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CERTIFICATE OF APPROVAL
No CF 5239
This is to certify that, in accordance with
TS00 General Requirements for Certification of Fire Protection Products
The undermentioned products of
ASTROFLAME (FIRESEALS) LIMITED
Intumescent House, Unit 8 The IO Centre, Stephenson Road,
Segensworth, Fareham, PO15 5RU
Tel: 01329 844500
Fax: 0800 0197611
Have been assessed against the requirements of the Technical Schedule(s)
denoted below and are approved for use subject to the conditions
appended hereto:
______________________________________________________________________________
CERTIFIED PRODUCT
TECHNICAL SCHEDULE
ASTRO HPE SEALANT
TS03 Penetration Sealing
Systems & TS40 Linear Joint
Systems
Signed and sealed for and on behalf of CERTIFIRE
Sir Ken Knight
Chairman - Management Council
Issued: 15th April 2014
Valid to: 22nd November 2017
Page 1 of 5
This certificate is the property of Warrington Certification Limited, part of Exova (UK) Ltd.
Registered office: Lochend Industrial Estate, Newbridge, Midlothian, EH28 8PL, UK. Registered in Scotland, No. SC 70429
CERTIFICATE No CF 5239
ASTROFLAME (FIRESEALS) LIMITED
ASTRO HPE SEALANT
1.
This approval relates to the use of ASTRO HPE intumescent sealant pipe closure system
for fire protection where there are services penetrating walls. The detailed scope is given
in the Approval Matrix included in this Certificate. This shows the acceptable
configurations to provide fire resistance periods in accordance with BS EN 1366-3: 2009
of up to 120 minutes for differing services and elements of construction.
2.
This certification is designed to demonstrate compliance of the product or system
specifically with Approved Document B (England and Wales), Section 2 of the Technical
Standards (Scotland), Technical Booklet E (N. Ireland). If compliance is required to other
regulatory or guidance documents there may be additional considerations or conflict to
be taken into account.’
3.
The product is approved on the basis of:
i)
ii)
iii)
iv)
v)
Initial type testing
Audit testing at the frequency specified in TS03
A design appraisal against TS03
Inspection and surveillance of factory production control
Production surveillance under ISO 9001:2008
4.
The masonry or concrete walls and drywalls shall be at least 100 mm thick and have at
least the same fire rating as that required for the penetration seal.
5.
The services which may be fitted through the seals are PVC, HDPE, ABS, insulated
copper pipes and cables as detailed within the Approval Matrix included in this
Certificate.
6.
The approval relates to on-going production. Product and/or its immediate packaging is
identified with the manufacturers’ name, the product name or number, the CERTIFIRE
name or name and mark, together with the CERTIFIRE certificate number and
application where appropriate.
Further Information
Further information regarding the details contained in this data sheet may be obtained from Astro
Flame Ltd (Tel: 01329 844500).
Further information regarding CERTIFIRE certification and other approved products can be
obtained from CERTIFIRE (Tel: 01925 646777, website: www.warringtonfire.net)
Page 2 of 5 Signed
th
Issued: 15 April 2014
nd
Valid to: 22 November 2017
This certificate is the property of Warrington Certification Limited, part of Exova (UK) Ltd.
Registered office: Lochend Industrial Estate, Newbridge, Midlothian, EH28 8PL, UK. Registered in Scotland, No. SC 70429
CERTIFICATE No CF 5239
ASTROFLAME (FIRESEALS) LIMITED
ASTRO HPE INTUMESCENT SEALANT
Approval Matrix – ASTRO HPE SEALANT EN 1366-3
Pipe Size and Type
PVC – 125mm Ø by
4.8-7.2 mm wall
thickness
PVC – 40mm Ø by 1.93 mm wall thickness
HDPE – 90mm Ø by
9.2 mm wall thickness
ABS – 90mm Ø by
6mm wall thickness
Copper – 60mm Ø by
0.8-14.2mm wall
thickness, with 32mm
Armaflex insulation
Copper –13 Ø by 0.87mm wall thickness,
with 13mm Armaflex
insulation
Walls
Application
Technique:
Service Coat-Back :
Service Support
Requirements:
Resistance to Smoke:
Acoustic Rating:
Page 3 of 5 Signed
ASTRO HPE
Dimensions
16 mm annulus x
25mm deep
Backing
Material
Integrity
Insulation
120 minutes
120 minutes
120 minutes
90 minutes
120 minutes
120 minutes
Stone wool
30mm deep
nominal
3
80kg/m
10 mm annulus x
25mm deep
12.5 mm annulus x
25mm deep
12.5 mm annulus x
25mm deep
20 mm annulus x
25mm deep
Minimum
Wall
Thickness
100 mm
N/A
12 mm annulus x
25mm deep
The walls shall be a minimum of 100 mm thick. Drywalls shall
comprise a minimum of 2 layers of ‘Type F’ Gypsum board on both
faces, with minimum 50 mm studs. Masonry/concrete walls shall have
3
a minimum density for concrete or brick of 780kg/m and for aerated
3
concrete blocks of 600kg/m . All walls shall have at least the same
fire rating as that required for the pipe closure system.
The hole for the pipe shall be drilled to suit the required annular space.
The pipe shall then be positioned centrally within the hole and then the
remaining annular space shall be in-filled to full depth (of the drywall
skin) min 25mm, with the ASTRO HPE intumescent sealant material.
Not
U Value:
Not required
known
Services should be rigidly supported via steel angles, hangars or
channels, not further than 150 mm and 450 mm from the surface of
the sealing system on both faces.
Not
Not evaluated by this
Weather Capability:
evaluated by
approval
this approval
Not
Not evaluated by this
Movement Capability:
evaluated by
approval
this approval
th
Issued: 15 April 2014
nd
Valid to: 22 November 2017
This certificate is the property of Warrington Certification Limited, part of Exova (UK) Ltd.
Registered office: Lochend Industrial Estate, Newbridge, Midlothian, EH28 8PL, UK. Registered in Scotland, No. SC 70429
CERTIFICATE No CF 5239
ASTROFLAME (FIRESEALS) LIMITED
ASTRO HPE INTUMESCENT SEALANT
Approval Matrix – ASTRO HPE SEALANT EN 1366-3
Pipe Size and Type
ASTRO HPE
Dimensions
HDPE – 63mm Ø by
7.2 mm wall thickness
with
Cables up to Ø 21mm
300mm wide x 100mm
high x 25mm deep
Cables up to Ø 21mm
Walls
Application
Technique:
Service Coat-Back :
Service Support
Requirements:
Resistance to Smoke:
Acoustic Rating:
Page 4 of 5 Signed
Backing
Material
Minimum
Wall
Thickness
Integrity
Insulation
N/A
100 mm
120 minutes
120 minutes
300mm wide x 100mm
high x 25mm deep
The walls shall be a minimum of 100 mm thick. Drywalls shall
comprise a minimum of 2 layers of ‘Type F’ Gypsum board on both
faces, with minimum 50 mm studs. Masonry/concrete walls shall
3
have a minimum density for concrete or brick of 780kg/m and for
3
aerated concrete blocks of 600kg/m . All walls shall have at least
the same fire rating as that required for the pipe closure system.
The hole for the pipe shall be drilled to suit the required annular
space. The pipe shall then be positioned centrally within the hole and
then the remaining annular space shall be in-filled to full depth (of the
drywall skin) min 25mm, with the ASTRO HPE intumescent sealant
material.
Not
U Value:
Not required
known
Services should be rigidly supported via steel angles, hangars or
channels, not further than 150 mm and 450 mm from the surface of
the sealing system on both faces.
Not
Not evaluated by this
evaluated
Weather Capability:
approval
by this
approval
Not
Not evaluated by this
evaluated
Movement Capability:
approval
by this
approval
th
Issued: 15 April 2014
nd
Valid to: 22 November 2017
This certificate is the property of Warrington Certification Limited, part of Exova (UK) Ltd.
Registered office: Lochend Industrial Estate, Newbridge, Midlothian, EH28 8PL, UK. Registered in Scotland, No. SC 70429
CERTIFICATE No CF 5239
ASTROFLAME (FIRESEALS) LIMITED
ASTRO HPE INTUMESCENT SEALANT
Approval Matrix – ASTRO HPE EN 1366-4
Wall Installations
ASTRO HPE
Product Name
Joint
Width
mm
Depth
20
25
Backing Material
Gap Face Material
Integrity
(mins)
Insulation
(mins)
PE Backing
AAC/DW
120
120
mm
Application
Technique
Compress backing material into gap/joint to form a pocket of the correct depth for the sealant to
finish flush with the surface of the wall, then infill with ASTRO HPE to a depth off 25mm. The seal is
required to be formed on both faces/sides of the wall.
Walls
The walls shall be a minimum of 100 mm thick. Drywalls shall comprise a minimum of 2
layers of ‘Type F’ Gypsum board on both faces, with minimum 50 mm studs.
3
Masonry/concrete walls shall have a minimum density for concrete or brick of 780kg/m
3
and for aerated concrete blocks of 600kg/m . All walls shall have at least the same fire
rating as that required for the pipe closure system.
Resistance
to Smoke:
Not evaluated by this approval
Weather Capability:
Not evaluated by this
approval
Acoustic
Rating:
Not evaluated by this approval
Movement Capability:
Not evaluated by this
approval
AAC
PE
DW
-
Autoclaved aerated concrete
Polyethylene
Drywall
Page 5 of 5 Signed
th
Issued: 15 April 2014
nd
Valid to: 22 November 2017
This certificate is the property of Warrington Certification Limited, part of Exova (UK) Ltd.
Registered office: Lochend Industrial Estate, Newbridge, Midlothian, EH28 8PL, UK. Registered in Scotland, No. SC 70429

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