Quench Protection Vicky Bayliss, Tom Bradshaw, Elwyn Baynham Contents • Starting conditions • Model simplifications • Models used - U (ϴ): heat balance in unit winding - xquench model - Opera QUENCH model • Conclusion Starting conditions • Building 300mm formers – protect individually • Imagine the circuit inside the cryostat will look something like this: Model Simplifications: Cross-over wire heat calculation 1 1.E-05 1.E-04 1.E-03 1.E-02 Time (s) 5 • Conduction from quenched coil • Resistive heating in the wire 500 450 400 350 300 250 200 150 100 50 0 1.E-01 1.E+00 1,200 Conducted Heat 1,000 Resistive Heat 800 600 400 200 1.E-05 1.E-04 1.E-03 1.E-02 Time (s) 1.E-01 Heating (W) 2 3 End Temp 4 End temperature (K) 3 4 2 5 1 Excel model to consider effect of the energy dissipated in the cross-over wire by: 0 1.E+00 -200 Model Simplifications: Spacing at the back - Lower the thermal conductance through the winding in this region - Calculated quench propagation velocity is ~38m/s Model Simplificatons: Quench propagation velocity - Calculated quench propagation velocity is ~38m/s - Both the Opera and xquench models assume that the quench is contained to one groove - Quench will travel the length of the 90mm cross-over wire in 2.5ms U(ϴ): heat balance of unit volume winding The maximum temperature reached in a winding following a quench is estimated by considering the heat balance of unit volume of winding: 𝑥 2 𝐽 𝑇 𝑑𝑇 = 0 Where J T ρ γ C Td ϴ 𝐽02 𝑇𝑑 = 𝜃𝑚 𝜃0 𝛾𝐶(𝜃) 𝑑𝜃 = 𝑈(𝜃𝑚 ) 𝜌(𝜃) current density (Am-2) normalised time (s) resistivity (Ωm) density (kgm-3) heat capacity (Jkg-1) characteristic quench time temperature (K) ‘Superconducting magnets’, Martin Wilson, Chapter 9 Quenching and Protection U(ϴ): heat balance of unit volume winding xquench model • Fortran code written by Martin Wilson in 1969 , later developed by Elwyn Baynham and Jim Rochford at RAL • Calculating the spread of the normal region through a coil of length L and cross-sectional area A – For applying to SCU it is assumed that the normal region will be confined to a single coil • Circuit: xquench circuit [‘Computer simulation of the quenching of a superconducting magnet’ by Martin Wilson (1969)] SCU proposed circuit xquench model 500 450 400 Results set using: • SCU coil parameters • inductance of 0.017H • no breaker delay • 1Ω protection resistor (RSW) 350 300 Current (A) 250 200 150 100 50 0 0 140 0.02 0.03 Time (s) 120 100 80 Tmax(K) 0.01 60 40 20 0 0 0.01 0.02 0.03 Time (s) 0.04 0.05 0.06 0.04 0.05 0.06 xquench model conclusions 500 400 External Voltage (V) • R1 (RSW) must be less than 1Ω 300 200 100 0 0 • Switch must open within 3ms 0.01 0.02 0.03 0.04 Time (s) 0.05 0.06 xquench model conclusions • Required electrical breakdown voltages Consider a simplified circuit… R1 L RQ Voltage Location VQ VR1 R1 L RQ L Coil to ground L Electrical Breakdown Voltage 3kV Turn-to-turn 120V Coil-to-crossover wire 430V xquench model conclusions Diodes should be used with a voltage limit of ≤1V - for maximum ramp rate > 0.11V limit required - in a quench scenario <1mJ additional energy would be dissipated in the magnet 8 Energy Difference (mJ) • 7 6 5 4 3 2 1 0 0 1 2 Diode Voltage Limit (V) 3 4 Opera QUENCH Model • Uses a transient thermal solver and a transient EM simulation (Elektra) • Extreme non-linearity handled with adaptive time-stepping • Quench is forced with a heat input on a defined plane • Limitations: - simplified geometry - symmetry means top and bottom formers quench simultaneously - inaccuracies in material properties Opera QUENCH Model Temperature (K) 160 140 Tmax_Coil1 120 Tmax_Coil2 100 80 60 40 20 0 0.15 0.2 0.25 0.3 0.25 0.3 Time (s) Resistance (Ohms) 0.7 0.6 0.5 R_Coil1 R_Coil2 0.4 0.3 0.2 0.1 0 0.15 0.2 Time (s) Summary design implications • Quench protection heaters won’t be used • 1Ω resistor and diodes with a 0.15V voltage limit should be used • The circuit breaker between the magnet and the power supply must open within 3ms. • SCU windings should be electrically insulated to withstand the voltages summarised in Table 1 • The use of copper spacers at the back of the winding should be considered for improving the heat dissipation it the winding in that region Thank you Questions?
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