Astro WMS - Logistiek

Nationale Voorraaddag
VOORRAAD-OPTIMALISATIE IN HET MAGAZIJN
Putten, 19juni 2014
Milou Brüll
Donald Houben
Jaap Roorda
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Sales manager Benelux
General Manager Benelux
Business consultant
mob. 06 – 148 74 039
Introductie
1. Kennismaking
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Consafe Logistics
WMS
Input / ervaring uit de zaal met WMS
2. Voorraad optimalisatie:
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WMS en ERP
Papier, RF-scanning, Voice Picking, Mechanisatie
Inslag:
 ASN
 Kwaliteitscontrole: workflows
Opslag: bulk-locaties versus pick locaties
Uitslag:
 Pick strategieën
3. E-commerce & Retouren
Creating shared values with passion, talent and heart
“We are your partner in Supply Chain Execution IT
– improving your performance is our ambition”
Basic Facts
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Annual Turnover of 50 MEUR and over 350 employees
Subsidiaries in the Netherlands, UK, Poland, Denmark, Norway and
Sweden
More than 400 customers world-wide in more than 30 countries
Strong, value added partner network
Part of the JCE Group of Companies since 2003
CUSTOMS
Some logos of Our Customers
Partnering for Collaborative Solutions
Astro WMS – Differentiators
Jaap Roorda
Business Consultant
Integration / ERP <-> WMS interface overview
Master Data
Item data (create, update, delete) – Item master data
Inbound Delivery
Inbound order (create, update, delete) - PO, Prod., Returns , DesAdv
Outbound Delivery
Outbound Order (create, delete) - Delivery / Pick list
Inbound Delivery Reporting
Inbound order Report - Goods Receipt results(2 steps) / RecAdv
Balance Change - 1-step Put Away into available stock & PO report
Outbound Delivery Reporting
Outbound Order Report - Delivery / Pick list results
Shipment Report – Despatch Advice / Content on shipment
Stock Reporting
Balance Change -Total Balance Report –
Total Stock consolidation report
Integration / Scenario
Niet beschikbaar
ERP
Beschikbaar
In-order
Uit-order
Ontvangen
Gepickt
Balans
correctie
Geblokkeerd
Artikel
Niet
beschikbaar
WMS
Voorraad
Beschikbaar
Astro WMS offers possibilities!
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RF-scanning
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RFID
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Voice Picking
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3D-visualization
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Automation / WCS
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Business Intelligence (BI) – generate data for analysis
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Pre-advises goods from supplier/to supplier
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Transport administration
WMS / Less Administration
Order lines
Route/
Departure
Document
Release
Pick
Real time WMS
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Pack
Astro WMS gives you the opportunity to automatise processes which
minimizes administration
Releases orders at given times and distributes them throughout the
warehouse
Prioritizes and assigns work task directly to operators
Prints package-, address-, content- and “pick to labels” with barcodes
Prints freight documents when everything is picked
Reports back order lines and stock adjustments in real time to ERP
Astro WMS / Pull strategy
P1
Queue - Area 1
For all related order pick tasks
Ready time: 15:30
P2
Loading area
Transfer
Queue - Area 2
For all related order pick tasks
Trip
Orders
Departure: 16:00
Ready time: 15:30
Ready time: 15:30
“Delay”: 01:00
Ready time: 14:30
P3
Packing
Queue - Area 3
For all related order pick tasks
“Delay”: 00:30
Ready time: 15:00
Astro WMS / Task management
Surveillance and Administration
Task
Picking
Goods
Reception
Put Away
Process
Optimizer
Packing
Full
Pallet
Task
Task
Task
Task
Stocktaking
Replenish
from Buffer
Loading
Astro WMS / Task management
A
B
D
C
Astro WMS has the overview picture and makes it
possible to combine different types of activities.
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Automatic prioritization between activities.
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Search for new activities nearby previous.
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Combines put-away, replenishment, full pallet picking
moving, e.g. (Interleaving)
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Maximize time with pallet on forklift (less empty driving)
Warehouse / Verification
72
Check digit
10-02-33
Location coordinates
A
Delivery Address
Customer
Hgfh ediijf wiejf owfo
Epwj jf oko okewfo eof
Epofo oefo pfdpp pwo
Pqjqewp pqwpowq powdo
Pallet/Package ID
6455241
EAN-codes/ISBN
RFID
Different verification methods based on activity:
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Storing, Picking, Packing, Loading
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In-process validations
 Voice
 Scanning
 Manual punching
Warehouse / Serial numbers handling
Possibility to track individuals in Astro WMS
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Capturing of serial numbers at receipt (individual or range)
Picking will keep track of individuals
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Serial number is tied to order
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Full pallet picking
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Configurable per article (Register in / Register out)
According to GS1 standard.
Inbound planning / Quality check
Quality check can be requested on:
 Part:
% of packages / lines to check
 Supplier: % of packages / lines to check
 Operator: % of packages
 Input order line
Pallets will have assigned:
 Specific Block code
 Optional: Specified QC-area
Warehouse / Cross docking (Opportunistic)
Flex FIFO = 30 days
15
• Customer Order is released
• Part is unpacked at Goods Receiving
• Valid Flexfifo days?
• Directly to gate
= Opportunistic Cross docking
Goods Receiving
Load Area
Warehouse / Stocktaking
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In-process validations (during pick)
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Integrated stocktaking in Astro WMS
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Real-time administration of discrepancy
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Cycle count routine set-up
Task management
Batch, Best-Before, Date
Integrated Audit function
Execution during operational hours
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Validate against real-time stock levels
Outbound / Release order – Dynamic planning
Host
Orders
Trip X
Boxcalc
Dynamic Wave
Planning
(real-time optimization)
Packages &
tasks
Trip Y
Trip Z
Boxcalc
Boxcalc
Packages &
tasks
Packages &
tasks
Pick assignments
Pick run
creation
Pick run
Outbound / Picking
Astro WMS gives you the tools to optimize your picking!
A
Pick from A
72
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Order consolidation – Several customer orders in one pick box.
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Zone picking – Splits large orders, minimizes transport distances
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Relay Picking – Operator hands over pick to next operator
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Maximized pick rounds – Astro optimizes the number of pick lines
that is possible to pick in one round based on equipment type.
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Batch pick – Picks an article one time for several customers
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Pre Pick – picking in small areas is done in advance and then
collected by main pick round
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Campaign Picking – Campaign articles are automatically picked at
temporary picking areas.
B
Put in B
Outbound / Picking – Cluster Pick run
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Large carriers
Many orders
Optimized Pickrun (minimize travel distance)
Verify from and to location
Outbound / Picking – Maximize pick run
10
4
1
 Holds pick run that are not completely full
 Auto-release of non complete pick runs X min before
ready time
 Minimizes number of pick runs/driving distance
Outbound / Picking – Pick run distance optimization
Minimize the distance between pick locations in a pick round & Decrease
picking time.
Pick
optimization
by pick
round
distance
Pick by
priority
Aisle
1
2
3
4
5
6
7
Outbound / Picking – Pre-picking
Pre-pick area
1. Pre-pick is picked
2. Activates next pick
3. Pick unit in unit
Pick Area
3
4
1
2
Outbound / Pick station - Goods to man picking
Goods to man picking (Pick Station) is a general solution in Astro
WMS that meets many processes with manual or automated
solutions.
Pick processes at the Pick Station in
Astro WMS
• Manual pick by person
• Semi-Automatic pick, e.g. Pick to Light
• Automatically by Pick robot
Astro WMS
Replenishment logic
• Forklifts
• …
SattMate WCS <->
Automation Equipment
• Shuttles
• Conveyor system
• Autostore
• Crane
• …
Transactions
Mobile Client
Supported activities
• Picking
• Packing when included in the picking process
Logging
• All assignments will be logged on the reporting user
with the normal log codes for picking.
Monitoring / Trip Manager – Progress
Color coded
Progress bar
Progress by
status
Monitoring / Queue Performance Manager
Color
coded
Attention
required
Estimated
ready time
Workload
by hour
Monitoring / Operational Dashboard
Reporting / WH3D – Warehouse visualization
E-commerce & Retouren
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Aflevering met drones
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Verschuivingen in de markt
Voorraadstromen veranderen
Stijging stroom online B2C
Mechanisatie
Kansen met WMS
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Retourproces
RMA-afhandelingen
Optimalisatie-slagen
Consafe Logistics:
Your partner for standard, flexible and
proven Supply Chain Execution
Solutions
www.consafelogistics.nl

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