GC–ICP–MS ANALYSIS OF IMPURITIES IN GERMANE CONSCI Consolidated Sciences 1416 E Southmore Ave Pasadena, TX 77502 www.consci.com 800-240-3693 William M. Geiger CONSCI LTD. Introduction 20 TIC: 13528.D 18 Abundance (x 105) 14 12 10 8 6 Digermane 4 2 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 Time (min) 7.50 8.00 8.50 9.00 9.50 Scan 447 (5.859 min): 13528.D (-457)(-) 148 28 24 Abundance (x 103) Germanium (Ge) is an important element in the production semiconductor devices. Germane (GeH4), the hydride of germanium, is used via metal organic vapor phase epitaxy (MOVPE) to produce single or polycrystalline thin films. Efficiencies of amorphous silicon (a-Si) photovoltaic cells can be improved by producing multi-junction cells using amorphous silicon and germanium (a-Si, a-Ge) alloys. Feedstock gases for this process include germane and germanium tetrafluoride (GeF4). Atmospheric contaminants such as oxygen, nitrogen, carbon dioxide, and water are contaminants that can have extremely deleterious effects on the deposited layer. Technologies for measurement of these contaminants are well established. In addition to atmospheric contaminants, other hydrides such as phosphine and arsine, chlorogermanes, and germane homologs can have an extremely negative effect on the performance of a semiconductor device. 16 20 16 12 8 142 75 4 154 0 50 60 70 80 90 Analytical Strategy 100 110 130 120 Mass to Charge Ratio (m/z) 150 140 160 170 Figure 1b. GC/MS screen of a highly contaminated germane sample. Bulk germane product is usually screened using conventional GC/MS to identify those impurities existing in substantial (ppm) amounts. Conditions for this screening are listed below: Column: 60 m x 0.32 mm x 5.0 µm DB–1 (J&W) Carrier: Helium @ 22 psig Initial temperature: 45°C Initial time: 5 min Ramp: 15°C/min Final temperature: 230°C Mass Range: 39–300 amu 20 TIC: 13528.D 18 Abundance (x 105) 16 14 12 10 8 Perdeuterated germane 6 4 2 3.00 3.50 4.00 4.50 Example 1 5.00 5.50 6.00 6.50 7.00 Time (min) 7.50 8.00 8.50 9.00 Scan 610 (7.968 min): 13528.D (-621)(-) 156 30 TIC: 13528.D 18 Abundance (x 105) 15 10 70 150 0 14 60 12 10 70 80 90 100 110 120 130 Mass to Charge Ratio (m/z) 140 150 160 170 8 6 Figure 1c. GC/MS screen of a highly contaminated germane sample. 4 2 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 Time (min) 7.50 8.00 8.50 9.00 Scan 430 (5.639 min): 13528.D (-408)(-) 76 12 72 10 8 109 6 4 2 105 113 0 50 60 70 80 90 100 Mass to Charge Ratio (m/z) Figure 1a. GC/MS screen of a highly contaminated germane sample. 110 9.50 Once the qualitative analysis is performed the quantitation is performed using similar conditions with ICP–MS detection tabulated below: Column: 100 m x 0.53 mm x 5.0 µm RTX–1 (Restek) Carrier: Argon @ 20 psig Initial temperature: 35°C Initial time: 4 min Ramp: 15°C/min Final temperature: 200°C Masses used: 35, 70, 72, 73, 74, 76 14 Abundance (x 104) 20 5 Chlorogermane 16 77 25 Abundance (x 103) An example of this screening on a highly contaminated germane sample is illustrated by Figures 1a, 1b, and 1c. 20 9.50 120 Since the ICP has compound independent calibration (CIC) capability the concentrations can be performed using a low concentration standard of germane or surrogate cross calibration.1 1 Geiger, W., Raynor, M. (Eds.). (2013). Trace Analysis of Specialty and Electronic Gases. Hoboken, New Jersey: John Wiley & Sons. The interface of the GC to the ICP torch is illustrated by Figure 2. The torch has an extra leg so that GC column effluent can be connected while simultaneously aspirating an aqueous solution through the nebulizer and spray chamber. The makeup gas at the tee has a flow of approximately 120 mls/min. In order to avoid major contamination of the torch during the elution of the bulk germane, a valve is automatically opened to a vacuum pump diverting most of the germane away from the torch.2 Example 2 A more typical distribution of germane impurities is described by Figure 6 containing digermane, trigermane, and tetragermanes. Due to the relatively high concentrations, a 50 µl sample was sufficient. 2 1 16 Compound Concentration 1 Digermane 180 ppm 2 Trigermane 13 ppm 3 iso-tetragermane 140 ppb 4 n-tetragermane 130 ppb 14 Argon To Vacuum Intensity (cps x 106) Water In Argon Argon Makeup Makeup Preheater Argon GSV Drain 12 10 8 6 4 4 3 2 0 Torch 0 Transfer Line 1 2 3 4 5 Time (ms x 105) 7 6 8 9 Figure 6. Chromatogram at m/z 72 (72Ge). GC Oven Figure 2. GC–ICP torch interface. Figures 3-5 describe ion chromatograms and concentrations of the impurities found in this product. Note that the GC– ICP–MS found an additional germanium component not detected by GC/MS. Since these concentrations were fairly high the sample size was limited to 50 µl. Arsine content was also measured on this sample. Generally a 200–300 m column is used to effect a good separation since there is only modest separation and quite a bit of mass ‘splash over.’ Figure 7 illustrates this analysis. The arsine content was 1.4 ppb with a detection limit of approximately 60 ppt. A larger sample of 300 µl was required to achieve this detection limit. 5 Chlorogermane Intensity (cps x 104) Intensity (cps x 106) 4 3 2 4 Arsine 3 2 1 1 0 3 0 1 2 3 4 4 5 5 Time (ms x 105) 6 7 Time (ms x 105) 8 9 10 11 Figure 7. Chromatogram at m/z 75 (75As) of 1.4 ppb arsine on ‘tail’ of germane. Figure 3. Chromatogram at m/z 35 (35Cl) of 86 ppm chlorogermane. Conclusion Intensity (cps x 108) 8 1 Compound Concentration 1 Chlorogermane 86 ppm 2 Digermane 5.5 ppm 6 4 2 2 0 1 2 3 4 5 Time (ms x 105) Figure 4. Chromatogram at m/z 76 (76Ge). Intensity (cps x 106) William M. Geiger is a Senior Partner at CONSCI. [email protected] 1 5 Compound Concentration 1 Deuterated digermane 180 ppb 2 Unknown germane compound 3 ppb 4 3 2 1 2 4 5 6 Gas chromatography coupled with ICP–MS detection is an extremely effective tool in determining metallic hydride contaminants in semiconductor grade germane. Detection limits of parts per trillion for these contaminants can be achieved, levels that in the near future may be required to achieve the future quality of semi-conductor devices. Although chromatography does the ‘heavy lifting’ and the ICP–MS plasma/torch is reasonably robust, it is still vital that a strategy be used to minimize the bulk of the matrix from contaminating the torch. Since most germane contaminants elute after the germane matrix, the vacuum diversion strategy employed here is key to a successful analysis. 7 8 9 10 Time (ms x 105) Figure 5. Chromatogram at m/z 74 (74Ge). 2 Glindemann, D., Ilgen, G., Herrmann, R., & Gollan, T. (2002). Advanced GC/ICP-MS design for high-boiling analyte speciation and large volume solvent injection. Journal of Analytical Atomic Spectrometry, 17 (10), 1386–1389.
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