890 million hectares of forest. Protected areas had increased at a rate of 3 million hectares per year, or 4.5% on average since 2000, for a total of 18% of the forest area in areas officially protected in 2010. Much of the increase in forest protection occurred in South America. This environmental protection trend resulted in the development of technologies allowing to replace lumber with derived products involving lower environmental impact. This was one of the main reasons why the board industry had experienced significant growth over the last decade. A wide variety of panels had been created although the most common were particleboards, as well as plywood and, more recently fiberboard, essentially medium density fiberboard (MDF.) MDF board production in Latin America had increased at an average annual rate of 12.3% since 2000, with total production of 6.1 million m3 in 2010. Furthermore, the change in particleboard production in that decade took place at an average rate of 4.6% per year, totaling 4.8 million m3 in 2010. Most of the production occurred in South America, mainly in Brazil, Chile, Argentina and Ecuador (See Exhibit 1). 4 Consumption in the region was growing even more strongly. MDF consumption had more than tripled over the last decade, reaching 6.3 million m3 with an average annual growth rate of 14.0%. On the other hand, particleboard consumption grew at a rate of 3.9% to 4.2 million m3. Major consumers in the region included Brazil and Mexico, followed by Argentina, Venezuela, Colombia and Costa Rica (Exhibit 2). The trade balance showed growth potential for the industry in Latin America. Except for Chile, Argentina, Uruguay and Bolivia, the other countries in the region showed a negative balance (Exhibit 3). The production chain of wood panels consisted of five links. Feedstock systems were the link including forest plantation activities. Primary processing dealt with preparing raw material coming from forests. Secondary processing involved all activities related to intermediate goods production, such as boards. Finally, there were marketing channels networks and consumers (Exhibit 4.) Additionally there was a pre-stage related to producing inputs to grow wood, involving seeds and seedling suppliers (nurseries and bio-factories), agricultural inputs (pesticides, fertilizers), forestry machinery and tooling. In forestry and industrial activities, grouped in the first three links in the chain, it was essential to synchronize forest assets and plant capacity as well as operational excellence. This was because forest plantations took at least 20 years to be usable, while significant variation of plant capacity took at least five years. Thus, business success depended on attaining compatibility between times and long term financial management. As a result of the difficulty of balancing production times from forest and business operations most companies were vertically integrated backwards and had their own forests. Some had even ventured into the production of chemicals and resins involved in board manufacturing. Over the last few years a trend toward forward vertical integration had also been noticed in the industry. Thus, it was common for manufacturers to have their own retail premises. As a result, there was little relationship between board producers and suppliers, and the industry was dominated by the former. Entering the forest and industrial business involved significant investment, in addition to essential know-how. On the other hand, even though entering the retail business did not require such a significant investment or specialized knowledge, access to products was limited given that producers barely met their own retail store needs. 5 Because of the finite nature of the raw material used, another key factor was a strong environmental responsibility management and forest culture. To successfully perform this management it was essential to promote a strong relationship with governments. Finally, product quality and knowledge of subsequent customers (distributors, retailers and end customers) were significant factors in the forest and industrial businesses. There was a strong competition in the board industry, particularly in South America. Due to the variety offered in board marketing, and the usually similar characteristics of the product, know the end customers it was essential to advise them and offer them additional services, such as board cutting or laminating. As a result, business firms needed staff properly selected, trained, evaluated and rewarded. Competition was not so fierce in the rest of Latin America. In view of increasing difficulties to obtain timber, resulting in high prices, boards accounted for a very important input in the construction sector. In furniture manufacturing there were other materials that could replace wood, such as plastics and metals. However, wooden furniture remained the consumers’ favorite, because of appearance, elegance and quality. Competition The two major competitors in the Latin American wood panel industry were MASISA and ARAUCO. They had focused on serving the largest markets. Instead of confining themselves to the region they had recently expanded their operations to the United States and were contemplating the possibility of entering China. There were also other participants focused mainly in their own home countries. MASISA3 was founded in Chile in 1960 and by 2010 it had forestry operations in four Latin American countries. In addition, it was engaged in industrial and commercial operations throughout most of the continent. Its forest estate consisted of 225,000 hectares, distributed in Venezuela (84,800 ha), Chile (82,800 ha), Argentina (45,200 ha) and Brazil (12,200 ha), as well as 65,000 hectares devoted to conservation areas and protection of natural forests. MASISA’s industrial unit consisted of seven industrial complexes in Chile, two in Brazil and one each in Mexico, Venezuela and Argentina. It had an installed capacity of 3.0 million m3 per year to manufacture MDF and particleboard; 1.3 million m 3 for board coating; 487,000 m3 of sawn timber production; 156,000 m3 of pre-painted MDF moldings and 42,000 m3 of solid wood doors. 3 MASISA: Financial social, and environmental management report. 2010 Annual Memory. Available at http://www.masisa.com/chi/inversionistas/informacion-financiera/memorias-y-estados-financieros.html, accessed November 2012. 6 It had its own distribution and marketing system: Placacentro MASISA. This was a network of specialty shops, served through franchising, with a total of 316 stores located in Mexico (61) Argentina (58), Chile (51), Brazil (39), Venezuela (38), Colombia (27), Ecuador (17) Peru (20), Paraguay (3) and Uruguay (2). In 2010 approximately 30% of sales were made through Placacentro MASISA (see Exhibit 5.) MASISA’s total sales volume of in 2010 was 6.0 million m 3, worth $ 1,017.3 million (Exhibit 6). The value of the corporation forest unit sales reached $ 170.7 million, while industrial and commercial operations sales totaled $ 846.6 million. Cost of sales in 2010 was $ 806.3 million. Forest operations accounted for 20.3% of total costs, while the industrial and commercial unit accounted for 80.7%. MASISA’s net reported profit in 2010 was $ 209.1 million (Exhibit 7). Moreover, CELULOSA ARAUCO Y CONSTITUCIÓN4 was a corporation formed from the merger of Industrias de Celulosa ARAUCO S.A. and Celulosa Constitución S.A. made by Empresa Copec in 1979. ARAUCO product offering ranged from pulp wood logs5, poles, and lumber, to particleboard, plywood and MDF. Additionally, the company produced electricity through biomass residues to supply energy for a part of its operations. Furthermore, it sold its energy surplus. Most ARAUCO operations were carried out in Latin America, although its presence was strongest in Chile and Argentina. It had presence in 71 countries around the world through representatives and sales offices. Its total forest estate in 2010 consisted of 990,300 hectares, spread over Chile (721,500 ha), Argentina (127,300 ha), Brazil (73,600 ha) and Uruguay (67,900 ha). ARAUCO had six plants devoted to manufacturing cellulose, five of them in Chile and one in Argentina. Its total installed capacity was 3.2 million ADt. 6 It had eight facilities located in Chile (3), Brazil, (3) and Argentina (2). Overall it had a total production capacity of 3.2 million m3 of boards and 326,000 m3 of MDF moldings. It had nine sawmills, 8 in Chile and one in Argentina, processing 2.8 million m3 of timber and 9 electric power plants with capacity to produce 644 MW. ARAUCO did not own retail stores. It distributed its products to retailers through 19 wholesale centers (see Exhibit 8.) ARAUCO's total sales in 2010 amounted to $ 3.788 million. Revenue from cellulose sales, used in paper production, accounted for 47.3% of total sales, while sales of boards and lumber accounted for 29.3% and 16.4% of revenues. Wood not sawn and energy surplus accounted for 4.1% and 2.9% of consolidated sales, respectively. In 2010, ARAUCO’s total cost of sales was $ 2.298 million and reported earnings at period end were $ 701 million (Exhibit 9). 4 Information taken from Celulosa ARAUCO y Constitución S.A.: 2010 Annual Memory. Available at http://www.arauco.cl, accessed November 2012. 5 Wood logs prior to sawing. 6 Air Dry metric ton: marketing unit. It corresponds to one metric ton of cellulose that can have at most 10% of moisture. Source: Panorama de la Celulosa. ARAUCO. http://www.corma.cl/_file/file_405_82590_arauco-franco_bozzalla.pdf 7 In the Ecuadorian market the main competitor was NOVOPAN del Ecuador S.A. 7 founded in 1979 by César Álvarez Barba, Juan Vilarrasa Alsina, and Andrés Chiriboga León. In 2010 NOVOPAN was a member of Grupo PELIKANO, along with Plywood Ecuatoriana S.A. and Contrachapados de Esmeraldas S.A. (CODESA), companies engaged exclusively in producing plywood boards. NOVOPAN had the largest particleboard manufacturing plant, in addition to its own distribution channel in Ecuador, the Novocentro store chain. In 2010 the latter had 32 stores awarded through franchising. In addition to PELIKANO boards they offered other accessories for woodworking, cutting, edging and modulation. In 2010 NOVOPAN reported sales of $ 86.8 million, of which 59.2% were exports to Peru, Colombia, Chile, Puerto Rico, Panama, Bolivia, USA, Costa Rica and South Africa. The remaining 40.8% went to the Ecuadorian market. In 2010, NOVOPAN assets totaled $ 82.5 million and the company’s equity worth $ 61.7 million. In addition, NOVOPAN’s total profit for the period was $ 17 million. The company established in 2007 a particleboard plant located in the province of Pichincha, with a production capacity of 200,000 m3 per year. With this new plant its production quadrupled. NOVOPAN forest estate amounted to 3.6 billion hectares, planted with eucalyptus and radiata pine as well as 200 hectares of forest devoted to conservation. TABLEMAC,8 a company exclusively devoted to production and wholesale marketing of boards, was the main competitor in Colombia. It was founded in 1988 and since 1992 it began to produce and market its goods. It had two particleboard production plants with a total installed capacity of 110,000 m3 per year. It also had a factory devoted to turn boards into ready-to-assemble furniture and to produce parts for doors and furniture. Additionally, in 2010 the firm conducted feasibility studies to establish the first production line of MDF boards in Colombia. It approved an investment of nearly US$ 45 million to install and commission the plant, which was launched in September 2011 with an installed capacity of 132,000 m3 9. TABLEMAC worked with patula pine and eucalyptus woods. In 2010 its forest estate was 5,042 hectares and it had access to 366 hectares through agreements with other private entities. TABLEMAC net sales in 2010 amounted to $ 48.4 million; 95.4% took place in the Colombian market, while 4.6% were exports made to Ecuador, Panama, Peru and Central America. In terms of volume, total sales were nearly 83,000 m 3. TABLEMAC’s cost of sales in 2010 was $ 31.8 million, while reported net income was $ 3.7 million (Exhibit 10). 7 http://ecuadorforestal.org/actualidad-forestal/novopan-del-ecuador-s-a-los-tableros-mdp-son-su-carta-de-presentacion/ PELIKANO, Available at http://www.ekosnegocios.com/marcas/marcasEcuador.aspx?idMarca=42, accessed November 2012 Ranking Gestión 2012. Gestión Magazine, issue 216, June 2012 8 TABLEMAC: 2011 Annual Report. Available at http://www.tablemac.com, accessed November 2012. 9 http://www.revista-mm.com/ediciones/rev68/empresa_tablemac.pdf 8 PIZANO SA was founded in 1935 and was one of the largest companies producing wood products in Colombia. It was engaged in manufacturing plywood, smooth and laminate particleboard, veneer, and doors. It had three plants located in Barranquilla, Tocancipá, and Bogota10, with a total annual capacity to produce about 200,000 m3 of particleboard. In addition, Pizano had about 30,000 hectares of forest, which ensured its supply of raw material. 11 PIZANO sales in 2010 were around $ 84.3 million. Exports accounted for 5.9% and the main destinations were the Caribbean, Venezuela and the United States. The company reported total assets of $ 188.8 million, while liabilities and equity were $ 75.9 million and $ 112.9 million respectively. Profits for 2010 totaled $ 66.9 million12. Peruvian Boards SA (TAPESA, for its acronym in Spanish) 13 was another direct competitor. It was founded in 1979 by the major cooperative sugar mills in Peru, and was the only company in the country engaged in manufacturing particleboard. It marketed particleboard under the brand Maderba in Peru, Colombia, Bolivia, Argentina and Chile. Unlike other manufacturers of particleboard in South America, TAPESA not only used in the production process wood, but also used sugar cane bagasse, a byproduct of the sugar mills. It had a plant in the department of La Libertad, with capacity to produce up to 20,000 m3 per year. TAPESA sales in 2010 were approximately $ 12.1 million. Of these, about 25.6% were exports mainly to Mexico, USA and Venezuela. 14 MASISA and ARAUCO have a significant presence in the Brazilian market. Another major player was FIBRAPLAC, located in Rio Grande do Sul and owned by Grupo Isdra. It was founded in 2000 and had installed capacity to produce 800,000 m3 per year. By 2010 its production was approximately 500 000 m3 of particleboard and MDF, worth $ 305.6 million. This company had a strong emphasis on innovation and had cutting-edge technology in its various product lines, which allowed it to offer its customers 18 different patterns of MDF and particleboard. REXCEL a company founded in the early 1960s and engaged in manufacturing and marketing particleboard was an outstanding player in Mexico. It was owned by Grupo Kuo, a Mexican consortium active in the timber, automotive, food, 10 http://www.elcolombiano.com/BancoConocimiento/P/persiste_disputa_legal_por__dumping_en_aglomerados/persiste_disp uta_legal_por dumping_en_aglomerados.asp 11 http://www.ecobusiness.in/noticias/archives/83719 12 CORFICOLOMBIANA: Dictamen del revisor fiscal sobre los estados financieros consolidados. 31 de diciembre de 2010 y 30 de junio de 2011. Available at http://www.corficolombiana.com.co/WebCorficolombiana/paginas/documento.aspx?idd=499&idr=2287, accessed November 2012. 13 http://es.scribd.com/doc/113208217/las-4-pes, http://www.fitchratings.cl/Upload/a-masisa.pdf 14 Boletín Sector Maderas y sus Manufacturas: diciembre 2010. ADEX. Available at http://www.adexdatatrade.com/boletines/boletines%202010/for2010-12.pdf, accessed November 2012. 9 and chemicals industries. By late 2010 REXCEL15 had 6,000 hectares of commercial forest plantations, plants to produce chemicals resins required in the manufacture of boards with a capacity of 24,000 tons per year and three plants producing particleboards with an installed capacity of 460,000 m3. REXCEL did not owned retail stores. Very little competition was seen in Central America. Large companies had not shown interest in this market and there were no specialized shops. There were still no plants manufacturing MDF and particleboard production took place mainly in Costa Rica with DURPANEL and in Guatemala with MADERAS EL ALTO y TABLEROS DE AGLOMERADO. DURPANEL S.A. was founded in Costa Rica in 1975 and since then devoted itself to manufacture particleboard for different applications in the furniture and the construction industry. By late 2010 it had a nearly 15,000 m 2 facility and an annual installed capacity of 60,000 m3 for production at two processing lines. However, it lacked forest plantations. MADERAS EL ALTO S.A had its own forests and a history of over 20 years in the production of particleboard. Besides selling in Guatemala it exported to other Central American countries, though financial position was instable due to internal management problems. TABLEROS DE AGLOMERADO was a rather new company. It was founded in Guatemala in 2004 and had a special emphasis on environmental protection. It had its own forests managed under strict environmental standards and a part of its policy was to ensure that its factory would only use products committed to socially responsible management. It planned to establish an MDF line in 2011. GEM Corporation The Durini and Arteta families had a prominent role in the Ecuadorian wood and wooden products industry since the first half of the 20th century. In the 1930s, Juan Manuel Durini Palacios founded Compañía Durini, which evolved from a sawmill to a retail store. Empresa Durini Industria de Madera Compañía Anónima (EDIMCA) was formally founded as a chain of stores in 1964 by Juan Manuel Durini Palacios and Federico Arteta Rivera. Enchapes Decorativos S.A. (ENDESA) and Aglomerados Cotopaxi S.A. (ACOSA) were founded in 1976 and 1978, respectively, and both companies engaged in the production of wooden boards. ENDESA focused on manufacturing 15 http://www.rexcel.com.mx/navigation/ao?action=getQuienesSomos, http://www.quiminet.com/sh9/sh_vcdadvchgsAaasd.htm and http://www.americaeconomia.com/negociosindustrias/fusiones-adquisiciones/chilena-masisa-adquiere-empresa-rexcel-en-mexico-por-us54 10 plywood and ACOSA on particleboard. Finally, Bosques Tropicales S.A. (BOTROSA) was founded in 1980to produce plywood. In the early 90s major changes were made in ACOSA’s production line. In order to meet the market demand for solid pine wood products, an industrial sawmill was set in 1995 and in 1996 the production line of particleboard with decorative designs was expanded. In 1997 the largest and most important MDF board plant in the Andean region was established. Although some years before ACOSA products were exported to Colombia, in 2000, it was decided to establish a wholesale distributor that received the products imported from Ecuador. In 2001, in conjunction with the two main customers, activities in Colombia were expanded by importing and distributing not only ACOSA products, but also other accessories for woodworking. Since profit margins from this form of operation were not optimal, the firm chose vertical integration, establishing retail stores in 2003 (Madecentros) to expand company influence all over Colombia. Something similar took place in Peru since 2000, culminating with the purchase, along with two Peruvian partners, of Interforest stores in 2005. A shareholding restructuring process began in 2007 and culminated in 2010 with the consolidation of a majority stake from the Arteta family in both EDIMCA and ACOSA through the GEM holding company created in 2008 to manage the family interests in both companies. It included two other minority partners. The Arteta family also had shares from BOTROSA and ENDESA although these were minority shares, as control of these was in the hands of the Durini family and other partners. After the restructuring process GEM was articulated as a vertically integrated group engaged in production and retailing of particleboard and MDF (Exhibit 11). GEM operations covered from production of seed for forest plantations to selling the boards to final consumers. The firm reported assets of $ 114.4 million and total equity of $ 58.8 million (Exhibit 12). GEM’s primary objective was to be the leader in retail marketing of wood products, substitutes and related goods, with a model based on vertically integrated business units from forest and industry activities to serve as a benchmark for environmental sustainability in the long term. It aimed at reaching consolidated sales of US$ 700 million by 2020 Forestry and industrial operations were carried out in Ecuador, through ACOSA, a forest company which was a leader in forest plantations and wooden board production and marketing committed to sustainable development and seeking to become a regional leader as well as the best option for customers and a symbol of business excellence. The main objective of this business unit was to increase profitability through the promotion of best practices, business alignment, the 11 solidification of its own structure and the use of technology, always taking into account integrity, a focus on customer needs and social and environmental responsibility. ACOSA had 12,000 hectares of forest located in the Central Sierra of Ecuador. Of these, approximately 67% was cultivated pine (patula and radiate), 30% were protected areas and 3% was planted with eucalyptus (Exhibit 13). The company managed three product lines: MDF and particle boards, which could be plain or have different coatings, and wooden pallets. Additionally, contract sales of pine seedlings were made and the firm was just starting the sale of substrate, although the latter activities did not account for a significant portion of company income (Exhibit 14). The industrial plant employed 448 people and produced a monthly average of 6,277 m 3 of MDF, 3,204 m3 of particleboard and 1,800 m3 of wood used in manufacturing pallets. EDIMCA stores in Ecuador sold 55% of the boards and 45% of them were exported to Madecentros stores in Colombia and Interforest stores in Peru. All pallets were sold to Dole Food Company, Inc., both directly and through Unión de Bananeros Ecuatorianos S.A. (UBESA), a subsidiary of Dole in Ecuador. ACOSA sales in 2010 amounted to $ 45.1 million and had a 9% growth since 2007. Without neglecting the needs of its customers ACOSA aimed at a very efficient use of resources. In addition, it conducted extensive work to optimize order management in order to handle high volumes and thus lower costs. EDIMCA was the commercial arm of GEM in Ecuador. This retail chain consisted of 19 stores employing 400 workers. It provided solutions to the construction, decoration, and wood industry sectors as well as to the general public to meet their needs and contribute to national development. It aimed at being the leading network marketing solutions for the construction finishes, and a benchmark of business excellence. EDIMCA had chosen as its primary objectives to attain profitable customers in the long run, to increase the company share of wallet of customers and increase the percentage of operating profitability, to turn each store in the customer hub of operations. Each facility had approximately 150 m2 divided into a showroom and a workshop with a laminating machine and two cutters. This layout allowed to offer customers (mostly small artisans of wood) products of recognized quality as well as hinging, cutting, plating, gluing and routing services. The company spared no effort in order to offer customers the best quality. These additional services were one of the store hallmarks, as well as one of the reasons why customers preferred them. 12 EDIMCA sales in 2010 were $ 58.2 million, with an average annual growth of 6.7% over the last three years. ACOSA particleboards and MDF boards accounted for 50% of sales, 30% came from plywood produced by ENDESA-BOTROSA, and the remaining 20% were products related to wood work and boards, such as fittings and accessories. Stores in Peru and Colombia had the same format EDIMCA used in Ecuador. The Interforest chain in Peru, whose shares were equally divided among GEM and two other Peruvian partners, had 9 shops, a total of 300 employees and sales of $ 25.9 million in 2010, which had grown by 11% since 2007. In Colombia GEM controlled 35% of the retail chain Madecentros, while other two partners controlled 35% and 30%. There were 45 shops totaling 500 employees; sales had more than doubled over the last three years from $ 25.4 million in 2007 to $ 53.1 million in 2010. Also in 2010 5,000 hectares of forest had been acquired. GEM’s net profit in 2010 was about $ 7.8 million; 54% was derived from its industrial and forest operations and profits from the retail business came 18% from Ecuador, 16% from Peru and 12% from Colombia (Exhibit 15). Furthermore, GEM sales amounted to $ 182.3 million. The population of Ecuador, Peru and Colombia totaled 89.9 million people in 2010, and average per capita GDP was $ 8,900. Together these three countries had a forest area of 160.1 million hectares and per capita consumption of MDF and particleboard had grown in the last decade, 171% and 84.0%, respectively, reaching an average of 4.9 m 3 and 2.9 m3 per thousand inhabitants on average. GEM’s share in these markets amounted to 45% in Ecuador, 10% in Peru and 7% in Colombia. In these markets ACOSA-EDIMCA competed with large particleboard producers in the region such as ARAUCO, MASISA and NOVOPAN, and with smaller local producers such as PIZANO and TABLEMAC in Colombia as well as TAPESA in Peru (Exhibit 16.) Brazil accounted for the largest economy in the region. It had 193 million inhabitants and a GDP per capita of $ 11,300 in 2010. The country’s forest coverage was 477.7 million hectares. Particleboard consumption had increased from 4.8 m 3 per thousand inhabitants in 2000 to 18.5 m3 per thousand inhabitants, and MDF consumption had gone from 10.3 m3 per thousand inhabitants to 13.5 m3 per thousand inhabitants in the same period. In Brazil a strong competition was seen between the largest particleboard companies in the region, which had focused on serving large markets. The population of Argentina, Chile and Uruguay in 2010 totaled 60.6 million and they had an average per capita GDP of $ 15,400. These countries were the home base of the largest producers of timber products and had a forest area of 50.8 million 13 hectares. These countries had seen an average reduction in particleboard consumption of 8.49 m 3 per thousand people in the last decade and 5.77 m3 per thousand inhabitants for MDF. By 2010 Mexico had a total population of 112 million people and its southern states 16 accounted for 13.4%. The average GDP per capita in southern Mexico was US$ 32,900, while the average for the whole country was US$ 15,000. MDF and particleboard consumption per thousand inhabitants in 2000 was 1.4 m 3 and 0.1 m3, respectively, going in 2010 to 9.3 and 2.1 m3 per one thousand inhabitants. In Central America the great board producing companies had not yet any important activity. This region totaled a population of 38.5 million inhabitants and an average GDP per capita of $ 6,700. The largest forested area was in Nicaragua (5.2 million hectares), followed by Honduras, (4.6 million hectares), Guatemala (3.9 million hectares), Costa Rica, (2.4 million hectares) and finally El Salvador, with only 298,000 hectares. A key factor was that environmental law in Costa Rica was more stringent than in other countries. In 2010, MDF and particleboard consumption per thousand inhabitants was 9.2 m3 and 7.3 m3, respectively. Change over the last decade was 0.7 and 3.1 m3 per thousand inhabitants, respectively. GEM Corporation Decisions After adding ACOSA and EDIMCA activities, Mr. Valdivieso and his team saw the need to define a new strategy in order to achieve the goal of US$ 700 million in sales by 2020. After careful analysis supported by international consultants, they concluded that GEM’s options included continued growth in current markets or looking for new markets such as Mexico, Central America, Brazil, or the Southern Cone. Additionally, they had to determine the best way to grow, whether by starting new alliances, engaging in acquisitions or establishing means of distribution. 16 Campeche, Chiapas, Oaxaca, Quintana Roo, Tabasco, and Yucatán 14 Exhibit 1 Latin America: MDF Production Cubic meters (000s) 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 249.0 235.0 235.0 578.0 893.0 631.0 655.0 620.0 797.0 606.0 606.0 5.0 7.0 6.0 6.0 11.0 21.0 21.0 21.0 21.0 21.0 21.0 Brazil 1,001.0 1,204.5 1,413.4 1,667.6 1,713.6 1,966.0 2,294.0 2,467.0 2,646.0 2,856.0 3,477.0 Chile 510.0 552.0 434.5 618.1 639.3 691.8 957.0 919.0 1,015.0 832.0 956.0 Colombia 14.0 12.0 17.0 19.0 21.0 22.0 23.0 27.0 32.0 32.0 32.0 Cuba 85.0 85.0 85.0 85.0 85.0 85.0 85.0 85.0 85.0 85.0 85.0 Ecuador 31.0 31.0 44.5 43.1 32.8 32.8 42.0 48.0 60.0 55.0 58.0 Mexico 0.0 0.0 101.0 83.0 83.0 113.0 154.0 214.0 136.0 136.0 136.0 Panama 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 Uruguay 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 10.0 43.0 12.0 12.0 178.0 212.0 163.0 168.0 650.0 656.0 656.0 656.0 656.0 1,912.3 2,143.8 2,519.7 3,317.1 3,647.0 3,735.9 4,886.3 5,062.3 5,453.3 5,293.0 6,074.0 Argentina Bolivia Venezuela Latin America Latin America: Particleboard Production Cubic meters (000s) 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 485.0 403.0 403.0 455.0 536.0 602.0 585.0 555.0 564.0 512.0 512.0 0.1 0.0 0.0 0.1 2.0 1.0 1.0 1.0 1.0 1.0 1.0 Brazil 1,762.0 1,833.0 1,940.6 2,108.4 2,369.6 2,263.0 2,500.0 2,784.0 2,768.0 2,623.0 3,193.0 Chile 366.0 360.0 448.0 447.0 488.0 501.0 522.0 515.0 551.0 382.0 515.0 Colombia 160.0 147.0 131.0 149.0 162.0 168.0 176.0 208.0 228.0 232.0 232.0 Costa Rica 22.0 22.0 22.0 22.0 22.0 22.0 22.0 22.0 22.0 22.0 22.0 Cuba 62.0 62.0 62.0 62.0 62.0 62.0 62.0 62.0 62.0 62.0 62.0 Ecuador 94.0 94.0 94.0 94.0 94.0 94.0 94.0 94.0 94.0 94.0 94.0 Guatemala 4.5 4.5 4.5 4.5 4.5 4.5 7.0 7.0 7.0 7.0 7.0 Mexico 0.0 0.0 131.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 Panama 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 Paraguay 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 Venezuela 60.0 62.0 58.0 18.0 22.0 16.0 38.4 11.8 11.8 11.8 11.8 3,020.6 2,992.5 3,299.1 3,465.0 3,867.1 3,838.5 4,112.4 4,363.8 4,412.8 4,050.8 4,753.8 Argentina Bolivia Latin America Source: FAO 15 Exhibit 2 Latin America: MDF Consumption Cubic meters (000s) Argentina Bolivia 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 188.0 176.0 1.0 22.2 468.7 214.0 233.8 312.0 524.8 343.0 329.8 7.2 15.0 2.0 0.0 4.1 13.5 13.5 10.6 13.3 18.6 15.8 Brazil 815.0 1,014.5 1,066.4 1,266.6 1,217.7 1,756.6 2,319.9 2,259.0 2,713.0 2,817.7 3,571.5 Chile 267.0 309.0 155.7 259.2 20.0 308.1 445.0 132.1 148.6 118.3 251.5 Colombia 33.4 24.5 34.9 67.1 141.4 142.4 115.6 121.1 190.7 142.4 134.8 Costa Rica 13.9 13.9 13.9 13.9 36.3 36.3 36.3 32.5 25.6 5.3 14.3 Cuba 92.3 95.3 95.3 95.3 105.0 94.5 89.6 98.7 94.6 90.2 90.1 Ecuador 36.4 42.3 12.7 19.6 50.1 50.1 0.0 0.0 37.9 0.0 64.6 El Salvador 1.6 7.6 7.6 3.2 8.5 8.5 4.6 1.5 1.7 1.7 1.2 Guatemala 5.8 3.4 1.0 13.9 26.2 26.0 21.7 10.6 13.0 13.9 20.5 Haiti 0.0 0.0 0.0 0.0 0.5 0.5 0.5 0.5 0.5 0.5 1.8 Honduras 7.1 4.5 8.5 15.5 19.3 19.3 14.1 11.8 19.4 14.0 8.7 158.1 157.0 258.0 624.0 697.0 753.1 915.8 838.4 797.6 1.9 1.9 3.1 1.3 2.3 2.3 2.8 1.2 2.1 1.9 1.0 Panama 10.5 12.5 16.6 15.2 16.1 16.1 16.0 15.0 16.4 14.0 14.0 Paraguay 0.2 0.2 0.2 0.2 1.5 1.5 1.5 1.5 3.4 3.5 5.7 13.0 14.0 18.0 25.5 24.0 27.0 40.0 18.0 62.0 40.8 57.8 Dominican Rep. 6.1 6.1 6.1 6.1 10.9 10.9 15.7 11.0 16.0 8.3 9.4 Uruguay 6.0 9.7 13.3 10.8 9.4 16.4 19.3 35.3 38.3 37.0 21.0 38.1 41.0 159.3 147.3 88.1 46.4 604.3 597.3 666.3 664.5 661.0 Mexico Nicaragua Peru Venezuela Latin America 797.6 1,049.1 1,701.6 1,948.4 1,873.6 2,605.9 2,947.2 3,543.4 4,906.2 4,504.5 5,385.2 5,123.6 6,323.6 Source: FAO 16 Exhibit 2 (Cont.) Latin America: Particleboard Consumption Cubic meters (000s) 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 353.0 331.0 298.0 350.0 324.4 418.0 421.2 521.0 518.0 442.0 442.0 5.7 5.0 5.0 5.1 7.0 2.4 2.4 2.4 8.2 8.5 8.5 Brazil 1,761.0 1,871.0 1,965.6 2,169.9 2,423.1 2,296.0 2,372.0 2,567.0 2,749.0 2,604.2 2,604.2 Chile 334.9 295.9 399.0 380.0 426.0 417.0 497.1 463.0 530.0 383.2 383.2 Colombia 102.2 123.5 121.4 134.1 152.2 158.2 218.0 253.8 258.7 259.4 259.4 2.8 2.8 2.8 2.8 0.0 0.0 0.0 0.0 6.0 15.5 15.5 Cuba 61.7 61.7 61.7 61.7 63.7 63.7 65.1 67.3 70.4 62.2 62.2 Ecuador 77.7 64.7 43.6 0.1 59.6 59.6 65.9 61.4 43.0 49.1 49.1 El Salvador 8.1 9.0 9.0 19.3 25.4 25.4 17.1 14.3 10.1 10.1 10.1 Guatemala 17.6 16.5 28.9 23.7 32.4 21.4 29.7 16.3 17.1 8.9 8.9 Haiti 0.0 0.3 0.6 0.6 0.1 0.1 0.1 0.1 0.1 0.1 0.1 Honduras 0.6 1.0 1.0 1.0 3.7 3.7 7.0 7.0 9.4 1.0 1.0 Argentina Bolivia Costa Rica Mexico 10.0 95.0 226.0 369.7 285.4 254.2 176.0 133.0 175.0 175.0 175.0 Nicaragua 3.9 3.9 2.9 5.2 8.8 8.8 4.1 3.4 2.8 1.0 1.0 Panama 3.9 3.4 4.1 6.0 7.0 7.0 6.0 9.0 14.3 13.0 13.0 Paraguay 0.1 0.3 0.3 0.3 3.7 3.7 3.7 3.7 6.0 4.9 4.9 27.0 31.0 41.0 57.0 56.2 70.8 80.9 103.9 134.0 128.6 128.6 Dominican Rep. 4.0 4.0 4.0 4.0 4.9 4.9 2.8 4.3 8.6 4.1 4.1 Uruguay 4.2 3.9 3.0 7.0 7.0 9.0 14.0 13.0 14.0 12.0 12.0 71.5 71.4 42.1 0.0 0.0 0.0 42.9 0.0 0.0 11.2 11.2 2,849.9 2,995.2 3,260.0 3,570.2 3,868.5 3,806.7 4,023.5 4,242.4 4,573.9 4,193.8 4,193.8 Peru Venezuela Latin America Source: FAO 17 000s m3 -50 Perú México Colombia El Salvador Panamá Bolivia Rep. Dom. Paraguay Guatemala Chile Honduras Nicaragua Cuba Haití Venezuela Costa Rica Brasil México Colombia Brasil Perú Guatemala Costa Rica Panamá Rep. Dom. Honduras Ecuador Paraguay Cuba Venezuela Haití El Salvador Nicaragua Bolivia Uruguay Argentina -400 Ecuador Chile -200 Argentina 000s m3 Exhibit 3 Latin America: MDF - Balance of Trade 800 600 400 200 0 -600 -800 -1000 Latin America: Particleboard Balance of Trade 100 50 0 -100 -150 Source: FAO 18 Exhibit 4 Boards Value Chain Wood Industry Lumber Primary transformation Boards and planks Pulp and paper Furniture Balsa wood processors Secondary transformation Construction Industry Other industrial segments (doors and windows) Craft segment 19 Exhibit 5 MASISA: Presence in Latin America Source: MASISA S.A. 2010 Annual Memory 20 Exhibit 6 MASISA: Sales Composition Sales Composition by product Sales Composition by destination Source: MASISA S.A. 2010 Annual Memory 21 Exhibit 7 MASISA: Financial Statements MASISA, S.A. - Summary financial statements (US$ 000s) Revenue Gross margin Gross margin (%) Other revenue by function Distribution cost and management expenditure SGA / Sales (%) Other expenses by function Net financial expenses Exchange differences and result per re-adjustment units Expense (income) form income tax Gain (loss) attributable to comptroller owners Bottom line margin (%) Depreciation & amortization Consumption of own raw materials EBITDA EBITDA margin (%) Source: MASISA S.A. 2010 Annual Memory Dec. 31st. 2009 914.268 203.021 22,2% 79.555 -155.647 17,0% -59.901 -49.156 50.674 -14.964 38.757 4,2% 64.839 49.495 161.708 17,7% Dec. 31st. 2010 1.017.343 211.060 50,7% 62.737 -137.455 13,5% -30.262 -53.527 3.569 20.170 72.424 7,1% 41.899 93.597 209.101 20,6% Variation 11,3% 4,0 -21,1% -11,7% -49,5% 8,9% -93,0% -234,8% 86,9% 29,3% Exhibit 8 ARAUCO: Presence in Latin America Business offices Operational centers Representatives Source: ARAUCO 2010 Annual Memory 22 Exhibit 9 ARAUCO Income Statement Income Statement Profit (loss) Operating revenue Cost of sales Gross revenue Other revenue by function Distribution cost Management expenses Other expenses by function Other profits (loss) Financial revenue Financial costs Share of income (loss) of associates and businesses Sets accounted for using the equity method Exchange differences Profit (loss) before taxes Expense for Income Taxes Profit (loss) from continuing operations Profit (loss) from discontinued operations Profit (loss) 2010 MUS$ 2009 MUS$ 3,788,354 (2,098,191) 1,490,163 378,188 (379,579) (323,916) (50,642) 292 22,154 (213,912) 3,113,045 (2,152,535) 960,510 181,383 (388,535) (249,340) (59,681) 64,102 19,313 (193,872) (7,693) (16,288) 898,767 (198,018) 700,749 0 700,749 6,621 17,632 358,133 (53,537) 304,596 0 304,596 694,750 5,999 700,749 300,898 3,698 304,596 Profit attributable to Profit (loss) attributable to Profit (loss) attributable to non-controlling shares Profit (loss) Source: ARAUCO 2010 Annual Memory 23 Exhibit 10 TABLEMAC Income Statement 2010 88,129,394 4,233,494 92,362,888 (60,677,052) 31,685,836 Operating income Local sales Export sales Net sales Cost of sales Gross profit Operating expenses Management Sales (5,264,126) (15,951,469) (21,215,595) Operating profit 10,470,241 Non-operating income (expense) Financial revenue Financial expense Other revenues Other expenses Equity method 1,384,090 (2,067,665) 590,460 (924,913) (1,018,028) Profit before income tax allowance Provision for current income tax 9,452,213 (2,338,032) Net profit 7,114,181 Source: TABLEMAC 2011 Annual Memory Exhibit 11 GEM: Corporate Government Structure Source: GEM 24 Exhibit 12 GEM: Financial Statements 2010 Financial Balance - US$ MM Assets Liabilities Equity Financial debt Financial expend. Forest & Ind. 48.0 18.3 29.6 9.7 0.6 Retail ECU 29.2 16.4 12.8 3.9 0.3 Retail COL 21.5 14.5 7.0 7.1 0.5 Retail PER 15.7 6.3 9.4 2.1 0.2 Total 114.4 55.6 58.8 22.8 1.6 Operational Results - US$ MM 2007 2008 2009 2010 45.6 30.5 15.1 41.7 26.9 14.8 45.1 28.5 16.6 59.3 48.0 11.3 56.3 45.0 11.3 58.2 50.3 7.9 2007 2008 2009 2010 Sales Cost of sales Gross Margin Retail (INTERFOREST) 23.3 18.6 4.7 Retail (MADECENTROS) 29.0 23.2 5.8 24.9 19.9 5.0 25.9 20.7 5.2 Sales Cost of sales Gross Margin 25.4 20.3 5.1 30.8 24.6 6.2 38.3 30.6 7.7 53.1 42.5 10.6 Sales Cost of sales Gross Margin Sales Cost of sales Gross Margin Forest & Industrial (ACOSA) 41.4 27.7 13.7 Retail (EDIMCA) 47.9 38.3 9.6 Source: GEM Exhibit 12. Cont. Operational Results – US$ MM Source: GEM 25 Exhibit 13 ACOSA Forest Assets Source: GEM 26 Exhibit 14 ACOSA Products Particleboard (Duraplac) Veneer Solid Wood MDF (Fibraplac) Pallets Forest Veneer Sustratum Crudo Crude Pine seedlings Foil Foil Melamine Melamine Rh Light Rh Melamine Paintable Ranurado Rh Rh Melamine Source: GEM Exhibit 15 GEM: Profit Composition Retail PER 16% Retail COL 12% Retail ECU 18% Forest + Ind 54% 27 Source: GEM Exhibit 16 Market Share - Ecuador, Peru, and Colombia Source: GEM 28 GEM Corporation Teaching Note Statement of Relevance In January 2011 Carlos Valdivieso, CEO of GEM Corporation, was in his office analyzing the data recently collected by the company for the strategic definition process it was about to undertake. Since his appointment as CEO of ACOSA in early 2008, he had felt concerned that the internal change process involving the board would lead it to neglect key issues for the firm’s operation and survival. Aglomerados Cotopaxi S.A. (ACOSA) was a forestry and industrial company engaged in the wood business. It was vertically integrated and involved in the production of particleboard, medium density fiberboard (MDF), and lumber. On the other hand, Empresa Durini Industria de Madera Compañía Anónima (EDIMCA) was a store chain engaged in marketing customized wood and accessories solutions in the furniture, construction, and decoration industries. Both companies had a common group of shareholders. In 2008, ACOSA began a shareholding restructuring which ended two years later. Once it was over, the Arteta family acquired most of the shares of both EDIMCA and ACOSA to create GEM corporation. Under the new structure Mr. Valdivieso was appointed CEO of GEM. He decided to start a strategy definition process to determine GEM’s growth path. Options included continued growth in current markets or looking for new markets. Target Market Statement The case is in-depth and complex and is suited for use with advanced MBA and EMBA students, as well as practitioners. Depending on the instructor’s needs, different aspects of the case can be highlighted and it can be used in a course/module focusing on business strategy. 29 Teaching Objectives 1. To illustrate the main issues about growth management during the internationalization process 2. To learn about the process of internationalization of a company from an emerging economy 3. To learn about building brands from emerging markets Teaching Strategy Statement The instructor should quickly articulate the key decisions that Valdivieso needs to make: basically, which markets should be emphasized by ACOSA and EDIMCA with what strategies. The discussion should be guided in order to determine what has been the positioning of the company and what should be in the future. To do it, it is essential to determine the main characteristics of both companies and the way that they already operate in Ecuador, Peru y Colombia. It is crucial to analyze industry trends at the global, regional and country level. Focus in areas such as industry growth, size and industry structural changes. The instructor should lead a detailed analysis of competitors and the characteristics of the different growth possibilities for GEM. Activity Statement • What are the key decisions facing CEO Carlos Valdivieso and his crew? • Where does GEM compete? How does GEM compete? • What are the strengths and weaknesses of GEM? • Should GEM develop new markets? If yes, why? What markets? Research Statement The case is based on primary research with the company, including interviews key GEM executives such as Carlos Valdivieso, CEO of GEM, Federico Arteta Durini, member of the Board of Directors and who has strategic responsibility for geographic expansion projects; Byron Solano, strategy process coordinator; among others. Interviews were conducted in order to verify and update information, in topics such as the markets where GEM is operating, its sales and its financial records. It is also based on secondary research on relevant industry trends and characteristics. The case includes the company history, a description of the competitive landscape and market information. 30 Conclusions This case is going to be useful to illustrate growth strategies during the internationalization process. Also the case could be used to generate ideas and conclusions about proper manners to develop strategy during the geographical expansion process of a company. 31
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