Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Volume 1 2014 Blank color only Managed By: Prepared by: Gesellschaft für Internationale Zusammenarbeit GmbH Confidentiality Statement Disclaimer All content included in this report, such as text, logos, small icons and images, is the property of King Abdullah University of Science and Technology (KAUST). No part of this report may be reproduced in any form without the prior written permission of KAUST. The study in this report was conducted by a third-party consultant and, as such, does not express the opinion of KAUST. KAUST does not take any responsibility for the contents of this report, does not make any representation as to its accuracy or completeness, and expressly disclaims any liability therein for any loss arising from, or incurred in reliance upon, any part of this report. Volume 1 i KAUST Industry Collaboration Program (KICP) Partners ii Volume 1 KAUST Industry Collaboration Program (KICP) Partner Volume 1 iii Acknowledgments This 2013/2014 KICP strategic study, Appraisal and Evaluation of Energy Utilization and Efficiency in Saudi Arabia: Supply and Demand Impacts, Business Opportunities, and Technological and Economic Considerations, was led by Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ), in collaboration and with contribution from several other organizations. The King Abdullah University for Science and Technology (KAUST) Industry Collaboration Program (KICP) and Economic Development would like to extend their gratitude to all who contributed to this strategic study. Special thanks to the following distinguished contributors: • • • • • • • • • • • • • • • • Dr. Naif Alabbadi, General Director, Saudi Energy Efficiency Center Mr. Jean Michel Merzea, Vice President, Total Innovative Energies Solutions, Total Mr. Saleh A. Al-Agili, VP, National Industrial Clusters Development Program (NICDP) Dr. Ramzy Obaid, Professor of Electrical Engineering, King Abdulaziz University Dr. Aqil Jamal, Researcher, Saudi Aramco Dr. Muhammad Asif, Professor of Architectural Engineering, King Fahd University for Petroleum and Minerals (KFUPM) Dr. Raed Bkayrat, Vice President of Business Development, First Solar Inc. Dr. Mohammed-Slim Alouni, Professor of Electrical Engineering, KAUST Eng. Bertrand Rioux, Researcher, King Abdullah Petroleum Studies and Research Center (KAPSARC) Eng. Mohammed Al-Tamimi, Researcher, Research, Development, & Innovation, King Abdullah City for Atomic and Renewable Energy (K.A.CARE) Mr. Ahmed AlMohaimeed, Vice President & General Manager, Advanced Electronic Company Eng. Aiman Baker, Utilities Manager, KAUST Eng. Abdullah Al-Ghumaiz, Development Manager, Advanced Electronic Company Eng. Waleed Al-Rumaih, General Manager, Imdad Energy Mr. Guy Chaperon, CEO, Al Safwa Cement Company Eng. Imad Albadry, General Manager, Al-Shurfa Restaurant We also extend our sincere gratitude to the following organizations that provided meaningful input to the study: • • • • iv Electricity & Cogeneration Regulatory Authority National Grid Company Saudi Electricity Company University of Dammam Volume 1 Preface The Kingdom of Saudi Arabia is one of the few countries that have both abundant hydrocarbon resources and high renewable energy potential. While it is well positioned in terms of energy security, the Kingdom faces some major challenges: one of the highest energy consumption per capita rates in the world, as well as a high rate of increase in energy consumption. Worldwide, improving energy efficiency is considered to have the highest short-term payoff in reducing energy consumption. So, it comes as no surprise that this topic was chosen for the annual KICP Strategic Study by the KAUST Industry Advisory Board (KIAB) members. The findings of this year’s study are of critical importance from the perspective of combatting anthropogenic climate change as well as stabilizing energy demand in the face of population growth—without hampering economic prosperity. This, KICP’s fourth annual strategic study is entitled, Appraisal and Evaluation of Energy Utilization and Efficiency in Saudi Arabia: Supply and Demand Impacts, Business Opportunities, and Technological and Economic Considerations. The study reviews and evaluates the current and future energy supply and demand in the Kingdom. It involves: • • • Assessment of the current energy waste in the industrial sector Energy consumption audits in residential, commercial, and industrial sectors Evaluation of smart grid technologies, including efficient integration of renewable energy resources, adaptation, and regulations. There are many options available to policy makers, scientists, and the private sector to improve energy efficiency and flatten consumption. These options enable meeting the needs of the Kingdom’s growing population, without inhibiting its robust economic growth. The KICP Strategic Study explores many of the more promising ones, informing critical decision-making in both the public and private sectors. This study estimates the potential energy that can be generated from waste heat in the three main industrial sectors (saline water, petrochemicals, and power generation) is equivalent to 3,500 MWth. Energy audits were conducted in select industrial sectors, including power, water, cement, paper, petrochemicals, food, and textiles. The study concluded that up to 141 MW can be re-generated from the current wasted heat, assuming efficiency rate between 10 percent and 25 percent were achieved. By 2040, the energy efficiency in the most pessimistic (10 percent) and optimistic (25 percent) scenarios is projected to translate to cumulative potential energy savings of 2,050 TWh and 4,413 TWh, respectively. Smart grid energy efficiency solutions were also considered in the scope of this study. Smart grid technologies represent new business opportunities, integrating ICT solutions with legacy power systems, power station control units, network distribution lines, transmission, and renewable energy. Energy efficiency audits form the foundation of the report and represent the most accurate, credible data collected in the Kingdom to date. These audits involved data collection both in the industrial sector and on the household level, based upon load profile metering. The study does not stop at data collection but presents further analysis, load profile evaluation, and proposed energy efficiency measures and priorities to curtail consumption. Renewable energy solutions, including solar (i.e., PV, CPV, and CSP), wind, geothermal, hydroelectric, and wave energy were assessed in this report. Renewable energy applications in seawater desalination and rooftop peak shaving case studies were also discussed and evaluated. The benefits of applying the recommendations of the KICP Strategic Study are not limited to energy savings and efficient capital utilization. The study identifies opportunities for strengthening the Kingdom’s human capital base, enhancing academic research, and achieving “triple bottom line” business outcomes. Amin Shibani, Vice President, Economic Development Volume 1 v Executive Summary Executive Summary Introduction Energy efficiency (EE) methodologies and strategic approaches represent a main economic priority for the forthcoming decades worldwide. They may assist in sustainable economic future development, especially for fast-growing economies, such as the Kingdom of Saudi Arabia (KSA), with high rates of population growth. There should be a focus on specifics for each country’s economy in relation to production and energy markets. Motivated by the demanded diversification of the Saudi economy, this study aims to develop and provide a comprehensive understanding of applicability of energy-saving technologies in the residential and public sector, for commercial-industrial clients, and for main producers of waste energy. This study builds upon a careful and sector-specific demand analysis and possible best available technology (BAT)– based technology proposals by means of a sound and well-adapted EE regulation. In parallel, the study focuses on the most up-to-date and country-specific opportunities to integrate renewable energy (RE) resources such as photovoltaic (PV), solar-thermal, wind, and concentrating solar power (CSP) technologies adapted for integration in decentralized commercial-industrial applications in the KSA. Volume 1 Summary Chapter 1 Summary Energy Market Economics: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040 1. The main aim of this substudy is to forecast a baseline balance scenario using a detailed analysis of past energy and business data in the KSA economic and energy sector (from 1971 to 2009) with demographic and economic data on the future of Saudi Arabia. The result is a baseline forecast up to 2040 for the next 30 years to allow the definition of priorities for EE measures in the respective sectors of the kingdom until 2040. 2. The basis for the forecast is 1971 to 2009 data (38 years) to be extrapolated until 2040 for the next 30 years using time series analysis. This analysis is based on both population and number of households and gross domestic product (GDP) and industry structure up to 2040, as projected by the United Nations for population data and by the World Bank for economic data. We know for certain that economic growth in Saudi Arabia depends heavily on the respective current and future oil price. 3. Considering the figures from the synoptic version of the energy flow analysis with the Sankey diagram for Saudi Arabia in 2009, the main energy-saving potential can be clearly seen. Energy losses in the KSA transformation segment total 72 Mtoe, which is about 43 percent of the entire input to the transformation sector. This value is twice the losses from end use (only 35 Mtoe); therefore, any priorities for energy savings should start in this area of the country’s energy balance. Within the Final Energy Consumption category, the sectors of Transport (34 Mtoe) and Non-Energy Consumption (31 Mtoe) are individually twice as great as the Residential (15 Mtoe only) and the Industry (17 Mtoe) sectors; therefore, any sector priority should be with Transport and Non-Energy Consumption. Within the Final Energy Consumption, the losses in the Useful Energy Segment are about 35 Mtoe, which equals approximately 53 percent losses during the final energy consumption. 4a. The main characteristics of the energy system of the KSA with reference to future energy consumption are: Volume 1 vii • • • • Strong dependence on energy exports (crude oil) Volatility of crude oil prices, which have extreme influence on the financial possibilities of the Saudi economy Government-owned electricity system Subsidized energy supply for consumers 4b. The main characteristics of the electricity system of the KSA with reference to future energy consumption are: • • • • Comparatively high age of power stations and turbines, which reduces the overall efficiency of the KSA power system Comparatively small generation units (43 percent of all thermal power plants [TPPs] are at capacity of 251 MW and lower; there is a huge number of small generation units with 8 MW, 12 MW, or 25 MW capacity), which reduces the overall efficiency of the power system Comparatively low efficiency of diesel generators, mainly simple-cycle gas turbine technologies with an average efficiency rate of about 25 percent in 2009 Comparatively high distribution losses (9.6 percent transmission losses), which reduces the overall efficiency of the power system 5. From the time series analysis, our team gained a more detailed understanding of the entire energy system of Saudi Arabia for the year 2040. Final energy consumption will increase from 105 Mtoe in 2009 to about 425 Mtoe in 2040 at an annual growth rate of 4.3 percent, which is less than the foreseen increase in GDP/capita of 7.2 percent annually (even not fully considering the expected increase in population). Primary energy production in 2040 will be at the 2009 level and remain at 534 Mtoe, which is the average production of the past 10 years. We did not receive indications that the energy production will increase or decrease by 2040 in physical terms (bbl/day). An increase of real prices could be foreseen, which will influence the turnover in monetary terms but not in physical terms. Primary energy supply in the KSA will increase from 169 Mtoe in 2009 to 530 Mtoe by 2040 due to a heavy increase in final energy consumption. 6. Finally, this increase in primary energy supply in KSA until 2040 will reduce the possibilities of oil exports, which are currently at a level of 383 Mtoe (in 2009). For comparison, of course, the net exports should be considered, which is 11 Mtoe less than the current exports, namely 372 Mtoe in 2009. For 2040, we see in the KSA a national production of energy at 534 Mtoe, while the total primary energy supply is at 530 Mtoe. Therefore, there will be almost no crude oil net exports from the KSA to other countries. As current GDP depends to a wide extent on oil production (92 percent of GDP originates in the oil and petrochemicals industry), there will be quite a heavy influence on the wealth of the nation, unless the KSA can increase oil production, which is currently not foreseen in the baseline forecast. 7. A direct comparison with other forecasting studies is not possible. Most of the other studies (KAPSARC/IEEJC, ECRA/BRATTLE; SEEC/BAIN, KFUPM-SNC LAVALIN, and others like Saudi Aramco, ECRA, KAPSARC, MOEP/MOPMR/MOWE, SEC, KACARE, and SEEC) concentrate exclusively on electricity, and electricity is only 17 percent of total final energy consumption in the KSA. In addition, there are different time horizons—2020, 2022, 2025, and 2030—but nearly no information going beyond 2032, except for the TYNDALL study. 8. Concerning the reliability of forecast data, we see a comparatively high confidence level as standard deviation is, for most variables, quite limited. The R2 values for the forecast of population (0.999 in nonlinear forecast) and for GDP (0.994), Total Primary Energy Supply (0.984), Total Final Energy Consumption (0.960), MW peak (0.997), and Total Electricity Output (0.993) are quite high. 9. Electricity consumption is expected to increase from 240 TWh/a in 2009 to about 850 TWh/a in 2040. This increase will absorb a reasonable additional amount of energy production in the KSA, and its influence on primary energy supply in the KSA is quite evident, as about 120 Mtoe will be required to viii Volume 1 supply the power stations with necessary fossil fuels (fossil fuel power stations increase from 57 GW to about 87 GW in 2040). 10. Compared with neighbor countries (“GCC group”), and if energy consumption is measured against population, Saudi Arabia with 7,500 kWh/capita remains much lower than Kuwait (17,500 kWh/capita) and Dubai (13,000 kWh/capita). This may give indications that an increase to 185,000 MW capacity and a respective power generation by 850,000 GWh/a would be technically possible. 11. The power supply capacity mix in Saudi Arabia for the period 2010 to 2040 in MW (baseline forecast) will not meet the demand in 2040. We expect a considerable shortfall of about 44,000 MW when calculating 185,000 MW electricity demand in 2040 against a planned capacity of 141,000 MW. For the year 2032, we see from the analysis of trend data a difference between the 121,000 MW planned power capacity compared with our forecasted value of 141,000 MW, which is a difference of 20,000 MW. As the 121,000 MW figure has been provided by the KSA government authorities, we have filled the gap between peak load and peak capacity adding 64,000 MW to the capacity in 2032 until 2040. This additional capacity has been distributed between all types of power plants; as such, we see an annual increase in oil and gas–fired power stations during this period of about 3,800 MW. The same applies for wind (+570 MW/a), nuclear (+900 MW/a), CSP (+1,650 MW/a), and PV (+1,050 MW/a) energy in order to meet the peak demand of 185,000 MW in 2040. 12. The transformation sector for oil and oil products will not require a large increase in transformation capacities besides any continuous modernization and upgrades of production capacities. However, due to the heavily increasing demand for electricity, the power sector will have to triple the 57,000 MW installed capacity to 185,000 MW. This tripling will lead to additional capacities being constructed at more than 4,200 MW per year. As we are looking at a period of three decades, in addition to any new power production capacities, a large rehabilitation program covering the existing power plant capacities has to be launched in parallel. This equals about an additional 1,500 MW per year to be rehabilitated, if the current infrastructure of power plants older than 20 years in 2009 are replaced or rehabilitated over the next three decades until 2040. 13. The system availability of RE—by international experience records—will not be comparable with fossil and nuclear energy generation; therefore, the respective system reserve capacity should be higher. Within our forecast modeling, we did apply 5,840 full load hours for fossil fuels; 6,000 hours for nuclear fuels; 1,800 full load hours for wind; 2,200 full load hours for PV; and 3,500 hours for CSP technology, due to expected storage capacities. These figures are considered very optimistic but only allow the electricity demand of 850,000 GWh/a (KACARE) to be met at the national level. We also calculated that all renewables (e.g., wind, PV, CSP) operate at peak load every day with their full installed capacity and that there will be no maintenance/break during this peak load time to roughly meet the electricity system demand, which seems to be very unrealistic. In this case, the installed capacity should be even higher than the peak demand, but we have not been able to justify this within this forecast. We just recognize and describe the forecasted system balance situation based on planned installation capacities and existing international operation data.14. A first prioritization of technical and organizational measures based on the forecasting results for Saudi Arabia for the period 2010 to 2040 is drawn from the findings of different studies (SEEC/BAIN, ECRA/BRATTLE, CHATHAM HOUSE, KAPSARC/IEEJ, KACST/AEA, KAPSARC, SEEC, Saudi Arabia Energy Efficiency Report, KACARE, TYNDALL, and others). All of these studies have a different viewpoint; therefore, some measures overlap in nearly all studies (for example, labeling), but some studies concentrate on specific measures (for example, pricing structures). We have collected and reviewed the proposals for measures given and developed a list of 40 technical measures and 70 organizational measures (40/70 List on Technical and Organisational Energy Efficiency Measures in Saudi Arabia). 14. In the presented EE scenario, our team followed the measure of effectiveness (MoE) figures given for EE improvements by 30 percent, as in most of the studies, but we still evaluate the situation as “extremely difficult” for the Saudi economy even with this quite extended and ambitious improvement Volume 1 ix of 30 percent. Total final energy consumption will limit the increase in this scenario to 298 Mtoe, but this still leads to a considerable decrease in oil exports from the current 383 Mtoe to 128 Mtoe, which is only 33 percent of former oil exports (minus 67 percent). 15. As to the forecast for energy consumption and for “real” energy prices in 2040 (based on 2010 prices), we see two effects on the opportunity costs in 2040: A “real” price increase of about US$65,000 Million (Mio) and an increase due to additional consumption in 2040 compared with 2009, which is US$446,000 Mio. Thus, national energy consumption will have, in total, opportunity costs of US$635,302 Mio in 2040 and will absorb a huge percentage of national income; in this case, about 35.2 percent of the expected GDP. 16. We used a time series analysis in this forecasting model because the past energy data shows high R2 and the main influencing factors are also following this trend; therefore, there is no need for any regression analyses. We expect that any detailed regression analyses will have similar results. Both methods do not consider “loops” in their forecasting; for example, a currently high GDP growth leads to high national energy demand and fewer exports, which in turn reduces GDP growth. This will reduce national energy demand; therefore, some new and additional export possibilities, which increase GDP again, will be required. 17. EE should be given highest priority in Saudi Arabia to ensure the current standard of living and production. If EE cannot be realized on a remarkably higher scale compared with now, there will be hardly any significant exports of oil in the future from 2040 onward. This clearly shows the urgency for EE in the Kingdom. The KSA could then be considered a net-oil-importing country with a considerably decreased living standard. Chapter 2 Summary Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia General Objectives The objective of this chapter is to investigate the waste heat potential in the industries of the KSA. The KSA industry was divided into five main sectors. Although the various sectors have been in the process of liberalization for some years, there is still one large main player in each. Governmental companies traditionally operate water production and power generation. A few companies dominate the petrochemical and steel businesses, and one company manages the oil production and refinery sector. The companies in the latter four sectors have very different conditions from all other industries because of their export character, their size, and the difference in business character of the water and power generation sector. The refinery and oil production sector was not included in the scope of this study. Other industries such as glass, food, and paper are summarized in this study under “other industries.” For application of a proportional method to estimate the waste heat use potential compared with international use potentials, this sector was subsectored. A total waste heat use potential of about 3500 MWth was identified for the four sectors. More than 80 percent of this potential was found in the large industries: saline water, power generation, and large petrochemicals. The waste heat use potential for “other industries” is about 650 MWth. The possible power generation depends strictly on the available temperature. There are four levels of waste heat reduction and use: • • • • x Avoidance of waste heat generation Direct process internal use Use for chilling requirements Transformation to power Volume 1 The fourth and highest level, which is also the most expensive, is additional electricity generation. Below 350°C, this must be done by Organic Rankine cycle (ORC) processes; above 350°C, steam turbine or engine cycles would also be relevant for the KSA. Using all waste heat of “other industries” would provide a power potential of about 141 MWel. Assuming an average heat-to-power efficiency ratio of 20 percent, the total waste heat losses constitute a power potential of about 700 MWel. For the different levels of waste heat use, detailed investigations including feasibility studies that take into consideration individual conditions are necessary. For all possible technical measures, the very special conditions associated with the climate and the low energy prices in the KSA must be taken into account. In addition, many of the measures require proper operation of the equipment, which means wellinstructed and motivated personal. The identification of best available operation, creation of key performance indicators (KPIs), installation of monitoring systems, and development of incentive systems are proven means to facilitate better operation with existing equipment. In particular, the installation of external waste heat use equipment such as bottoming or topping cycles usually complicates the process. Often, this is the main barrier. To overcome this barrier, awareness programs or even better economic incentive systems may be advisable (e.g., tax reduction, funding such as the German CHP funding law Kraft-Wärme-Kopplungs-Gesetz [KWKG], or power feed-in regulations). Specific Goal Looking to the general energy situation and challenges in the KSA, the question is: Could the use of waste heat in this sector also be a key to the energy challenges in the KSA? The target of this report is to analyze the efficiency potential arising from any waste heat usage in the industrial sector of the KSA. The industrial energy sector in the KSA can be divided into five main sectors: Sector 1: Water production Sector 2: Power production Sector 3: Refinery sector Sector 4: Large petrochemical production Sector 5: Other industries The last sector could be divided further into subsectors. This structuring of the KSA industry is in some ways different from other countries. One big difference is the extreme climate, which makes water a very rare commodity. It is needed in larger quantities in the KSA than in other countries. Due to the high ambient temperature and the arid conditions, all water must be desalinated, which means it must be filtered on a molecular scale with very high pressure or evaporated and then condensed. Another big difference is the oil richness of the country. This wealth led to low energy prices followed by very low awareness of efficiency issues. In addition, it led to growth in the secondary oil industry. A large petrochemical complex was developed, which is a large exporter for polymers, plastics, and all kinds of material made from hydrocarbons. Results Achievable Waste heat use in the KSA is (thermodynamically) more restricted, as the usable temperature potential is smaller due to the usually high ambient temperatures. The term “waste heat use” is not always Volume 1 xi defined as gross or net or related to lower or upper heating value; it is always used in the correct technical context within the frame of the accuracy of the report. In this report, the word “potential” has been used mainly for the energy savings that could be achieved compared with a reference status at the same quantities and qualities and without considering technical progress by a different operation or modification of the equipment. With the term “technical,” the potential is described as the maximum that can be realized under technical aspects, while the term “economic” describes a measure that makes sense in terms of operation under economic, competitive conditions. The term “efficiency” in this report is not defined in strictly scientific terms but is used with a meaning close to thermodynamic definition. Generally, it is understood as the ratio of output to input of energy in a technical sense. For example, it is in the context differentiated between exergy and anergy shares of energy, meaning electricity/power and heat, although this was not always described explicitly. Chapter 3 Summary Smart Grid Technologies General Objectives The Smart Grid chapter provides an overview of the possible technologies in this field. These technologies can be used to realize energy management tasks and efficiency gains or to integrate renewables like those described in the case study sections. All have the goal of making the total electricity system more reliable and to save costs in electricity generation. The technologies that will be described and evaluated are divided into the communication structure and the components. The components include: Automated Metering Infrastructure (AMI), including Smart Meters (SMs); On-Load Tap-Changer (OLTC); and reactive power control (RPC). Some of these technologies can work totally decentralized as independent controllers (e.g., RPC) and must be parameterized occasionally. Other components, such as the SMs, are designed to work in communication networks for active power management. For example, they can be used to communicate time variable tariffs or current power limits. Based on the analysis of the technologies, recommendations for the integration of renewables in the KSA should be made. The focus is on the effects on the power quality (maintaining voltage and current boundaries). Methodology The methodology of the Smart Grid chapter is divided into two parts. The first part presents a metaanalysis on smart grid literature and projects from the past 10 years in Europe, primarily Germany. Germany is currently the biggest market for smart grids, driven by the integration of a large number of renewable generators. This chapter provides an overview on smart grid technologies, journals, and recent European conferences, including projects. For the evaluation of the actual practical importance of the described technologies, more than 100 real smart grid projects were evaluated according to the applied technology, the lead structure, the stakeholders, and other criteria. The number of projects dealing with a technology is an indicator for the importance of a technology. The second part of this chapter is a case study on the effects of consumption and generation in lowvoltage distribution grids. A generalized grid topology of a reference grid for rural areas is investigated. For the simulation time, profiles of loads and generators in the grid are necessary. To make the results as general as possible, generalized household profiles are used. Cross-checks with measured profiles from Chapter 4, Residential Metering, show similar profiles. As small-scale producers, PV plants are installed. As positions and installed power of the PV plants are unknown, a probabilistic load flow analysis solving 400 configurations is performed. The probabilistic load flow has been solved using the open source software SimTOOL, which is a high-performing load flow simulator developed by Fraunhofer ISE. SimTOOL calculates a combination of command-line–based load flow and controllers, xii Volume 1 allowing for the effect of renewables on the grids to be estimated. To mitigate the voltage change, an OLTC is used for all the scenarios. Key Results Reviewing the current smart grid literature and projects, the most important technologies of a smart grid are: OLTC; RPC; AMI, including SMs; and APC. OLTC and RPC are technologies that can solve voltage problems in grids as independent controllers. The OLTC does not raise the current, but it changes the voltage for the entire grid and facilitates the use of the total range allowed by grid codes. RPC affects the voltage locally, but it raises the flowing currents. However, there are technologies that might reduce or shift the load in the grid. One such technology is APC, also called demand-side management. For efficient operation, this technology requires information about the grid state. Typically, a centralized controller device distributes a signal for the underlying systems (e.g., maximal power). This concept may rely on an AMI. The AMI is based on SMs that send local measurements to a central point. With the knowledge of the current grid state, APC works precisely. To evaluate the importance of these technologies, European smart grid projects are reviewed. As the knowledge of the system state is crucial to the smart grid, SMs are the most investigated technology. With APC, all problems that can affect a grid might actually be solved; therefore, it is nearly as important as SMs. The problem is that in distribution grids, the shift-able load is actually not big enough. Assuming that customers’ comfort won’t be affected and PV plants are not switched off, not all problems can be solved without storage. In the case study, the effect of PV plants on distribution grids was evaluated. When the grid is not reinforced, a high amount of PV plants in the analyzed distribution grid violate the upper voltage boundary. To solve the voltage problems, an OLTC is installed in the grid. The OLTC is able to solve most of the problems, eliminating the need for expensive grid reinforcement measures. Current list prices for cables and OLTC show a cost savings by a factor of five while allowing for a large amount of PV to be installed. Chapter 4 Summary Residential Metering General Objectives The energy demand of residential buildings in the KSA represents up to one-third of the total energy consumption. The main residential energy consumers are electricity demand for air conditioning (AC), domestic hot water production, and general household consumption such as lighting and mechanical devices. Approximately 20 percent of Saudi households use electrical energy for cooking, while the rest use natural gas. Although the electrical energy demand of residential buildings is a dominant part of the country’s energy demand, the actual demand profile is not really known. As no monitoring of this energy demand has been carried out so far, only simulated demand profiles that were derived from certain general assumptions are available. To implement smart grid methods such as active power management to integrate RE or to operate conventional power plants in a more efficient way, a good understanding of household demand profiles and shift-able loads is essential. Thus, the target of this task was to measure and analyze electricity demand profiles of residential buildings, which should be compared with the standards in other countries. To achieve adequate results, as many as 100 residential buildings in Thuwal, Dammam, and Riyadh should be studied. To realize such measurements in a foreign country, we were very pleased to have strong support from various stakeholders. The work in this task can be split into the following parts: (1) monitoring and data acquisition and (2) statistical and model-based data analysis. Volume 1 xiii Methodology To get reliable information about the actual energy demand of the residential sector, a monitoring campaign was carried out. In a second step, the collected data gathered during this monitoring campaign was analyzed. A model-based consideration of energy-saving potential within the residential sector was conclusively demonstrated. Monitoring and Data Acquisition To obtain representative demand profiles, demand data normally is collected for 12 months. Because of project constraints, acquiring data during a long time period was challenging. The project consortium decided to use energy meters already installed at the King Abdullah University of Science and Technology (KAUST). At Dammam University, energy meters had to be installed by the project team. At KAUST, ADDAD-4 meters were installed, and at Dammam University, ADDAD-5 meters were installed. Both meter types were produced by the Advanced Electronics Company (AEC). They are electronic meters with internal registers that store power values for 1 month, with a time resolution of 15 minutes. To understand and model the building energy system, it is important to gather data from big energy consumers such as AC units separately. For this purpose, buildings in Dammam were equipped with an additional submeter within the building’s junction box to measure the energy consumption of the whole building except AC. All installed meters are equipped with an optical serial interface. This interface was used to collect the data manually using a notebook. An online collection of data using mobile networks was not planned. This collected data were checked for plausibility, and faulty data were repaired. This task was realized by Envidatec and is presented in detail in the report about data acquisition that is attached to the report from Envidatec. To create a model-based analysis, it is essential to correlate the power series with climate data. The necessary data about ambient temperature and solar radiation were taken from the company meteocontrol [SolarGIS]. Key Results Residential Profiles in the KSA The measurements acquired during the monitoring campaign showed an electricity consumption of as much as 50 W/m2. Considering a typical living area of 500 m2, this yields a maximum power consumption of 25 kW during one time step. This peak is typically reached in the early evening hours and reduced to half during the night. Figure 1 shows that a typical daily profile has one peak. This peak is roughly 4 hours after the daily peak of the ambient temperature, which leads to the assumption that the peak in the daily profile correlates to the thermal capacity of the building. With higher ambient temperatures, the room temperature stays in a normal range (near the set value) until the building’s capacity is changed by the surrounding air. At night, the opposite occurs. Unfortunately, no room temperatures were available to test this assumption. It can also be stated that the profiles do not change considerably during the course of the week. No change in weekend energy consumption can be detected. xiv Volume 1 Figure 1: Weekly Load Profile As described previously, the observed building profiles show a high correlation to ambient temperature because the demand is driven mainly by AC. This was proven using the measurements with submeters, allowing separation of AC demand from the total demand at households in Dammam. Figure 2 shows the daily energy consumption of households and of AC alone, sorted by the daily mean ambient temperature. It can be observed that the household energy consumption varies between 0.1 kWh/m2 and 0.15 kWh/m2 per day, depending on the ambient temperature. It is very likely that these fluctuations are caused by varying user behavior. Figure 2: Energy Consumption of Household and AC The AC energy demand shows a strong correlation to temperature. During the measurement period, the AC energy demand ranged from 0.05 kWh/m2 per day at a daily mean temperature of 22 °C to 0.55 kWh/m2 per day at a daily mean temperature of 34 °C. Finally, whereas AC constitutes 85 percent of the total consumption in September and 70 percent in November, the monthly household consumption is roughly constant at 3 kWh/m2 per month. Recommendations for Energy Saving The most important finding of the monitoring campaign is that AC systems account for a large part of energy consumption within the residential sector. According to Figure 2, AC is responsible for 70 percent of the residential energy demand. Reducing the energy demand of the residential sector Volume 1 xv directly leads to a reduction in AC energy demand. AC energy demand is affected by three factors that have a direct influence on energy consumption: • • • The insulation of buildings has an impact on the demand for cooling. The better buildings are insulated, the less they need to be cooled. The indoor set temperature influences the cooling demand. The efficiency of the AC unit has an impact on the electrical energy consumption required to provide the requested cooling needs of the building. Table 1 shows examples of these three energy-saving measures. It can be seen that an energy savings of 15 percent can be achieved simply by increasing the set temperature by 2 K. AC devices with an energy efficiency ratio (EER) of three, which are state of the art for the residential sector, can reduce the cooling demand by a factor of two. By far the biggest reduction, reaching 75 percent of the energy demand for cooling, can be achieved by installing an insulation layer. Table 1: Effects of Different Energy-Saving Measures on Cooling Demand Classified by Effort Measure Increase Tset by 2 K Replace AC hardware (double EER) Insulate with 7.5 cm polystyrene Effect on Energy Demand Effort Minus 15% Minus 50% Minus 75% None Medium High In total, when looking on the savings experience in countries with similar housing census, business structure, and climate, the residential sector should be able to easily save between 30 and 40 percent of the consumed energy. Chapter 5 Summary Development of Industrial Energy Demand in Saudi Arabia General Objectives This chapter focuses on the industrial energy demand in Saudi Arabia and the energy saving potential through the implementation of EE measures. As a result of the rapid population growth, an enormous increase in energy consumption will be seen in the country. As industry has a fairly large share of the energy demand in the KSA, the saving potential in that sector will have a positive effect on the overall consumption. The present report aims to show potential development pathways and their effects on domestic energy demand, carbon dioxide (CO2) emissions, and potential additional income from oil exports. Therefore, the largest industry sectors—cement, steel, petrochemical, and desalination—are analyzed in detail. Methodology To be able to analyze the effects of different EE measures on the Saudi energy demand in the future, a projection of the future energy demand is required. The future energy demand is established based on the development of the different sectors, presented in Chapter 1 of this study. The projection is based on the EIA energy data for Saudi Arabia until 2009. To apply the saving potential, applicable EE measures and their potential for the KSA are defined. This potential is based on previous chapters of the present study as well as literature research. For each of the large industry sectors mentioned earlier, the efficiency measures are analyzed separately. These sectors belong to the energy-intensive industries because of their necessary energy consumption for certain production processes, making them interesting for this analysis. Those EE potentials are defined individually for each sector. The EE measures assumed in the low EE scenario are either easily applicable and economically viable or necessary to reach the state-of-the-art level of technology. The efficiency potential can be defined as the difference between the status quo in the KSA and the state of the art in industrialized countries worldwide. For the evaluation of the savings, three scenarios are compared: the business as usual (BAU) xvi Volume 1 scenario, a low EE scenario, and a high EE scenario. From the results of these scenarios, the amount of energy saved can be projected until 2040. Accordingly, the CO2 emissions saved and the opportunity costs from the saved fossil fuels are calculated. This calculation allows illustration of the effects of EE measures not only on the energy demand but also on the economy and environment. Hence, the report will give an indication of the potential range of effects that EE measures would have in the long term. Analysis To represent the industrial energy demand in the KSA, as mentioned earlier, the energy-intensive industries, such as steel, petrochemical, and cement, were chosen. Within industrial energy consumption, the largest energy demand stems from the desalination and the petrochemical sectors. Looking closer at the cement industry, it can be inferred that applying EE measures will have a positive effect on the industrial energy demand. The cement production capacity of Saudi Arabia nearly doubled since 2005 and exceeded 50 Mio t in 2012, shared by 13 companies. Similar to the steep rise in production capacity, the cement demand experienced a significant increase from 43 Mio t per year in 2010 to 49 Mio t in 2012, and was estimated to reach 52 Mio t in 2013 (Edwards, 2012). Both capacity and demand are expected to increase further. Because most of the energy needed in the cement manufacturing process is used to produce heat, the highest potential for EE is achieved by improving the use of heat or in the avoidance of waste heat. According to the analysis, an efficiency potential of 15 percent for the high EE scenario is set. The low EE scenario assumes a retarded application of EE measures and a lower implementation speed, which leads to an efficiency potential of 5 percent. The steel sector had a steady growth of 6 percent per year between 2009 and 2011, increasing its crude steel production from 4.7 Mio t to 5.3 Mio t (World Steel Association, World Steel in Figures, 2012, S. 11). However, crude steel production stagnated in 2012 with 5.2 Mio t (World Steel Association, World Steel in Figures, 2013, S. 9). The steel sector is still expected to grow further. As steel is one of the most energy-intensive industries, it is essential to try to reduce future energy demand of the sector. In the analysis, an efficiency potential of 35 percent for the high EE scenario is identified. For the low EE scenario, it is assumed that the transfer of production technology starts later and is carried out slower, which reduces the EE potential to 10 percent for this sector. The last detailed analysis was done on the petrochemical sector. The Saudi petrochemical sector is largely dominated by SABIC. With an overall market share of more than 50 percent, it is the largest domestic stakeholder. In the petrochemical industry, there is little room to improve the EE and CO2 emissions of the feedstock. Therefore, EE measures have to be applied in the production processes and overall energy use. The analysis showed a potential efficiency increase of 17 percent in the low EE scenario and 25 percent energy savings potential in the high EE scenario. Having analyzed the different industries and defining the high- and low-efficiency potential, the three main scenarios are developed. These three scenarios—the BAU scenario and the high- and lowefficiency scenarios—are compared in terms of energy consumption throughout the years until 2040, the CO2 emissions caused by the three paths, and the opportunity costs created by saving fossil fuels. Key Results With this analysis and the demand projection from Chapter 1 of the present study, the scenario analysis showed an energy savings potential of 10 percent in the low EE scenario. Cumulating the annual final energy demand shows that until 2040, 2050 TWh could be saved. This results in a reduction in CO2 emissions of 2,200 billion (Bn) t. Furthermore, this would allow oil savings in the power-generation sector, which could be exported. Considering this opportunity cost, additional revenues of US$544 Bn could be realized. The high EE scenario shows potential energy savings of 20 percent, resulting in 4,413 TWh cumulated energy savings until 2040. This would enable a reduction in CO2 emissions of 3,460 Bn t. In addition, the analysis of opportunity cost indicates that additional revenues of US$784 Bn could be generated from exporting saved oil. Volume 1 xvii Chapter 6 Summary Integration of Renewable Energy General Objectives The present report aims to analyze the economics of different RE sources in the KSA, and thus, enhance the available information on country-specific aspects of each technology. A steadily rising demand for energy and the limitations of fossil energy sources, along with decreasing prices for RE technologies and increasing export prices, make RE sources more and more attractive for use in Saudi Arabia. However, up to now, research and projects have mainly been dedicated to technical aspects of different RE technologies in Saudi Arabia. For successful integration, economic aspects will be as important as technical ones. This chapter, therefore, focuses on the economics of RE sources in Saudi Arabia. Analysis The three most promising technologies for the country—PV, CSP, and wind power—are discussed in this chapter. Other RE sources, such as hydropower, tidal energy, and wave energy, have a comparatively low potential in Saudi Arabia and, therefore, are not analyzed in this context. Renewable Energy Potential The potential of the PV, CSP, and wind power RE was assessed in this chapter. PV potential in Saudi Arabia is abundant: Global horizontal irradiation is between 2,000 and 2,500 kWh/m². Theoretically, a section of 2,400 km² would suffice to provide the electricity needed in the country, based on the gross annual demand without taking into account differences in production and consumption time. The PV rooftop capacity potential for residential and industrial buildings was estimated to be 16 GWp. Figure 3 shows the distribution of the potential within the country. For the whole country, the potential is estimated to be 13.41 GWp on residential and 2.55 GWp on industrial buildings. With this capacity, 3,743,412 MWh of electricity could be supplied annually, constituting 17.7% of current energy demand. Since this analysis only considered roof-top potentials as easily accessible areas for distributed generation, this confirms the abundance of solar resources in the country. The potential for CSP is similarly high: direct normal irradiation ranges between 1,200 and 2,800 kWh/m². Saudi Arabia’s wind power potential is very low compared with international standards. The two most suitable regions for the deployment of wind turbines are along the coasts of the Red Sea and the Arabian Gulf. Average wind speeds in most of the country are between approximately 6.0 and 8.0 m/s at hub height. Levelized Cost of Energy In this chapter, an analysis of the levelized cost of electricity (LCOE) assesses the economic potential of RE technologies in Saudi Arabia. Figure 4 shows the results of the LCOE for rooftop PV, ground-mounted PV, CSP, and wind power for different full-load hours in comparison with fossil energy costs with and without opportunity costs. In most areas of Saudi Arabia, annual full-load hours of ≥2,000 can be achieved for PV, resulting in an LCOE of around 0.07 to 0.15 US$/kWh (ground mounted) and 0.09 to 0.18 US$/kWh (rooftop). The LCOE for wind varies between 0.133 and 0.221 US$/kWh for 1,100 full-load hours and 0.091 and 0.143 US$/kWh for 1,800 full-load hours. CSP has the highest LCOE of all selected technologies. Depending on the full-load hours, the LCOE ranges between 0.185 US$/kWh and 0.449 US$/kWh. xviii Volume 1 Northern Borders 1.0 km² 175 MWp 241 GWh/a Al-Jouf 1.5 km² 253 MWp 365 GWh/a Al-Qaseem 5.1 km² 838 MWp 1,308 GWh/a Hail 1.9 km² 323 MWp 525 GWh/a Tabouk 2.1 km² 356 MWp 548 GWh/a Al-Madinah Al-Monawarah 5.3 km² 873 MWp 1,357 GWh/a Makkah Al-Mukarramah 24.0 km² 3,885 MWp 5,692 GWh/a Al-Baha 1.5 km² 232 MWp 382 GWh/a Jazan 3.7 km² 583 MWp 861 GWh/a Aseer 6.9 km² 1,096 MWp 1,799 GWh/a Region Net roof area [km²] Installable capacity [MWp] Potential electricity generation [GWh/a] Al-Riyadh 27.5 km² 4,514 MWp 6,610 GWh/a Eastern Region 15.5 km² 2,560 MWp 3,494 GWh/a Najran 1.7 km² 276 MWp 465 GWh/a Figure 3: Net Roof Area, Installable PV Capacity, and Electricity Generation Potential by Regions (map adapted from (Dalet, 2013)) Figure 4: LCOE of Renewable Energies Compared with Oil and Gas With Opportunity Costs Volume 1 xix Case Studies Three case studies are discussed in this chapter: a PV-driven, reverse osmosis (RO) desalination plant; PV electricity supply for industry; and PV hybrid systems for remote applications. The levelized water production cost (LWPC) for different plant configurations were calculated. The LWPC for RO combined with PV proved to be higher than the LWPC for currently used Multi-Stage Flash (MSF) plants. However, this calculation did not include the maintenance cost, fossil fuel prices, and operation costs. If these additional costs are taken into consideration, the PV-powered RO plant may be the more sustainable solution. Especially regarding growing fossil fuel prices and possible opportunity costs, PV–RO will gain more importance. The case study on the PV electricity supply for the industry shows the advantages of PV currently lie in reducing climate gas emissions and daily demand peaks in the afternoon. Economically, PV and fossil fuel electricity are equal, so future development in this area depends on the price of oil and the system cost of PV. The case study on PV–diesel hybrid systems shows that for off-grid areas, villages, or industrial sites, a PV–diesel hybrid system solution can be economically profitable, depending on diesel price and solar radiation. There is vast experience showing that PV–diesel hybrid systems are not only able to provide sufficient electricity, but with respect to the environment, they are superior to pure diesel systems. Key Results The analysis of the currently existing rooftop potential in Saudi Arabia shows that the largest potential exists in the regions of Riyadh and Makkah. For the whole country, the potential is estimated to be 13.41 GWp on residential buildings and 2.55 GWp on industrial buildings. With this capacity, 3,743,412 MWh of electricity could be supplied annually, constituting 17.7 percent of current energy demand. Since this analysis only considered rooftop potentials as easily accessible areas for distributed generation, this confirms the abundance of solar resources in the country. For the successful introduction of renewable energies into a new market, economic aspects also play an important role. Therefore, the LCOE was analyzed for all considered technologies. For PV, the LCOE ranges between 0.09 and 0.18 US$/kWh, depending on system size and actual investment cost. The LCOE of WECs is between 0.07 and 0.22 US$/kWh. For CSP, the LCOE ranges between 0.185 US$/kWh and 0.45 US$/kWh, depending on the full-load hours. The higher investment cost for CSP, especially when including storage, leads to these high values. However, they do not reflect the fact that storage can easily be integrated, making CSP plants dispatchable electricity sources in contrast to wind and PV. Volume 2 Summary Energy Efficiency Audit Case Studies General Objectives The objective of this task is to establish the baseline of the current EE rating and to identify the areas for improvement or energy savings in Saudi Arabia’s commercial buildings and industrial sectors. The focus has been placed on medium-size clients with expected high specific energy consumption based on typical samples for the existing regional economics and with a promising exemplary replication potential. These were found mainly at three locations, including the West Coast area around the city of Jeddah, the Central Economic area around the city of Riyadh, and the East Coast area around the cities of Dammam, Dhahran, and Khobar. The original plan was to execute six to 10 energy audits in various sectors. The following table describes the six facilities that were shortlisted from an original list of 30 facilities. xx Volume 1 Business Sector Facility/ Company Business Status Quality Consumption Level Efficiency Status Commercial Services Hospitals Private-hospital, Jeddah Hotels M-Hotel, Riyadh Enmar Hotel Jeddah Private clinics and surgery hospital, 300 staff 89 rooms, 210 beds, 120 staff, 12% admin About 37 GWh/year Medium-size 200 rooms, 300–500 beds About 3.9 GWh/a Small-size innovative constr. 15% admin cost 210 rooms, 340 beds Medium-size, About 5.8 GWh/a Medium-size weakly committed standard constr. 12% admin cost 240,000 m2, 400 Big-size, well Operate own power No AC-reg, no VSD, tenants, 240 staff committed n.y. PF correction generation w/o EnMS (ca 69 GWh) Shopping malls A Mall in Jeddah, KSA, Corniche Jeddah area Restaurant Al-Shurfa 1200 m2, restaurant services 110 staff Very EE committed, started EE-impl Small-size, well committed Well committed About 2.4 GWh/a No AC regulation, no VSD, no PF correction Very committed; some data inconsistency About 159.7 GWh/a 1.5 Mio t/a, 105 kWh/ton own power-gen w heat recuperation Industrial Sectors Construction industry Cement factory (medium-size, 3,6% country-dd) ACP Lafarge private 300 staff The agreed-upon business areas to be considered were commercial trade and services (e.g., restaurants, hotels, hospitals, shopping malls) and industrial production (e.g., cement production, plastic production, and seawater desalination) as described in the preceding table. The stakeholders agreed to concentrate on small and medium enterprise (SME) clients in the KSA—these being representative of the actual economic development, and this sector avoided duplications of work with the KSA oil and gas industries. Specific commercial sites with rather high-energy consumption and with suitable SME size have been commonly identified and selected with the assistance of national/local trade agencies and of MoCT and with support of the KAUST/KICP-PM. The preselected, committed clients were visited and investigated based on an in-depth EE audit. Resulting savings have been identified when comparing Saudi consumption with international consumption standards. The results of the energy audits were compared with German and world standards as well as to best practices in the field of energy. The results of the energy assessments in Volume 2 are summarized in Chapter 7: Study Findings and Conclusions, Recommendations, and Business Opportunities. Volume 1 xxi Table of Contents Volume 1 Executive Summary Chapter 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040—The Necessity for Energy Efficiency in the Kingdom .............................................................. 1-1 1.1 Introduction ................................................................................................................... 1-1 Strategy and Outline of the Approach .................................................................................. 1-1 1.2 General Description of the Energy Situation in KSA in 2009 ............................................ 1-2 1.2.1 Energy System in Saudi Arabia ................................................................................. 1-2 1.2.2 Energy Data and Energy Balance Scheme for 2009 in Saudi Arabia ........................ 1-2 1.2.3 The Principles of an Energy Flow System Diagram Resulting in a Sankey Diagram for Saudi Arabia ......................................................................................... 1-4 1.2.4 Sankey Diagram for the Saudi Energy System Based on the IEA Energy Balance Scheme in 2009 ........................................................................................................ 1-4 1.3 Overview and Comparison of Current Energy Forecasting Studies in Saudi Arabia until 2040 ...................................................................................................................... 1-7 1.3.1 KAPSARC-IEEJ Forecasting Study Report, 2011........................................................ 1-7 1.3.2 Saudi ECRA-Brattle Study (United States), 2011 ...................................................... 1-7 1.3.3 Saudi Energy Efficiency Center-Bain Consulting Study, 2013 .................................. 1-8 1.3.4 KFUPM-SNC Lavalin Study, 2007.............................................................................. 1-8 1.3.5 Tyndall Study, 2008 .................................................................................................. 1-8 1.3.6 Other Approaches from MOWE, MOEP, MOPMR, KAPSARC, Saudi Aramco, SEC, ECRA, SEEC, UNDP, and the World Bank .......................................................... 1-8 1.4 Our Approach for a Baseline Forecast for the Entire Energy Sector in Saudi Arabia until 2040 ...................................................................................................................... 1-9 1.4.1 General Approach for the Baseline Forecast ........................................................... 1-9 1.4.2 Influencing Factors for Energy Production, Transmission, and Energy Consumption in Saudi Arabia in 2040 .................................................................... 1-14 1.4.3 Method Used to Forecast Energy Production, Transformation, and Consumption in Saudi Arabia in 2040 .................................................................... 1-15 1.4.4 Energy Efficiency in Saudi Arabia in 2040 within the Baseline Forecast ............... 1-16 1.4.5 Resulting Energy Forecast in Saudi Arabia in 2040 ................................................ 1-17 1.4.6 Sankey Diagram for the Entire Energy Sector in Saudi Arabia in 2040 .................. 1-27 1.4.7 Reliability of the Power Generation and Power Transmission System in Saudi Arabia for 2010 to 2040 ............................................................................... 1-27 1.5 Comparison of the Energy System of KSA with International and European Standards and Benchmarks in Relation to Energy Efficiency until 2040 ........................ 1-29 1.5.1 Comparison of Other Countries’ Energy System Challenges with Those of Saudi Arabia with Reference to Energy Efficiency ................................................. 1-29 1.5.2 Short Description of the Energy System of Neighboring Countries Compared to Saudi Arabia ..................................................................................... 1-29 1.6 Priorities for Energy Efficiency in the Energy Sectors Based on New Technologies in Saudi Arabia Through 2040 ...................................................................................... 1-29 1.6.1 Priority Sectors for Energy Efficiency Measures in Saudi Arabia ........................... 1-31 1.6.2 Priority Technologies for Energy Efficiency in Saudi Arabia .................................. 1-32 1.6.3 Priority Energy Efficiency Measures for Saudi Arabia ............................................ 1-35 1.6.4 Energy Efficiency Scenario for Saudi Arabia in 2040.............................................. 1-39 1.6.5 Influence of Renewable Energies on the Stability of the Saudi Electricity System .................................................................................................................... 1-43 xxii Volume 1 1.6.6 Energy Costs and Opportunity Costs for the Entire Energy System in Saudi Arabia in 2040 .............................................................................................. 1-44 1.7 Recommendations Based on Identified Shortages from the Current Energy Balancing System and Its Forecasting Models in Saudi Arabia until 2040 ...................... 1-45 1.7.1 Providing Energy Data Compatible with Neighboring Countries and with UN, IEA, and Eurostat Standards ........................................................................... 1-45 1.7.2 Ensuring a Continuous System for the Forecasting of Energy Production and Consumption until 2040.................................................................................. 1-45 1.7.3 Developing and Publishing a National Energy Strategy Including Renewable Energies and Energy Efficiency ........................................................... 1-46 1.7.4 Increased National Energy Consumption, Even in the Energy Efficiency Scenario, Will Have Negative Influence on the National Economy ....................... 1-46 1.8 Summary ..................................................................................................................... 1-46 1.9 Baseline Forecast ......................................................................................................... 1-49 1.10 Literature ..................................................................................................................... 1-56 Chapter 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia ................................................................................................ 2-1 Chapter Summary ................................................................................................................... 2-1 2.1 Introduction ................................................................................................................... 2-2 2.1.1 Energy Situation in KSA ............................................................................................ 2-2 2.2 Investigation of the Sectors............................................................................................ 2-5 2.2.1 Method .................................................................................................................... 2-5 2.2.2 Sector 1—Water Production .................................................................................... 2-5 2.2.3 Sector 2—Power Generation ................................................................................... 2-9 2.2.4 Sector 3—Refineries .............................................................................................. 2-13 2.2.4.1 General Process ..................................................................................... 2-13 2.2.4.2 Industry in KSA ....................................................................................... 2-14 2.2.5 Sector 4—Petrochemical (SABIC Affiliates, et al.) ................................................. 2-14 2.2.6 Sector 5—Other Industries .................................................................................... 2-16 2.2.7 Waste Heat Use–Relevant Industries .................................................................... 2-19 2.2.7.1 Subsector—Food ................................................................................... 2-20 2.2.7.2 Subsector—Sugar .................................................................................. 2-22 2.2.7.3 Subsector—Glass ................................................................................... 2-23 2.2.7.4 Subsector—Pulp and Paper ................................................................... 2-28 2.2.7.5 Subsector—Textile/Fiber ....................................................................... 2-32 2.2.7.6 Subsector—Construction Material ........................................................ 2-34 2.2.7.7 Subsector—FE Metals ............................................................................ 2-40 2.3 Waste Heat Use Potentials ........................................................................................... 2-40 2.3.1 Waste Heat Use Potential in the Desalination Sector ........................................... 2-40 2.3.2 Waste Heat Use Potential in the Power Generation Sector .................................. 2-40 2.3.3 Waste Heat Use Potential in the Refineries Sector ............................................... 2-41 2.3.4 Waste Heat Use Potential in the Petrochemicals Sector ....................................... 2-41 2.3.5 Waste Heat Use Potential in the Other Industries Sector ..................................... 2-41 2.3.5.1 Estimation by Correction Factors .......................................................... 2-41 2.3.5.2 Prioritization and Valuation of the Sectors ........................................... 2-45 2.3.6 Difference Between Large and Small Companies .................................................. 2-45 2.3.7 Difference in Technical and Economic Potential ................................................... 2-46 2.3.8 Necessary Investments .......................................................................................... 2-46 2.3.9 Influences of Growth and Change ......................................................................... 2-46 2.4 General EE Aspects....................................................................................................... 2-47 2.4.1 Proposed EE Technologies from Chapter 1............................................................ 2-47 Volume 1 xxiii 2.4.2 Proposed EE Measures from Chapter 1 ................................................................. 2-48 2.4.3 Barriers ................................................................................................................... 2-50 2.5 Waste Heat Use Technologies ...................................................................................... 2-51 2.5.1 Usability of Power Generation Technologies......................................................... 2-51 2.5.2 Usability of Chiller Technologies ............................................................................ 2-51 2.6 Potentials and Demands .............................................................................................. 2-52 2.6.1 Possible Solutions and Business Potentials ........................................................... 2-52 2.6.1.1 Engineering ............................................................................................ 2-52 2.6.1.2 Improving the Condition of Equipment, Maintenance, and Training .................................................................................................. 2-52 2.6.1.3 Direct Internal Use of Unavoidable Process Losses ............................... 2-53 2.6.1.4 Use of Unavoidable Process Losses for Chilling Purposes ..................... 2-53 2.6.1.5 Use of Unavoidable Process Losses for Power ...................................... 2-53 2.6.2 Demands for Research, Development, Pilot Plants, and Funding ......................... 2-53 2.7 Summary ..................................................................................................................... 2-54 2.8 Literature ..................................................................................................................... 2-55 Links ............................................................................................................................... 2-57 Chapter 3: Smart Grid Technologies ................................................................................................ 3-1 Chapter Summary ................................................................................................................... 3-1 Methodology ......................................................................................................................... 3-1 Key Results ............................................................................................................................ 3-1 3.1 Introduction ................................................................................................................... 3-2 3.2 Grid and Communication Layers .................................................................................... 3-3 3.2.1 Grid Layer ................................................................................................................. 3-3 3.2.2 Communication ........................................................................................................ 3-4 3.3 Smart Grid Technologies ................................................................................................ 3-6 3.3.1 Voltage Control—On-Load Tap-Changer ................................................................. 3-6 3.3.1.1 Control of Voltage at the Connection Point of the Substation................ 3-7 3.3.1.2 Control of Voltage at an Important Point in the Grid .............................. 3-8 3.3.1.3 Potential of the OLTC to Increase Grid Capacity ..................................... 3-9 3.3.2 Voltage Control—Reactive Power Control .............................................................. 3-9 3.3.2.1 Potential of RPC to Increase Grid Capacity .............................................. 3-9 3.3.3 Opportunities of Automated Metering Infrastructure ............................................ 3-9 3.3.3.1 Current Control—Smart Meter ............................................................... 3-9 3.3.3.2 Advanced Metering Infrastructure ........................................................ 3-10 3.3.3.3 Current Control—Active Power Control ................................................ 3-11 3.3.3.4 Distribution Grid Oriented ..................................................................... 3-11 3.3.3.5 Market Oriented .................................................................................... 3-11 3.3.3.6 Discussion .............................................................................................. 3-11 3.3.3.7 Potential of a Household to Shift Demand ............................................ 3-11 3.4 Smart Grid Projects ...................................................................................................... 3-12 3.4.1 Method of Meta-Analysis ...................................................................................... 3-12 3.4.2 Data Sources .......................................................................................................... 3-13 3.4.3 Results .................................................................................................................... 3-13 3.4.3.1 Active Smart Grid Projects ..................................................................... 3-13 3.4.3.2 Project Partners ..................................................................................... 3-14 3.4.3.3 Financial Support of Projects ................................................................. 3-14 3.4.3.4 Step 1: Stakeholder................................................................................ 3-14 3.4.3.5 Step 2: Controlled System ..................................................................... 3-15 3.4.3.6 Step 3: Lead Signal ................................................................................. 3-15 3.4.3.7 Step 4: Lead System Structure ............................................................... 3-16 xxiv Volume 1 3.4.3.8 Step 5: Field Technology ........................................................................ 3-16 3.4.4 Evaluation Matrix ................................................................................................... 3-17 3.4.5 Evaluation of Saudi Smart Grid Status ................................................................... 3-17 3.5 Case Study of a Smart Grid ........................................................................................... 3-18 3.5.1 Smart Grid Modeling .............................................................................................. 3-18 3.5.2 Case Study Definition ............................................................................................. 3-18 3.5.2.1 Demand Household ............................................................................... 3-18 3.5.2.2 Grid Topology ........................................................................................ 3-19 3.5.3 Effect of Renewables ............................................................................................. 3-20 3.5.4 On-Load Tap-Changer ............................................................................................ 3-22 3.5.5 Economic Evaluation of Solutions .......................................................................... 3-23 3.5.5.1 Cost Parameters for Cables ................................................................... 3-23 3.5.5.2 Cost Parameters of Transformers.......................................................... 3-24 3.5.5.3 Costs of Grid Reinforcement ................................................................. 3-24 3.6 Recommendations ....................................................................................................... 3-24 3.7 Literature ..................................................................................................................... 3-25 Chapter 4: Residential Metering ...................................................................................................... 4-1 Chapter Summary ................................................................................................................... 4-1 Chapter Description .............................................................................................................. 4-1 Methodology ......................................................................................................................... 4-1 Monitoring and Data Acquisition .......................................................................................... 4-1 Statistical and Model-Based Data Analysis ........................................................................... 4-1 Key Results ............................................................................................................................ 4-2 4.1 Introduction ................................................................................................................... 4-4 4.2 Methodology ................................................................................................................. 4-5 4.3 Description of the Monitored Buildings .......................................................................... 4-5 4.4 Metering Equipment ...................................................................................................... 4-8 4.4.1 Metering Equipment at KAUST ................................................................................ 4-8 4.4.2 Metering Equipment at Dammam University .......................................................... 4-9 4.4.3 Data Acquisition in Saudi Arabia .............................................................................. 4-9 4.5 Data Basis .................................................................................................................... 4-10 4.5.1 Data Basis at KAUST ............................................................................................... 4-10 4.5.2 Data Basis at Dammam University ......................................................................... 4-11 4.6 Data Analysis ............................................................................................................... 4-12 4.6.1 Data Analysis at KAUST .......................................................................................... 4-12 4.6.2 Data Analysis at Dammam University .................................................................... 4-19 4.7 Modeling and Results and Recommendations .............................................................. 4-25 4.7.1 Residential Profiles in KSA ..................................................................................... 4-25 4.7.2 Modeling AC Demand ............................................................................................ 4-27 4.7.3 Recommendations for Energy Saving .................................................................... 4-29 4.7.4 Data Acquisition Experience and Recommendations ............................................ 4-29 4.7.5 KSA Profiles in Comparison to International Standards ........................................ 4-29 4.8 Literature ..................................................................................................................... 4-30 Chapter 5: Development of Industrial Energy Demand in Saudi Arabia ............................................ 5-1 Chapter Summary ................................................................................................................... 5-1 Chapter Description .............................................................................................................. 5-1 Methodology ......................................................................................................................... 5-1 Analysis ................................................................................................................................. 5-1 Results 5-3 5.1 Introduction ................................................................................................................... 5-3 5.2 Methodology ................................................................................................................. 5-3 Volume 1 xxv 5.3 5.4 Current Industrial Energy Consumption in KSA ............................................................... 5-4 Energy Efficiency in Selected Sectors .............................................................................. 5-5 5.4.1 Cement Sector ......................................................................................................... 5-5 5.4.1.1 Cement Manufacturing Process .............................................................. 5-5 5.4.1.2 Energy-Efficiency Measures in the Cement Manufacturing Process....... 5-6 5.4.2 Steel Sector .............................................................................................................. 5-8 5.4.2.1 Production Steps of Steel ........................................................................ 5-8 5.4.2.2 Energy-Efficiency Measures in the Direct Reduction Steel Process ........ 5-9 5.4.3 Desalination ........................................................................................................... 5-11 5.4.4 Petrochemical ........................................................................................................ 5-14 5.5 Future Development of Energy Demand in KSA ............................................................ 5-15 5.5.1 Energy Demand ...................................................................................................... 5-15 5.5.1.1 Scenario 1: Business as Usual ................................................................ 5-15 5.5.1.2 Scenario 2: Low Energy Efficiency ......................................................... 5-16 5.5.1.3 Scenario 3: High Energy Efficiency......................................................... 5-16 5.5.2 Greenhouse Gas Emissions .................................................................................... 5-18 5.5.3 Opportunity Costs and Cost-Benefit Analysis ........................................................ 5-19 5.6 Emerging Business Opportunities With the Implementation of Energy Efficiency ......... 5-19 5.7 Conclusion ................................................................................................................... 5-20 5.8 Literature ..................................................................................................................... 5-21 Chapter 6: Integration of Renewable Energy ................................................................................... 6-1 Chapter Summary ................................................................................................................... 6-1 Chapter Description .............................................................................................................. 6-1 Analysis ................................................................................................................................. 6-1 Case Studies .......................................................................................................................... 6-3 6.1 Introduction ................................................................................................................... 6-4 6.2 Renewable Energy Technologies .................................................................................... 6-4 6.2.1 Photovoltaics............................................................................................................ 6-5 6.2.1.1 Technology Description ........................................................................... 6-5 6.2.1.2 Global Market ........................................................................................ 6-11 6.2.1.3 Technology Evaluation and Summary ................................................... 6-15 6.2.2 Concentrating Solar Power .................................................................................... 6-17 6.2.2.1 Technology Description ......................................................................... 6-17 6.2.2.2 Global Market ........................................................................................ 6-23 6.2.2.3 Technology Evaluation and Outlook ...................................................... 6-25 6.2.3 Wind ....................................................................................................................... 6-27 6.2.3.1 Technology Description ......................................................................... 6-27 6.2.3.2 Global Market ........................................................................................ 6-31 6.2.3.3 Technology Evaluation and Outlook ...................................................... 6-32 6.2.4 Hydroelectricity...................................................................................................... 6-33 6.2.4.1 Technology Description ......................................................................... 6-33 6.2.4.2 Global Market ........................................................................................ 6-35 6.2.5 Wave Energy .......................................................................................................... 6-35 6.2.5.1 Technology Description ......................................................................... 6-35 6.2.5.2 Global Market ........................................................................................ 6-37 6.2.5.3 Technology Evaluation and Outlook ...................................................... 6-37 6.2.6 Geothermal ............................................................................................................ 6-38 6.2.6.1 Technology Description ......................................................................... 6-38 6.2.6.2 Global Market ........................................................................................ 6-38 6.2.6.3 Technology Evaluation and Outlook for KSA ......................................... 6-38 6.2.7 Biomass .................................................................................................................. 6-39 xxvi Volume 1 6.2.7.1 Technology Description ......................................................................... 6-39 6.2.7.2 Global Market ........................................................................................ 6-41 6.2.7.3 Technology Evaluation and Outlook ...................................................... 6-43 6.3 Renewable Energy Resources in Saudi Arabia .............................................................. 6-43 6.3.1 Wind Power Potential in Saudi Arabia ................................................................... 6-43 6.3.2 Solar ....................................................................................................................... 6-44 6.3.2.1 PV Potential in Saudi Arabia .................................................................. 6-44 6.3.2.2 CSP Potential in Saudi Arabia ................................................................ 6-46 6.3.3 PV Rooftop Potential in Saudi Arabia .................................................................... 6-46 6.3.3.1 PV Rooftop Potential on Residential Buildings ...................................... 6-47 6.3.3.2 PV Rooftop Potential on Industrial Buildings ........................................ 6-54 6.4 Economics of Electricity From Renewable Energies ...................................................... 6-56 6.4.1 Calculation of LCOE ................................................................................................ 6-56 6.4.2 Assumptions for the LCOE Calculation................................................................... 6-57 6.4.2.1 Assumptions for LCOE of PV Systems in Saudi Arabia ........................... 6-57 6.4.2.2 Assumptions for LCOE of Concentrating Solar Power ........................... 6-58 6.4.2.3 Assumptions for LCOE of Wind Power .................................................. 6-59 6.4.3 LCOE of Renewable Energy Technologies in Saudi Arabia ..................................... 6-60 6.4.4 Opportunity Cost ................................................................................................... 6-61 6.4.4.1 Savings Through Export ......................................................................... 6-61 6.4.4.2 CO2 Emission Reduction ........................................................................ 6-62 6.5 Case Studies for Renewable Energy in Saudi Arabia ..................................................... 6-64 6.5.1 Case Study: A PV-Driven RO Desalination Plant .................................................... 6-65 6.5.2 PV Electricity Supply for Industry ........................................................................... 6-66 6.5.3 PV Hybrid Systems for Remote Applications ......................................................... 6-70 6.5.3.1 Technology Description ......................................................................... 6-70 6.5.3.2 Typical System Configuration ................................................................ 6-70 6.5.3.3 Technology Comparison and Summary ................................................. 6-71 6.5.4 Business Opportunities .......................................................................................... 6-72 6.6 Conclusion ................................................................................................................... 6-72 6.7 Literature ..................................................................................................................... 6-74 Chapter 7: Study Findings and Conclusions, Recommendations, and Business Opportunities .......... 7-1 7.1 Category 1: Energy Market Economics ........................................................................... 7-2 7.2 Category 2: Energy Waste .............................................................................................. 7-3 7.3 Category 3: Smart Grid Technologies .............................................................................. 7-4 7.4 Category 4: Residential Metering ................................................................................... 7-5 7.5 Category 5: Industrial Demand ....................................................................................... 7-6 7.6 Category 6: Renewables Integration............................................................................... 7-7 7.7 Energy Efficiency Audit Case Study Findings ................................................................... 7-7 7.7.1 Key Findings of the Cement Industry ....................................................................... 7-8 7.7.2 Key Findings of Shopping Malls ............................................................................. 7-10 7.7.3 Key Findings of Hotels ............................................................................................ 7-12 7.7.4 Key Findings of Hospitals ....................................................................................... 7-13 7.7.5 Key Findings of Restaurants ................................................................................... 7-16 7.8 Potential Energy Savings for KSA from Case Studies ..................................................... 7-18 7.8.1 Methodology Used for Regional/National Extrapolation ...................................... 7-18 7.8.2 Cement Plants ........................................................................................................ 7-19 7.8.3 Shopping Mall ........................................................................................................ 7-19 7.8.4 Hotels ..................................................................................................................... 7-20 7.8.5 Hospitals................................................................................................................. 7-22 7.8.6 Restaurants ............................................................................................................ 7-22 Volume 1 xxvii 7.8.7 Concluded Savings Potential from Case Studies .................................................... 7-25 7.9 Energy Efficiency Study Recommendations .................................................................. 7-26 7.10 Business Opportunities (BO) Investigated by an In-Brief Analysis for Identified Savings and RE Applications ......................................................................................... 7-30 Volume 2 Case Study Summaries Case Study 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia....................................................... CS 1-1 1.1 Introduction .............................................................................................................. CS 1-1 1.2 Summary of Energy-Efficiency Measurements........................................................... CS 1-1 1.2.1 Energy Audit ........................................................................................................ CS 1-1 1.2.2 ACP Energy Efficiency Proposed Measures......................................................... CS 1-2 1.2.2.1 Short-Term Measures ......................................................................... CS 1-4 1.2.2.2 Medium-Term Measures .................................................................... CS 1-5 1.2.2.3 Long-Term Measures .......................................................................... CS 1-6 1.3 Existing Status........................................................................................................... CS 1-7 1.3.1 Overview of Global Cement Plants ..................................................................... CS 1-7 1.3.2 ACP General Data ................................................................................................ CS 1-8 1.3.3 ACP Process Overview ........................................................................................ CS 1-8 1.3.4 Energy Supply and Consumption ........................................................................ CS 1-9 1.3.5 Existing Meters and Data Basis ......................................................................... CS 1-11 1.3.6 Energy Costs and Consumption ........................................................................ CS 1-14 1.3.7 Water Supply Consumption and Costs ............................................................. CS 1-20 1.3.8 Greenhouse Gas Emission Factors .................................................................... CS 1-20 1.3.9 Former Activities Regarding Energy Efficiency ................................................. CS 1-22 1.3.10 Planned Activities Regarding EE Issues ............................................................. CS 1-22 1.3.10.1 Precalcination with Alternative Fuel ................................................ CS 1-22 1.3.11 Who Benefits from EE? ..................................................................................... CS 1-23 1.4 Results .................................................................................................................... CS 1-23 1.4.1 Raw Mill Replacement by Vertical Mill ............................................................. CS 1-23 1.4.2 New Bag Filters Combined with VSD ................................................................ CS 1-24 1.4.3 Cooling and Waste Heat Technology ................................................................ CS 1-25 1.4.3.1 Process Cooling ................................................................................. CS 1-27 1.4.3.2 ORC Waste Heat Usage..................................................................... CS 1-27 1.4.3.3 Absorption Chiller with Waste Heat ................................................. CS 1-28 1.4.3.4 Increase the Internal Target Temperature ....................................... CS 1-30 1.4.4 Lighting .............................................................................................................. CS 1-30 1.4.5 Water Consumption .......................................................................................... CS 1-30 1.4.6 Optimization of Electrical Machines ................................................................. CS 1-31 1.4.6.1 Using Energy-Efficient Drives............................................................ CS 1-31 1.4.6.2 Using VSDs ........................................................................................ CS 1-32 1.4.6.3 Maintenance of Drives ..................................................................... CS 1-33 1.4.7 Reduction of Pressured Air for Bag-Filter Cleaning and VSD ............................ CS 1-33 1.4.8 Development and Implementation of an Energy-Monitoring System ............. CS 1-36 1.4.8.1 Measurement-Point Concept ........................................................... CS 1-37 1.4.8.2 Assessment of Investment and Savings ............................................ CS 1-38 1.4.9 Load-Management System ............................................................................... CS 1-39 1.4.10 Base-Load Reduction ........................................................................................ CS 1-39 1.4.11 Implementation of an EnMS ............................................................................. CS 1-39 1.4.12 Specification for the Purchase of Machinery and Equipment .......................... CS 1-41 xxviii Volume 1 1.4.13 Sensitization of Employees ............................................................................... CS 1-41 Case Study 2: Al-Shurfa Restaurant, Riyadh, Saudi Arabia: A Traditional Middle-Class Family Restaurant in the Riyadh City Center ....................................................... CS 2-1 2.1 Introduction .............................................................................................................. CS 2-1 2.1.1 Technical Assessment ......................................................................................... CS 2-2 2.1.2 Energy Efficiency Optimization Measures .......................................................... CS 2-2 2.1.3 Energy Efficiency Assessment ............................................................................. CS 2-4 2.2 Business Description ................................................................................................. CS 2-4 2.2.1 Al-Shurfa Restaurant Site Specifications ............................................................. CS 2-4 2.2.2 Estimated Climate Impact: Temperature and Humidity ..................................... CS 2-6 2.2.3 Building Construction Analysis ............................................................................ CS 2-6 2.3 Occupancy Rates, Power Consumption, and Outside Temperature Analysis .............. CS 2-7 2.3.1 Modeling of the Electricity Demand ................................................................... CS 2-8 2.4 Proposed Energy Efficiency Measures ..................................................................... CS 2-11 2.4.1 Short-Term Measures ....................................................................................... CS 2-11 2.4.2 Medium-Term Measures .................................................................................. CS 2-11 2.4.3 Long-Term Measures ........................................................................................ CS 2-11 2.4.4 Cost-Benefit Analysis of EE Measures ............................................................... CS 2-11 2.5 EE Legislation and Health and Safety Policy Issues................................................... CS 2-12 2.6 Impact Analysis on the Country’s Economy ............................................................. CS 2-13 Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia ..................................................................... CS 3-1 3.1 Introduction .............................................................................................................. CS 3-1 3.2 Enmar Hotel Business ............................................................................................... CS 3-1 3.2.1 Proposed Energy Efficiency Measures ................................................................ CS 3-2 3.2.1.1 Short-Term Measures ......................................................................... CS 3-4 3.2.1.2 Mid-Term Measures ........................................................................... CS 3-4 3.2.1.3 Long-Term Measures .......................................................................... CS 3-5 3.2.1.4 Cost and Benefit Analysis of EE Measures .......................................... CS 3-5 3.2.1.5 Health and Safety Policy ..................................................................... CS 3-5 3.2.2 Existing Status ..................................................................................................... CS 3-6 3.2.2.1 Fact Sheet for Enmar Hotel ................................................................ CS 3-6 3.2.2.2 Energy Supply and Consumption ........................................................ CS 3-8 3.2.2.3 Greenhouse Gas Emission Factors.................................................... CS 3-18 3.2.3 Results ............................................................................................................... CS 3-18 3.2.3.1 Cooling Technology .......................................................................... CS 3-18 3.2.3.2 Lighting ............................................................................................. CS 3-23 3.2.3.3 Water Consumption ......................................................................... CS 3-24 3.2.3.4 Optimization of Electrical Machines ................................................. CS 3-27 3.2.3.5 Development and Implementation of an Energy Monitoring System .............................................................................................. CS 3-28 3.2.3.6 Base Load Reduction ........................................................................ CS 3-30 3.2.3.7 Reactive Power Reduction ................................................................ CS 3-30 3.2.3.8 Implementation of an EnMS ............................................................. CS 3-31 3.2.3.9 Sensitization of Employees ............................................................... CS 3-33 3.2.3.10 Optimizing the Building Envelope .................................................... CS 3-33 3.2.3.11 Shading at Southern-Side Windows ................................................. CS 3-33 3.2.3.12 Establish Increased Roof Insulation .................................................. CS 3-33 Case Study 4: Case Study 4: M-Hotel, Riyadh, Saudi Arabia ....................................................... CS 4-1 4.1 Introduction .............................................................................................................. CS 4-1 4.2 Technical Fact Sheet.................................................................................................. CS 4-1 4.2.1 Proposed Energy Efficiency Measures ................................................................ CS 4-2 Volume 1 xxix 4.2.2 Hotel Aspect and Opportunities ......................................................................... CS 4-3 Business Description ................................................................................................. CS 4-3 4.3.1 Location and Specifications ................................................................................ CS 4-4 4.3.2 Climate Impact—Temperature and Humidity .................................................... CS 4-5 4.3.3 EE Construction Analysis ..................................................................................... CS 4-6 4.3.4 Occupancy Rates, Power Consumption, and Outside Temperatures Analysis ... CS 4-7 4.3.5 Modeling of the Electricity Demand ................................................................... CS 4-8 4.3.6 Short-Term Measures ......................................................................................... CS 4-9 4.3.6.1 Medium-Term Measures .................................................................... CS 4-9 4.3.6.2 Long-Term Measures ........................................................................ CS 4-11 4.3.6.3 Cost and Benefit Analysis of EE Measures ........................................ CS 4-11 4.3.7 EE Health and Safety Policy Issues .................................................................... CS 4-11 4.3.8 EE Recommendations ....................................................................................... CS 4-12 Case Study 5: A Mall, Jeddah, Saudi Arabia ............................................................................... CS 5-1 5.1 Introduction .............................................................................................................. CS 5-1 5.1.1 Energy Efficiency Optimization Measures .......................................................... CS 5-2 5.1.1.1 Short-Term Measures ......................................................................... CS 5-5 5.1.1.2 Medium-Term Measures .................................................................... CS 5-5 5.1.1.3 Long-Term Measures .......................................................................... CS 5-5 5.2 Existing Status........................................................................................................... CS 5-6 5.2.1 Description and Specifications ............................................................................ CS 5-6 5.2.2 Energy Supply and Consumption ........................................................................ CS 5-6 5.2.2.1 Electrical Supply .................................................................................. CS 5-6 5.2.2.2 Existing Meters and Data Basis ......................................................... CS 5-12 5.2.2.3 New Prepaid Meters in 2014 ............................................................ CS 5-14 5.2.2.4 Energy Consumption ........................................................................ CS 5-14 5.2.2.5 Energy Cost ....................................................................................... CS 5-28 5.2.3 Greenhouse Gas Emission Factors .................................................................... CS 5-28 5.2.4 Who Benefits from Energy Efficiency?.............................................................. CS 5-28 5.3 Results .................................................................................................................... CS 5-29 5.3.1 Cooling Technology ........................................................................................... CS 5-29 5.3.1.1 Absorption Chiller with Waste Heat Usage ...................................... CS 5-32 5.3.1.2 Increasing the Internal Temperature ............................................... CS 5-33 5.3.1.3 Using Cold Night Air in Winter .......................................................... CS 5-33 5.3.1.4 Refrigerated Shelves ......................................................................... CS 5-33 5.3.1.5 Temperatures in Refrigerated Shelves and Freezers........................ CS 5-34 5.3.2 Lighting .............................................................................................................. CS 5-34 5.3.2.1 Lighting in the Mall ........................................................................... CS 5-34 5.3.2.2 Lighting in the Supermarket ............................................................. CS 5-35 5.3.2.3 Lighting in Smaller Stores ................................................................. CS 5-36 5.3.3 Water Consumption .......................................................................................... CS 5-36 5.3.3.1 Domestic Water ................................................................................ CS 5-36 5.3.4 Optimization of Electrical Machines ................................................................. CS 5-37 5.3.4.1 Using Energy-Efficient Drives............................................................ CS 5-37 5.3.4.2 Using Variable-Speed Drives ............................................................. CS 5-38 5.3.4.3 Maintenance of Drives ..................................................................... CS 5-38 5.3.5 Development and Implementation of an Energy Monitoring System .............. CS 5-38 5.3.5.1 Measurement Point Concept ........................................................... CS 5-39 5.3.5.2 Assessment of Investment and Savings ............................................ CS 5-40 5.3.6 Peak Load Management System ....................................................................... CS 5-41 5.3.7 Base Load Reduction ......................................................................................... CS 5-44 4.3 xxx Volume 1 5.3.8 5.3.9 5.3.10 5.3.11 5.3.12 Improvement of the Power Factor ................................................................... CS 5-44 Implementation of an Energy Management System ........................................ CS 5-45 Specification for the Purchase of Machinery and Equipment .......................... CS 5-47 Sensitization of Employees ............................................................................... CS 5-48 Optimizing the Building Envelope ..................................................................... CS 5-48 5.3.12.1 Shadowing at Southern Wall Windows and at Specific Southern Roof Areas ........................................................................................ CS 5-48 5.3.12.2 Increasing Roof Insulation ................................................................ CS 5-49 Case Study 6: Case Study 6: Pilot Hospital, Jeddah, Saudi Arabia: Midsize, Traditional Clinics and Hospital in the City-Coast Area, Jeddah ............................................. CS 6-1 6.1 Introduction .............................................................................................................. CS 6-1 6.1.1 Jeddah Hospital: Local Service Component ........................................................ CS 6-3 6.2 Business Description ................................................................................................. CS 6-4 6.2.1 Hospital Data ....................................................................................................... CS 6-4 6.2.2 Location and Construction Specifications ........................................................... CS 6-5 6.2.3 Climate Impact, Temperature, and Humidity Analysis ....................................... CS 6-6 6.2.4 Existing Supply Structure and Metering ............................................................. CS 6-7 6.2.5 EE Building Construction Analysis ....................................................................... CS 6-8 6.3 Occupancy Rates, Power Consumption, and Outside Temperature Analysis .............. CS 6-9 6.4 Modeling (LP Analysis) of the Electricity Demand .................................................... CS 6-10 6.5 Proposed Energy Efficiency Measures ..................................................................... CS 6-13 6.5.1 Short-Term Measures ....................................................................................... CS 6-13 6.5.2 Medium-Term Measures .................................................................................. CS 6-13 6.5.3 Long-Term Measures ........................................................................................ CS 6-13 6.5.4 Cost and Benefit Analysis for the EE Measures ................................................ CS 6-13 6.6 Environmental Impact and Health and Safety Policy ............................................... CS 6-13 6.7 Replication Case Basis Seen for Similar Hospital Service Clients in KSA .................... CS 6-15 6.8 Conclusion and Recommendation ........................................................................... CS 6-15 Volume 1 xxxi List of Tables Volume 1 Tables Table 1-1: Table 1-2: Table 1-3: Table 1-4: Table 1-5: Table 1-6: Table 1-7: Table 1-8: Table 1-9: Table 1-10: Table 1-11: Table 1-12: Table 2-1: Table 2-2: Table 2-3: Table 2-4: Table 2-5: Table 2-6: Table 2-7: Table 2-8: Table 2-9: Table 2-10: Table 2-11: Table 2-12: Table 2-13: Table 2-14: Table 2-15: Table 2-16: Table 2-17: Table 2-18: xxxii The Saudi Energy Balance Based on Data from the International Energy Agency in Paris for 2009, in ktoe................................................................................................. 1-3 Overview of Main Assumptions Used for the 2040 Forecast of the Energy System in Saudi Arabia (for details on data considered for the forecasting, see the Appendix) ..................................................................................................................... 1-15 Comparison of R2 Values for Different Time-Series Analyses Between Data Based on Linear and Nonlinear Extrapolation .............................................................. 1-16 Final Energy Consumption in Saudi Arabia According to Sector and Type of Energy for 2009 and 2040, in Mtoe/a .......................................................................... 1-31 Forty Energy Efficiency Technologies for Saudi Arabia, According to Sector Priorities ....................................................................................................................... 1-33 Seventy Energy Efficiency Measures for Saudi Arabia According to Sector Priorities ....................................................................................................................... 1-37 Results of an Energy Efficiency Scenario for KSA in 2040 Compared to the Baseline (BAU) .............................................................................................................. 1-41 Electricity Production Capacities (MWel), Electricity Production (GWh/year), and Full-Load Hours per Year with and without Renewables Energy Production in Saudi Arabia in 2040 ................................................................................................. 1-43 Estimated Electricity Costs in 2040 in Saudi Arabia for Generation and Transmission of Electricity Depending on Energy Source (Fossil, Nuclear, Renewables) ................................................................................................................. 1-44 Calculation of Opportunity Costs for Current and Future Energy Consumption in Saudi Arabia until 2040 (Price and Consumption Effects) ........................................ 1-45 Variable Baseline Forecast 2010 to 2040 Time-Series Analysis Data ........................... 1-49 Variable Baseline Forecast 2010 to 2040 Main Data ................................................... 1-54 Water Production and Distribution by SWCC and IWWP............................................... 2-6 Desalination Plants and Water Allocation ...................................................................... 2-6 Projections for Energy Capacity and Consumption ........................................................ 2-9 ECRA Status of Permits and Licenses in 2012 ............................................................... 2-12 Refineries in KSA (Source: 53) ...................................................................................... 2-14 Distribution of Products by SABIC Affiliates (Source: 4) ............................................... 2-15 SABIC Affiliates’ Products and Production Rates.......................................................... 2-16 Industrial Distribution in KSA........................................................................................ 2-18 Distribution of Industrial Subsectors by Turnover ....................................................... 2-19 Food Production and Consumption in KSA and the GCC Countries ............................. 2-21 Food Consumption in KSA and Globally by Subsector, 2013 ....................................... 2-21 Sugar Production in KSA ............................................................................................... 2-23 Global Market for Flat and Container Glass, 2009–2017 ............................................. 2-24 Specific Energy Consumption by Glass Product and Technology ................................. 2-26 Glass Production in KSA, the Middle East, and European Union ................................. 2-27 Paper and Board Consumption Compared, 2010......................................................... 2-29 Pulp Imports to KSA by Country of Origin (%) .............................................................. 2-30 Consumption and Production of Tissue Paper in KSA and GCC (Mio t/y) .................... 2-31 Volume 1 Table 2-19: Table 2-20: Table 2-21: Table 2-22: Table 2-23: Table 2-24: Table 2-25: Table 2-26: Table 2-27: Table 2-28: Table 2-29: Table 2-30: Table 2-31: Table 2-32: Table 2-33: Table 2-34: Table 3-1: Table 3-2: Table 3-3: Table 3-4: Table 3-5: Table 3-6: Table 4-1: Table 4-2: Table 5-1: Table 5-2: Table 5-3: Table 6-1: Table 6-2: Table 6-3: Table 6-4: Table 6-5: Table 6-6: Table 6-7: Table 6-8: Volume 1 Material Balance for Pulp and Paper in KSA and GCC .................................................. 2-31 Production of Chemical and Natural Fiber Globally, 2012 (Mio t/y) ............................ 2-33 Synthetic Fiber Production in KSA by Fiber Type (%) ................................................... 2-33 Specific Energy Consumption for Construction Materials (MJ/t)................................. 2-35 Distribution of Types of Cement in KSA (%) ................................................................. 2-35 Energy Consumption for Stone Production (MJ/m3) ................................................... 2-37 Distribution of Energy Input for Stone Production ...................................................... 2-37 KSA Market for Construction Materials, 2008 (Mio t/y) .............................................. 2-37 Energy Saving Potentials .............................................................................................. 2-42 Correction Factors for Population and Modernization ................................................ 2-44 Calculation of Correction Factor for Structural Differences in Industry ...................... 2-44 Waste Heat Use Potentials ........................................................................................... 2-45 Price of Equipment by Size and Temperature Level ..................................................... 2-46 EE Technologies Applicable in KSA by Priority ............................................................. 2-48 EE Measures Applicable in KSA by Priority ................................................................... 2-49 Typical Barriers Evaluated for Relevance in KSA .......................................................... 2-51 Results of “Smart Grid” Keyword Search (July 3, 2013) ............................................... 3-12 Evaluation Matrix of Smart Grid Field Technologies .................................................... 3-17 Nominal Power Will Be Distributed According to Likelihood of PV Units .................... 3-20 Cost Parameters for Possible Cable Types Separated to Hollow Price (Aluminum base 0) and a Part for the Needed Aluminum US$253.38/100km (Oct. 15, 2013) (Helukabel, 2013) ................................................................................ 3-23 Cost Parameters for Possible Transformer Types ........................................................ 3-24 Necessary Grid Reinforcement to Realize All Scenarios............................................... 3-24 Effects of Different Energy-Saving Measures on Cooling Demand Classified by Effort .......................................................................................................................... 4-4 Effects of Different Energy-Saving Measures on Cooling Demand Classified by Effort ........................................................................................................................ 4-29 Best Practice Energy Intensity for Portland Cement (95% Clinker) (Source: Worrel, et al., 2008, pp. 24, 27)...................................................................................... 5-8 Best Practice Energy Intensity of a Direct Reduction Steelmaking Process (Source: Worrel, et al., 2008, p. 14) ............................................................................. 5-11 Annual Energy Consumption for Selected Years and Each Scenario............................ 5-17 PV Power Plant Configurations: Examples at Two Locations With Comparable Solar Irradiation (range, 2,000 to 2,100 kWh/m² global irradiation per year) ............... 6-9 Strengths, Weaknesses, Opportunities, and Threats (SWOT) Analysis of Different PV Technologies ............................................................................................ 6-16 SWOT Analysis of CSP Technologies ............................................................................. 6-26 SWOT Analysis for Wind Power Technology in Saudi Arabia ....................................... 6-33 Number of Housing Units by Housing Type and Region (adapted from (General Statistics and data authority, 2010)) ............................................................................ 6-48 Distribution of Living Space by Housing Type (from: “Study of the National Housing Strategy in the Kingdom of Saudi Arabia” [SampleSurveyEn.pdf]; further bibliographic data not available)...................................................................... 6-48 Gross Roof Area per Region and Building Type ............................................................ 6-49 Average Roof Size per Building Type and Area Losses Owing to Wall Shadows .......... 6-50 xxxiii Table 6-9: Table 6-10: Table 6-11: Table 6-12: Table 6-13: Table 6-14: Table 6-15: Table 6-16: Table 6-17: Table 6-18: Table 6-19: Table 6-20: Table 6-21: Table 6-22: Table 6-23: Table 7-1: Table 7-2: Table 7-3: Table 7-4: Table 7-5: Table 7-6: Table 7-7: Table 7-8: Table 7-9: Table 7-10: Table 7-11: Table 7-12: Table 7-13: Table 7-14: Table 7-15: Table 7-16: Table 7-17: Table 7-18: Table 7-19: xxxiv Optimal Module Inclination and Resulting Area Losses Owing to Distances Between Inclined Module Rows ................................................................................... 6-50 Net Roof Area Suitable for PV by Region and Building Type ........................................ 6-52 Installable Capacity on Residential Buildings in Saudi Arabia by Region and Building Type ...................................................................................................................................... 6-52 Annual Global Horizontal Irradiation (GHI) in the Capital of Each Region ................... 6-53 Potential Electricity Generation per Region and Building Type ................................... 6-53 Industrial Gross Roof Area, Net Roof Area, Installable PV Capacity, and Potential Electricity Generation by Region .................................................................. 6-55 Financial Assumptions for PV LCOE Calculation ........................................................... 6-57 Assumptions for PV LCOE Calculation .......................................................................... 6-58 Financial Assumptions for LCOE Calculation of 100 MW CSP Plants (parabolic trough) .......................................................................................................................... 6-58 Assumptions for CSP LCOE Calculation ........................................................................ 6-59 Financial Data Assumptions for Wind LCOE Calculation .............................................. 6-59 Technical Data for Wind LCOE Calculation ................................................................... 6-60 Energy Consumption of Different Desalination Technologies (Trieb, et al., 2007) ...... 6-65 Assumptions on the Reverse Osmosis Desalination Plant (Fichtner, 2011) ................. 6-65 RO Reference Plant for the Calculation of LWPCs (Fichtner, 2011) ............................. 6-66 Electricity Production Capacities (MWel), Electricity Production (GWh/y), and Full-Load Hours per Year with and without Renewables Energy Production in Saudi Arabia in 2040 ................................................................................................... 7-3 Possible Savings in Capitalizing on Waste Heat.............................................................. 7-4 Six Industrial and Commercial Sites Involved in EE Audit Case Studies ......................... 7-8 EE Measures Identified at Alsafwa Cement Plant and Expected Payback Times ........... 7-9 Overview of All Identified EE Measures at a Mall in Jeddah, KSA ................................ 7-11 Overview of the Energy-Saving Potentials for Medium-sized Enmar Hotel, Jeddah........................................................................................................................... 7-12 Anticipated Energy-Savings Potential at M-Hotel in Riyadh ........................................ 7-13 Basic Technical Fact Sheet and Cited References for the Jeddah Hospital .................. 7-14 List of Proposed EE Measures at Jeddah Hospital ........................................................ 7-15 Potential EE Savings ...................................................................................................... 7-16 Basic Technical Fact Sheet and References for the Al-Shurfa Restaurant, Riyadh ...... 7-17 List of Proposed EE Measures for the Al-Shurfa Restaurant, Riyadh ........................... 7-18 Individual and National Savings Potentials of EE Measures in the Cement Sector ...... 7-19 Identified Efficiency Measures for a Large Pilot Shopping Mall in Jeddah and its Replication Potential for All of KSA* ............................................................................ 7-20 Identified EE Measures for the Small M-Hotel in Riyadh and Its Regional Replication Potential* .................................................................................................. 7-21 Efficiency Measures for a Mid-sized Hotel in Jeddah and Its Replication Potential in Western Saudi Arabia* (estimated: 80 hotels by same size in KSA) ......... 7-22 Individual and Concluded National Savings Replication Potential of EE Measures in Hospitals* ............................................................................................ 7-23 EE Measures for Mid-sized Restaurants and Their National Replication Potential ....................................................................................................................... 7-24 EE Measures Applicable in KSA by Priority ................................................................... 7-26 Volume 1 Table 7-20: Table 7-21: Table 7-22: Table 7-23: Table 7-24: Table 7-25: Effects of Different Energy-saving Measures on Cooling Demand Classified by Effort ........................................................................................................................ 7-28 Residential and HH Recommendations ........................................................................ 7-29 Potential EE Savings in the Residential Sector ............................................................. 7-30 System Power Capacity and Electricity Production for KSA ......................................... 7-32 Employment Figures that Could be Achieved by 2040 ................................................ 7-32 EE and RE Project Opportunities in KSA 2040 .............................................................. 7-33 Volume 2 Tables Table CS 1-1: Table CS 1-2: Table CS 1-3: Table CS 1-4: Table CS 1-5: Table CS 1-6: Table CS 1-7: Table CS 1-8: Table CS 1-9: Table CS 1-10: Table CS 1-11: Table CS 1-12: Table CS 1-13: Table CS 1-14: Table CS 1-15: Table CS 1-16: Table CS 1-17: Table CS 1-18: Table CS 1-19: Table CS 1-20: Table CS 1-21: Table CS 1-22: Table CS 1-23: Table CS 2-1: Table CS 2-2: Table CS 2-3: Table CS 2-4: Table CS 2-5: Table CS 3-1: Table CS 3-2: Table CS 3-3: Volume 1 Media Data for ACP and W-Company...................................................................... CS 1-1 Monthly ACP Consumption and Production Rate for 2012 ..................................... CS 1-2 Top Public Construction Firms in Saudi Arabia ........................................................ CS 1-2 EE Measures and Expected Payback Times ............................................................. CS 1-3 Power Consumption Savings Potential, Implementable Measures......................... CS 1-4 Price List for All Media Used at ACP ...................................................................... CS 1-18 Monthly Costs According to Staff Interviews ........................................................ CS 1-18 Water Usage at ACP ............................................................................................... CS 1-20 Ball Mill Replacement Only for Raw Mill and All Mills ........................................... CS 1-24 Bag Filter and VSD Replacement Effects................................................................ CS 1-24 Climate Data for Jeddah, 1961–1990 .................................................................... CS 1-25 Average Temperatures and Corresponding Estimated Percentage of Cooling Consumption .......................................................................................................... CS 1-25 Assumption for Cooling Capacity of Split Units at ACP .......................................... CS 1-26 ACP Calculation Example for Implementing ORC into Cement Plants................... CS 1-28 Cooling Demand Assumption from Chapter 5 ....................................................... CS 1-29 Estimated Savings by Using Absorption Chillers .................................................... CS 1-29 Savings Attained by Increasing the Temperature .................................................. CS 1-30 Savings by Energy-Efficient Drives ......................................................................... CS 1-31 Average Power Demand of Known Drives and Fans without VSDs ....................... CS 1-32 Savings from Using VSDs ........................................................................................ CS 1-33 Effect of Pressured Air Reduction and a New VSD-Driven Compressor ................ CS 1-36 Parent Pneumatic Control ..................................................................................... CS 1-36 Estimated Cost Savings from Implementing an EnMS at ACP ............................... CS 1-41 Basic Technical Fact Sheet and References for the Al-Shurfa Restaurant, Riyadh ...................................................................................................................... CS 2-2 Proposed EE Measures for the Al-Shurfa Restaurant, Riyadh ................................. CS 2-3 Summary of Cooling Demand for the Al-Shurfa Restaurant with 3,800 CDDs for Riyadh, Likely Estimated to Be Approximately 9.2 MWh-th ............................. CS 2-7 Load Modeling for the Al-Shurfa Restaurant Power Demand by Sector and Load Analysis............................................................................................................ CS 2-9 EE Proposals Identified for the Al-Shurfa Restaurant in Riyadh ............................ CS 2-12 Overview of Potential Savings ................................................................................. CS 3-2 Savings Potential ...................................................................................................... CS 3-3 Result of Modeling for Enmar Hotel Power Demand by Sector and Time-Load Analysis, Sorted by Percentage ................................................................................ CS 3-9 xxxv Table CS 3-4: Table CS 3-5: Table CS 3-6: Table CS 3-7: Table CS 3-8: Table CS 3-9: Table CS 3-10: Table CS 3-11: Table CS 3-12: Table CS 3-13: Table CS 3-14: Table CS 3-15: Table CS 3-16: Table CS 3-17: Table CS 3-18: Table CS 3-19: Table CS 3-20: Table CS 4-1: Table CS 4-2: Table CS 4-3: Table CS 4-4: Table CS 5-1: Table CS 5-2: Table CS 5-3: Table CS 5-4: Table CS 5-5: Table CS 5-6: Table CS 5-7: Table CS 5-8: Table CS 5-9: Table CS 5-10: Table CS 5-11: Table CS 5-12: Table CS 5-13: Table CS 5-14: Table CS 5-15: Table CS 5-16: Table CS 5-17: Table CS 5-18: Table CS 5-19: xxxvi Official Prices for Electrical Energy ........................................................................ CS 3-12 Electricity Consumption and Cost of Enmar Hotel in 2010.................................... CS 3-13 Electricity Consumption and Cost of Enmar Hotel in 2011.................................... CS 3-13 Electricity Consumption and Cost of Enmar Hotel in 2012, and a Whole Mall in Jeddah, KSA for Comparison .............................................................................. CS 3-13 Enmar Hotel Consumption Model 2012, Sorted by Percentage ........................... CS 3-15 Prices for Electricity in KSA .................................................................................... CS 3-18 Average Temperatures and Corresponding Estimated Percentage of Cooling Consumption, Source: NOAA ................................................................................. CS 3-19 Air Chiller Types and Small Devices for the Enmar Hotel ...................................... CS 3-21 Calculated Number of Absorption Chillers for the Enmar Hotel and Cumulated Waste Heat Demand from a Mall in Jeddah, KSA for Chillers and HW ProductionCS 3-22 Estimated Savings by Using Absorption Chillers .................................................... CS 3-22 Savings by Increasing the Target Temperature ..................................................... CS 3-23 Lighting Replacement by LED................................................................................. CS 3-24 Savings Potential for Lighting ................................................................................ CS 3-24 Electric Boiler Replacement for HW ...................................................................... CS 3-25 Savings by Using VSDs ............................................................................................ CS 3-28 Reactive Power Reduction ..................................................................................... CS 3-30 Savings Potential by Implementing an EnMS, Including Monitoring..................... CS 3-32 Basic Technical Fact Sheet and References of the Considered M-Hotel, Riyadh .... CS 4-1 Summarized Cooling Demand for the M-Hotel With 3,800 CDDs for Riyadh ......... CS 4-6 Load Modeling for the M-Hotel Power Demand by Sector and Load Grouping .................................................................................................................. CS 4-8 EE Proposals Identified for the M-Hotel in Riyadh ................................................ CS 4-12 Overview of the Potential Savings ........................................................................... CS 5-2 Economic Figures of Measures ................................................................................ CS 5-3 Comparison of CO2 Emissions with and without Generators ................................. CS 5-8 Estimation of the Power Demand of the Entire Mall ............................................ CS 5-12 Electricity Consumption and Cost of Three Large Clients in 2012 ......................... CS 5-15 Electricity Consumption of Large Client No. 4 and Calculations for Total Consumption in 2012 ............................................................................................. CS 5-17 Electricity Consumption of Four Large Clients in 2010 .......................................... CS 5-20 Electricity Consumption of Four Large Clients in 2011 .......................................... CS 5-22 Electricity Consumption of Four Large Clients in 2013 .......................................... CS 5-24 Climate Data for Jeddah, 1961–1990a (Source: NOAA, via Wikipedia) ................. CS 5-29 Average Temperatures and Corresponding Estimated Percentages of Cooling Consumptiona ........................................................................................................ CS 5-29 Estimated Savings by Using Absorption Chillers .................................................... CS 5-32 Savings by Increasing the Temperature ................................................................. CS 5-33 Savings by Using Intelligent Light Controlling ........................................................ CS 5-34 Savings from Energy-Efficient Drives ..................................................................... CS 5-37 Savings from Using Variable-Speed Drives ............................................................ CS 5-38 Savings Potential by Implementing an Energy Monitoring System ....................... CS 5-41 Savings Potential by Implementing a Peak Load Management System ................ CS 5-44 Savings by Compensation of Reactive Power ........................................................ CS 5-45 Volume 1 Table CS 5-20: Table CS 6-1: Table CS 6-2: Table CS 6-3 Table CS 6-4: Table CS 6-5: Table CS 6-6: Volume 1 Savings Potential by Implementing an Energy Management System ................... CS 5-47 Technical Fact Sheet of the Pilot Hospital, Jeddah .................................................. CS 6-1 Proposed EE Measures at Pilot Hospital, Jeddah .................................................... CS 6-2 Technical Fact Sheet for the Pilot Jeddah Hospital .................................................. CS 6-4 The Summarized Cooling Demand for the Pilot Hospital with 3,900 CDD for Jeddah City Has Been Estimated at Around 115.8 GWh-th Annually ................ CS 6-9 Modeling of the Annual Power Demand at Pilot Hospital by Sector, Capacity, and Time ................................................................................................................ CS 6-11 EE Proposals Identified and Benefits Achievable for the Pilot Hospital in Jeddah ................................................................................................................ CS 6-14 xxxvii List of Figures Volume 1 Figures Figure 1-1: Figure 1-2: Figure 1-3: Figure 1-4: Figure 1-5: Figure 1-6: Figure 1-7: Figure 1-8: Figure 1-9: Figure 1-10: Figure 1-11: Figure 1-12: Figure 1-13: Figure 1-14: Figure 1-15: Figure 1-16: Figure 2-1: Figure 2-2: Figure 2-3: Figure 2-4: Figure 2-5: Figure 2-6: Figure 2-7: Figure 2-8: Figure 2-9: Figure 2-10: Figure 2-11: Figure 2-12: Figure 2-13: Figure 2-14: xxxviii The Saudi Energy System with Energy Production (left), Transformation (middle) and Consumption (right) for 2009, in Mtoe, Using a Standardized Sankey Diagram Scheme ............................................................................................... 1-5 The Saudi Transformation Segment in 2009, in Mtoe .................................................. 1-6 Population Forecast for Saudi Arabia, 1971–2040 ..................................................... 1-11 GDP Forecast for Saudi Arabia, 1971–2040, in Billion Saudi Ryal............................... 1-12 Crude Oil Spot Price Brent Forecast for Saudi Arabia, 1971–2040, in 2011 US$/bbl ....................................................................................................................... 1-13 Total Final Energy Consumption in Saudi Arabia for the Period 1971–2040, in Mtoe (Baseline Forecast) (The upper part shows the R2 for different types of linear and nonlinear functions, and the lower part gives the trend for 2040.) ..... 1-19 Final Energy Consumption According to Sector for the Period 1971–2040, in Mtoe (Baseline Forecast) ........................................................................................ 1-20 Total Primary Energy Supply for the Period 1971–2040, in Mtoe (Baseline Forecast) ..................................................................................................................... 1-21 Total Energy Production for the Period 1971–2040, in Mtoe (Baseline Forecast) ..................................................................................................................... 1-22 Total Electricity Output for the Period 1971–2040, in GWh/year (Baseline Forecast) ..................................................................................................................... 1-23 Electricity Peak Load for the Period 1971–2040, in MW (Baseline Forecast) ............ 1-24 Power Supply Capacity Mix for the Period 2009–2032, in MW (Baseline Forecast, with 121,000 MW in 2032) ......................................................................... 1-25 CO2 Emissions for the Period 1971–2040, in MtCO2/year (Baseline Forecast) ......... 1-26 Saudi Energy System with Energy Production, Transformation, and Consumption in 2040, in Mtoe (Baseline Forecast).................................................... 1-28 Comparison of National Energy Consumption Data in Saudi Arabia with World Countries and Neighboring Countries (Source: World Bank: World DataBank: World Development Indicators. Washington, D.C., March 2013)............ 1-30 Results of an Energy Efficiency Scenario (−30 percent) on Final Energy Consumption for KSA in 2040 Compared to the Baseline (BAU) ................................ 1-42 Energy Consumption in KSA (Source: 13) ..................................................................... 2-3 Energy Consumption—Total and Industry Share in KSA (Source: 13) .......................... 2-3 Consumption of Energy and Electricity in Industry in KSA (Source: 13) ....................... 2-4 Growth of Final Energy Consumption ........................................................................... 2-4 Method of Quantitative Waste Heat Use Potential Analysis........................................ 2-5 Desalination Plants and Water Pipelines (Source: 3).................................................... 2-6 Distribution of Desalination Train Size (Source: 3) ....................................................... 2-7 Distribution of Desalination Technology by Type (Source: 3) ...................................... 2-7 Specific Energy Consumption in Relation to Technology ............................................. 2-8 Desalination Performance 2012 (Source: 3) ................................................................. 2-8 Wastewater Generation 2010 (Source: 30) .................................................................. 2-9 Growth of Efficiency for Power Generation in KSA .................................................... 2-10 Growth of Electricity Generation by Technology Type in KSA .................................... 2-10 Operation Ranking by Merit Order Principle (Source: 60).......................................... 2-11 Volume 1 Figure 2-15: Figure 2-16: Figure 2-17: Figure 2-18: Figure 2-19: Figure 2-20: Figure 2-21: Figure 2-22: Figure 2-23: Figure 2-24: Figure 2-25: Figure 2-26: Figure 2-27: Figure 2-28: Figure 2-29: Figure 2-30: Figure 2-31: Figure 2-32: Figure 2-33: Figure 2-34: Figure 2-35: Figure 2-36: Figure 2-37: Figure 2-38: Figure 2-39: Figure 2-40: Figure 2-41: Figure 3-1: Figure 3-2: Figure 3-3: Figure 3-4: Figure 3-5: Figure 3-6: Figure 3-7: Figure 3-8: Figure 3-9: Figure 3-10: Figure 3-11: Figure 3-12: Figure 3-13: Figure 3-14: Volume 1 Distribution of Power Generation by Producer (Source: 8)........................................ 2-11 Power Generation by Unit Size, SEC and Others ........................................................ 2-12 Electricity Production by Energy Type in KSA ............................................................. 2-13 Growth of SWCC Desalination Capacities ................................................................... 2-13 Energy Audit Questionnaire for KSA Study, 2013 ....................................................... 2-17 Distribution of “Other” Industry Sectors in KSA by Turnover ..................................... 2-18 Waste Heat Temperature Profiles by Industry Group ................................................ 2-20 Distribution of Food Subsectors in KSA (Source: 9) .................................................... 2-21 Typical General Sankey Diagram for Glass Production ............................................... 2-25 Typical Detailed Sankey Diagram for Glass Production Work (Source: 34) ................ 2-26 Glass Production in KSA .............................................................................................. 2-27 Scheme of Modernized Glass Manufacturing Control in a KSA Company.................. 2-28 Typical Sankey Diagram for Paper Production (Source: 32) ....................................... 2-29 Growth of Paper Production in Arab Countries .......................................................... 2-30 Growth of Textile/Fiber Production............................................................................ 2-32 Example of Fiber Production in KSA (Source: 57) ....................................................... 2-34 Typical Sankey Diagram for Cement Production (Source: 35) .................................... 2-35 Examples of Manufactured Stones (Source: 59) ........................................................ 2-36 Heating Equipment for Stone Production (Source: 25) .............................................. 2-36 Distribution of Construction Material Types in KSA ................................................... 2-38 Local Distribution of Construction Material Demand in KSA ...................................... 2-39 Growth of Cement Production in KSA (Source: 15, 26) .............................................. 2-39 Distribution of Energy Consumption by Industry in Germany, 2002.......................... 2-43 Distribution of Energy Consumption by Industry in KSA, 2012 .................................. 2-43 Changes in German Industry Sectors and Subsectors, 1998–2002 ............................ 2-47 Efficiency of ORC Processes (Source: 19).................................................................... 2-51 A One-Stage Absorption Chiller (Source: 61) .............................................................. 2-52 Electricity Grid Layers With Typical Connected Plants (picture by J. Messerly) ........... 3-4 Smart Grid Architecture Model (CEN-CENELEC-ETSI Smart Grid Coordination Group, 2012) ................................................................................................................. 3-5 Most Technologies Can Be Categorized as Voltage Control and Active Power Control, Which Are Strongly Dependent ........................................................... 3-6 OLTC with Controller (2013) ......................................................................................... 3-7 The Maximal Voltage Deviation of 10% Is Distributed Among the Voltage Levels to 4%, 2%, and 4% for Medium-Voltage, Transformation, and LowVoltage Levels, Respectively ......................................................................................... 3-7 Voltage Distributions in a Low-Voltage Feeder ............................................................ 3-8 Smart Meter and a Web-Portal to Display Electricity Demand to the Customer ....... 3-10 The Peak of Normal Demand Is Shaved by APC.......................................................... 3-11 Smart Grid Categorization Methodology .................................................................... 3-12 Number of Active Smart Grid Projects per Year ......................................................... 3-13 Project Partners Within Smart Grid Projects per Year................................................ 3-14 Financial Support Forms of Smart Grid Projects per Year .......................................... 3-14 Stakeholders of Active Smart Grid Projects per Year ................................................. 3-15 Controlled System Within Smart Grid Projects Differentiated per Year .................... 3-15 xxxix Figure 3-15: Figure 3-16: Figure 3-17: Figure 3-18: Figure 3-19: Figure 3-20: Figure 3-21: Figure 3-22: Figure 3-23: Figure 3-24: Figure 4-1: Figure 4-2: Figure 4-3: Figure 4-4: Figure 4-5: Figure 4-6: Figure 4-7: Figure 4-8: Figure 4-9: Figure 4-10: Figure 4-11: Figure 4-12: Figure 4-13: Figure 4-14: Figure 4-15: Figure 4-16: Figure 4-17: Figure 4-18: Figure 4-19: Figure 4-20: Figure 4-21: Figure 4-22: Figure 4-23: Figure 4-24: Figure 4-25: Figure 4-26: Figure 4-27: Figure 4-28: Figure 4-29: xl Used Lead Signals in Smart Grid Projects ................................................................... 3-16 Lead System Structure of Smart Grid Projects ........................................................... 3-16 Used Field Technologies in Smart Grid Projects Differentiated per Year ................... 3-17 Daily Variation in Peak Load and Temperature of Riyadh (Temperatures for Riyadh, Sept. 9, 2006) (Abu-ebid & Alyousef, 2012)................................................... 3-19 Low Voltage Grid Topology ......................................................................................... 3-19 Nodal Voltage per Grid Connection Point Applying Household Load Profiles ........... 3-20 Power per Grid Connection Point for Scenarios With PV Units in Comparison to Scenarios Without PV Units .................................................................................... 3-21 Nodal Voltage per Grid Connection Point Applying Household Load Profiles and Probabilistic PV Units ........................................................................................... 3-21 Tap Positions per Configuration and Day ................................................................... 3-22 Nodal Voltage per Grid Connection Point Applying Household Load Profiles, Probabilistic PV Units, and OLTC................................................................................. 3-23 Weekly Load Profile ...................................................................................................... 4-2 Energy Consumption of Household and AC .................................................................. 4-3 Monitored Buildings in the Kingdom of Saudi Arabia................................................... 4-6 Typical Residential Building at KAUST........................................................................... 4-7 Residential Buildings at Dammam University ............................................................... 4-7 Installation of the Energy Meters at KAUST ................................................................. 4-8 Electricity Meter Installation at KAUST ......................................................................... 4-9 Electricity Meter Installation at Dammam University .................................................. 4-9 Number of Houses Monitored at KAUST .................................................................... 4-10 Ambient Temperature at KAUST During the Monitoring Period [SolarGIS] ............... 4-11 Number of Monitored Houses at Dammam University .............................................. 4-11 Ambient Temperature at Dammam University During the Monitoring Period.......... 4-12 Average Normalized Electricity Consumption of All Buildings at KAUST.................... 4-13 Normalized Building Electricity Demand for Building 1 (left) and Building 2 (right) .......................................................................................................................... 4-13 Normalized Electricity Demand of Selected Buildings for Further Analysis ............... 4-14 Daily Load Profile in July ............................................................................................. 4-15 Weekly Load Profile in July ......................................................................................... 4-15 Daily Load Profile in September ................................................................................. 4-16 Weekly Load Profile in September ............................................................................. 4-17 Daily Load Profile in November .................................................................................. 4-17 Weekly Load Profile in November .............................................................................. 4-18 Mean Energy Consumption of All Monitored Buildings ............................................. 4-18 Monthly Energy Consumption and Ambient Temperature for the Selected Buildings ...................................................................................................................... 4-19 Electricity Demand of the Whole Building: Main Meter (left) and Household Only/Submeter (right)................................................................................................. 4-20 Power Demand of AC Only ......................................................................................... 4-20 Daily Load Profile of Buildings and AC in September ................................................. 4-21 Weekly Load Profile of Buildings and AC Units in September/October ..................... 4-21 Daily Load Profile of Buildings and AC in November .................................................. 4-22 Weekly Load Profile of Buildings and AC in November .............................................. 4-23 Volume 1 Figure 4-30: Figure 4-31: Figure 4-32: Figure 4-33: Figure 4-34 : Figure 4-35: Figure 4-36: Figure 4-37: Figure 4-38: Figure 5-1: Figure 5-2: Figure 5-3: Figure 5-4: Figure 5-5: Figure 5-6: Figure 5-7: Figure 5-8: Figure 5-9: Figure 5-10: Figure 5-11: Figure 5-12: Figure 5-13: Figure 6-1: Figure 6-2: Figure 6-3: Figure 6-4: Figure 6-5: Figure 6-6: Figure 6-7: Figure 6-8: Volume 1 Energy Consumption of Buildings and AC................................................................... 4-23 Daily Energy Consumption of Buildings and AC Clustered by Temperature .............. 4-24 Monthly Mean Energy Consumption of All Buildings at Dammam University ........... 4-24 AC Electricity Demand in Correlation to Ambient Temperature ................................ 4-25 Weekly Load Profile .................................................................................................... 4-25 Energy Consumption of Buildings and AC Ordered by Ambient Temperature .......... 4-26 Daily Energy Demand of AC ........................................................................................ 4-26 Energy Consumption at KAUST (left) and Dammam (right) ....................................... 4-27 Simulated Correlation Between Daily Ambient Temperature and Electricity Demand for Different Energy-Saving Measures ......................................................... 4-28 Final Energy Distribution Including Desalination (Own Calculation Based on Chapter 2) ..................................................................................................................... 5-2 Share of Energy Demand in KSA by Sector in 2011 and 2040 (as Projected in Chapter 1) ..................................................................................................................... 5-5 Scheme of the Cement Manufacturing Process (Source: Sustain Consult, 2013, p. 14) ............................................................................................................................. 5-6 Overview of Primary and Secondary Steel Production Processes (Source: World Steel Association, 2008, p. 2)............................................................... 5-9 Example of the Realization of Direct Reduction in a MIDREX Process (Source: APP, 2010, p. 3 Ch.3) ...................................................................................... 5-9 Shares of Installed Capacity (Column 2) in 2040 and Energy Consumed (Column 3) by Technology Each Year for the Three Desalination Scenarios .............. 5-13 Production Steps for Main Products in the Petrochemical Sector (Source: Alawi, 2011) ................................................................................................................ 5-14 Projected Development of Industrial Energy Demand by Sectors in the BAU Scenario .............................................................................................................. 5-16 Projected Industrial Energy Demand in the Case of a Low-EE Application ................ 5-16 Projected Industrial Energy Demand by Sectors for a High-EE Deployment .............. 5-17 Comparison of the Projected Energy Demand in the BAU, Low-EE, and HighEE Scenarios ................................................................................................................ 5-18 Potential CO2 Emission Reduction in the Low-EE and High-EE Scenarios Compared to the BAU Scenario .................................................................................. 5-18 Potential Opportunity Costs in the Low-EE and High-EE Scenarios ............................ 5-19 Net Roof Area, Installable PV Capacity, and Electricity Generation Potential by Regions (map adapted from Dalet, 2013) ................................................................ 6-2 LCOE of Renewable Energies Compared to Oil and Gas With Opportunity Costs .............................................................................................................................. 6-3 Exemplary c-Si-module Components (Fraunhofer ISE)................................................. 6-6 Left: Principle of a c-Si Cell (Solar Total Holding BV, 2011). Right: String of Cells (Blue) Interconnected by Alloyed Copper Ribbon (red) (Fraunhofer ISE) ............ 6-6 Structure of a CIGS Cell (Paulson, 2004) ....................................................................... 6-7 Structure of a CdTe Cell (Paulson, 2004) ...................................................................... 6-7 Structure of a Triple a-Si Cell (Paulson, 2004) .............................................................. 6-7 Exemplary Arrangements of a PV Concentrator. Left: A Fresnel lens is used to concentrate the sunlight to a small solar cell (Fraunhofer ISE). Right: Two mirrors are used for concentration (SolFocus, 2011). Not shown is the tracking part of the CPV system. .................................................................................. 6-8 xli Figure 6-9: Figure 6-10: Figure 6-11: Figure 6-12: Figure 6-13: Figure 6-14: Figure 6-15: Figure 6-16: Figure 6-17: Figure 6-18: Figure 6-19: Figure 6-20: Figure 6-21: Figure 6-22: Figure 6-23: Figure 6-24: Figure 6-25: Figure 6-26: Figure 6-27: Figure 6-28: Figure 6-29: Figure 6-30: Figure 6-31: Figure 6-32: Figure 6-33: Figure 6-34: Figure 6-35: xlii Cost Breakdown of a Typical Rooftop PV System (100 kW) (unpublished data) ........ 6-10 Cost Breakdown of a Typical Ground-Mounted PV Power Plant (20 MW) (unpublished data) ...................................................................................................... 6-11 Cost Breakdown of a Typical Ground-Mounted, PV, Thin-Film (CdTe) Power Plant (20 MW) (unpublished data) ............................................................................. 6-11 Annual PV Module Shipments per Technology, From 2000 to 2011 (Navigant Consulting) .................................................................................................................. 6-12 Global Annual PV Market 2000–2012. (For 2012, ROW figures are directly integrated into those of the relevant regions.) MEA: Middle East and Africa; APAC: Asia and Pacific. (EPIA, 2013) ........................................................................... 6-12 Worldwide PV Production Volume in 2011 Structured by Region (Photon International, 2012) .................................................................................................... 6-13 Worldwide PV Cell Production. Over the last decade, the average growth rate was above 50% per year. (Photon International, 2012) ............................................. 6-13 Historical Development of PV Module Prices Versus Cumulative Module Production (PSE AG/Fraunhofer ISE; data based on Navigant Consulting and EuPD module prices since 2006) ................................................................................. 6-14 PV System Price Development and Estimates for 2020. (Janzig, 2011; Bank Sarasin, 2012; Fraunhofer ISE, 2012) ................................................................. 6-14 Installed CPV Power Worldwide (Fraunhofer ISE, 2012; Graph PSE AG, 2012) .......... 6-15 Schematic of Storage Tanks and Higher Electricity Output of a CSP Plant ................. 6-18 Schematic of a Parabolic Trough Plant With Integrated Two-Tank Thermal Energy Storage (Solar Millennium, 2010) ................................................................... 6-18 Daily Operation for a Combined-Cycle Solar Plant With Storage System (Valentina A. Salomoni, 2013) .................................................................................... 6-19 Parabolic Trough Collector: Aerial view of the Andasol plant (left) and working principle (right) (Flagsol, 2013) ................................................................................... 6-19 Aerial View of Novatec Solar’s Puerto Errado 2 Collector Field (NOVATEC Solar, 2013) ................................................................................................................. 6-20 The Gemasolar Solar Tower Power Plant (Fraunhofer ISE) ........................................ 6-21 Percentage Breakdown of Cost for CSP Technologies (unpublished data) ................ 6-23 Cumulated Installed Capacity of CSP Projects by Technology Since 1984 (Fraunhofer ISE) .......................................................................................................... 6-24 Project Pipeline of CSP and Technology Distribution (Fraunhofer ISE) ...................... 6-25 Maximum CSP Market Expectation for North Africa (estimated by Fraunhofer ISE, considering all existing development plans [e.g., Moroccan Solar Plan, Egypt’s RES strategy, Desertec projects]) ................................................ 6-25 Illustration of the Design of a Wind Energy Converter (Hau, 2003) ........................... 6-27 Schematic Illustration of Different Tower Types (Hau, 2003) .................................... 6-28 Cost Breakdown of a Wind Farm (calculation based on Hau (Hau, 2003) and Blanco (Blanco, 2009)) ......................................................................................... 6-30 Cost Breakdown of a Wind Turbine With a Capacity of Approximately 2 MW (calculation based on Blanco (Blanco, 2009)) ............................................................. 6-31 Global Wind Market Development Between 1996 and 2012 (GWEC, 2013) ............. 6-31 Installed Wind Power Capacities in the MENA Region ............................................... 6-32 Global Market Shares of Wind Turbine Manufacturers (Cleantech magazine, 2012) .......................................................................................................... 6-32 Volume 1 Figure 6-36: Figure 6-37: Figure 6-38: Figure 6-39: Figure 6-40: Figure 6-41: Figure 6-42: Figure 6-43: Figure 6-44: Figure 6-45: Figure 6-46: Figure 6-47: Figure 6-48: Figure 6-49: Figure 6-50: Figure 6-51: Figure 6-52: Figure 6-53: Figure 6-54: Figure 6-55: Figure 6-56: Figure 6-57: Figure 6-58: Figure 6-59: Figure 6-60: Figure 6-61: Figure 6-62: Figure 6-63: Figure 6-64: Figure 6-65: Figure 6-66: Figure 6-67: Figure 6-68: Figure 6-69: Volume 1 Schematic Illustration of Hydroelectric Power Generation (Etrical, 2014) ................ 6-34 Pelton, Francis, and Kaplan Turbines (Voith Siemens Hydro Power Generation, 2014) ....................................................................................................... 6-35 SDE Device (150 kW) (M. Fadaeenejad, January 2014) .............................................. 6-36 Oscillating Water Column Device (500 kW) (M. Fadaeenejad, January 2014) ........... 6-36 Archimedes Wave Swing Device (5–6 MW)(M. Fadaeenejad, January 2014) ............ 6-36 Oyster Device (31.5 MW) (M. Fadaeenejad, January 2014) ....................................... 6-36 Wave Dragon (11 MW) (M. Fadaeenejad, January 2014) .......................................... 6-37 Pelamis (0.75 MW): (M. Fadaeenejad, January 2014) ................................................ 6-37 Annual Average Wave Energy Flux (kW/m) of Wave Front (Ltd, 1990-1991) ............ 6-37 Schematic View of the Wide Variety of Bioenergy Routes (E4tech, 2009) ................ 6-39 Diagram From a Biomass Power Plant (AESI, 2012) ................................................... 6-40 Development Status of the Main Technologies for Producing Biofuels for Transport From Biomass (E4tech, 2009) .................................................................... 6-41 Share of the Biomass in the World in the Primary Bioenergy Mix (IPCC, 2007)......... 6-41 Biomass to Energy Pathways (US Energy Information Administration, 2013) ........... 6-42 Main International Biomass for Energy Trade Routes (Junginger, 2008) ................... 6-42 Annual Average Wind Speed at 100m Height in Saudi Arabia (KACARE, 2013) ......... 6-44 Global Horizontal Irradiation in Saudi Arabia (GeoModelSOLAR, 2013) .................... 6-45 Map of the Saudi Grid (GENI, n.y.) .............................................................................. 6-46 Direct Normal Irradiation in Saudi Arabia (GeoModelSOLAR, 2013).......................... 6-47 Shadowed Areas on a Roof (top view and side view) With a 1m Balustrade at a Sun Altitude of 30° in the East, South, and West ................................................ 6-50 Reductions From Gross Roof Area to Calculate the Net Roof Area Suitable for PV Installations ...................................................................................................... 6-51 Net Roof Area, Installable PV Capacity, and Electricity Generation Potential by Regions (map adapted from (Dalet, 2013)) ........................................................... 6-56 LCOE of Renewable Energy Technologies in Saudi Arabia.......................................... 6-60 Cost of Extraction and Opportunity Cost of Oil in KSA (Energy economics, 2013)(REUTERS, 2009) ................................................................................................ 6-61 Cost of Exploration, Production, and Liquefaction of LNG in KSA (Economides, 2005)(DoE, 2005) (DoE, 2005)(Foss, 2012) ................................................................. 6-61 LCOE of Renewable Energies Compared to Oil and Gas With Opportunity Costs ............................................................................................................................ 6-62 Past Development of Installed Capacity of Oil and Gas Power Plants in KSA and Future Development in the BAU Scenario ........................................................... 6-63 Historical Data for CO2 Emissions in KSA and Future Development for the BAU Scenario .............................................................................................................. 6-63 Renewable Energy Scenario........................................................................................ 6-64 CO2 Emissions for the Renewable Energy Scenario ................................................... 6-64 LWPCs of Small and Large PV-Powered RO Plants ..................................................... 6-66 Electricity Generation of the Regarded Plant in Hourly Solution for One Year .......... 6-67 Electricity Generation of the Regarded Plant per Hour for One Week in Spring ....... 6-67 Comparison of Electricity Generation and Consumption Load Profiles. (Orange: Scaled standard load profile for German manufacturing companies; Green: Scaled idealized load profile of cotton factory) .............................................. 6-68 xliii Figure 6-70: Figure 6-71: Figure 6-72: Figure 7-1: Figure 7-2: Figure 7-3: Figure 7-4: Figure 7-5: Figure 7-6: Reduced Electricity Demand Owing to PV on a Working Day in April ........................ 6-69 Cost Breakdown of the CAPEX for the Regarded System ........................................... 6-69 Off-Grid PV–Diesel Hybrid Power System (WhoseSaleSolar, 2013) ........................... 6-71 Energy Consumption of HH and Ambient Temperature............................................... 7-5 Energy Consumption of HH and AC .............................................................................. 7-6 Anticipated Energy-Saving Potentials at ACP and Their Economic Value .................... 7-9 Anticipated Energy-Savings Potential at Enmar Hotel in Jeddah ............................... 7-12 Replication Potential for the Analyzed EA Business Sectors in KSA ........................... 7-25 Concluded Complex Findings by EU Sustainability Criteria ........................................ 7-34 Volume 2 Figures Figure CS 1-1: Figure CS 1-2: Figure CS 1-3: Figure CS 1-4: Figure CS 1-5: Figure CS 1-6: Figure CS 1-7: Figure CS 1-8: Figure CS 1-9: Figure CS 1-10: Figure CS 1-11: Figure CS 1-13: Figure CS 1-12: Figure CS 1-15: Figure CS 1-14: Figure CS 1-17: Figure CS 1-16: Figure CS 1-18: Figure CS 1-19: Figure CS 1-20: Figure CS 1-21: Figure CS 1-22: Figure CS 1-23: Figure CS 1-24: Figure CS 1-25: Figure CS 2-1: Figure CS 2-2: Figure CS 2-3: xliv Saving Potentials and Their Economic Value ........................................................... CS 1-3 Short-Term Measures .............................................................................................. CS 1-4 German Employee Survey Conducted in 2010 (Data Source: kfw Bank of NRW [Germany], 2010) ............................................................................................ CS 1-5 Global Behavior of the Cement Market (Source: VDZ Germany) ............................ CS 1-7 Process Flow of a Cement Plant with Rotary Furnace (Source: ökobau.dat from http://www.nachhaltigesbauen.de/baustoff-undgebaeudedaten/oekobaudat.html) ......................................................................... CS 1-9 Relative Consumption Rate 2012, ACP .................................................................. CS 1-10 The Engine Room Containing Five W-Company Motors ....................................... CS 1-10 Sankey Diagram of Energy Production .................................................................. CS 1-11 One of the Three Main Transformers .................................................................... CS 1-12 Power Plant 2012 Daily HFO Consumption (Below) and Power Generation (Above)................................................................................................................... CS 1-13 The Control Room .................................................................................................. CS 1-14 Kiln Consumption in Liters/Hour ........................................................................... CS 1-15 HFO Consumption by ACP in Tons/Month............................................................. CS 1-15 Raw Mill Consumption in kWh .............................................................................. CS 1-16 cc Burner Consumption in Liters/Hour .................................................................. CS 1-16 CM1 Consumption in kWh ..................................................................................... CS 1-17 CM2 Consumption in kWh ..................................................................................... CS 1-17 Electricity Consumption at ACP in kWh/Month .................................................... CS 1-19 Monthly Water Consumption in Tons, 2012 ......................................................... CS 1-21 Tire Components (Source: VDZ Germany, 2013) ................................................... CS 1-22 Average Temperatures and Corresponding Estimated Percentage of Cooling Consumption .......................................................................................................... CS 1-26 Waste Heat Use via ORC: A Simple Description..................................................... CS 1-28 Compressor Rooms ................................................................................................ CS 1-34 Start and Stop Times for All Grids .......................................................................... CS 1-35 The Plan-Do-Check-Act Circle of an EnMS ............................................................. CS 1-39 Front View of the Al-Shurfa Restaurant, Riyadh ...................................................... CS 2-1 Main Benefits of Implementing EE Proposals for the Al-Shurfa Restaurant, Riyadh ...................................................................................................................... CS 2-3 Schematic of the Al-Shurfa Restaurant, Riyadh ....................................................... CS 2-5 Volume 1 Figure CS 2-4: Figure CS 2-5: Figure CS 2-6: Figure CS 2-7: Figure CS 3-1: Figure CS 3-2: Figure CS 3-3: Figure CS 3-4: Figure CS 3-5: Figure CS 3-6: Figure CS 3-7: Figure CS 3-8: Figure CS 3-9: Figure CS 3-10: Figure CS 3-11: Figure CS 3-12: Figure CS 3-13: Figure CS 3-14: Figure CS 4-1: Figure CS 4-2: Figure CS 4-3: Figure CS 4-4: Figure CS 4-5: Figure CS 4-6: Figure CS 4-7: Figure CS 5-1: Figure CS 5-2: Figure CS 5-3: Figure CS 5-4: Figure CS 5-5: Figure CS 5-6: Figure CS 5-7: Figure CS 5-8: Volume 1 Metered Temperature Band and Humidity Data from Riyadh Airport, September 2012 to September 2013 ...................................................................... CS 2-6 Business Data, Outside Temperature, and Monthly Power/Water Consumption for the Al-Shurfa Restaurant, Riyadh, 2012 ...................................... CS 2-8 Power Consumption Shares for the Al-Shurfa Restaurant in Riyadh ...................... CS 2-9 Power Distribution Shares for the Al-Shurfa Restaurant in Riyadh ....................... CS 2-10 Saving Potentials in SR ............................................................................................. CS 3-2 Short-Term and Long-Term Measures, Savings, and Complexity of Implementation ....................................................................................................... CS 3-3 Basic Ground Scheme of the Enmar Hotel, Jeddah, Provided by Management ..... CS 3-7 Monthly Relative Outside Temperature, Occupancy Rate, Power Consumption, and Water Consumption at Enmar Hotel, Jeddah, for the Year 2012; Consumption Data from a Mall in Jeddah, KSA Reporting and from a Respective Mall in Jeddah, KSA Staff Interviews ..................................................... CS 3-8 Enmar Hotel Main Feeder ...................................................................................... CS 3-10 Power Generation a Mall in Jeddah, KSA (Hourly Values) ..................................... CS 3-11 Energy Balance of the Year 2012 for a Mall in Jeddah, KSA and the Distribution of about 8 Percent to the Enmar Hotel ...................................................................... CS 3-14 Electrical Consumption in Percentage for 2012 for Enmar Hotel .......................... CS 3-16 Monthly Electricity Consumption of Enmar Hotel in 2012, Starting September 1, 2012 (Left), Ending August 2013 (Right) ......................................... CS 3-17 Climate Data for Jeddah 1961–1990, Source: NOAA ............................................. CS 3-18 Average Temperatures and Corresponding Estimated Percentage of Cooling Consumption............................................................................................. CS 3-19 Comparative Type of Larger Cooling Packages on the Roof of a Mall in Jeddah, KSA ............................................................................................................ CS 3-20 A Mall in Jeddah, KSA and Enmar Hotel Using Waste Heat for HW and Absorption Chillers ................................................................................................................... CS 3-26 The Plan-Do-Check-Act Circle of an EnMS ............................................................. CS 3-31 List of Proposed EE Measures for the M-Hotel, Riyadh........................................... CS 4-2 Main Benefits from EE Proposals for the M-Hotel, Riyadh...................................... CS 4-3 Basic Ground Scheme of the M-Hotel, Riyadh ........................................................ CS 4-4 Metered Temperature Band and Humidity Data at Riyadh Airport, September 2012 to September 2013 ...................................................................... CS 4-6 Relative Business Data, Outside Temperature and Monthly Power/Water Consumption for the M-Hotel, Riyadh 2012 ........................................................... CS 4-7 Power Consumption Shares for the M-Hotel, Riyadh.............................................. CS 4-9 Power Distribution Shares for the M-Hotel, Riyadh .............................................. CS 4-10 Short-Term Measures, Savings, and Complexity of Implementation ...................... CS 5-4 Long-Term Measures, Savings, and Complexity of Implementation ....................... CS 5-4 The Three 12-MVA Transformers ............................................................................ CS 5-7 One of the Two Generator Rooms Containing Nine Generators ............................. CS 5-7 Technical Specifications of the Generators ............................................................. CS 5-8 Generators in Generator Station 9, Its Sum, and the Overall Sum of All 18 Generators (Hourly Values) ................................................................................ CS 5-9 Generators in Generator Station 4 and Its Sum .................................................... CS 5-10 Sum of All Generators from Gate 4 and Gate 9 ..................................................... CS 5-11 xlv Figure CS 5-9: Figure CS 5-10: Figure CS 5-11: Figure CS 5-12: Figure CS 5-13: Figure CS 5-14: Figure CS 5-15: Figure CS 5-16: Figure CS 5-17: Figure CS 5-18: Figure CS 5-19: Figure CS 5-20: Figure CS 5-22: Figure CS 5-21: Figure CS 5-23: Figure CS 5-24: Figure CS 5-25: Figure CS 6-1: Figure CS 6-2: Figure CS 6-3: Figure CS 6-4: Figure CS 6-5: Figure CS 6-6: xlvi Utility Meter in One of the RMUs .......................................................................... CS 5-13 One of the MDP Meters with Pulse Outputs ......................................................... CS 5-13 Feed-In into the Units, Also with Meters with Pulse Outputs ............................... CS 5-14 Electricity Consumption of the Large Clients, Other Clients, and Sum of a Mall in Jeddah, KSA in 2012 ................................................................................... CS 5-18 Energy Balance of the Year 2012 for a Mall in Jeddah, KSA .................................. CS 5-19 Electricity Consumption of Four Large Clients in the Last 3.5 Years ..................... CS 5-26 Total Electricity Consumption of All Four Large Clients (Top, Stacked; Bottom, Percentage Portions) ............................................................................................. CS 5-27 Average Temperatures and Corresponding Estimated Percentages of Cooling Consumption .......................................................................................................... CS 5-30 Larger Cooling Packages on the Roof .................................................................... CS 5-31 Smaller Split Devices on the Roof .......................................................................... CS 5-31 Halogen Lamps in the Mall .................................................................................... CS 5-35 Intensive Lighting in the Supermarket ................................................................... CS 5-36 Sample Graphic of Peak Power Reduction ............................................................ CS 5-42 Sample Load Curve ................................................................................................ CS 5-42 Sample Graph of Peak Power Reduction (Magnified) ........................................... CS 5-43 The Plan-Do-Check-Act Circle of an Energy Management System ........................ CS 5-46 Thin Roof Insulation ............................................................................................... CS 5-49 Main Benefits from EE Proposals for the Jeddah Pilot Hospital .............................. CS 6-3 Metered Temperatures and Humidity Data at Jeddah Airport, September 2012 Through September 2013 ............................................................ CS 6-7 Existing Supply Structure and Metering .................................................................. CS 6-7 Analytical Comparison of Relative Outside Temperature, Occupancy Rate, and Monthly Power Consumption at the Pilot Hospital in Jeddah for 2012 (36.571 MWhel Total) ............................................................................................ CS 6-10 Analyzing the Annual Power Consumption Shares for the Pilot Hospital in Jeddah, 2012 ...................................................................................................... CS 6-11 Analyzing the Daily/Weekly Power Consumption at the Pilot Hospital, Jeddah .................................................................................................................... CS 6-12 Volume 1 Abbreviations € °C a ABB AC acc ACHSI ACM ACP ACPFP ACS ADB AEC AMI APC a-Siμc-Si BAT BAU bbl Bbbl Bbbl/d Bcm Bcm/a b/d Bn BO Boe/d BOO BOS cp CAPEX cc CCGT CDD CDM CDSI CdTe CEE CFL CHP CI CIGS CIS CM Volume 1 EURO Degree Centigrade Year Asea Brown Bovery Air Conditioner/Conditioning According Australian Council for Healthcare Standards International Associate for Computing Machinery ALSAFWA Cement Plan Australian Centre for Plant Functional Genomics Absorption Chiller System Asian Development Bank Advanced Electronics Company Automated Metering Infrastructure Active Power Control Amorphous-Microcrystalline Silicon Best Available Technology Business As Usual Barrel Billion Barrels Billion Barrels per Day Billion Cubic Meters Billion Cubic Meters per Year Barrels per Day Billion Business Opportunity Barrels of Oil Equivalent per Day Build-Own-Operate Balance of System Power Coefficient Capital Expenditure Cement-per-Clinker Combined-Cycle Gas Turbine Cooling Degree Days Clean Development Mechanism Central Department for Statistics and Information Cadmium Telluride Central and Eastern European Compact Fluorescent Lamp Combined Heat and Power Confidence Interval Copper Indium Gallium Selenide Copper Indium Selenide Cement Mill xlvii CNG CO2 COC COE COP CPV c-SI CSP CT DCS Deg C DFO DG DIN DNA DNI DRI DSM EAF EC ECRA EDD EDP EE EER EGS EMS EnMS EnPI EPC EPI EPIA EQuIP ESCO ESD EU EUROSTAT EV EVA FACTS FOB FS GCC GCP GDP xlviii Compressed Natural Gas Carbon Dioxide Chamber of Commerce Cost of Generating Energy Coefficient of Performance Concentrating Photovoltaics Crystalline Silicon Concentrating Solar Power Current Transformers Digital Control System Degree Centigrade Diesel Fuel Oil Diesel Generator Deutsches Institut für Normung Designated National Authority Direct Normal Irradiance Direct-Reduced Iron Demand-Side Management Electric Arc Furnace Energy Converter Electricity and Cogeneration Regulatory Authority Energy Data Development Eight Development Plan Energy Efficiency Energy Efficiency Ratio Enhanced Geothermal System Energy Audit and Management System Energy Management System Energy Performance Indicator Engineering, Procurement, and Construction Energy Performance Indicator European Photovoltaic Industry Association Evaluation and Quality Improvement Program Energy Services Company EU Directive on Energy End-Use Efficiency and Energy Services European Union Statistical Office of the European Commission Electric Vehicle Ethylene Vinyl Acetate Flexible AC-Transmission Systems fFree-on-Board Feasibility Study Gulf Cooperation Council Grid Connection Points Gross Domestic Product Volume 1 GE GHG GHI GIZ GJ/t GNP GT HFO HH HRSG HTF HVAC HVDC HW I&C I/O IAC ICB IEA IEEJ IPP ISCC ISE ISO IWPP JCI JCIA JICA KACARE KAPSARC KAUST KFUPM KIAB KPI KSA kV KWKG LBNL LCOE LED LFO LNG LOE LPG LTS Volume 1 General Electric Company Greenhouse Gas Global Horizontal Irradiation Gesellschaft für Internationale Zusammenarbeit GmbH Gigajoule per Ton Gross National Product Gas Turbine Heavy Fuel Oil Household Heat Recovery Steam Generator Heat Transfer Fluid Heating, Ventilation, Aand Air Conditioning High Voltage DC Hot Water Instrumentation and Control Input/Output International Advisory Council Incandescent Bulb International Energy Agency Institute of Energy Economics, Japan Independent Power Producer Integrated Solar Combined Cycle Institute for Solar Energy Systems International Organization for Standardization Independent Water and Power Producer Joint Commission International Joint Commission International Accreditation Japan International Cooperation Agency King Abdullah Center for Atomic and Renewable Energy King Abdullah Petroleum Studies and Research Center King Abdullah University of Science and Technology King Fahd University of Petroleum and Minerals KAUST Industry Advisory Board Key Performance Indicator Kingdom of Saudi Arabia Kilo Volt Kraft-Wärme-Kopplungs-Gesetz Lawrence Berkeley National Laboratory Levelized Cost of Electricity Light-Emitting Diode Light Fuel Oil Liquified Natural Gas Level of Effort Liquid Petroleum Gas Long-Term Strategy xlix LWPC Mboe/d MDP MED MENA min Mio MJ/m3 MoE MOEP MOPMR MOWE MSF NAMA NCV NDA NEEAP NEEP NG NGO NICDP Nm3 NOAA NRC NWC O&M OECD OEM OLTC OPEC OPET OPEX ORC PF PFC PV PV-RO R&D RE RMU RO RPC SASO SBC SCADA l Levelized Water Production Cost Million Barrels of Oil Equivalent per Day Main Distribution Point Multiple-Effect Desalination Middle East and North Africa Minute Million megajoules per Cubic Meter Measure of Effectiveness Ministry of Economy and Planning Ministry of Petroleum and Mineral Resources Ministry of Water and Energy Multi-Stage Flash National Appropriate Mitigation Actions Net Calorific Value Non-Disclosure Agreement National Energy Efficiency Action Plans National Energy Efficiency Program Natural Gas Nongovernmental Organization National Industrial Clusters Development Program Normal Cubic Meter National Oceanic and Atmospheric Administration National Research Council National Saudi Water Company Operation and Maintenance Organisation for Economic Co-operation and Development Original Equipment Manufacturer On-Load Tap-Changer Organization of Petroleum Exporting Countries Organizations for the Promotion of Energy Technologies Operational Expenditure Organic Rankine cycle Power Factor Power Factor Compensation Photovoltaic Photovoltaic-Powered Reverse Osmosis Research and Development Renewable Energy Ring Main Unit Reverse Osmosis Reactive Power Control Saudi Standard Organization Saudi Building Code Supervisory Control and Data Acquisition Volume 1 SCE SEC SEDC SEEC SEER SEGS SGAM SGBC SI SIDF SIEE SM SO2 SR SWCC SWOT t TFC TL TO ToR ToU TPES TPP Tri-Gen UAE UN UNDP UNFCCC UNSD UNSNA VSC VSD WACC WE WEC Volume 1 Saudi Council of Engineers Saudi Electricity Company Solar Energy Development Center Saudi Energy Efficiency Center Strategic Energy and Economic Research Solar Energy Generating System Smart Grid Architecture Model Saudi Green Building Council System International of Units Saudi Industrial Development Fund Energy-Economic Information System Smart Meter Sulfur Dioxide Saudi Riyal Saline Water Conservation Corporation Strengths, Weaknesses, Opportunities, and Threats Ton (Metric) Total Final Consumption Team Lead Time of Operation Terms of Reference Time of Use Total Primary Energy Supply Thermal Power Plant Trigeneration United Arab Emirates United Nations United Nations Development Program United Nations Framework Convention on Climate Change United Nations Statistics Division United Nations System of National Accounts Variable-Speed Controller Variable-Speed Drive Weighted Average Cost of Capital Western Europe Wind Energy Converter li 1 Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040 — The Necessity for Energy Efficiency in the Kingdom CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Chapter 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040—The Necessity for Energy Efficiency in the Kingdom 1.1 Introduction Saudi Arabia is one of the largest consumers of electricity in the world, especially when considering specific energy consumption figures (kWh/inhabitant as “per capita energy consumption” and kWh/m2 floor space as “per m2 energy consumption”). Contributing to energy efficiency in the country is an important goal. This report was designed to: • • • • • • • To analyze, comment on, and evaluate the different versions of energy forecasting studies in Saudi Arabia for their availability and usefulness in overall energy forecasting of all energy carriers in KSA up to 2040, which is not limited to electricity only and addresses shorter periods within the range of 2009 to 2040. This includes a comparison of different forecasting models, such as the SEEC-Bain and Co. 2013 consulting study; the KAPSARC Institute of Energy Economics, Japan (IEEJ), 2011 study; the ECRA-Brattle Group 2011 study from the United States; and other approaches from the Ministry of Water and Energy (MOWE), the Saudi Electricity Company (SEC), the Saline Water Conservation Corporation (SWCC), and Electricity & Cogeneration Regulatory Authority (ECRA) for 2009–2011, if any, and presentation as a Sankey diagram. To identify the effects of forecasting studies on energy balance, including primary energy balance data and final energy balance data, based on demographic and economic data To compare the energy system of Saudi Arabia with international, including European, benchmarks To define, based on the outcomes of the above-mentioned studies, the priority energy saving and energy efficiency potentials for the different energy sectors in Saudi Arabia, including the relevant energy technologies To define the influence of additional capacities from renewable energies (photovoltaic [PV] and wind) on the forecasted load up to 2040, including reserve calculation and load shifting To develop a methodology to transfer energy savings up to 2040 into “additional oil export possibilities” and “avoided carbon dioxide (CO2) emissions” To identify leaks and shortages from the current energy forecasting studies for future improvements. The assignment started in January 2013 and was concluded in May 2014. Strategy and Outline of the Approach To identify and define energy efficiency measures based on an energy baseline forecasting in Saudi Arabia up to 2040, the following topics are discussed in this chapter: • • • • Description of the specifics of the Saudi energy system and evaluation of current energy production and consumption in Saudi Arabia in 2009 (Section 1.2) Comparison of current energy forecasting schemes in KSA up to 2040, even though most of the forecasting schemes are limited to a certain energy sector (i.e., electricity) and only go up to 2022, 2030, or 2032/2035 (Section 1.3) A forecast of a baseline scenario using a detailed time-series analysis of past data in the energy sector and some demographic and economic data on the future of Saudi Arabia, resulting in a baseline forecast up to 2040, and concluding with the necessity for energy efficiency (Section 1.4) Comparison of the energy system of Saudi Arabia with international, including European, benchmarks in relation to energy efficiency up to 2040 (Section 1.5) Volume 1 1-1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom • • Priorities for energy efficiency in the energy sectors based on new technologies in Saudi Arabia up to 2040 (Section 1.6) Leaks and shortages from the current energy forecasting models in Saudi Arabia up to 2040 (Section 1.7) This information will enable understanding of the necessity and urgency for increased energy efficiency. Reduced energy consumption in KSA by concentrating efforts on the most promising areas within the energy sector compared to the baseline scenario up to 2040 will result in additional export possibilities at world market prices. 1.2 General Description of the Energy Situation in KSA in 2009 1.2.1 Energy System in Saudi Arabia The general situation of the energy system in Saudi Arabia can be characterized as follows: • • • • • Dependence on energy exports (energy oil and gas) Power plants and other conversion technologies and their efficiencies, which are mainly simplecycle gas turbine technologies with an average efficiency rate of about 25 percent in 2009. With the expansion of Saudi power generation capacities, this efficiency rate will increase gradually to 35 percent for the entire power production system, when planned investments in new power stations will move to larger power stations and combined-cycle processes. A background of main economic data and parameters in the Saudi energy system based on the development and volatility of crude oil prices, which have extreme influence on the financial possibilities of the Saudi economy A government-owned electricity system Subsidized energy supply for consumers. 1.2.2 Energy Data and Energy Balance Scheme for 2009 in Saudi Arabia There is no national energy balance published by the Saudi government. Although the Statistical Office has a unit for energy within its organization, it is not staffed at present. Instead, energy information is distributed among many agencies. In addition, some information can be taken from the electric utilities and the oil companies as well from the water desalination entities. Therefore, only the balance schemes at international level, mainly the International Energy Agency (IEA) and the United Nations (UN), can be used to describe energy production and energy consumption in the country. The latest edition available is for 2009 and is published in thousand tons of oil equivalent (ktoe) (Table 1-1). The reliability of energy data from IEA is limited without a national energy balance. IEA must estimate from different sources the energy balance table for Saudi Arabia every year; this can lead to mistakes in IEA figures, which affect the quality of the data, but have only limited effect on compiling a time-series forecast. If KSA collects and publishes its own energy balance data, then this national source should be considered a prime source. On the production side, KSA is dependent on oil extraction because there are no other resources currently available. The transmission sector is dominated by the refineries, which use the majority of the Saudi primary energy consumption. The secondary energy produced in the transformation segment is either exported or used on the domestic market for its own consumption processes, that is, in industry, oil, and gas production, or the transport, commercial, or residential sectors. The useful energy needs assessment for lighting, power, cooling, heating, hot water, and other uses cannot be derived from the balance sheet. 1-2 Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Table 1-1: Supply and Consumption Production Imports Exports Marine bunkers Bunkers b b Stocks TPES Transfers Statistical differences Elec. plants CHP plants Heat plants Gas works Oil refineries Coal transformation Liquefaction plants Other transformation Energy industry own use Losses TFC Industry Transport Other Residential Commercial and public Agriculture/ forestry Fishing Nonspecified Nonenergy use The Saudi Energy Balance Based on Data from the International Energy Agency in Paris for 2009, in ktoe Coal, Peat Crude Oil Oil Natural Geothermal, Biofuels Products Gas Nuclear Hydro Solar, Other. Waste Electricity Heat 0 0 0 467,030 0 −318,51 4 0 10,979 −64,270 61,347 0 0 0 0 0 0 0 0 0 0 0 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3,840 152,356 −42,115 9,995 −2,494 −2,061 1,993 −55,853 44,297 0 0 0 0 61,347 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 528,377 10,984 −382,78 4 −2,494 −2,061 5,834 157,855 2,182 9,995 0 0 0 0 0 0 −17,147 0 0 0 −98,043 0 −15,315 0 0 0 96,352 0 -27,692 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 18,669 0 0 0 0 0 0 0 0 0 0 0 −41,485 0 0 0 −1,691 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 −47 −5,942 −20,197 0 0 0 0 −1,346 0 −27,531 0 0 0 0 0 0 0 0 5,000 5,000 0 0 0 0 0 63,539 10,365 33,959 1,521 1,521 0 0 13,458 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 0 0 4 4 0 −1,545 15,778 2,087 0 13,691 8,672 4,551 0 0 0 0 0 0 0 −1,545 97,779 17,452 33,959 15,217 10,197 4,551 0 0 0 0 0 0 0 0 435 0 435 0 0 0 0 0 0 0 0 0 0 17,694 14,126 0 0 13,458 13,458 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 33 0 0 0 0 0 0 0 33 31,152 27,584 Petrochemical feedstocks TPES = total primary energy supply; CHP = combined heat and power. a Totals may not add up due to rounding. b International marine and aviation bunkers are included in transport for world totals. Totala Please note: The latest data available for the entire energy sector are data for 2009 based on information from the IEA in Paris. Other data on electricity are available for 2011 and for part of 2012, but these data cover only parts of the Saudi energy system. Because time-series data based on a period of nearly 40 years are being used, we do not expect major changes in the data after publication of the 2010 and 2011 data by IEA. Based on electricity data for 2010, 2011, and 2012, there are no indications of any structural changes in the energy system of KSA. Volume 1 1-3 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom 1.2.3 The Principles of an Energy Flow System Diagram Resulting in a Sankey Diagram for Saudi Arabia The energy flow system starts with the availability segment, where energy is made available via extraction (production) or imports. If all exports are subtracted, the total primary energy consumption is shown in a specific year for the region. The next segment is the transformation process with refineries and power plants, where losses occur during the transformation process. Then the final energy consumption, broken down into energy carriers and energy sectors, is presented in the flow system, ending at useful energy. A Sankey diagram (for Saudi Arabia in 2009, see Section 1.4) is usually used as a specific type of flow diagram, in which the width of the arrows between the knots is proportional to the quantities of the flows. These diagrams are typically used to visualize energy transfers between processes. 1.2.4 Sankey Diagram for the Saudi Energy System Based on the IEA Energy Balance Scheme in 2009 All figures in this report refer to Mtoe/a. This stands for million tons of oil equivalent per year, which is equivalent to 0.02019 Mboe/d, or million barrels of oil equivalent per day. For comparison, all figures referring to Mtoe/a can be divided by 49.53 to produce the Mboe/d equivalent. Figure 1-1 shows the Saudi energy system in the form of an aggregated Sankey diagram. The total energy made available in Saudi Arabia in 2009 was 169 Mtoe, while the useful energy in the country was 31 Mtoe. With “nonenergy consumption” of 31 Mtoe, the used energy in Saudi Arabia was 62 Mtoe in 2009. This means that the overall efficiency of the Saudi energy system was approximately 37 percent. Exports totaled 383 Mtoe in 2009; if energy imports are taken into consideration, the net exports were 372 Mtoe. However, the output of the transformation segment compared to the input was also comparatively low. Altogether, the losses were 72 Mtoe, which is about 43 percent of total input to the transformation segment. Also, the nonenergy use is greater than domestic and commercial use in the country. Figure 1 shows the specific energy situation in Saudi Arabia compared with other countries. Although there are huge natural reserves of fossil fuels within Saudi Arabia, these rich natural resources should be used wisely and sustainably, allowing future Saudi generations to benefit from them. Taking into consideration only the figures from the synoptic version of the energy flow analysis (Sankey diagram) for Saudi Arabia in 2009, the main energy-saving potential can be seen from both Figure 1-1 and Figure 1-2: Energy losses in the transformation segment totaled 72 Mtoe, 1 which is about 43 percent of the entire input to the transformation segment and equates to twice the losses from end use (only 35 Mtoe). Therefore, any priorities for energy savings should start in this area of energy balance. Within final energy consumption, the sectors of transport (34 Mtoe) and nonenergy consumption (31 Mtoe) were individually twice as big as the residential (15 Mtoe) and industry (17 Mtoe) sectors. Therefore, any sector priority should be transport, with an energy consumption of 34 Mtoe in 2009. Nonenergy consumption 2 was quite high at 31 Mtoe in 2009, but this would not be considered a loss because most of the products produced in this sector can be sold on world markets. Within final energy consumption, the losses in the useful energy sector were about 35 Mtoe, which equates to losses of about 47 percent during final energy consumption. • • • • 1 For details on the losses, refer to Figure 1–2, which gives more details on the transformation segment. 2 Nonenergy consumption is defined by fuels used for nonenergy purposes, such as raw materials for the manufacture of nonfuel products, especially in the petrochemical industry, such as lubricants, greases, bitumen, white spirit, and industrial spirit for paint manufacture and industrial cleaning purposes. (Source: IEA/EUROSTAT/OECD: Energy Statistics Manual, Paris, 2005, p. 29.) 1-4 Volume 1 Volume 1 528 Available Energy 539 383 383 158 169 Statistical Differences Transfers 2 Figure 1-1: 69 13 10 Transformation Input Total Exports 158 Gross Inland Consumption 16 72 69 69 98 13 16 72 5 Energy Losses Residential etc 15 34 Transport 17 Industry 25 5 35 12 9 10 31 Useful Energy Andreas Jahn, Berlin/Jeddah/Riyadh, April 2013, Version 26 Energy Losses 34 17 15 31 31 Non-Energy Consumption Final Energy Consumption Petroleum Products 13 Gas 16 Electricity KAUST, KICP The Saudi Energy System with Energy Production (left), Transformation (middle) and Consumption (right) for 2009, in Mtoe, Using a Standardized Sankey Diagram Scheme Source: International Energy Agency (IEA): Energy Balances of Non-OECD Countries, Paris 1013 1 Mtoe/a = 0.02019 Mboe/d = 7.36974 Mboe/a Production of Primary Services 528 156 1 1 11 11 Bunkers, Stocks Total Imports Energy Flow Analysis for Saudi Arabia for the Year 2009 (Synoptic Version in Mtoe/a) CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom 1-5 1-6 17 28 98 15 Transformation Losses 98 Oil Refineries 60 Electricity Plants 19 2 43 41 96 Oil Products Electricity 19 Energy Industry Own Use 96 26 3 3 Energy Transportation Losses 70 Oil Products (Final Energy) 16 Electricity (Final Energy) Andreas Jahn, Berlin/Jeddah/Riyadh, April 2013, Version 5 70 16 KAUST, KICP Programme Figure 1-2: The Saudi Transformation Segment in 2009, in Mtoe Note: IEA statistics and the corresponding balance sheet do not show how SWCC, which produces both electricity and desalinated water, is incorporated within this balance sheet; this would require further investigation. Source: International Energy Agency (IEA): Energy Balances of Non-OECD Countries, Paris 1013 1 Mtoe/a = 0.02019 Mboe/d = 7.36974 Mboe/a 115 Crude Oil 15 Oil Products 28 Natural Gas 26 Energy Flow Analysis for for the Transformation Segment for Saudi Arabia in 2009 (in Mtoe/a) CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom A closer look at the transformation part of the Saudi energy system shows the dimension and the efficiency of the entire transformation segment. In 2009, there was an input of 60 Mtoe to the power sector and 98 Mtoe to the refineries. The efficiency rate in the power stations is about 0.32 and in refineries is about 0.98. Including distribution losses and own consumption, the figures decrease to 0.27 and 0.71, respectively. The comparatively low efficiency figures in the power sector are based on a number of factors, namely: • • • • Comparatively high age of power stations and turbines, which reduces the overall efficiency of the power system Comparatively small generation units (43 percent of all plants were at capacity of 251 MW and below; the large number of small generation units at 8 MW, 12 MW, or 25 MW reduces the overall efficiency of the power system Comparatively low efficiency of diesel turbines (diesel engines used in Saudi Arabia often have very low fuel efficiency, which reduces the overall efficiency of the power system) Comparatively high transmission losses 3 (about 15.5 percent transmission losses when comparing the exact figures of 2,891 Mtoe transmission losses to 18,669 Mtoe electricity production [the figures in the Sankey diagram are rounded figures], which reduce the overall efficiency of the power system). For most of the sectors, energy-efficient equipment is not a priority as long as energy prices are at a very moderate level compared to international standard prices. This leads to a supply of technical equipment with lower energy efficiency; for example, a review of normal household equipment (in this case, refrigerators) shows an energy consumption level at least twice the latest standard European level. This leads ultimately to higher primary energy consumption in Saudi Arabia, given the final energy demand coming from population, industry, commerce, and transport. 1.3 Overview and Comparison of Current Energy Forecasting Studies in Saudi Arabia until 2040 This section includes an overview of current state-of-the-art energy production and energy consumption forecasting in Saudi Arabia from the present to 2040. 1.3.1 KAPSARC-IEEJ Forecasting Study Report, 2011 This study 4 is the most widely used energy system description within KSA for the energy sector. The study was carried out by the IEEJ under the Japan International Cooperation Agency (JICA) program. The comprehensive study gives an overview of the future energy system in Saudi Arabia to 2032, but is restricted to the electricity sector. 1.3.2 Saudi ECRA-Brattle Study (United States), 2011 The Saudi ECRA Brattle study, 5 which is carried out on behalf of Saudi ECRA and published in Saudi Arabia, concentrates on demand-side management (DSM) measures in the electricity sector; the 3 Transmission losses in Europe are usually far below 10 percent, depending on the specific country situation (e.g., production in one part of the country with consumption in another part of the country, amounts of electricity imports and exports). 4 Japan International Cooperation Agency, Tokyo Electric Power Company, & IEEJ: The Master Plan Study for Energy Conservation in the Power Sector in the Kingdom of Saudi Arabia, Final Report, Riyadh, on behalf of KAPSARC, February 2009; and IEEJ: Energy and Macroeconomic Modelling for the Kingdom of Saudi Arabia, IEEJ Workshop, Khobar, May 2011. 5 Brattle Group: Bringing Demand-Side Management to the Kingdom of Saudi Arabia, Final Report on behalf of Saudi ECRA, Riyadh, May 27, 2011. Volume 1 1-7 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom calculations made are based on regression analyses. These calculations, which are mainly based on experience gained in the U.S. electricity market with DSM instruments, will lead to an improvement of the electricity sector in Saudi Arabia. 1.3.3 Saudi Energy Efficiency Center-Bain Consulting Study, 2013 The latest information is from the SEEC-Bain study, 6 which is currently not published in Saudi Arabia. This study goes to 2030 but covers only the electricity sector. The calculations are based on regression analyses. 1.3.4 KFUPM-SNC Lavalin Study, 2007 The King Fahd University of Petroleum and Minerals (KFUPM) and the consulting company SNC Lavalin completed a study 7 in 2007 on the development of electricity generation and transmission for Saudi Arabia. Within this study, forecasting is made until 2030. 1.3.5 Tyndall Study, 2008 The Tyndall 8 study from 2008 gives a complete overview of the Saudi energy system until 2050 based on the Delphi method, but does not use time-series analyses. Therefore, the data from the Tyndall study place more emphasis on quality level, whereas this energy forecast includes numerical data on the future energy system in Saudi Arabia. 1.3.6 Other Approaches from MOWE, MOEP, MOPMR, KAPSARC, Saudi Aramco, SEC, ECRA, SEEC, UNDP, and the World Bank We have not seen any publications on the future of the energy system in Saudi Arabia by other institutions. Other institutions in KSA produce their own forecasts, but either do not publish these results or give summaries of these activities only and do not publish detailed data. Saudi Aramco in Dhahran has its own forecasting mode and presents its results exclusively to the management and the board of Saudi Aramco. The ECRA of Saudi Arabia is working on a forecast of the electricity sector 9 until 2040. The King Abdullah Petroleum Studies and Research Center (KAPSARC) has not published any data and studies on the future energy system in KSA. There were some interviews by members of KAPSARC to the press, presentations at conferences, 10 and some very limited information can be seen on the KAPSARC homepage. The Ministry of Economy and Planning (MOEP) has not published any data and studies on the future energy system in KSA, but there are some indications on Saudi society and the Saudi economy within its development strategy. The Ministry of Petroleum and Mineral Resources (MOPMR) has not published any data and studies on the future energy system in KSA. The MOWE has not published any data and studies on the future energy system in KSA. The SEC has carried out a 10-year forecasting for the electricity sector on power demand and power capacity, but has not published it. 11 • • • • • • • 6 Currently no information is available on the results of this study, even interim reports. 7 KFUPM/SNC Lavalin: Development of Electricity Generation and Transmission Plan for Saudi Arabia, Electricity Demand Forecast Study, Draft Final Report, Dammam/Riyadh, June 2007. 8 Al-Saleh, Y., Upham, P., & Malik, K.: Renewable Energy Scenarios for the Kingdom of Saudi Arabia, Tyndall Working Paper No. 125, Norwich, October 2008. 9 First results are expected for 2014. 10 KAPSARC: Review of National Energy Efficiency Initiatives, Saudi Energy Efficiency Workshop, Riyadh, Feb. 6, 2012. No direct publication available; some information on SEC can be seen at: ECRA: Annual Statistics Booklet on Electricity and Seawater Desalination Industries 2011, Riyadh, 2012. 11 1-8 Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom • • • The Saudi Energy Efficiency Center (SEEC) in Riyadh has not published any data and studies on the future energy system in KSA except for some publications on conferences. 12 The United Nations Development Program (UNDP) has not published any relevant data and studies on the future energy system in KSA. The World Bank has not published any relevant data and studies on the future energy system in KSA. 1.4 Our Approach for a Baseline Forecast for the Entire Energy Sector in Saudi Arabia until 2040 1.4.1 General Approach for the Baseline Forecast During the evaluation of the different forecasting models used in KSA, we saw that the analyzed studies differ not only for the forecasting period (there were time horizons of 2022, 2030, 2032, 2035, and 2050) but also with respect to research areas: Some studies concentrated only on electricity whereas others looked at the entire energy sector, including electricity. Finally, the studies used both time-series analyses and regression analyses for the forecasting of data. We have concentrated on an easy-to-use forecasting model that covers the entire energy system to 2040 in KSA based on a business as usual (BAU) scenario. All forecasted data are based on a time-series analysis from 1971 to 2009 and, therefore, no regression analysis was conducted. However, basic linear data on future population and GDP growth until 2040 was used for the time-series analysis. The method is implemented in a standard Excel spreadsheet system and the data are divided into nine sections (see Table 1-11 and Table 1-12): • • • • • • • • • Section A includes all basic demographic and economic data. Section B is the total energy production within Saudi Arabia. Section C describes only the segment of energy production used within Saudi Arabia. Section D is the total final energy consumption and is broken down into different energy sectors. Section E shows the total final energy consumption and is broken down into different energy carriers. Section F concentrates on the main electricity data, especially the installed and used capacity of electricity generation. Section G shows the total electricity output in GWh/year. Section H is a description of a 30-percent energy efficiency scenario. Section I gives the CO2 emissions and additional export options due to reduced energy consumption within Saudi Arabia. The data included for the forecasting are based mainly on the following documents: • • • • • Adnan Ghosheh: Long-Term National Forecasts. Presentation by the Housing Project, no date (probably December 2012). IEA: Data Services: Energy Prices. Paris, February 2013. IEA: Data Services: Summary Energy Balances. Paris, February 2013. Köne, A. C., & Bükr, T.: Forecasting of CO2 Emissions From Fuel Combustion Using Trend Analysis. In: Renewable and Sustainable Energy Reviews, 2010. MOEP: Long-Term Strategy for the Saudi Economy. Riyadh, 2010. 12 Alabbadi, N. M.: Energy Efficiency Potential in the Building Sector, Saudi International Advanced Materials Technologies Conference, KACST, Dec. 3–4, 2012; and Alabbadi, N. M.: Why Energy Efficiency? 4th Industrials Forum, Renewable Energy and Energy Efficiency: Emerging Business Opportunities for the KSA, May 14–15, 2012. Volume 1 1-9 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom • • • • • • • • • Saudi Arabia Launches Massive Renewable Programme with Hybrid FITs. In: Renewable Energy World, May 15, 2012. Saudi Arabia Plans $109 Billion Boost for Solar Power. In: Bloomberg Businessweek, May 11, 2012. Economic Statistics Branch of the United Nations Statistics Division (UNSD), published at UNDATA and based on World Bank: World Development Indicators. New York, February 2013. Brattle Group: Bringing Demand-Side Management to the Kingdom of Saudi Arabia, Final Report. Riyadh, May 27, 2011. ECRA: Annual Statistical Booklet on Electricity and Sea Water Desalination Industries. Riyadh, 2011. U.S. Energy Information Administration: Annual Energy Outlook 2013, Early Release Overview. Washington, D.C., 2013. United Nations Department of Economic and Social Affairs: Population Division, Population Estimates and Projections Section. New York, February 2013. United Nations: World Population Prospects, 2010 Revision, Volume 1: Comprehensive Tables. New York, 2011. U.S. Energy Information Administration (EIA): International Energy Statistics, Total Carbon Dioxide Emissions From the Consumption of Energy. The calculations provide an overview of all main energy figures for the period 2010–2040 based on data from the period 1971–2009. Different results are not expected from using different forecasting methods, and the results from this forecasting model can be described as robust, given available data. Should population and gross domestic product (GDP) forecasts considerably change, the energy data forecast should be updated to have the best forecasting results for 2040. With reference to newly developed “varying coefficient models” and to scientific literature, the advantages of these models apply particularly to nonlinear time-series analysis; for the purposes of this assessment, standard timeseries analysis is used. 1-10 Volume 1 Volume 1 y = 0,5547x + 4,8558 R² = 0,997 9 9.4 Figure 1-3: Population Forecast for Saudi Arabia, 1971–2040 9.8 10.5 11.2 11.9 12.5 13.2 13.8 14.4 15 15.6 16.1 16.6 17.1 17.6 18 18.5 18.8 19.2 19.5 19.9 20.2 21 21.8 22.5 23.3 24 24.7 25.4 26.1 26.8 27.4 28.1 28.7 29.3 29.9 30.5 31.1 31.7 32.3 32.9 33.5 34 34.5 35 35.5 36 36.5 37 37.5 38 38.5 38.9 39.2 39.6 40 40.3 40.7 41.1 41.4 41.8 42.2 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 2031 2032 2033 2034 2035 2036 2037 2038 2039 2040 y = -7E-05x3 + 0,0075x2 + 0,3543x + 5,9466 R² = 0,9989 Population in Mio (median variant) within Energy Forecasting (Baseline) Saudi Arabia 2010-2040 Series1 6.17 6.58 6.98 7.38 7.79 8.19 8.59 0 5 10 15 20 25 30 35 40 45 50 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom 1-11 1-12 y = 82,957x - 795,78 R² = 0,7989 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 2031 2032 2033 2034 2035 2036 2037 2038 2039 2040 y = 0,0285x3 - 0,8292x2 + 12,966x + 554,79 R² = 0,9937 GDP in Bio SR (in 2005 prices) within Energy Forecasting (Baseline) Saudi Arabia 2010-2040 Figure 1-4: GDP Forecast for Saudi Arabia, 1971–2040, in Billion Saudi Ryal Series2 316. 380. 467. 572. 579. 648. 693. 686. 752. 802. 840. 753. 694. 671. 634. 665. 640. 692. 693. 751. 819. 857. 857. 863. 864. 894. 917. 943. 936. 981. 987. 988. 1064 1120 1182 1219 1244 1297 1298 1364 1461 1545 1635 1730 1853 1984 2125 2276 2438 2650 2881 3131 3404 3700 3848 4002 4162 4328 4501 4682 4869 5064 5266 5477 5696 5924 6161 6407 6663 6930 -2000.0 -1000.0 0.0 1000.0 2000.0 3000.0 4000.0 5000.0 6000.0 7000.0 8000.0 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Volume 1 Volume 1 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Crude Oil Spot Price Brent (in 2011 USD/bbl) within Energy Forecasting (Baseline) Saudi Arabia 2010-2040 2010 2011 Figure 1-5: 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 y = 3,7769x - 3,8767 R² = 0,7119 y = -0,0022x3 + 0,4256x2 - 4,9847x + 29,839 R² = 0,9079 2027 2028 Crude Oil Spot Price Brent Forecast for Saudi Arabia, 1971–2040, in 2011 US$/bbl Series1 23.732 20.083 19.322 17.034 15.842 16.998 20.632 19.15 12.781 17.911 28.604 24.44 24.998 28.835 38.301 54.608 65.14 72.346 97.095 61.702 79.513 111.21 -100 0 100 200 300 400 500 600 700 2029 2030 2031 2032 2033 2034 2035 2036 2037 2038 2039 2040 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom 1-13 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom 1.4.2 Influencing Factors for Energy Production, Transmission, and Energy Consumption in Saudi Arabia in 2040 The influencing factors and variables of the energy system in Saudi Arabia to 2040 are similar to those of other regions. These factors are usually as follows: Population 13 and number of households to 2040 GDP 14 and industry structure to 2040. We know that, in addition to its industry diversification program, economic growth 15 in Saudi Arabia depends on physical oil exports (in Mboe/d) and on the respective oil price of the year (in US$/oil barrel [bbl]). Future economic growth will still depend on this. The oil price 16 itself. This is one of the major sources for the growth of the economy and, therefore, for energy consumption. Here, we follow the approach of approximately US$163/bbl in 2040 based on data from U.S. energy information. 17 The price range is between US$101/bbl and US$203/bbl. All forecasted oil prices exclude inflation, so their price basis is 2010/2011. With inflation, the prices on the markets will be considerably higher, but “real” prices excluding inflation will be within this range. Floor space for office and residential buildings to 2040. Other factors, such as numbers of cars, airline passengers, and students. Where there are data on these variables available to 2040, they have been used. Data on either transport or education were not available for this forecasting model; therefore, “population” and “GDP” represent the transport sector, the education sector, and other sectors for which data to 2040 are missing. For example, as population grows and the number of men between 18 and 30 years of age grows, and if GDP grows as forecasted, the number of cars will increase and related energy consumption for fuel will also steadily increase. • • • • Most of these variables are known for 2010 and earlier, but for the future to 2040, only population data are available via the UN population forecast model. Table 1-2 gives an overview of the main assumptions used for the forecasting of energy consumption data for the period to 2040 in Saudi Arabia. 13 Population forecasting was done on the basis of: UN, Department of Economic and Social Affairs, Population Division: Population Estimates and Projections Section, New York, February 2013; and UN: World Population Prospects, 2010 Revision, Vol. 1: Comprehensive Tables, New York, 2011. The forecast does not take into account the estimated 7 million inhabitants in Saudi Arabia who are not legally registered, which may cause the forecast to be conservative. 14 GDP growth is mainly based on World Bank and UNSD (Economic Statistics Branch) data, published at UNDATA: World Development Indicators, New York, February 2013. The goal of doubling GDP per capita in Saudi Arabia is not considered (refer to MOEP: Long-Term Strategy for the Saudi Economy, Riyadh, 2010) because this would require an annual increase of 7.2 percent per year; and the forecast would be conservative. 15 About 92 percent of Saudi Arabia’s GDP currently depends on the world oil and petrochemicals exports. 16 NRC estimates the oil price in 2030 at an average of US$101.20 (in 2008 dollars). This is a median for the EIA annual energy outlook forecast of US$51–203, the Deutsche Bank forecast of US$121, IEA forecast of US$77–90, IHS forecast of US$100, and Strategic Energy & Economic Research Inc. (SEER) forecast of US$65–113. Source: Natural Resources Canada: Long-Term Projections of World Oil Prices (Constant 2008 Dollars Per Barrel), Long-Term Outlook: Crude Oil Prices to 2030, Ontario, 2013 (all data in US$/bbl). The World Oil Outlook 2012 published by OPEC gives a detailed overview of oil markets in the world and forecasted oil consumption, but there is no information on future oil prices. 17 Source: EIA: Annual Energy Outlook 2013, Early Release Overview, 2013, p. 16 (forecast of crude oil prices, Brent spot crude oil (US$/bbl in 2011 dollars). 1-14 Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Table 1-2: Overview of Main Assumptions Used for the 2040 Forecast of the Energy System in Saudi Arabia (for details on data considered for the forecasting, see the Appendix) No. Assumptions made for the 2040 forecast 1 No relevant price increase in national energy prices (i.e., no significant reductions in national subsidies) No general disturbances on world and regional level (e.g., no military conflicts, no civil wars in the Middle East) Population development as foreseen in the national forecast (i.e., no significant reduction in national birth rates, no significant changes in share of non-Saudi population) Economic development as foreseen in the national forecast (i.e., no significant reduction in national birth rates, no significant changes in share of non-Saudi population) Oil price increases on world level until 2040 to US$163/bbl (in 2011 US dollars) and no significant oil price increase or decrease in this period, except for some stochastic changes No significant price decrease in renewable energy investment costs (especially PV and concentrating solar power [CSP] price decreases forecasted by Dii GmBH, but especially for wind energy investment costs, which will be more or less stabile until 2040) No significant changes in national energy policy; continuation of current energy efficiency initiatives in labeling, norms, and standards, and building codes 2 3 4 5 6 7 1.4.3 Subsidies and prices Conflicts Population Economic development Oil prices Energy efficiency investment costs Energy efficiency policy Method Used to Forecast Energy Production, Transformation, and Consumption in Saudi Arabia in 2040 Given the available data on energy production, transformation, and consumption, a regression analysis could not be conducted, and time-series analysis was used to forecast the data to 2040. For example, when looking in detail at the period 1990–2000, which was the period of the Gulf Wars, international oil prices were comparatively low and GDP in Saudi Arabia was more or less constant. During this period, final energy consumption increased, which means that even if the GDP were forecasted correctly, in this case, a regression analysis would have led to forecast figures considerably different from the actual figures measured. A time series is a sequence of data points—in this scenario, final energy consumption, measured typically on a yearly basis. Time series are usually plotted on line charts. Then a time-series analysis method is used to analyze the data to obtain their characteristics. Time-series forecasting uses a model to predict future values of final energy consumption for the period 2010–2040 based on previously observed values for the period 1971–2009, using the lowest-average-square method. For the interpretation of data, two parameters can be used: • • A confidence interval (CI) is constructed across many separate data analyses of repeated experiments; the proportion of such intervals that contain the true value of the parameter will match the confidence level. The level of confidence of the CI would indicate the probability that the confidence range captures this true value, usually a 95 percent CI. The coefficient of determination, denoted as R2, is used in the context of prediction of future outcomes on the basis of former years’ information. R2 is a number between 0 and 1.0. An R2 near 1.0 indicates that a time-series line fits the data well. For this time-series analysis, the approach of nonlinear prolongation was followed because this type of function has the best R2 values, almost always better than simple linear extrapolation. Log function also Volume 1 1-15 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom was tested, but these calculated values are not representative of past data, and it is not expected that the energy data of KSA will follow this type of time series. Table 1-3: Comparison of R2 Values for Different Time-Series Analyses Between Data Based on Linear and Nonlinear Extrapolation R (linear) R2 (nonlinear) Population (median variant) GDP (at constant 2005 prices) 0.997 0.799 0.999 0.994 Crude oil spot prices (Brent) Total energy production Total primary energy supply Total final energy consumption MW peak load Total electricity output 0.908 0.345 0.971 0.941 0.912 0.969 not used 0.416 0.984 0.960 0.997 0.993 Variable (Baseline Forecast From 2010 to 2040) 2 Unit Million Billion Saudi Ryal 2011 US$/bbl Mtoe Mtoe Mtoe MW GWh/year The time-series model is based on analyses for the last 40 years (1971–2010) and, in parallel, on analyses for the last 10 years (2000–2010) because of structural changes seen in the energy sector beginning around 2000. This forecast was developed starting with trend extrapolations for the main influencing variables, namely, population, GDP, and floor space. A detailed investigation into the time series from 1971 to 2010 showed nonlinear growth for these variables, and the forecasting of these variables, especially the GDP, is predicted with nonlinear growth (“double the real GDP per capita in the next 10 years” 18). Based on this nonlinear forecasting of GDP, time series was used for final energy consumption to 2040. Here, the nonlinear trend with the x2 function gives lower results than the x3 function, but the most recent years from 2005 to 2010 are higher than this x2 function trend. Results from the x3 function show extremely high values; therefore, 2040 final consumption was defined as a median between x2 and x3 function values. From this calculation, nonlinear forecasting of the primary energy supply for 2040 was performed. For the power sector, the peak load and the available capacity were forecasted using nonlinear trend extrapolation, but even the last values for the years 2005–2010 are higher than the nonlinear trend. This can be seen as an indicator that electricity consumption and peak load follow this nonlinear approach. Based on the planned data for capacity extension with renewables and nuclear energy from K. A. CARE, the power mix was calculated until 2032, then for the remaining period to 2040, because there was a capacity of 20 GW missing compared to the forecasted electricity peak. All different types of electricity production capacities were increased to allow for meeting the electricity demand at its peak in 2040. On the basis of CO2 emission factors and the primary energy supply in Saudi Arabia, the total CO2 emissions for Saudi Arabia were calculated to 2040. 1.4.4 Energy Efficiency in Saudi Arabia in 2040 within the Baseline Forecast The transformation segment seems to have the largest potential for energy efficiency measures (in absolute figures). The losses shown in the calculations for 2040 are mainly in the transformation segment, but also, to an extent, in the consumption segment. The specific efficiency level in 2040 will be on a comparatively high level. The remaining savings will be limited, because nearly all appliances will have been replaced in the period 2010–2040 (except for the building stock) in the residential and commercial sectors, where an average lifetime of at least 70 years is usually calculated (i.e., a replacement rate of 1.4 percent per year). Therefore, no change in energy efficiency above the current 18 MOEP, Long-Term Strategy, Riyadh, 2012. 1-16 Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom trend is calculated in the baseline forecast. This means that energy efficiency in this forecast is already included at the current level, and the forecast figures include the trend in energy efficiency for the next 30 years, taking into account the energy efficiency improvements achieved over the past 40 years. 1.4.5 Resulting Energy Forecast in Saudi Arabia in 2040 From the time-series analysis, we have a more detailed understanding of the entire energy system of Saudi Arabia for the year 2040: • • • • • • Final energy consumption will increase from 105 Mtoe in 2010 to about 425 Mtoe in 2040 at an annual growth rate of 4.3 percent (Figure 1-6, Figure 1-7). This is less than the foreseen increase in GDP per capita, which is 7.2 percent annually (without considering the expected increase in population). 19 Primary energy supply in KSA will increase from 169 Mtoe in 2009 to about 530 Mtoe in 2040 (Figure 1-8). Primary energy production in 2040 will be more or less at the 2009 level and remain at 534 Mtoe/a, which is the average production of the last 10 years (Figure 1-9). There is no indication that energy production will increase or decrease until 2040 in physical terms (bbl/d). An increase in real prices can be foreseen, and this will influence the turnover in monetary, but not physical, terms. Electricity consumption is expected to increase from 240 TWh/year in 2009 to about 850 TWh/year in 2040. 20 This increase will absorb a reasonable additional amount of energy production in KSA, and its influence on primary energy supply in KSA is evident, because about 120 Mtoe/a will be required to supply the power stations with necessary fossil fuels (average daily consumption at fossil fuel power stations will increase from 57 GW electricity capacity in 2010 to about 87.4 GW in 2040) (Figure 1-10). The transformation segment for oil and oil products will not require a large increase in transformation capacities other than any continuous modernization and upgrading of production capacities; but the power segment, owing to the heavily increasing demand for electricity (Figure 1-11), will have to triple in this period from 57,000 MW to 185,000 MW. This will lead to additional capacities being constructed of >4,200 MW/year. Because we are looking at a period of three forthcoming decades, besides any new power production capacities, a large rehabilitation program covering the existing power plant capacities must be launched in parallel, which is about an additional 1,500 MW/year to be rehabilitated, if the current infrastructure of power plants with an age of 20 years in 2009 is replaced or rehabilitated during the next three decades until 2040. For 2032, analysis of trend data indicates a difference between planning of power capacity at 121,000 MW and the forecasted 141,000 MW—a difference of 20,000 MW. Based on the KSA figure of 121,000 MW, the gap between peak load and peak capacity was filled by adding, in total, 61,000 MW to capacity between 2032 and 2040. This additional capacity has been distributed among all types of power plants, resulting in an annual increase in oil- and gas-fired power stations during this period of 3,800 MW. The same applies for wind energy (+570 MW/year), nuclear (+900 MW/year), CSP (+1,650 MW/year), and PV (+1,050 MW/year) to meet the peak demand of 185,000 MW in 2040 (Figure 1-12). 19 3 2 In a first calculation of final energy consumption, the x curve was followed, which has an excellent R value of 0.9841; however, 3 calculations based on this x curve resulted in extreme values for primary energy consumption in KSA in 2040, and so the increase 3 2 was limited to a median version between the x and the x curve, which is somewhat arbitrary and requires additional detailed discussion and update in the future. 20 The electricity consumption forecast was performed only on the mathematical approach of time-series analysis for 2040 based 2 on 1971–2009 data, which showed an R value of 0.9931. The same applies to the forecast of installed capacity for 2040, which is 2 based on a curve resulting in an R of 0.9970. Forecasting of final energy consumption and the forecasting of peak load and electricity consumption were done independently because time-series analysis was used. These independently calculated data are compatible for the 2040 energy system. Volume 1 1-17 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom • • • • • Final energy consumption in 2040 will be about four times the energy consumption in 2009. At a national level, this will require enormous investments in energy infrastructure. Besides additional power stations, the transmission network will have to be upgraded in parallel and, to a certain extent, the distribution networks in the cities and villages of KSA. All sectors will grow in this period, with the largest increase seen in the commercial and governmental sector, whereas energy consumption in industry increases moderately. The increase in primary energy supply in KSA until 2040 will reduce the possibility of oil exports, which were at 383 Mtoe in 2009. For comparison, the net exports are 11 Mtoe less than the current exports (372 Mtoe in 2009). For 2040, national production of energy of 534 Mtoe/a and a total primary energy supply of 530 Mtoe/a are forecasted. Therefore, there will be hardly any crude oil net exports 21 from KSA to other countries. 22 Because current GDP depends to a large extent on oil production (about 92 percent of GDP originates in the oil and petrochemicals industries), there will be a profound influence on the wealth of the nation unless KSA can increase oil production, which is not foreseen in the baseline forecast. These results are based on mathematical time-series analysis; actual energy consumption in 2040 could be either higher or lower than the forecast figures. To judge the forecasting, the main variables driving energy consumption in Saudi Arabia—population and GDP—must be evaluated. The approach in this report uses only a conservative forecasting of population (no consideration of the nonregistered population of 7 million nonlegal inhabitants) and GDP (no consideration of doubling GDP per capita within the next decade). Finally, energy consumption of the nonregistered population is not known; therefore, only a tendency in energy consumption can be given when trying to include this group. Considering this, forecasted energy consumption is more likely to be higher than lower. The effects of decreasing household size and increasing average age on population are not considered in the forecasting. A decrease in household size by keeping the population figures constant is taken to result in an increase in energy consumption. Also, increasing average age results in decreasing household size, and because of higher income and wealth of older people, a tendency toward increased energy consumption is foreseen. This is not reflected in the mathematical time-series analysis, and so the forecast values can be considered conservative. Finally, energy consumption in KSA as forecasted in this model will result in heavily reduced oil exports. This will reduce the national GDP and, therefore, limit energy consumption in the country. The forecast indicates what the national level energy consumption will be in 2040, independent of any decrease in oil export. The results clearly indicate the necessity for and urgency of energy efficiency measures in KSA. 21 Looking ahead to 2040, a strong need for KSA to reduce its inland energy consumption is forecast, specifically, a need to increase energy efficiency to allow the country to continue its current standard of living. 22 Based on the theory of system analysis, this extreme decrease in oil exports will result in a decrease in national GDP, and this will limit any increase in energy consumption as calculated in this model. Therefore, the calculations were made based on the assumption that GDP is growing as given in the model, and this will lead to the calculated energy consumption figures. If GDP grows at a much lower rate than forecasted, energy consumption will increase more moderately and allow higher exports. It should be noted this calculation is built on the assumption that there is no additional provision of conventional oil and gas or of shale gas due to technical advancements that lead to additional exports in 2040 compared to 2010. 1-18 Volume 1 Volume 1 1 2 3 4 26.8 30.7 33 35.9 34.9 35.9 37.3 41.5 43.3 45.9 43.1 47.5 47.1 51.2 53.1 55 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 33 35.9 34.9 35.9 37.3 41.5 43.3 45.9 43.1 47.5 47.1 51.2 53.1 30 31 32 33 35 36 37 55 57.9 63.1 65.1 72.4 74.8 80.9 85.7 39 40 94 99.6 105 38 99.6 105 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 Figure 1-6: Total Final Energy Consumption in Saudi Arabia for the Period 1971–2040, in Mtoe (Baseline Forecast) (The upper part shows the R2 for different types of linear and nonlinear functions, and the lower part gives the trend for 2040.) 29 26.8 30.7 34 57.9 63.1 65.1 72.4 74.8 80.9 85.7 94 Total Final Energy Consumption (in Mtoe) within Energy Forecasting (Baseline) Saudi Arabia 2010-2040 Series1 2.08 2.45 3.07 3.43 3.95 4.75 6.42 10.8 16.1 21.1 29.3 31.7 34.7 -50 0 50 100 150 200 250 300 350 400 450 y = 2,3218x - 6,0989 R² = 0,9407 y = 0,0322x2 + 1,0008x + 3,1483 R² = 0,96 y = 0,0036x3 - 0,1869x2 + 4,6388x - 10,042 R² = 0,9841 63 64 65 66 67 68 69 425 70 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 2031 2032 2033 2034 2035 2036 2037 2038 2039 2040 Total Final Energy Consumption (in Mtoe) within Energy Forecasting (Baseline) Saudi Arabia 2010-2040 Series1 2.08 2.45 3.07 3.43 3.95 4.75 6.42 10.8 16.1 21.1 29.3 31.7 34.7 29 -100 0 100 200 300 400 500 600 700 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom 1-19 1-20 Figure 1-7: Final Energy Consumption According to Sector for the Period 1971–2040, in Mtoe (Baseline Forecast) Industry (dark blue), Transport (red), Residential (green), Commercial (purple), Others (light blue) CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Volume 1 Figure 1-8: Total Primary Energy Supply for the Period 1971–2040, in Mtoe (Baseline Forecast) CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Volume 1 1-21 Figure 1-9: Total Energy Production for the Period 1971–2040, in Mtoe (Baseline Forecast) CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom 1-22 Volume 1 Figure 1-10: Total Electricity Output for the Period 1971–2040, in GWh/year (Baseline Forecast) CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Volume 1 1-23 Figure 1-11: Electricity Peak Load for the Period 1971–2040, in MW (Baseline Forecast) CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom 1-24 Volume 1 Volume 1 Figure 1-12: Power Supply Capacity Mix for the Period 2009–2032, in MW (Baseline Forecast, with 121,000 MW in 2032) Note that this power capacity mix will not meet the foreseen demand in 2040; we expect a significant gap based on the forecasted 185,000 MW electricity demand in 2040 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom 1-25 Figure 1-13: CO2 Emissions for the Period 1971–2040, in MtCO2/year (Baseline Forecast) CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom 1-26 Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom 1.4.6 Sankey Diagram for the Entire Energy Sector in Saudi Arabia in 2040 Based on the data received from the forecasting model, a Sankey diagram was constructed that shows the main energy flows in Saudi Arabia in 2040. The data show the overwhelming influence of the oil industry remains even over the next three decades. However, due to increases in population and economic output of the Saudi society, the internal energy consumption also increases, but much more than the oil production, which remains more or less at 2009 levels. The average internal energy consumption for the last 10 years was estimated as 534 Mtoe/a. Due to population and GDP increases during the period 2009– 2040, the entire energy sector results in a final energy consumption of 425 Mtoe/a. 23 This is attributed to industry (75 Mtoe/a), transport (148 Mtoe/a), and the residential sector (66 Mtoe/a). A large increase in nonenergy consumption is expected, which will have a positive influence on the Saudi economy in 2040. Based on the final energy consumption, the necessary transformation input and gross inland consumption for 2040 was calculated using improved energy efficiency in the transformation segment. This lowers the transformation and distribution losses to about 50 percent of 2009 data, which is “only” 155 Mtoe/a. As stated, an increase in oil production in KSA is not foreseen, so the necessary gross inland consumption can only be provided using additional imports (46 Mtoe/a); exports are not foreseen in this simulation. The 2040 forecast figures are based on no population or economic adjustments; however, it is likely that there will be some adjustment processes during the period 2010–2040, when net exports will drop to zero. If, as a result, the population does not grow as planned and GDP decreases, final energy consumption will not increase as calculated by the model. With these assumptions, the mathematical formulas provide a realistic trend for 2040 if KSA takes no preventive measures. Results show the necessity and urgency of preventive measures to prevent KSA from losing its position as the main net oil-exporting country. 1.4.7 Reliability of the Power Generation and Power Transmission System in Saudi Arabia for 2010 to 2040 There are, in general, two factors affecting the reliability of the energy system in KSA: • • Power shortages during peak periods and peak hours, owing to high demand for electricity from all consumer groups Introduction of renewable energy into the national grid, which has limited power production capacities, due to meteorological factors (e.g., wind speed, sun exposure) The power transmission network has improved considerably in Saudi Arabia, which has increased system stability in the electricity network, as has the addition of new power production units. In the 380 kV system, there are 15,360 km of transmission lines currently 24 and 59 transformer substations. 25 If peak demand increases to 185,000 MW in 2040 from the current 51,000 MW, which is an increase of 263 percent, transmission capacity will need to be 2.5 times that of the current transmission system. The same capacity increase applies for the 230 kV, 132 kV, 115 kV, and 110 kV system components. 23 This increase from 98 Mtoe in 2010 to 425 Mtoe in 2040 is about 4.34 times the original consumption, which seems a quite sharp 30 increase, but is “only” an annual increase of 5 percent per year (1.05 = 4.32). 24 ECRA: Annual Statistics Booklet on Electricity and Seawater Desalination Industries 2011, Riyadh, 2012, p. 40. 25 ECRA: Annual Statistics Booklet on Electricity and Seawater Desalination Industries 2011, Riyadh, 2012, p. 41. Volume 1 1-27 1-28 534 Available Energy 580 0 0 Total Exports 580 580 580 0 0 298 57 Transfers Statistical Differences Transformation Input Gross Inland Consumption 70 155 425 57 70 Energy Losses 155 109 23 52 39 43 134 Useful Energy Andreas Jahn, Berlin/Jeddah/Riyadh, April 2013, Version 5 Energy Losses 23 66 148 Transport 75 Industry Residential etc 66 148 75 136 136 Non-Energy Consumption Final Energy Consumption 155 298 298 Petroleum Products 57 Gas 70 Electricity KAUST, KICP Figure 1-14: Saudi Energy System with Energy Production, Transformation, and Consumption in 2040, in Mtoe (Baseline Forecast) Source: International Energy Agency (IEA): Energy Balances of Non-OECD Countries, Paris 1013 1 Mtoe/a = 0.02019 Mboe/d = 7.36974 Mboe/a Production of Primary Services 534 580 5 0 46 46 Bunkers, Stocks Total Imports Energy Flow Analysis for Saudi Arabia for the Year 2040 (Synoptic Version in Mtoe/a) CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom 1.5 Comparison of the Energy System of KSA with International and European Standards and Benchmarks in Relation to Energy Efficiency until 2040 Two indicators usually are used to compare the energy system of Saudi Arabia with the energy systems of other countries: One indicator often used is energy consumption per capita and the other is energy consumption per unit GDP. This section provides a comparison to other nations, including neighboring countries, and regions. 1.5.1 Comparison of Other Countries’ Energy System Challenges with Those of Saudi Arabia with Reference to Energy Efficiency If energy consumption is measured against population, Saudi Arabia, at 7,500 kWh/capita, has much lower energy consumption than the United States (9,500 kWh/capita) and Japan (8,000 kWh/capita) but higher than the EU (6,100 kWh/capita), Russia (6,200 kWh/capita), and China (2,800 kWh/capita). If energy consumption is measured against economic production, Saudi Arabia’s energy use, at 0.53 MWh/US$1,000 GDP, is lower than Russia (0.72 MWh/US$1,000 GDP) and China (0.71 MWh/US$1,000 GDP). On the other hand, this indicator is significantly higher than that of Japan (0.2 MWh/US$1,000 GDP) and the EU (0.19 MWh/US$1,000 GDP). Both indicators show that there is room for additional energy efficiency. Other countries, such as those of the EU, have lower energy consumption per capita and also lower energy consumption per unit GDP than Saudi Arabia. 1.5.2 Short Description of the Energy System of Neighboring Countries Compared to Saudi Arabia If energy consumption is measured against population, Saudi Arabia, at 7,500 kWh/capita, has much lower energy use than Kuwait (17,500 kWh/capita) and Qatar (14,500 kWh/capita) but higher than that of Jordan (2,100 kWh/capita) and Egypt (1,800 kWh/capita). If energy consumption is measured against economic production, Saudi Arabia’s, at 0.53 MWh/US$1,000 GDP, is lower than Egypt’s (0.65 MWh/US$1,000 GDP) and Syria’s (0.58 MWh/US$1,000 GDP). On the other hand, this indicator is significantly higher than that of Jordan (0.5 MWh/US$1,000 GDP), Kuwait (0.42 MWh/US$1,000 GDP), and Oman (0.33 MWh/US$1,000 GDP). Both indicators show that within the geographical region, there is also some room for additional energy efficiency (especially with the increase in energy consumption up to 2040). Other countries such as Jordan have lower energy consumption per capita and also lower energy consumption per unit GDP. Finally, there is no trend for energy comparisons with neighboring countries except that there will be a quite sharp increase in final energy consumption in KSA up to 2040. 1.6 Priorities for Energy Efficiency in the Energy Sectors Based on New Technologies in Saudi Arabia Through 2040 A number of studies have been completed during the last 5 years on energy efficiency and energy savings for KSA. In particular, there are studies on the electricity sector that concentrate on both reduction (or limitation of increase) of electricity consumption and reduction (or limitation of increase) of peak loads in the electricity system. Volume 1 1-29 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Figure 1-15: Comparison of National Energy Consumption Data in Saudi Arabia with World Countries and Neighboring Countries (Source: World Bank: World DataBank: World Development Indicators. Washington, D.C., March 2013) The discussion in this section is based on the outcomes of these studies and prioritizes technical and organizational measures based on the forecasting results in Section 1.4 for the period 2010–2040. All of these studies follow different approaches, either concentrating on sectors or on technologies. The main studies are as follows: Bain: Not available to this project team (March 2013) Brattle Group 26: Concentrates in its very detailed analysis exclusively on DSM measures and only on measures in the electricity sector Chatham House 27: Concentrates on economic incentives for energy efficiency Gesellschaft für Internationale Zusammenarbeit GmbH (German International Cooperation GmbH)28: Gives a good overview of energy efficiency measures in the discussion of KSA IEEJ 29: Can be considered the main study on energy conservation in KSA, but concentrates all measures on the electricity sector exclusively KACST/AEA 30: Gives a very good overview of the possibilities for energy efficiency in the various sectors in Saudi Arabia but does not include the transport sector KAPSARC 31: Has carried out a good overview of non-Saudi energy conservation policies and efficiency programs. • • • • • • • 26 Brattle Group: Bringing Demand-Side Management to the Kingdom of Saudi Arabia, Final Report. Riyadh, May 27, 2011. 27 Lahn, G., & Stevens, P.: Burning Oil to Keep Cool: The Hidden Energy Crisis in Saudi Arabia. Chatham House, December 2011. 28 Brinkmann, K., & Wenzel, K.: Energy Efficiency and Renewable Energies, Challenges and Training Needs in the Kingdom of Saudi Arabia, Fact Finding Mission, Final Report. Riyadh, March/April 2011. 29 JICA, Tokyo Electric Power Company, & IEEJ: Master Plan Study for Energy Conservation in the Power Sector in the Kingdom of Saudi Arabia, Final Report. Riyadh, February 2009. 30 Alyousef, Y., & Abu-Edid, M.: Energy Efficiency Initiatives for Saudi Arabia on Supply and Demand Sides. In: Energy Efficiency: Z. Morvaj (Ed.), A Bridge to Low Carbon Economy. Rijeka/Shanghai, Mar. 16, 2012, p. 259ff. 1-30 Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom • • MOWE 32: Sees a market for energy efficiency measures and expects opportunities for Saudi companies in the energy efficiency business Tyndall 33: Concentrates its energy efficiency measures on price reforms The measures described in Section 1.6.2 and 1.6.3 are from the listed studies. Each of these studies has a different viewpoint; therefore, some measures overlap (e.g., labeling), and some studies concentrate on specific measures (e.g., pricing structures). The proposed measures were reviewed and a list of 40 technical measures and 70 organizational measures (40/70 List on Energy Efficiency in Saudi Arabia) was developed (section 1.6.2 and 1.6.3). 1.6.1 Priority Sectors for Energy Efficiency Measures in Saudi Arabia Priority sectors for energy efficiency usually can be identified in a country. For example, in Germany in the 1990s, the industry sector consumed >30 percent of the country’s final energy consumption and faced comparatively high energy costs. In California in the 1980s, heavily increasing household electricity consumption pushed the electric utilities to construct many new power stations. Based on 2010 data, however, the same is not true for Saudi Arabia: According to international comparison, energy consumption is at an extremely high level in all sectors, and so no individual sector (industry, transport, residential, commercial, or governmental) stands out as a priority. Table 1-4 shows electricity is not the main energy source for final energy consumption in Saudi Arabia, either in 2009 or forecasted in 2040. Electricity accounts for about 17 percent of the entire final energy consumption for both years. Again, the two sectors with high public attention (industry and residential) in terms of energy consumption will still be at half the level of the two main energy consumption sectors, namely, transport and nonenergy production. Table 1-4: Final Energy Consumption in Saudi Arabia According to Sector and Type of Energy for 2009 and 2040, in Mtoe/a Final Energy Consumption According to Sectors and Type of Energy (in Mtoe) Industry sector Transport sector Residential etc. sector Nonenergy production sector Total 2009 Petroleum products 15 34 1 18 68 Gas – – 13 13 Electricity 2 – 14 – 16 Other energy –– – – – – Total 17 34 15 31 97* 2040 Petroleum products 65 148 6 79 298 Gas – – – 57 57 Electricity 9 – 61 70 Other energy – – – – – Total 74 148 67 136 425* *Total final energy consumption in the respective years for all sectors and all types of final energy. 31 97 425 KAPSARC: Review of National Energy Efficiency Initiatives. Saudi Energy Efficiency Workshop. Riyadh, Feb. 6, 2012. 32 Alawaji, S. H.: Market Development and Business Opportunities in the Power Sector of Saudi Arabia, Presentation given at the nd 2 German-Arab Forum (GAEF). Berlin, 20-21 October 2011 33 Al-Saleh, Y., Upham, P., Malik, K.: Renewable Energy Scenarios for the Kingdom of Saudi Arabia. Tyndall Working Paper no 125. Norwich, October 2008 Volume 1 1-31 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom A more detailed analysis of final energy consumption data in the different sectors (e.g., industry) requires data on energy consumption in the subsectors (e.g., steel industry), which are not available. The difference in energy efficiency measures in Section 6.2 and 6.3 relates to the technology. All measures in Section 6.2 are purely technical measures independent of any implementation methodology. Measures in Section 6.3 are oriented toward the implementation of energy efficiency activities regardless of any technologies used. 1.6.2 Priority Technologies for Energy Efficiency in Saudi Arabia The proposals for priorities on energy efficiency technologies to be implemented in Saudi Arabia were collected from the studies listed in Section 1.6.1. 34 Details on some of these technologies are given in subsequent chapters of this report: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. Air conditioning cooling cycle improvement Appliances’ efficiency to be improved (e.g., flat-screen television, liquid crystal display) Only best available technologies allowed to enter into the market in Saudi Arabia Batteries for peak load periods Building management systems for commercial and residential buildings Building standards and building codes tighter through shading, insulation, high-performance windows, and highly efficient heating, ventilation, and cooling (HVAC) systems Combined-cycle gas turbine (CCGT) for new power stations, cogeneration, trigeneration, district cooling, modernization of existing power plants, and gas turbine and steam turbine conversion to CCGT Combined heat and power (CHP) cogeneration and trigeneration Control systems with remote switching, developing new technologies Desalination plants, in co-generation or as tri-generation, for the production of district cooling Electric motors made more efficient Farming: chicken production, energy efficiency technologies for the agriculture sector Fuel cell technologies Heat pumps for HVAC systems HVAC retrocommissioning Industrial sector: steel industry, cement industry, paper industry technology improvements Insulation of buildings improved Joint development and manufacturing of local solutions for energy efficient equipment with international companies Labels strictly installed and controlled Light-emitting diode (LED) street lighting: lamps to be installed from a national production line for LED and any other lighting purposes Lighting efficiency: compact fluorescent lamps and LEDs for commerce, government, and households Load control Manufacturing of new power plants and rehabilitation of generation equipment, transmission equipment (transformers, cables, insulators), and distribution equipment Micro- and small-scale CHP 34 Note that there is partial overlap both within the technologies and also between technologies and measures (see Section 6.3) to increase energy efficiency in Saudi Arabia. 1-32 Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom 25. Process engineering and process control 26. Pumps: energy efficient, speed control 27. Renewables used for any increase in energy demand in electricity (e.g., nuclear, CSP, centralized PV, decentralized PV, geothermal energy, wind energy) 28. Peak load remote control for AC (obligatory for new equipment) 29. Saudi Building Code: strict implementation of building efficiency for new buildings 30. Smart buildings 31. Smart grids 32. Solar cooling 33. Solar desalination 34. Solar thermal and, according to region, solar heating 35. Solar thermal household boilers 36. Standards for equipment efficiency 37. Standby generation capacities 38. Storage of electricity: batteries and others 39. Storage of cooling capacity to reduce AC peaks 40. Transport: extension of trains for freight and passenger transport, hybrid cars, low-emission cars, and others. Table 1-5 gives an indication of these 40 priorities for Saudi energy policy in the field of new technologies. Table 1-5: Forty Energy Efficiency Technologies for Saudi Arabia, According to Sector Priorities No. Energy efficiency technologies for Saudi Arabia 1 Air conditioning, cooling cycle improvement 2 Appliance efficiency to be improved (flat-screen television, liquid crystal display, and others) Best available technologies only allowed to enter into the market in Saudi Arabia Batteries for peak load periods 3 4 5 6 7 8 9 10 11 12 13 Building management system for commercial buildings and residential buildings Building standards and building codes more tight through shading, insulation, and highperformance windows, highly efficient HVAC systems CCGT for new power stations, cogeneration, trigeneration, district cooling, modernization of existing power plants, gas turbine and steam turbine conversion to CCGT CHP, cogeneration, trigeneration Control systems with remote switching, developing new technologies Desalination plants, only in cogeneration or trigeneration for the production of district cooling Electric motors, efficient electric motors Farming: chicken production, energy efficiency technologies for the agriculture sector Fuel cell technologies Volume 1 Industry sector Transport Residential, sector etc. sector 2 1 3 1 1 3 3 1 3 Transformation sector 1 3 3 1 3 3 Nonenergy use sector Total 1 8 5 9 5 6 5 2 3 6 3 3 3 3 2 2 3 3 6 4 3 5 2 2 2 1 1 1-33 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom No. Energy efficiency technologies for Saudi Arabia 14 Heat pumps for heating and cooling, ventilation systems 15 HVAC retrocommissioning 16 Industrial sector: steel industry, cement industry, paper industry, technology improvements Insulation of buildings, improved insulation 17 18 19 20 21 22 23 Joint development and manufacturing of local solutions for energy-efficient equipment with international companies Labels, strictly to be installed and controlled LED street lighting, lamps to be installed from a national production line for LEDs and for any other lighting purposes Lighting efficiency: compact fluorescent lamps, LED for commerce, government, and households Load control Industry sector 2 2 3 1 1 1 3 3 3 1 1 25 Process engineering and process control 3 26 Pumps: energy-efficient pumps, speed control 2 27 Renewables for any increase in energy demand in electricity (nuclear, CSP, centralized PV, decentralized PV, geothermal energy, wind energy, and others) Peak load remote control for air conditioning (obligatory for any newly installed equipment) Saudi Building Code: strict implementation of building efficiency for new buildings Smart buildings 31 32 33 34 Smart grids Solar cooling Solar desalination Solar thermal and, according to region, solar heating 35 36 37 38 39 40 Solar thermal household boilers Standards for equipment efficiency Standby generation capacities Storage of electricity, batteries, and others Storage of cooling capacity to reduce AC peaks Transport: extension of trains for freight transport and passenger transport, hybrid cars, low emission cars, and others Total 6 2 3 3 5 3 1 4 3 3 3 30 Nonenergy use sector Total 3 24 29 2 Transformation sector 3 Manufacturing of new power plants and rehabilitation for generation equipment, transmission equipment (transformers, cables, insulators), distribution equipment Micro- and small-scale CHP 28 Transport Residential, sector etc. sector 6 3 3 1 3 3 4 6 5 15 1 3 3 3 3 3 3 3 3 8 2 3 3 1 2 3 1 1 3 2 5 3 1 2 3 1 3 3 2 1 2 1 2 3 1 2 1 3 3 2 2 2 62 44 15 2 9 9 10 3 3 3 62 12 Note: Dark blue indicates very high energy savings potential, blue indicates high energy savings potential, and light blue indicates limited energy saving potential. 1-34 Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom 1.6.3 Priority Energy Efficiency Measures for Saudi Arabia The proposals for priorities on energy efficiency measures to be implemented in Saudi Arabia were collected from the studies listed in Section 1.6.1. 35 Details on some of these measures are given in subsequent chapters of this report: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. Annual award system for energy efficiency solutions Awareness raising for schools, universities, television, press, and others Budget allocation to support the fields of science and technology in energy efficiency Building energy management system for better information on energy consumption Cash rebates for energy-efficient equipment Clean development mechanism projects to be supported Convoy designs for power plant units Coordination and links between Saudi universities and industry Culture of patenting and entrepreneurship in the field of energy efficiency Curtailable load program Customer education Customer invoice support and customer system check Daily demand and supply forecasting system Demonstration projects for energy efficiency Direct load control program Educational system with lessons on energy efficiency Energy audits, short term or on a detailed level, at governmental, commercial, and industrial facilities Energy bus with demonstration equipment for energy efficiency Energy efficiency fund to finance investments in energy efficiency Energy manager at large-scale consumers Energy planning authorities (SEC, MOWE, ECRA, and others) to be strengthened to improve energy efficiency Energy service industry upgraded and promoted Energy services companies Engineering, procurement, and construction (EPC) contracts Feed in tariff for renewable energies Fuel standards, vehicle registration, increased registration fee, rebate for fuel-efficient vehicle purchase (hybrid, plug-in hybrid, electric), fuel pricing, parking regulation, increase of public transport (e.g., new metro lines and public buses/trains), changes in freight transport, modalshift, and new concepts in urbanization without separation of living, working/production, education, and domestic needs (e.g., medical services, shopping) Human resource development and energy efficiency within organizations Incentives provided to purchase efficient appliances Information campaigns on energy efficiency Information material on energy efficiency Information program on energy efficiency information and awareness International cooperation on energy efficiency 35 Note that there is partial overlap both within the measures and also between measures and technologies (see Section 6.2) to be used to increase energy efficiency in Saudi Arabia. Volume 1 1-35 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom 33. International energy companies conducting research and development (R&D) in the energyefficiency sector, attracting companies and investment 34. Interruptible tariff program 35. Joint ventures, inviting leading renewable energy technology manufacturers into the country 36. Knowledge transfer, setting up more technological and knowledge-transfer joint ventures 37. Labeling of electrical household appliances 38. Labels: have SEC draft energy efficiency labels for all major classes of electrical appliances 39. Laws on energy efficiency 40. Leasing: an energy-efficient equipment leasing program 41. Market liberalization in the Saudi power sector 42. Minimum standards for new power stations, new cogeneration, new desalination plants 43. Monitoring and evaluation of energy efficiency measures and programs 44. National appropriate mitigation actions (NAMA) further developed 45. National energy efficiency action plans (NEEAP) update 46. Operation and maintenance improved with better standards, training, and supervision 47. Performance monitoring 48. Political support for energy efficiency as one of the main policy areas 49. Private-sector investment in electricity and water projects; increasing the role of the private sector 50. Programs for promotion of energy efficiency 51. Promotion of an energy service industry 52. Low income electricity subsidies: reducing direct subsidies by replacing them with personal subsidies 53. R&D activity in public and private sectors 54. R&D programs on energy efficiency 55. Revolving fund for energy efficiency investments 56. Reward system for energy-efficient equipment 57. Rewarding innovators and researchers for energy efficiency solutions 58. Saudi building code: strict implementation 59. SEEC support 60. Standardization and norms with Saudi Arabian Standards Organization (SASO) on energyefficient equipment (AC, refrigerators, lighting, and building insulation) 61. Subsidies reduced within 10 years 62. Support programs for energy-efficient equipment 63. Tariff restructuring 64. Tax incentives for energy-efficient investments 65. Time-of-use (ToU) tariffs for the residential sector 66. ToU tariff programs for major industrial and commercial customers 67. Training: technical, and managerial training through workshops and seminars (energy audits with quick savings, detailed audits, energy efficiency financing, performance contracting, energy efficiency technologies) 68. Vocational training on energy efficiency 69. Voluntary actions by industry and commerce supporting energy efficiency 70. Walk-through energy audits of governmental, commercial, and industrial facilities 1-36 Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom To prioritize organizational, legal, and economic energy measures according to sector specifics, Table 1-6 gives an indication of these 70 priorities for Saudi energy policy with regard to measures for energy efficiency. Table 1-6: No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Seventy Energy Efficiency Measures for Saudi Arabia According to Sector Priorities Energy efficiency measures for Saudi Arabia Award system for energy efficiency solutions annually Awareness raising: schools, universities, television, press and others Budgets allocation to support the fields of science and technology in energy efficiency Building energy management system for better information on energy consumption Cash rebates for energy-efficient equipment Clean development mechanism projects to be supported Convoy designs for power plant units Coordination and links between Saudi universities and industry Culture of patenting and entrepreneurship in Saudi Arabia in the field of energy efficiency Curtailable load program Customer education Customer invoice support and customer system check Daily demand and supply forecasting system Demonstration projects for energy efficiency Direct load control program Educational system: lessons on energy efficiency to be included Energy audits, short term or on a detailed level at governmental, commercial, and industrial facilities Energy bus with demonstration equipment for energy efficiency Energy efficiency fund to finance investments in energy efficiency Energy manager at large scale consumers Energy planning authorities (SEC, MOWE, ECRA, and others) to be strengthened to improve energy efficiency for KSA Energy service industry upgraded and supported Energy services companies EPC contracts Feed-in tariff for renewable energies Fuel standards, vehicle registration, increase registration fee, provide rebate to fuel efficient vehicle purchase (hybrid, plug-in hybrid, electric vehicle), fuel pricing, parking regulation Human resource development and energy efficiency within organizations Volume 1 Industry sector Transport Residential, sector etc. sector 2 Transformation sector Nonenergy use sector Total 5 3 3 3 1 3 3 3 6 3 3 2 3 1 1 3 1 1 2 2 2 3 2 2 3 2 1 1 1 3 2 3 3 3 1 3 2 3 3 3 3 2 2 2 3 3 3 3 2 2 4 8 4 3 3 6 9 2 3 3 2 3 4 3 3 2 7 2 2 3 3 2 1 1 1 6 6 10 6 6 6 10 3 3 1 4 1-37 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom No. 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 1-38 Energy efficiency measures for Saudi Arabia Industry sector Incentives to purchase efficient appliances Information campaigns on energy efficiency Information material on energy efficiency Information program on energy efficiency information and awareness International cooperation on energy efficiency International energy companies that conduct R&D in the energy efficiency sector, attracting the companies and investment 1 1 Interruptible tariff program Joint ventures, inviting leading renewable energy technology manufacturers into the country Knowledge transfer and technological jointventure programs Labeling of electric household appliances Labels: have SEC draft energy efficiency labels for all major classes of electrical appliances Laws on energy efficiency Leasing: an energy-efficient equipment leasing program 3 Market liberalization in the Saudi power sector Minimum standards for new power stations, new cogeneration, new desalination plants Monitoring and evaluation of energy efficiency measures and programs NAMA: further development NEEAP update Operation and maintenance: improved with better standards, training, supervision Performance monitoring Political support for energy efficiency as one of the main policy areas in KSA Private sector investment in electricity and water projects, increasing the role of the private sector Program promoting energy efficiency Promotion of an energy service industry Pro-poor electricity subsidies: reducing the direct subsidies by replacing these subsidies with personal subsidies R&D activity in public and private sectors R&D programs on energy efficiency Revolving fund for energy efficiency investments Reward system for energy-efficient equipment Rewarding innovators and researchers for energy efficiency solutions 1 Saudi building code: strict implementation SEEC support 1 2 Transport Residential, sector etc. sector 2 2 Transformation sector Nonenergy use sector Total 3 3 2 1 1 3 2 1 1 1 1 1 1 1 1 1 1 1 3 1 1 3 1 1 5 7 2 7 5 5 9 5 0 1 1 1 1 1 5 3 2 7 5 3 2 1 1 3 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 2 2 2 1 1 1 2 5 6 1 1 5 6 3 15 3 3 3 3 3 1 3 3 3 1 3 1 3 3 15 1 1 1 1 1 3 3 2 1 1 1 1 1 2 2 2 1 1 2 3 2 2 2 6 2 4 10 Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom No. 60 61 Energy efficiency measures for Saudi Arabia Standardization and norms with SASO on energy-efficient equipment (AC, refrigerators, lighting, and building insulation) Subsidies reduction: reducing subsidies within 10 years 62 Support programs for energy-efficient equipment 63 64 65 66 Tariff restructuring Tax incentives for energy-efficient investments ToU tariffs for residential sector ToU tariff programs for major industrial and commercial customers 67 Training: technical and managerial training through workshops and seminars (energy audits with quick savings, detailed audits, energy efficiency financing, performance contracting, energy efficiency technologies) Vocational training on energy efficiency Voluntary actions by industry and commerce supporting energy efficiency 68 69 70 Walk-through energy audits of governmental, commercial, and industrial facilities Total Industry sector Transport Residential, sector etc. sector 1 Transformation sector Nonenergy use sector Total 4 3 1 1 1 1 3 3 1 3 3 3 3 9 1 3 6 8 2 2 2 2 2 2 2 2 2 3 3 3 93 29 3 3 3 97 44 91 10 6 12 Note: Dark blue indicates very high energy savings potential, blue indicates high energy savings potential, and light blue indicates limited energy saving potential. Besides prioritizing measures in the various economic sectors, a detailed analysis of the specific savings per measure should be carried out. 36 Within this exercise, the effects of a combination of energy efficiency measures will have to be calculated. Insulation of buildings, latest AC equipment, tariff changes, and other measures have less energy savings in a combined approach than just adding individual energy saving rates, because each measure reduces individual energy consumption and, therefore, reduces the potential savings that additional measures could achieve. 1.6.4 Energy Efficiency Scenario for Saudi Arabia in 2040 There are a number of studies dealing with energy efficiency scenarios for KSA. They all differ with respect to time horizon (2022, 2032, and up to 2050) and energy coverage (some studies are on the entire energy sector, while most studies concentrate on the electricity sector). The main studies are the following: • • 36 Tyndall study, 37 2008: no specific energy efficiency increase above the trend is anticipated for the electricity sector and electricity demand increases to 850 TWh 38 by 2050 Chatham House study, 39 2011: indicates the need for energy efficiency Based on data from other countires, this usually requires about 18 person-months and a minimum 9-month project period. 37 Al-Saleh, Y., Upham, P., & Malik, K.: Renewable Energy Scenarios for the Kingdom of Saudi Arabia. Tyndall Working Paper No. 125. Norwich, October 2008. 38 Al-Saleh, Y., Upham, P., & Malik, K.: Renewable Energy Scenarios for the Kingdom of Saudi Arabia. Tyndall Working Paper No. 125. Norwich, October 2008, p. 19. 39 Lahn, G., & Stevens, P.: Burning Oil to Keep Cool: The Hidden Energy Crisis in Saudi Arabia, Chatham House, December 2011. Volume 1 1-39 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom KACST and AEA study, 40 2012: wherein energy efficiency scenarios differ in energy consumption reduction for 2030 between 5 percent and 16 percent of annual consumption KAPSARC study, 41 2012: depending on the sector, subsector and technologies savings are calculated at between 3 percent (for AC) and 50 percent (for building insulation) KACST study, 42 2012: analyzes a reduction of 30 percent in energy demand (Saudi Primary Energy Consumption) for 2028 IEEJ study, 43 2009: the “Advanced Scenario,” a reduction of 27 percent, is foreseen until 2035. 44 This includes a number of policy assumptions for all sectors in Saudi Arabia: residential and commercial, 45 CCGT power generation, industry (8 percent savings in factories), and transport (hybrid vehicles). For the power sector, Tokyo Power and Electric Company and IEEJ 46 calculate with an energy conservation rate of 25 percent up to 2030. SEEC study, 47 via its Director General, Dr. Naif M. Allabadi, 2012: finds a 30 percent decrease in energy consumption in sample buildings with excellent economic feasibility, while buildings consume 80 percent of electricity Saudi Arabia Energy Efficiency Report, 48 2012: a reduction in electricity intensity of 30 percent is foreseen between 2005 and 2030 Brinkmann and Wenzel study, 49 2011: foresees saving potentials of up to 50 percent of energy consumption. • • • • • • • In the energy efficiency scenario, the figures given for energy efficiency improvements of 30 percent are followed, as in most of studies (this 30 percent shows up in different studies with different time horizons; therefore, the 30 percent estimations are often used, although they are linked to different periods). This 30 percent efficiency improvement has been followed in the forecast to 2040, but the situation still is evaluated as “extremely difficult” for the Saudi economy, even with this limited improvement of 30 percent. 50 40 Alyousef, Y., & Abu-Edid, M.: Energy Efficiency Initiatives for Saudi Arabia on Supply and Demand Sides, in: Energy Efficiency: Z. Morvaj (Ed.), A Bridge to Low Carbon Economy, Rijeka/Shanghai, Mar. 16, 2012, p. 306. 41 KAPSARC: Review of National Energy Efficiency Initiatives, Saudi Energy Efficiency Workshop, Riyadh, Feb. 6, 2012, p. 9. 42 Alabbadi, N. M.: Why Energy Efficiency? 4th Industrials Forum, Renewable Energy and Energy Efficiency: Emerging Business Opportunities for the KSA, May 14–15, 2012, p 3. 43 JICA, Tokyo Electric Power Company, and IEEJ: Master Plan Study for Energy Conservation in the Power Sector in the Kingdom of Saudi Arabia, Final Report, Riyadh, February 2009. 44 IEEJ: Energy and Macroeconomic Modelling for the Kingdom of Saudi Arabia, IEEJ Workshop, Khobar, May 2011, p. 8. 45 For measures on building insulation, AC, energy efficiency in appliances, building management, LED street lighting, awareness, and other measures, we refer to IEEJ: Energy and Macroeconomic Modelling for the Kingdom of Saudi Arabia, IEEJ Workshop, Khobar, May 2011, p. 7. 46 JICA, Tokyo Electric Power Company, and IEEJ: Master Plan Study for Energy Conservation in the Power Sector in the Kingdom of Saudi Arabia, Final Report. Riyadh, February 2009, p. 30. 47 Alabbadi, N. M.: Energy Efficiency Potential in the Building Sector, Saudi International Advanced Materials Technologies Conference, KACST, Dec. 3–4, 2012, p. 27. 48 Anonymous: Saudi Arabia Energy Efficiency Report, latest update April 2012. 49 Brinkmann, K. & Wenzel, K.: Energy Efficiency and Renewable Energies, Challenges and Training Needs in the Kingdom of Saudi Arabia, Fact Finding Mission, Final Report. Riyadh, March/April 2011, p. 10ff. 50 Another energy efficiency scenario is more aggressive, with energy savings of 76.94 percent of forecast energy consumption of 425 Mtoe in 2040 being reduced to the current level of 98 Mtoe (in 2009). This probably is not realistic because the main factors involved in energy consumption as energy prices increase currently are not under discussion in KSA. Other options would be a “lean-back scenario,” where almost no energy efficiency measures are implemented; this scenario appears unrealistic because at least a certain level of energy efficiency improvements is required to continue to be an oil-exporting country. One alternative, an “optimum energy efficiency scenario,” requires huge manpower efforts, because all energy efficiency measures possible in KSA will have to be defined technically and economically to put them into an optimum order (i.e., putting energy efficiency measures with the shortest payback period first). 1-40 Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Total final energy consumption will decrease in this scenario to 298 Mtoe/a, but even this leads to a considerable decrease in oil exports from the current 383 Mtoe to 128 Mtoe/a, which is only 33 percent of former oil exports (down 67 percent). Even if specific energy consumption for appliances could be reduced by 50 percent (in this case, on a macro level), the energy consumption for refrigerators in KSA would decrease by 1 percent to 4.1 percent annually if there are no additional appliances entering the market in KSA. Table 1-7 shows the baseline scenario (R2 = 0.9939) is better in the nonlinear trend than the energy efficiency scenario (R2 = 0.9877). Table 1-7: Results of an Energy Efficiency Scenario for KSA in 2040 Compared to the Baseline (BAU) Variable Final energy consumption Gross inland consumption Net exports (compared to 383 Mtoe in 2009) Trend 2040 (Baseline) Energy Efficiency Scenario 2040 425 Mtoe 580 Mtoe −46 Mtoe 298 Mtoe 406 Mtoe 128 Mtoe Figure 1-16 shows the results of an energy efficiency scenario for KSA in 2040. Without any energy efficiency measures, even a part of these savings can be achieved. Based on energy efficiency measures implemented in other countries, even a reduction in energy consumption of only 3 percent at the national level will require enormous efforts from the government, industry, and society, because the energy system currently maintains the status quo. Energy-consuming devices are replaced on the basis of technical lifetime (e.g., refrigerators are replaced after 15 years, cars after 12 years, buildings after 50 years); therefore, only a very small percentage of energy-consuming appliances are replaced every year (in this case, only 6.7 percent of all refrigerators, 8.3 percent of all cars, and 2 percent of all houses). In European countries, there is a discussion on the extent of savings in 2040 or 2050 if there are savings of 30 percent to 50 percent in consumption now, and this is especially true for the CO2 emissions. In Saudi Arabia, a 182 percent increase in energy consumption until 2040 is forecasted, even in the very ambitious energy efficiency scenario. Volume 1 1-41 Figure 1-16: Results of an Energy Efficiency Scenario (−30 percent) on Final Energy Consumption for KSA in 2040 Compared to the Baseline (BAU) CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom 1-42 Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom 1.6.5 Influence of Renewable Energies on the Stability of the Saudi Electricity System The forecast for 2040 also includes (besides other energy carriers) data on electricity production and consumption, and necessary power production capacity data (usually measured in MWel). As seen in Table 1-8, the forecasted peak demand of 185,000 MWel can only be met if all generation capacity is in the position to deliver its total installed capacity at full load during peak time (in other words, no maintenance, no breakdown, full wind load, full sun exposure, and so forth). From other countries, it is known that fossil- and nuclear-fueled power stations are considered to be at about 5,000 to 6,500 full-load-hours/year, but renewables are usually considered at 1,800 to 2,200 fullload-hours/year, depending on meteorological and weather conditions. Producing the forecasted 850,000 GWh/year exclusively on an oil/gas basis would require a total electricity production capacity from oil/gas-fired power stations of only about 145,550 MWel, considering 5,840 full-load hours. But the planned electricity production capacity is to be mixed with planned and foreseen renewable energies, and this will not meet the forecasted peak demand of 185,000 MWel in 2040 at peak-load hours, because renewables could not always operate at full load during this specific peak-load time and day. Table 1-8: Electricity Production Capacities (MWel), Electricity Production (GWh/year), and Full-Load Hours per Year with and without Renewables Energy Production in Saudi Arabia in 2040 Electricity Capacity and Electricity Production in 2040 in Saudi Arabia with Renewables MWel Full-load hours/year Produced GWh/year Oil/gas 87,400 5,840 510,416 Calculation based on K. A. CARE, May 2012 forecast for 2032 Wind 13,800 1,800 24,840 Solar PV 24,400 2,200 53,680 CSP 38,200 3,500 133,700 Nuclear 21,200 6,000 127,200 Calculation based on K. A. CARE, May 2012 forecast for 2032 Calculation based on K. A. CARE, May 2012 forecast for 2032 Calculation based on K. A. CARE, May 2012 forecast for 2032 Calculation based on K. A. CARE, May 2012 forecast for 2032 2,000 – 849,836 Type of plant A Others* Total production – 185,000 B Demand 185,000 850,000 – 164 – 164 Difference due to comparatively low full-load hours of renewables energies B-A Necessary net-imports Ratio of necessary net-imports to total production 0.0 Source Authors’ calculation 0.0 Note: This table shows the forecasted peak demand of 185,000 MWel can only be met if all generation capacity is in the position to deliver its total installed capacity on full load during peak hours (i.e., no maintenance, no breakdown, full wind load, full sun exposure, and so forth). Volume 1 1-43 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Electricity Capacity and Electricity Production in 2040 in Saudi Arabia without Renewables Type of plant MWel A Oil/gas Wind Solar PV CSP Nuclear Othersa Total production 145,550 – – – – – 145,550 B Demand Difference B-A Necessary net-imports Ratio of necessary net-imports to total production Full-load hours/year 5,840 1,800 2,200 3,500 6,000 2,000 Produced GWh/year Source 850,012 – – – – – 850,012 Authors’ calculation 185,000 850,000 Authors’ calculationb 39,450 39,450 –12 –12 27.1 0.0 a Hydropower, geothermal, waste to energy, others. To produce the forecasted 850,000 GWh/year exclusively on oil/gas base would require only a total electricity production capacity from oil/gas-fired power stations at 145,550 MWel, but this will not meet the forecasted peak demand of 185,000 MWel in 2040. b 1.6.6 Energy Costs and Opportunity Costs for the Entire Energy System in Saudi Arabia in 2040 Using the data from the Desertec Industrial Initiative, the total electricity production costs for 2040 has been estimated for two scenarios: one with the use of renewables and the other without extensive use of renewables. Table 1-9 shows that the expected difference among fossil fuel, nuclear fuel, and renewables is not that large: The generation and transmission costs combined will approximately equal, in 2010 prices, either €50/MWh or ≤€73/MWh, which is much higher than current price differences. In total, the electricity costs (and, therefore, also the sales) are expected to be €54,231 million in 2040 (in 2010 prices) and will be about 3.9 percent of expected GDP in 2040, which is 6,930 billion Saudi Ryal or equivalent to €1,386 billion. Table 1-9: Estimated Electricity Costs in 2040 in Saudi Arabia for Generation and Transmission of Electricity Depending on Energy Source (Fossil, Nuclear, Renewables) Electricity Costs in 2040 in Saudi Arabia (Generation and Transmission) Type of plant Oil/gas Wind Solar PV CSP Nuclear Othersb Total production GDP Saudi Arabiac Produced GWh/year Specific costs, in €/MWha 510,416 24,840 53,680 133,700 127,200 – 849,836 73 50 50 50 50 50 Total annual costs, in million euros 37,260 1,242 2,684 6,685 6,360 – 54,231 Source Dii, Desert Power 2050, p 10 Dii, Desert Power 2050, p 7 Dii, Desert Power 2050, p 7 Dii, Desert Power 2050, p 7 Dii, Desert Power 2050, p 7 Dii, Desert Power 2050, p 7 1,386,080 3.9% a These data are calculated for Europe in 2050, but can be used as opportunity costs for Saudi Arabia (excluding all subsidies) on a macroeconomic level. b Hydropower, geothermal, waste to energy, others. c Exchange rate between the Saudi Ryal (SR) and the euro is estimated for 2040 at 0.2 €/SR. 1-44 Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Assuming that the energy consumption saved within Saudi Arabia can be used for additional exports, the opportunity costs for the energy consumption level in 2040 was calculated. In this case, the current (2009) primary energy supply is worth US$124 billion. As to the forecast for energy consumption and for “real” energy prices in 2040 (in 2010 prices), two effects on the opportunity costs in 2040 are seen: on the one hand, a “real” price increase of about US$65 billion, and on the other, an increase owing to additional consumption in 2040 over that of 2009 amounting to US$446 billion. This means that national energy consumption will have, in total, an opportunity cost of US$635,302 million in 2040 and will absorb a substantial percentage of national income—about 35.2 percent of the expected GDP, in this case. Table 1-10: Calculation of Opportunity Costs for Current and Future Energy Consumption in Saudi Arabia until 2040 (Price and Consumption Effects) 2009 Increase in PES, US$ billion Price increase effect from 2009 to 2040, US$ billion Current PES, US$ billion PES, Mtoe Additional PES, Mtoe Oil price in 2011 US$/barrel Price increase for oil price in 2011 US$/bbl Conversion factor, Mtoe in barrel Economic value of PES in US$ million Total PES = primary energy supply 2040 446 65 124 124 PES, in Mtoe, transferred to US dollars using current and future oil export prices (opportunity costs) at 2011 price level 157.9 529.9 157.9 372.0 106.60 162.68 56.08 7369740 7369740 124048 124048 65259 445994 124048 635302 1.7 Recommendations Based on Identified Shortages from the Current Energy Balancing System and Its Forecasting Models in Saudi Arabia until 2040 This section includes a list of deficits and leakages identified for KSA procedures in the energy sector in comparison with other nations and international institutions working in the energy sector. 1.7.1 Providing Energy Data Compatible with Neighboring Countries and with UN, IEA, and Eurostat Standards Recommendation 1: Define within the Saudi government a public institution to develop a scheme for energy data handling and publish on a yearly basis energy balances in a coherent system, preferably similar to UN, IEA, and Eurostat standards, depending on the level of detail of the information to be presented. 1.7.2 Ensuring a Continuous System for the Forecasting of Energy Production and Consumption until 2040 Recommendation 2: Develop a system of regular updates of energy production and consumption data for KSA up to 2040 as a reference basis for all actors in the Saudi energy market. This is especially Volume 1 1-45 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom required from the electricity and oil sectors because there a strong need is seen for additional investments. The same applies to all investors in renewable energy technologies, because they must be kept informed about the energy situation in Saudi Arabia over the next three decades. This should be done regularly (e.g., an annual or biannual basis is better than a 5-year schedule). 1.7.3 Developing and Publishing a National Energy Strategy Including Renewable Energies and Energy Efficiency Recommendation 3: Develop the national energy strategy, especially the renewable energy strategy and energy efficiency strategy. This will allow investors to join the Saudi energy markets more quickly, while maintaining confidence in the general energy strategy of KSA. 1.7.4 Increased National Energy Consumption, Even in the Energy Efficiency Scenario, Will Have Negative Influence on the National Economy Recommendation 4: Develop a crash program with a main focus of reducing the increase in energy consumption within Saudi Arabia until 2040. The “normal” set of instruments within a conventional energy efficiency strategy will not stabilize the Saudi economy in 2040. An energy efficiency scenario until 2040 has been calculated considering a 30 percent increase in energy efficiency, which is very ambitious, and still arrives at an increase in national final energy consumption of 186 percent of current (2010) consumption. This will allow Saudi Arabia to continue being an oil-exporting country, albeit at a lower level. Exports of oil 51 in this energy efficiency scenario will, nevertheless, decrease by 66.57 percent from the current 383 Mtoe/a to 128 Mtoe/a. All recommendations given are meant to improve the energy situation within KSA and, therefore, improve the wealth and living standard of its population. This report indicates that with a conventional energy efficiency strategy with savings of 30 percent compared to the baseline forecast, the standard of living in Saudi Arabia cannot be kept at the current level, because a large part of oil production in Saudi Arabia will not be available for export, being used for energy consumption within the country, instead. 1.8 Summary 1. The main aim of the chapter is to forecast a baseline scenario using a detailed analysis of past data in the energy sector (from 1971 to 2009) with demographic and economic data on the future of Saudi Arabia, and resulting in a baseline forecast for the next 30 years, through 2040, to allow the definition of priorities for energy efficiency measures in the sectors of the Kingdom. 2. The basis for the forecast is 1971–2009 data (38 years), to be extrapolated to 2040 using time-series analysis. This is based on (1) population and number of households and (2) GDP and industry structure up to 2040 as projected by the UN for population data and the World Bank for economic data. Economic growth in Saudi Arabia depends heavily on the current and future oil price. 3. The Sankey diagram for Saudi Arabia. Considering the figures from the synoptic version of the energy flow analysis in the Sankey diagram for Saudi Arabia in 2009, the main energy-saving potential is seen. Energy losses in the transformation segment total 72 Mtoe/a, which is about 43 percent of the entire input to the transformation segment. This is twice the losses from end use (only 35 Mtoe); therefore, any priorities for energy savings should start in this area of energy balance. Within the final energy consumption, the sectors of transport (34 Mtoe) and nonenergy consumption (31 Mtoe) are individually twice as great as the residential (15 Mtoe) and Industry (17 Mtoe) sectors; therefore, any sector priority should be with Transport and Non-Energy-consumption sectors. Within final energy 51 Assuming there is no additional provision of conventional oil and gas or of shale gas, due to technical advancements that lead to additional exports in 2040 compared to 2010. 1-46 Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom consumption, the losses in the useful energy sector are about 35 Mtoe, which equates to approximately a 53 percent loss during final energy consumption. 4a. The main characteristics of the energy system of KSA with reference to future energy consumption are: • • • • Dependence on energy exports (crude oil) Volatility of crude oil prices, which is very influential on the financial possibilities of the Saudi economy Government-owned electricity system Subsidized energy supply for consumers. 4b. The main characteristics of the electricity system of KSA with reference to future energy consumption are: • • • • Comparatively high age of power stations and turbines, which reduces the overall efficiency of the power system Comparatively small generation units (43 percent of all plants are at capacity of ≤251 MW; there are many small generation units with 8 MW, 12 MW, or 25 MW capacity), which reduce the overall efficiency of the power system Comparatively low efficiency of diesel turbines, mainly simple-cycle gas turbine technologies with an average efficiency rate of about 25 percent in 2009 Comparatively high distribution losses (9.6 percent transmission losses), which reduce the overall efficiency of the power system. 5. The increase in final energy consumption. From the time-series analysis, a more detailed understanding of the entire energy system of Saudi Arabia for the year 2040 is gained. Final energy consumption will increase from 105 Mtoe in 2009 to about 425 Mtoe in 2040 at an annual growth rate of 4.3 percent, which is less than the foreseen increase in GDP/capita, which is 7.2 percent annually (not considering the expected increase in population). Primary energy production in 2040 will remain at the 2009 level, 534 Mtoe, which is the average production of the last 10 years. There is no indication that energy production will increase or decrease by 2040 in physical terms (bbl/d). An increase in real prices could be foreseen, and this will influence the turnover in monetary terms but not in physical terms. Primary energy supply in KSA will increase from 169 Mtoe in 2009 to 530 Mtoe by 2040, owing to a heavy increase in final energy consumption. 6. The increase in primary energy supply in KSA until 2040 will reduce the possibilities of oil exports, which are currently (2009) at 383 Mtoe/a. For comparison, of course, the net exports should be considered, which are 11 Mtoe less than the current exports, or 372 Mtoe in 2009. For 2040, national production of energy is forecasted to be 534 Mtoe, while the total primary energy supply is 530 Mtoe. Therefore, there will be almost no crude-oil net exports from KSA to other countries. 52 Because current GDP depends to a large extent on oil production (92 percent of GDP originates in the oil and petrochemicals industries), this will have a substantial influence on the wealth of the nation unless KSA can increase oil production, which is not foreseen in the baseline forecast. 7. A direct comparison with other forecasting studies is not possible. Most of the other studies (i.e., IEEJ, Brattle, Bain, KFUPM-SNC Lavalin, Saudi Aramco, ECRA, KAPSARC, MOEP, MOPMR, MOWE, SEC, K.A.CARE, SEEC) concentrate exclusively on electricity, and electricity is only 17 percent of total final energy consumption in KSA. There are different time horizons—2020, 2022, 2025, and 2030—but nearly no information going beyond 2032, except for the Tyndall study. 52 As previously noted, this calculation is built on the assumption that there is no additional provision of conventional oil and gas and of shale gas owing to technical advancements that lead to additional exports in 2040 compared to 2010. Volume 1 1-47 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom 8. Regarding the reliability of forecasted data, we see a comparatively high confidence level, as standard deviation is, for most variables, limited. The R2 values for the forecast of population (0.999 in nonlinear forecast) GDP (0.994), total primary energy supply (0.984), total final energy consumption (0.960), MW peak (0.997), and total electricity output (0.993) are quite high. 9. Electricity consumption is expected to increase from 240 TWh/year in 2009 to about 850 TWh/year in 2040. This increase will absorb a reasonable additional amount of energy production in KSA, and its influence on primary energy supply in KSA is evident, as about 120 Mtoe/a will be required to supply the power stations with necessary fossil fuels (average daily consumption at fossil fuel power stations will increase from 57 GW electricity capacity in 2010 to about 87.4 GW in 2040). 10. The mix of power supply capacity in Saudi Arabia for the period 2010–2040 in MW (baseline forecast) will not meet the demand in 2040. A considerable shortfall is expected of about 44,000 MW when calculating 185,000 MW electricity demand in 2040 against a planned capacity of 141,000 MW. For 2032, the analysis of trend data shows a disparity between the planning of power capacity at 121,000 MW and at the forecast of about 141,000 MW, a difference of 20,000 MW. Because the figure of 121,000 MW is given by KSA government authorities, we have filled the gap between peak load and peak capacity, adding a total of 64,000 MW to the capacity for 2032 through 2040. This additional capacity has been distributed among all types of power plants; therefore, an annual increase in oil- and gas-fired power stations of about 3,800 MW is seen during this period. The same applies for wind energy (+570 MW/year), nuclear (+900 MW/year), CSP (+1,650 MW/year), and PV (+1,050 MW/year) to meet the peak demand of 185,000 MW in 2040. 11. The installed capacity will triple. The transformation sector for oil and oil products will not require a large increase in capacities besides any continuous modernization and upgrades of production capacities, but the power sector, owing to the heavily increasing demand for electricity, will have to triple the 57,000-MW installed capacity to 185,000 MW. This will lead to additional capacities being constructed at >4,200 MW/year. Looking at the upcoming three decades, a large rehabilitation program covering the existing power plant capacities must be launched in parallel with any new power production capacities, which is about an additional 1,500 MW/year to be rehabilitated, if the current infrastructure of power plants with ages of ≥20 years in 2009 are replaced or rehabilitated over the next three decades. 12. The availability of renewable energies is not as high as that of fossil and nuclear energies. We have calculated 5,840 full-load hours for fossil fuels and 6,000 full-load hours for nuclear fuels, compared to 1,800 full-load hours for wind; 2,200 full-load hours for PV; and, due to storage capacities, 3,500 fullload hours for CSP. These figures are very optimistic, but only these figures allow the electricity demand of 850,000 GWh/year to be met at the national level. The calculations assume that all renewables (wind, PV, CSP) operate at peak load-day with their full installed capacity and there is no maintenance during this peak load-day to meet the electricity demand, which is unrealistic. In this case, the installed capacity should be even higher than the peak demand, and this was not calculated in this forecast. The situation is only identified and described. 13. Compared with neighboring countries (“a peer group”), and if energy consumption is measured against population, Saudi Arabia, with 7,500 kWh/capita, has much lower energy consumption than Kuwait (17,500 kWh/capita). This indicates that an increase to 185,000 MW and, by extension, 850,000 GWh/year, is possible. These data from the peer group give no evidence or argument against the forecasted increase in energy consumption. 14. Initial prioritization of technical and organizational measures was based on the forecasting results for Saudi Arabia for 2010–2040 from the findings of different studies (Bain, Brattle, Chatham House, IEEJ, KACST/AEA, KAPSARC, SEEC, Saudi Arabia Energy Efficiency Report, K. A. CARE, Tyndall, and others). All these studies have a different viewpoint; therefore, some measures overlap (e.g., labeling), but some studies concentrate on specific measures (e.g., pricing structures). The proposals for these measures have been reviewed and a list of 40 technical measures and 70 organizational measures 1-48 Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom (“40/70 List of Technical and Organizational Energy Efficiency Measures in Saudi Arabia”) was drawn up. 15. A scenario of energy efficiency. In the energy efficiency scenario, the figure of 30 percent given for energy efficiency improvements is seen in most of the studies, but the situation for the Saudi economy is still evaluated as “extremely difficult” even with this quite extended and ambitious improvement of 30 percent. Total final energy consumption will limit the increase in this scenario to 298 Mtoe/a, but, nevertheless, this leads to a considerable decrease in oil exports from the current 383 Mtoe/a to 128 Mtoe/a, which is only 33 percent of former oil exports (down 67 percent). 16. Opportunity costs in 2040. With regard to the forecast for energy consumption and “real” energy prices in 2040 (based on 2010 prices), two effects on the opportunity costs in 2040 are seen: on one hand, a “real” price increase of about US$65 billion and on the other, an increase owing to additional consumption in 2040 over 2009 amounting to US$446 billion. This means that national energy consumption will have, in total, opportunity costs of US$635,302 million in 2040, and will absorb a large percentage of national income—about 35.2 percent of the expected GDP, in this case. 17. A time-series analysis. The method used in this forecasting model is a time-series analysis, because the past energy data show a high R2, and the main influencing factors are also following this trend. Therefore, there is no need for any regression analyses. Any detailed regression analyses would be expected to have similar results. Both methods do not consider “loops” in their forecasting; for example, a currently high GDP growth leads to high national energy demand and fewer exports, which, in turn, reduce GDP growth. This will reduce national energy demand; therefore, some new and additional export possibilities, which increase GDP again, will be required. 18. The highest priority should be given to energy efficiency in Saudi Arabia to ensure current living standards. If energy efficiency cannot be realized on a larger scale, oil export levels will be low from 2040 onward. 1.9 Baseline Forecast Table 1-11: Variable Baseline Forecast 2010 to 2040 Time-Series Analysis Data Variable (Baseline Forecast Section from 2010 to 2040) Unit Population (median inhabitants A variant) Increase population inhabitants Population (median Mio variant) Median age (median years variant) Household size (Saudi population) person/hh GDP (current prices) US$ GDP (at constant 2005 prices) Volume 1 SR Source United Nations: World Population Prospects, The 2010 Revision, Volume 1: Comprehensive Tables, New York 2011, page 162f, partly interpolated for the period 2010ff Population year n minus population year (n-1) Transferred to Mio United Nations, Department of Economic and Social Affairs, Population Division, Population Estimates and Projections Section, New York February 2013, partly interpolated for the period 2010ff Adnan Ghosheh: Long-term National Forecasts, Presentation given by the Hausing Project, no date, page 8; for period 2030 to 2040 our estimation is no significant change of the 2030 rate. Economic Statistics Branch of the United Nations Statistics Division (UNSD), published at Undata and based on The World Bank: World Development Indicators, New York February 2013 Economic Statistics Branch of the United Nations Statistics Division (UNSD), published at Undata and based on The World Bank: World Development Indicators, New York February 2013 1-49 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Variable (Baseline Forecast Section from 2010 to 2040) Unit GDP (at constant Bio SR 2005 prices) Annual growth rate for GDP (MOEP) factor Annual growth rate for GDP (IEEJ) factor GDP per capita (at SR/capita constant 2005 prices) Floor space for Mio m2 residential buildings B C D 1-50 Floor space per capita Crude oil spot prices (Brent) Crude oil price index (2005=100) Crude oil price index (Brent, 2011 US$) m2/capita Total energy production Total energy production Total primary energy supply Total primary energy supply internal: annual increase Total final energy consumption Total final energy consumption ktoe 2011 US$/bbl index 2011 US$/bbl Mtoe Source Forecasted increase of GDP from 2010 to 2024 according to Ministry of Economy and Planning (MOEP): Long-term Strategy for the Saudi Economy, Riyadh 2010, Table 3.2 (Macroeconomic Projections, Ministry of Economy and Planning), from 2025 own calculation of GDP growth Forecasted increase of GDP from 2010 to 2024 according to Ministry of Economy and Planning (MOEP): Long-term Strategy for the Saudi Economy, Riyadh 2010, Table 3.2 (Macroeconomic Projections, Ministry of Economy and Planning) Ministry of Water and Electricity (MOWE), prepared by Japan International Cooperation Agency/Tokyo Electric Power Company/The Institute of Energy Economics, Japan: The Master Plan Study for Energy Conservation in the Power Sector in the Kingdom of Saudi Arabia, Final Report (Summary), Riyadh, February 2009, Table 3-2, GDP Growth Rate in the BAU Case, page 30, from 2030 own calculation based on previous period 2020– 2030 GDP on the basis of 2005 prices divided by population, both for the past and for future values Calculation based on data given by Mr. Ghosheh, Ministry of Housing: National Housing Strategy, based on Annex (2), Housing Model and Forecasts, Phase IV, Riyadh December 2011, increase of 30% within next 30 years For the period 2010 to 2040 own calculation using forecasted floor space in m2 divided by forecasted population in Saudi Arabia International Energy Agency (IEA): Data Services, Energy Prices, Paris February 2013 International Energy Agency (IEA): Data Services, Energy Prices, Paris February 2013 U.S. Energy Information Administration, Annual Energy Outlook 2013, Early Release Overview, 2013, page 16 (forecast of crude oil prices), Brent spot crude oil (dollars per barrel), price basis 2011 US$ International Energy Agency (IEA): Data Services, Summary Energy Balances, Paris February 2013 ktoe transferred to Mio toe Mtoe International Energy Agency (IEA): Data Services, Summary Energy Balances, Paris February 2013 ktoe transferred to Mio toe Mtoe Own calculation ktoe International Energy Agency (IEA): Data Services, Summary Energy Balances, Paris February 2013 ktoe transferred to Mio toe ktoe Mtoe Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Variable (Baseline Forecast Section from 2010 to 2040) Unit internal: annual Mtoe increase E F Industry ktoe Transport ktoe Residential ktoe Commercial and public services Others ktoe ktoe Total final energy consumption Total final energy consumption Oil and oil products ktoe Gas ktoe Electricity ktoe Others ktoe MW installed MW Mtoe ktoe internal: annual MW/a increase Annual additional MW/a installed capacity (net) MW installed oil/gas MW additional capacity from 2032 MW installed wind Volume 1 MW MW Source Own calculation based on annual increase for FEC to reach the medium between two time-series 1971 to 2010 for forecasting 2040 final energy consumption with 2nd polynom and 3rd polynom International Energy Agency (IEA): Data Services, Summary Energy Balances, Paris February 2013 International Energy Agency (IEA): Data Services, Summary Energy Balances, Paris February 2013 International Energy Agency (IEA): Data Services, Summary Energy Balances, Paris February 2013 International Energy Agency (IEA): Data Services, Summary Energy Balances, Paris February 2013 Calculated as Total Final Consumption minus the consumption of the sectors described above International Energy Agency (IEA): Data Services, Summary Energy Balances, Paris February 2013 ktoe transferred to Mio toe International Energy Agency (IEA): Data Services, Summary Energy Balances, Paris February 2014 International Energy Agency (IEA): Data Services, Summary Energy Balances, Paris February 2015 International Energy Agency (IEA): Data Services, Summary Energy Balances, Paris February 2016 Calculated as Total Final Consumption minus the consumption of the energy carriers described above The Electricity, Co-Generation Regulatory Authority of Saudi Arabia (ECRA): Annual Statistical Booklet on Electricity and Sea Water Desalination Industries, Riyadh 2011, page 4 (Source for the period 2001 to 2011), other data (1970 to 1987) Annual Reports of the Saudi Arabia Monetary Agency, data from 1988 to 2005 by SNC-Lavalin: Development of Electricity Generation and Transmission Plan for Saudi Arabia—Electricity Demand Forecast, Draft Final Report, June 2007 Own calculation To be detailed at a later stage Calculated backwards as remaining rest of non-renewable capacity from 2022 until 2032 as conventional O+G plus planned renewables do not meet demand; therefore, an increase of O+G capacity during this period is required. Own calculation Saudi Arabia Plans $109 Billion Boost for Solar Power, in: Bloomberg Businessweek, May 11, 2012 and Saudi Arabia Launches Massive Renewable Programme with Hybrid FITs, in: Renewable Energy World, 15 May 2012, based on information given by Maher Al-Odan and Khalid Al-Suman, King Abdullah City for Atomic and Renewable Energy 1-51 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Variable (Baseline Forecast Section from 2010 to 2040) Unit additional capacity MW from 2032 MW installed MW nuclear additional capacity from 2032 MW installed CSP MW additional capacity from 2032 MW installed PV MW MW MW additional capacity MW from 2032 MW installed others MW MW peak load MW internal: annual increase MW peak load (Brattle/ECRA) G MW Reserve at peak day MW in MW Reserve at peak day % in % Total electricity GWh/a output internal: annual increase 1-52 MW/a Source Own calculation Saudi Arabia Plans $109 Billion Boost for Solar Power, in: Bloomberg Businessweek, May 11, 2012 and Saudi Arabia Launches Massive Renewable Programme with Hybrid FITs, in: Renewable Energy World, 15 May 2012, based on information given by Maher Al-Odan and Khalid Al-Suman, King Abdullah City for Atomic and Renewable Energy Own calculation Saudi Arabia Plans $109 Billion Boost for Solar Power, in: Bloomberg Businessweek, May 11, 2012 and Saudi Arabia Launches Massive Renewable Programme with Hybrid FITs, in: Renewable Energy World, 15 May 2012, based on information given by Maher Al-Odan and Khalid Al-Suman, King Abdullah City for Atomic and Renewable Energy Own calculation Saudi Arabia Plans $109 Billion Boost for Solar Power, in: Bloomberg Businessweek, May 11, 2012 and Saudi Arabia Launches Massive Renewable Programme with Hybrid FITs, in: Renewable Energy World, 15 May 2012, based on information given by Maher Al-Odan and Khalid Al-Suman, King Abdullah City for Atomic and Renewable Energy Own calculation To be detailed at a later stage The Electricity, Co-Generation Regulatory Authority of Saudi Arabia (ECRA): Annual Statistical Booklet on Electricity and Sea Water Desalination Industries, Riyadh 2011, page 26 (Source for the period 2006 to 2020), other data (1970 to 1990) Annual Reports of the Saudi Arabia Monetary Agency, data from 1990 to 2006 by SNC-Lavalin: Development of Electricity Generation and Transmission Plan for Saudi Arabia—Electricity Demand Forecast, Draft Final Report, June 2007 Own calculation The Brattle Group: Bringing Demand-Side Management to the Kingdom of Saudi Arabia, Final Report, Riyadh 27 May 2011, page 47 (for the years 2011–2021) Own calculation Own calculation Source: International Energy Agency (IEA): Data Services, Summary Energy Balances, Paris February 2013 (for the period 1971–2010) GWh/a Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Variable (Baseline Forecast Section from 2010 to 2040) Unit Total electricity GWh/a output (IEEJ/KAPSARC) H I Full load hours Energy efficiency scenario (-30%) Total final energy consumption (-30%) Total primary energy supply (-30%) MW peak load (-30%) MW installed (-30%) Additional oil export possibilities through energy savings achieved Additional oil export possibilities through energy savings achieved CO2 emissions (IEA) h/a factor Source Ministry of Water and Electricity (MOWE), Kingdom of Saudi Arabia, prepared by Japan International Cooperation Agency/Tokyo Electric Power Company/The Institute of Energy Economics, Japan: The Master Plan Study for Energy Conservation in the Power Sector in the Kingdom of Saudi Arabia, Final Report (Summary), Riyadh, February 2009, Table 3-5, Power Demand in the BAU Case, page 31 (for the years 2015, 2020, 2025, 2030) Own calculation Energy efficiency scenario as described in the study report Mtoe Own calculation using above figures Mtoe Own calculation using above figures MW Own calculation using above figures MW Mtoe Own calculation using above figures Own calculation using above figures Mio b/d Only conversion of figures from Mtoe to Mio b/d using the factor of 0.02019 Mio t CO2 CO2 emission factor calculated on the basis of IEA data Mio t CO2/Mtoe total CO2 emissions from energy consumption (EIA and Koene/Buekr) Mio t CO2 International Energy Agency (IEA): Data Services, Summary Energy Balances, Paris February 2013 for the period 1971 to 2010; for the period 2011 to 2040, the emissions are calculated using the emission factor based on the last 10-year average (2001–2010) for projections on future multiplied with the forecasted “Total Primary Energy Supply” of the respective year. CO2 emission factors for the period 1971 to 2010 are calculated by “CO2 emissions (IEA)” divided by “Total Primary Energy Supply.” For the period 2011 to 2040, we use the 10-year average of the period 2001 to 2010 as forecast, which is 2.434 t CO2 per toe. U.S. Energy Information Administration (EIA): International Energy Statistics, Total Carbon Dioxide Emissions from the Consumption of Energy (Million Metric Tons) for the period 1980 to 2010; for forecasted emission, we refer to Köne, A.C./Bükr, T.: Forecasting of CO2 Emissions from Fuel Combustion Using Trend Analysis, in: Renewable and Sustainable Energy Reviews, 2010, page 8. Own calculation using above figures total CO2 emissions Mio t CO3 from energy consumption (-30%) Avoided CO2 Mio t CO2 emissions through energy savings achieved Volume 1 Own calculation using above figures 1-53 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Table 1-12: Variable Baseline Forecast 2010 to 2040 Main Data Topic Variable Unit Year 2010 Year 2040 General Population thereof Non-Saudi population Prices SR/kWh Household, price for electricity from 0.05 0.05 SR/kWh Household, price for electricity up to 0.26 0.26 SR/kWh 0.12 0.12 Kingdom of Saudi Arabia, Ministry of Industry and Electricity, Electricity Affairs Agency: Electricity Service Tarif, October 2001, page 6 Kingdom of Saudi Arabia, Ministry of Industry and Electricity, Electricity Affairs Agency: Electricity Service Tarif, October 2001, page 6 Meeting protocol, location, date US$/barrel 95.54 163.00 Dated 22.1.2013 US$/barrel 79.51 163.00 27,448,000 42,183,000 8,430,000 7,630,000 Forecast for 2040 based on national target figure for 2024, Adnan Ghosheh: Long-term National Forecasts, Presentation given by the Housing Project, no date, page 6 Households households 4,485,000 8,271,000 GDP per capita US$/person 49,723 164,294 4,643,151 7,898,151 Adnan Ghosheh: Long-term National Occupied housing Units units Forecasts, Presentation given by the Housing Project, no date (annual increase of housing units 108500 per year as in the past years, Scenario 1), page 3 2 m /flat 190 247 Floor space per Data given by Mr. Ghosheh, Ministry of Saudi household Housing: National Housing Strategy, based on Annex (2), Housing Model and Forecasts, Phase IV, Riyadh December 2011, increase of 30% within next 30 years 2 m /flat 110 143 Floor space per Data given by Mr. Ghosheh, Ministry of non-Saudi Housing: National Housing Strategy, household based on Annex (2), Housing Model and Forecasts, Phase IV, Riyadh December 2011, increase of 30% within next 30 years 2 170 221 Average floor space m /flat 75% Saudi population, 25% non-Saudi in the KSA population; Source: Adnan Ghosheh: Long-term National Forecasts, Presentation given by the Housing Project, no date, page 6 2 Floor space Mio m 851 2,828 95 Oil dependence of in % exports 92 Oil dependence of in % budget revenues Industry, price for electricity Oil price (Brent) in January 2013 Oil price (Brent) in 2011 US$/bbl 1-54 inhabitants inhabitants Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Topic Variable Unit Year 2010 Year 2040 Cost for SEC for oil used in power sector US$/barrel 4.00 4.00 The energy input for SEC into power stations is heavily subsidized by KSA; Saudi Aramco receives the price of 4 US$/barrel oil Exchange rate Exchange rate Conversion barrel to TOE Conversion barrel/day to TOE Euro/SR US$/SR bbl/toe 0.20013 0.27000 7.36974 0.20013 0.27000 7.36974 (b/d)/toe 0.02019 0.02019 Dated 17.1.2013 Dated 17.1.2013 IEA/EUROSTAT/OECD: Energy Statistics Manual, Paris 2005, page 73 Calculated using above factor divided by 365 days/year Primary energy consumption Final energy consumption Oil production Domestic energy consumption Mtoe 169 530 Mtoe 105 425 M b/d M b/d 9.1 2.40 9.1 5.40 Almahnoud, page 1 AHK Newsletter, page 6 Electricity Installed capacity Summer peak Reserve capacity at peak time Reserve capacity at peak time Average used Total electricity consumption Annual growth rate (average) MW MW MW 49,900 47,300 2,600 185,000 185,000 - According to Al-Awaji Almahnoud, page 1 for the year 2032 % 5.21 - MW GWh/a 22,000 240,067 82,000 850,000 % 4.3 4.3 Energy Energy saving Efficiency potential Electricity load saving potential Electricity consumption saving potential Efficiency of power plants Electrical Plants (eff. to sec. energy) Electrical Plants (eff. to final energy) Oil Refineries (eff. to secondary energy) Oil Refineries (eff. to final energy) in % -30.0 in % -27.3 in % -30.0 Others Energy Costs Volume 1 110–80 GW according to Al-Awaji in % 25-35 40-45 According to Al-Awaji etha 0.31040 0.35 etha 0.26230 0.32 etha 0.98280 0.98 IEA: Energy Balance Saudi Arabia 2009, Paris 2013 IEA: Energy Balance Saudi Arabia 2009, Paris 2013 IEA: Energy Balance Saudi Arabia 2009, Paris 2013 etha 0.71570 0.75 Electricity sales Mio SR Power sector needs Mio SR for next 10 years 25873 75000 IEA: Energy Balance Saudi Arabia 2009, Paris 2013 SEC, 2010, page 37 Aluwaji, MOWE, page 3 1-55 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom 1.10 Literature Asea Brown Bovery: Trends in Global Energy Efficiency 2011, Country Reports, Saudi Arabia, 2012. 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Außenhandelskammer Saudi Arabien: Energieeffizienz: Saudi Arabien legt den Schalter um, in: AHK-SAReport, Newsletter March 2011, Riyadh, 2011. Brattle Group: Bringing Demand-Side Management to the Kingdom of Saudi Arabia, Final Report, Riyadh, May 27, 2011. Brinkmann, K., & Wenzel, K.: Energy Efficiency and Renewable Energies, Challenges and Training Needs in the Kingdom of Saudi Arabia, Fact Finding Mission, Final Report, Riyadh, March/April 2011. Center for Strategies and International Studies: Saudi Arabia’s Energy Policy: A Disciplined Approach to Forward Looking Policymaking, August 2012. Central Intelligence Agency: The World Fact-Book, Energy, Country Consumption to the World, Washington, D.C., 2011. Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH: Energy Efficiency and Renewable Energies, Challenges and Training Needs in the Kingdom of Saudi Arabia, Riyadh, March/April 2011. Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH: Fact Finding Mission on Saudi Energy Markets, Riyadh, 2011. Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH: Study Tour on Energy Efficient Buildings, Damman, 2012. Dii GmbH: 2050 Desert Power: Executive Summary, The Case for Desert Power, first edition, Munich, June 2012. Economic Statistics Branch of the United Nations Statistics Division (UNSD), published at UN Data and based on The World Bank: World Development Indicators, New York, February 2013. Economic Statistics Branch of the United Nations Statistics Division (UNSD), published at UN Data and based on The World Bank: World Development Indicators, New York, February 2013. Electricity, Co-Generation Regulatory Authority of Saudi Arabia (ECRA): Activities and Achievements of the Authority in 2011, Riyadh, June 2012. Electricity, Co-Generation Regulatory Authority of Saudi Arabia (ECRA): Annual Statistics Booklet on Electricity and Seawater Desalinisation Industries 2011, Riyadh, 2012. EUROSTAT: EU Energy in Figures, Statistical Pocketbook 2012, Luxembourg. EUROSTAT: Yearly Energy Statistics for the Member States, Luxembourg. 1-56 Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Ghosheh, A.: Long-Term National Forecasts, presentation given by the Housing Project, no date. IEA, EUROSTAT, & OECD: Energy Statistics Manual, Paris, 2005. Institute of Energy Economics, Japan: Energy and Macroeconomic Modelling for the Kingdom of Saudi Arabia, IEEJ Workshop, Khobar, May 2011. Institute of Energy Economics, Japan: Power Sector Analysis, IEEJ Workshop, Khobar, May 2011. International Energy Agency: Data Services, Energy Prices, Paris, February 2013. International Energy Agency: Data Services, Energy Prices, Paris, 2013. International Energy Agency: Data Services, Summary Energy Balances, Paris, February 2013. International Energy Agency: International Energy Balances, Paris. Jahn, A., et al.: Energy Flow Analyses for All Member States of OLADE, Application of the EFLOW System Used by EUROSTAT to All 26 Latin American Member States of the Organizacion Latinoamericana de Energia (OLADE), Quito, 1993. Jahn, A., et al.: Nutzenergiebilanzen Uruguay: Projektprüfung für die Gesellschaft für Technische Zusammenarbeit (GTZ) (84 S.), Berlin/Montevideo, 1989. Japan International Cooperation Agency, Tokyo Electric Power Company, & Institute of Energy Economics, Japan: Master Plan Study for Energy Conservation in the Power Sector in the Kingdom of Saudi Arabia, Final Report, Riyadh, February 2009. Kampet, T., Jahn, A., et al.: Methodology on Energy Efficiency Measures Impact on National Energy Balance in India, on behalf of Deutsche Gesellschaft für Technische Zusammenarbeit (GTZ) GmbH and Ministry of Finance, IGEN Programme Ref. No. 81086046, New Delhi/Eschborn/Berlin, June 2007. KEMA: Development of KPIs for the Electricity Sector in the Kingdom of Saudi Arabia, Targets and Incentives Report, Arnhem, May 22, 2009. King Abdullah Petroleum Studies and Research Center: Review of National Energy Efficiency Initiatives, Saudi Energy Efficiency Workshop, Riyadh, Feb. 6, 2012. King Abdullah Petroleum Studies and Research Center: Review of World Energy Conservation Studies, Riyadh, no date. King Fahd University of Petroleum and Minerals (KFUPM) & SNC Lavalin: Development of Electricity Generation and Transmission Plan for Saudi Arabia, Electricity Demand Forecast Study, Draft Final Report, Dammam/Riyadh, June 2007. Kingdom of Saudi Arabia, Ministry of Economy and Planning (MOEP): Long-Term Strategy for the Saudi Economy, Riyadh, 2010. Kingdom of Saudi Arabia, Ministry of Housing: National Housing Strategy, Riyadh, Dec. 3, 2012 (unpublished). Kingdom of Saudi Arabia, Ministry of Housing: National Housing Strategy, Annex 2, Housing Model and Forecasts, Phase IV, Riyadh, December 2011. Kingdom of Saudi Arabia, Ministry of Industry and Electricity, Electricity Affairs Agency: Council of Ministers Decisions No. 169, of 11/8/1419 AH. Reorganisation and Restructuring of the Electricity Energy Sector; and No. 170 of 12/7/1421 AH. Amendment of the Sale of Electricity Service Tariff, October 2001. Kingdom of Saudi Arabia, Ministry of Water and Electricity (MOWE), prepared by Japan International Cooperation Agency, Tokyo Electric Power Company,& Institute of Energy Economics, Japan: Master Plan Study for Energy Conservation in the Power Sector in the Kingdom of Saudi Arabia, Final Report (Summary), Riyadh, February 2009. Volume 1 1-57 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom Kingdom of Saudi Arabia, Ministry of Water and Electricity (MOWE): Annual Report, 1431–1432 A.H., 2010 A.D., Riyadh, 2012. Köne, A. C., & Bükr, T.: Forecasting of CO2 Emissions From Fuel Combustion Using Trend Analysis, in: Renewable and Sustainable Energy Reviews, 2010. Lahn, G., & Stevens, P.: Burning Oil to Keep Cool: The Hidden Energy Crisis in Saudi Arabia, Chatham House, December 2011. Natural Resources Canada: Long-Term Projections of World Oil Prices (Constant 2008 Dollars Per Barrel), Long-Term Outlook: Crude Oil Prices to 2030, Ontario, 2013. NN: Table C5, Characteristics of the Existing Generation Units for the WOA Interconnected System, no location, no date. Organisation for Economic Co-operation and Development (OECD): Energy Balances for Developing Countries, Paris. Organization of Petroleum Exporting Countries (OPEC): World Oil Outlook 2012, Vienna, 2012. Saline Water Conversion Corporation (SWCC): Annual Report No. 37, 1431H-1432H, Riyadh, 2012. Saudi Arabia Launches Massive Renewable Program with Hybrid FITs, in: Renewable Energy World, May15, 2012, based on information given by M. Al-Odan & K. Al-Suman, King Abdullah City for Atomic and Renewable Energy. Saudi Arabia Plans $109 Billion Boost for Solar Power, in: Bloomberg Businessweek, May 11, 2012. Saudi Building Code National Committee (SBCNC): Saudi Building Code, Riyadh, no date. Saudi Electricity Company (SEC): Annual Report 2010, Riyadh, 2011. SNC-Lavalin International: Development of Electricity Generation and Transmission Plan for Saudi Arabia: Electricity Demand Forecast Study, Draft Final Report, Riyadh, June 2007. Solar Power: Final Bids for Plants within Three Months, in: Arab News, 24.2.2013, p. 15. U.S. Energy Information Administration: Annual Energy Outlook 2013, Early Release Overview, Washington, D.C., 2013, p. 16 (forecast of crude oil prices, Brent spot crude oil [dollars per barrel], 2011 US$). U.S. Energy Information Administration: International Energy Statistics, Total Carbon Dioxide Emissions From the Consumption of Energy (Million Metric Tons). U.S. Energy Information Administration: Short-Term Energy and Summer Fuels Outlook, Washington, D.C., Apr. 14, 2011. United Nations, Department of Economic and Social Affairs, Population Division, Population Estimates and Projections Section, New York, February 2013. United Nations: World Population Prospects, 2010 Revision, Vol. 1, Comprehensive Tables, New York, 2011. Volwahsen, A., Bröge, M., Jahn, A., et al.: Energy Flow Model for the Member States of the European Community: Report for the Commission of the European Communities, Directorate-General for Energy, DG XVII, Berlin, 1986. Volwahsen, A., Jahn, A., et al.: Energia para Brasil: Resultados da Utilizacao do Modelo de Fluxo de Energia com Dados do Balanco Energetico Brasileiro 1985 (Energy for Brazil: Results of Using the Energy Flow Model with Data From the Brazilian Energy Balance 1985), Berlin/Rio de Janeiro, 1987. World Bank: World DataBank: World Development Indicators (WDI), Washington, D.C., March 2013. 1-58 Volume 1 CHAPTER 1: Energy Supply and Demand in the Kingdom of Saudi Arabia from 2010 to 2040— The Necessity for Energy Efficiency in the Kingdom The Electricity & Cogeneration Regulatory Authority (ECRA): www.ecra.gov.sa Deutsche Gesellschaft Fur International Zusammenarbeit -GIZ : www.giz.de King Abdulaziz City for Science and Technology (KACST): www.kacst.edu.sa King Abdullah Petroleum Studies and Research Center :www.kapsarc.org King Abdullah University of Science and Technology: www.kaust.edu.sa King Fahd University of Petroleum and Minerals: www.kfupm.edu.sa Ministry of Water and Electricity : www.mowe.gov.sa Saudi Basic Industries Corporation: www.sabic.com Saudi Aramco: www.saudiaramco.com Saudi Electricity Company: www.se.com.sa University Of Dammam : www.ud.edu.sa Volume 1 1-59 2 Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Chapter 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Chapter Summary For this study, KSA industry was divided into five main sectors. Although the various sectors have been in the process of liberalization for some years, there is still one large main player in each. Water production and power generation are traditionally operated by governmental companies. The petrochemical and steel businesses are dominated by a few companies, but the oil production and refinery sector is managed by one company. The companies in the latter four sectors have different conditions from all other industries because of their export character, their size, and the difference in business character of the water and power generation sector. The refinery and oil production sector was not included in the scope of this study. Other industries such as glass, food, paper, etc., are summarized in this study under “other industries.” For application of a proportional method to estimate the waste heat use potential in comparison to international use potentials, this sector was subsectored. A total waste heat use potential of about 3,500 MWth was identified for the four sectors. More than 80 percent of this potential was found in three large industrial sectors, including saline water, petrochemicals, and power generation. The waste heat use potential for “other industries” is about 650 MWth. The possible power generation depends on the available temperature. There are four levels of waste heat reduction and use: • Avoidance of waste heat generation Direct process internal use Use for chilling requirements • Transformation to power. • • The fourth and highest level, which is also the most expensive, is additional electricity generation. Below 350 °C this must be done by Organic Rankine Cycles (ORC) processes; above 350 °C steam turbine or engine cycles would also be relevant for KSA. Using all waste heat of “other industries” would provide a power potential of about 141 MWel. Assuming an average heat to power efficiency ratio of 20 percent, the total waste heat losses constitute a power potential of about 700 MWel. For the different levels of waste heat use, detailed investigations including feasibility studies that take into consideration individual conditions are necessary. For all possible technical measures, special conditions associated with the climate and low energy prices in KSA must be taken into account. In addition, many of the measures require proper operation of the equipment. The identification of best available operations, creation of key performance indicators (KPIs), installation of monitoring systems, and implementation of incentive systems are proven means to facilitate optimal operation with existing equipment. In particular, the installation of external waste heat use equipment like bottoming or topping cycles usually complicates the process. Often this is the main barrier. To overcome this barrier, awareness programs or economic incentive systems may be advisable (e.g., tax reduction, funding like the German CHP funding law Kraft-Wärme-Kopplungs-Gesetz [KWKG], or power feed-in regulations). Volume 1 2-1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia 2.1 Introduction Considering the energy situation in KSA, the question is: Can the use of waste heat in industry be of significant benefit? The aim of this report is to analyze the efficiency potential arising from waste heat use in the industrial sector of KSA. The industrial energy sector in KSA can be divided into five main sectors: • • • • • Sector 1: Water production Sector 2: Power production Sector 3: Refinery Sector 4: Large petrochemical production Sector 5: Other industries The last sector can be further subdivided. The structure of KSA industry is different from other countries. One big difference is the extreme climate, which makes water a rare commodity. Because of the high ambient temperature and arid conditions, much water must be desalinated, which means it must be filtered on a molecular scale with very high pressures or evaporated and then condensed. Another big difference is the country’s oil riches. This led in the past to low energy prices, which were accompanied by a low awareness of efficiency issues. It also led to growth in the secondary oil industry; a large petrochemical complex was developed that is the largest exporter for polymers, plastics, and every kind of material made from hydrocarbons. Waste heat use in KSA is further restricted because the usable temperature potential is smaller because of the high ambient temperature. The term “waste heat use” in this report is not always defined as gross or net, or related to lower or higher heating values. However, it is always used in a correct technical context in each part of this report. The word “potential” is used in this report to refer to the energy saving that could be achieved compared to a reference status at the same quantities and qualities and without considering technical progress by a different operation or modification of the equipment. “Technical” potential is the maximum that can be realized under particular technical conditions, and ”economic” potential is a measure that makes sense under economic, competitive conditions. The term “efficiency” in this report is not defined strictly scientifically but is instead closer to a thermodynamic definition. Generally, efficiency is understood as the ratio of output to input of energy in a technical sense. For example, it is in the context differentiated between exergy and anergy share of energy means electricity/power and heat although it is not always described explicitly. 2.1.1 Energy Situation in KSA (Source: 13) Energy growth in KSA is tremendous, as shown in Figure 2-1. This comes especially from the growing petrochemical industry, from growth of population, and from changes in lifestyle such as the tremendous growth of cooling capacities for air conditioning (AC) and food cooling in recent years in all fields of public and residential life. Final energy consumption shown in Figure 2-1 reflects all types of losses. 2-2 Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia total and final energy consumption in Mtoe 200 150 100 50 0 1985 1990 1995 final Figure 2-1: 2000 2005 2010 total Energy Consumption in KSA (Source: 13) Electricity growth in industry is much lower than the growth of total energy demand. Energy consumption for electricity production respecting the average efficiency of power production in KSA is shown in Figure 2-2. share of final energy consumption in Mtoe 60 50 40 30 20 10 0 1985 1990 1995 Industry Figure 2-2: 2000 2005 2010 total Energy Consumption—Total and Industry Share in KSA (Source: 13) Although growth of electricity in industry is low, the growth of general energy consumption in industry is high, as shown in Figure 2-3. Volume 1 2-3 energy consumption in Mtoe CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia 16 14 12 10 8 6 4 2 0 1985 1990 1995 2000 industrial energy consumption Figure 2-3: 2005 2010 electricity Consumption of Energy and Electricity in Industry in KSA (Source: 13) share of final energy consumption in Mtoe Final energy demand in industry is growing with the same velocity as the electricity demand of households, as shown in Figure 2-4. 60 50 40 30 20 10 0 1985 Without transport 1990 1995 Household&Agriculture Figure 2-4: 2005 2000 2010 Industry Growth of Final Energy Consumption For Figures 2-1 through 2-4, it is not clear if the demand for water desalination is counted as industry in the statistics, but it is likely not because the desalination plants are all operated as combined heat and power (CHP) plants. Although the growth of industry is nearly constant, energy demand is growing tremendously, perhaps reflecting independent self-generation. The much lower growth of electricity may be because of the growth of independent, decentralized generation. 2-4 Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia 2.2 Investigation of the Sectors 2.2.1 Method For Sectors 1 to 4, data were used from a variety of sources: business reports, generally accessible sources, meetings at saline water and power-generation industries, knowledge from former GIZ projects, and personal contacts. For Sector 5, “other industries,” there are very few available data. Therefore, the method used in this study, depicted in Figure 2-5, is based on the proportional transfer (“rule of three”) of available figures from Germany/Europe and other countries to KSA, accounting for the differences between KSA and the database by using correction factors. An exception was the steel company Hadeed, which is an affiliate of the petrochemical SABIC group. In that case, as for the other SABIC affiliates, high energy efficiency (EE) awareness was assumed. Sector 1-4: Sector 5: • Water production (SWCC and private companies) • Power production (SEC and private companies) • Refineries (SaudiAramco): not in focus of this study • Large Petrochemical production (SABIC et al.) Industrial complex • subsector share (market, production) • age of equipment • population Comparison with German, EU or international • Keyfigures • Sums, percentages • Specific indicators Kingdom of Saudi Arabia Waste Heat Use Potentials in Industry Figure 2-5: Method of Quantitative Waste Heat Use Potential Analysis For a correct allocation for the proportional method, the main characteristics of Sector 5, “other industries,” must be similar. 2.2.2 Sector 1—Water Production (Sources: 3, 11, 12, 30, 43, 44) Because there are few wells with potable water, almost no rain, and an extremely warm climate, a significant portion of the country’s water must be desalinated from seawater and pumped to the cities, as shown in Figure 2-6. KSA is a country of about 27 million people who are highly concentrated in a few cities along the east and west coasts. Two large industry centers (Yanbu and Al-Jubail), which were founded a few decades ago, are relevant for water- and energy-related investigations. Volume 1 2-5 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Figure 2-6: Desalination Plants and Water Pipelines (Source: 3) Besides some smaller desalination plants, desalination can be allocated to the cities as shown in Table 2-2. Because of its importance, in the past all water production and distribution was done by the stateowned company SWCC. Today, however, as shown in Table 2-1, roughly 30 percent is produced by private desalination plants (independent water and power producers [IWPP]), and the privatization process in this sector will increase this share. The private plants are mainly all new, though nearly 50 percent of all desalination capacity is not older than 10 years. Table 2-1: Water Production and Distribution by SWCC and IWWP Mio m³/d State-owned SWCC: 881 (2010) IWPP: 420 (2010) Table 2-2: Desalination Plant Flow Desalination Plants and Water Allocation City Region Mio m³/y Yanbu Shuaibah Al-Khobar Al-Jubail (Gulf coast) Jeddah 118 100 132 334 132 Madinah Makkah, Jeddah Dammam Riyadh Makkah, Jeddah Distance* Height Difference** km M 225 80 32 800 85 20 20 20 200 20 *Transport length between desalination plant and consumer city. **Maximum geodetic pumping height along transport way. 2-6 Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia The distribution of desalination train size is shown in Figure 2-7. Figure 2-7: Distribution of Desalination Train Size (Source: 3) All thermal desalination plants are operated in cogeneration mode and mainly only at full load. The electricity produced by SWCC in parallel is delivered to SEC. The major share of water production is done by the thermal technologies Multi-Stage Flash (MSF) and Multi-Effect Distillation (MED), as shown in Figure 2-8. MSF+MED Reverse Osmosis Figure 2-8: Production Share 84 % 16% Distribution of Desalination Technology by Type (Source: 3) Thermal desalination means that all water has to be evaporated and then condensed or distilled. To minimize the waste heat equipment, the operation pressure starts from 0.125 MP and is reduced step by step below atmosphere, though evaporation at low temperatures is possible. Volume 1 2-7 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia The energy necessary for thermal desalination is: Thermal heat MSF MED Mechanical power 250–400 MJ/t 4.5 kWhel/t 250–400 MJ/t 1.5 kWhel/t The heat can be reused, but only at a level below 100° C. A typical dependency of consumption and equipment is shown in Figure 2-9. Figure 2-9: Specific Energy Consumption in Relation to Technology The performance of the large desalination plants in 2012, both scheduled and actual, is shown in Figure 2-10. Assuming that for each location the water was produced with the newer unit, the total weighted consumption would be 361 kJ/kg. energy consumption in MJ/t 700.00 600.00 500.00 400.00 300.00 Weighted average 200.00 100.00 0.00 scheduled actual 2012 Figure 2-10: Desalination Performance 2012 (Source: 3) 2-8 Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia In mechanical desalination (reverse osmosis), molecular filtering takes place at very high pressures. Final energy demand in industry is growing much faster than in households. Large potential would have also a higher water recycling rate. Saving water will influence the energy demand for desalination and the demand for transport, especially for Riyadh. The potential can be seen in Figure 2-11, which shows that reused water adds up to about 10 percent. Water demand was 5.8 Mio m³/d in 2011 (Source: 14). 100.00 90.00 80.00 Share in % 70.00 60.00 50.00 40.00 30.00 20.00 10.00 0.00 potable water consumed generated wastewater wastewater treated reused water Figure 2-11: Wastewater Generation 2010 (Source: 30) 2.2.3 Sector 2—Power Generation (Sources: 1, 5, 8, 60) The main target for power generation is to meet the fast-growing demand for electrical power, especially the peak demand, in KSA. Depending on different assumptions, domestic demand in KSA will eventually meet the domestic production of oil and gas. Whether or not a problem will arise, as described in the scenario shown in Table 2-3, depends on further assumptions (Source: 5). Table 2-3: Projections for Energy Capacity and Consumption 2010 2020 77,430 Capacity planning MWel 49,138 Consumption MWel 88,550 Independent of these various influences, all publications conclude that improvements need to be made to satisfy growing demand. Proposed solutions include: • • • Erection of large, high-efficient thermal, base-load units for different fuels (types and amounts of proper fuel) Erection of large combined-cycle units for efficiencies of more than 55 percent Construction of a common Gulf Cooperation Council (GCC) power grid (Kuwait, Qatar, Bahrain, KSA, UAE, and Oman) Volume 1 2-9 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia • • • • • Improvement of the national grid (electrification of 1,126 villages [more than 10 houses][10 percent] with 44,000 people [1.6 percent] by means of a five-year plan) Unbundling of generation, transmission, and distribution Use of smart grid technologies and energy management Auditing and use of all efficiency measures Performing additional research. Power generation has grown tremendously in recent years. As shown in Figure 2-12, average efficiency rose from 27 percent in 1990 to 31 percent in 2010. A large impetus for this development came from the introduction of large combined-cycle plants, as shown in Figure 2-13. 32 efficiency in % 31 30 29 28 27 26 1985 1990 1995 2000 2005 2010 efficiency Figure 2-12: Growth of Efficiency for Power Generation in KSA 50 electric capacity in GW 45 40 35 30 25 20 15 10 5 0 1985 1990 1995 steam gasturbine 2000 2005 2010 cogeneration Figure 2-13: Growth of Electricity Generation by Technology Type in KSA As in recent years, when the operation of the units followed the merit order principle, as shown in Figure 2-14, it can be assumed that the operation of small, older units could be further reduced, thereby increasing average efficiency. 2-10 Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia All units 2007 All unitsfrom in 2007 Figure 2-14: Operation Ranking by Merit Order Principle (Source: 60) Yet, especially at peak times, many older, smaller, lower-efficiency units that are mainly gas turbines in open-cycle design are operated. Peak times can be assumed to account for 10 percent of the time and about 20 percent of the production, which means about 10 GW. Waste heat use measures are mainly targeted to the older plants; payback times for such measures will be prolonged. Like water production, the electricity sector is in a phase of privatization of the former 100-percent state-owned SEC, which started in 2004. Today about 25 percent of electricity is produced by non-SEC companies, as shown in Figure 2-15. About 10 of these companies are mostly private water producers. 2% 2% 2% 1% 0% 0% 0% 2% 2% SEC SWCC Jubail Water&Electricity Shuiabah Water & Electricity 5% Tihamah Power Generation 9% Marafiq(Yanbu) Shuqaiq Water & Electricity Saudi Aramco Arabian Rabigh Water & Electricity 75% Saudi Cement Jubail Power Aman Modern energy Figure 2-15: Distribution of Power Generation by Producer (Source: 8) The privatization and unbundling of generation, transmission, and distribution is accompanied by the Electricity & Cogeneration Regulatory Authority (ECRA) in Riyadh. ECRA must issue permits and licenses for all water and power production facilities. Permits issued in 2012 are shown in Table 2-4. Volume 1 2-11 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Table 2-4: ECRA Status of Permits and Licenses in 2012 Permits Issued Holding License Exemption from License Electricity generation Cogeneration Desalination Desalination MWel MWel m³/d m³/d 1,000 12,310 1,702,000 720,000 57,767 14,141 1,716,100* 1,500 942 40 *Not including Saudi Aramco In addition to stationary power generation, some mobile units generate 899 MWel. These will be decreased by enlarging the transmission and distribution network in the coming years. Age distribution of the generating units is similar to that for the desalination plants: Roughly 50 percent of the units are less than 10 years old. Power generation by unit size, comparing the SEC and other companies, is shown in Figure 2-16. electric generation capacity in GW 16 14 12 10 08 06 04 02 00 0-5 6-10 11-20 SEC 21-25 26-30 31-35 35-50 Others Figure 2-16: Power Generation by Unit Size, SEC and Others Many of the large modern plants are also gas-fired, combined-cycle units, which have generally higher efficiencies, as shown in Figure 2-17. That also positively affects overall efficiency. 2-12 Volume 1 2,500 190000 185000 2,000 180000 175000 BTU / Year 1,500 170000 1,000 165000 160000 500 155000 00 150000 2007 Gas HFO 2008 Diesel 2009 SEC Electricity Production in GWh/year CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia 2010 2011 Crude SUM SEC production Figure 2-17: Electricity Production by Energy Type in KSA The decrease in production of water in recent years, especially at SWCC (see Figure 2-18), also means that smaller, older, and more inefficient desalination plants are operated less. water production capacity in 1000 t/day 4.00 3.80 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20 2.00 2000 2002 2004 2006 2008 2010 2012 Figure 2-18: Growth of SWCC Desalination Capacities 2.2.4 Sector 3—Refineries (Sources: 4, 53) 2.2.4.1 General Process Refining oil is an energy-intensive process. Energy costs are usually 50 percent of the total costs. This may be different in KSA, where the refinery operating company also owns the oil. Most of the energy is used as steam and heat for heating processes. Electrical energy is mainly used for moderate pumping. Volume 1 2-13 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia 2.2.4.2 Industry in KSA In KSA, few very large companies are operating in the oil export business, as shown in Table 2-5. Saudi Aramco operates 10 refineries. One refinery is operated by Petro Rabigh; some ownership is shared with international oil companies. Totally 590,000 t/d could be produced. Table 2-5: Location 2.2.5 Refineries in KSA (Source: 53) Operator Riyadh Saudi Aramco Capacity thousand m³/d 19 Start Operation Rabigh Jeddah Petro Rabigh Saudi Aramco 64 16 1989 1968 Ras Tanura Yanbu Yanbu Jubail Saudi Aramco Saudi Aramco Saudi Aramco/Exxon Saudi Aramco/Total 87 35.8 64 64 1941 1983 later than 1990 later than 1990 YASREF Jazan Jazan Jazan SUM Saudi Aramco/Sinopec Saudi Aramco Saudi Aramco/Shell Saudi Aramco/Total 64 64 48.5 64 590.3 later than 1990 later than 1990 later than 1990 later than 1990 1974 Sector 4—Petrochemical (SABIC Affiliates, et al.) In addition to Saudi Aramco, which operates all refineries and oil export facilities such as pipelines, tanks, etc. of KSA and is the largest oil exporter in the world, the second-largest export company is the SABIC group, which produces various types of petrochemical products, especially chemical-based products. The company was founded in 1976 according to Royal Decree No M/66. SABIC is 70 percent owned by the government and 30 percent owned by other investors. At SABIC 40,000 employees generate sales revenue of 189 Bn SR (or about 45 Mio €). The SABIC affiliate, Hadeed, is the largest and only steel producer in KSA. The business sectors of SABIC companies are: • • • • • • • Chemicals Performance chemicals Innovative plastics Polymers Ethylene glycol Fertilizers Metals. The distribution of products by SABIC affiliates is shown in Table 2-6. 2-14 Volume 1 Volume 1 50 Ar-Razi Al-Bayroni Yanpet Ibn Sina Sadaf Saudi Methanol Company Al-Jubail Fertilizer Company Saudi Yanbu Petrochemical Company National Methanol Company Saudi Petrochemical Company Shrouq Ibn Rushd Safco Saudi Kayan Saudi Arabian Fertilizer Company Saudi Kayan Petrochemical Company 50 Al-Jubail x x x x x x ethanolamine x x x x x x x x x x x x x x x x x x x x x x x x acetone x polycarbonate (PC) x x ethoxylate x butanol Al-Jubail Al-Jubail Yanbu x x x x x x natural detergent 35 42.99 47.26 Al-Jubail low density polyethylene (LLDPE) Al-Jubail x x Styrene Saudi Japanes Acrylonitrile Company Al-Jubail x x dichloride Al-Jubail x x Caustic soda 50 Al-Jubail x 2-ethyl hexanol Yanbu x chemical grade methanol Al-Jubail Yanbu Yanbu x x Chemicals Saudi Industrial Fiber Company 70 high density polyethylene (HDPE) 51.95 x Ethylene glycol (mono, di, tri) Sharq Yansab Yanbu National Petrochemical Company Ethylene glycol (EG) x aromatics Kemya 50 50 Gas National Industrial Gases Company x x gases Al-Jubail linear alpha olefines x x urea 70 x x ammonia Eastern Petrochemical Company 50 50 Gas National Industrial Gases Company x x compound fertilizer Al-Jubail x x phosphate Al-Jubail Petrochemical Company 50 Ibn Al-Baytar National Chemical Fertilizer Company Al-Jubail x olefines Al-Jubail x liquid fertilizer 71.5 80 75 United 100 100 Polyproylene Saudi European Petrochemical Company Ibn Zahr Sabcat x Methyl-tert-butylether MTBE Jubail United Petrochemical Company Sukuk SABIC Industrial Catalyst Company Ethylene x Polyethylene x Butene-1 SABIC Sukuk Company Al-Jubail Polystyrene Al-Jubail Butene-2 100 VCM 100 Benzene Petrokemya Acrylonitrile Butadiene Styrene (ABS) Hadeed Propylene Arabian Petrochemical Company shares 2012 % Distribution of Products by SABIC Affiliates (Source: 4) Butadiene Saudi Iron and Steel Company Subsidiary Table 2-6: CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia oxygenates 2-15 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia The main products and their production rates are shown in Table 2-7. Table 2-7: SABIC Affiliates’ Products and Production Rates Polymer Ethylene glycol Fertilizer Chemicals Metals 1.2 Mio t 6.46 Mio t 6,600 t 600,000 t 5.6 Mio t Because of the company’s sustainability awareness and because the energy price has a major share in many of the products, SABIC follows an internal EE policy in both product development and production itself. Attempts are made to lower temperatures as much as possible in all processes. In 2012 SABIC received approval for four EE projects from Saudi Arabia’s National Designated Authority for the Clean Development Mechanism (CDM). One of these was the new CO2–urea conversion facility at the SAFCO V plant. SABIC’s EE program states that both water and energy consumption will be reduced by 25 percent by 2025 from the 2010 baseline. The group follows a “Best Operation Practice” program, in which experiences between the different affiliates are exchanged. In addition, a KPI system was installed for continuous process monitoring. While SABIC holds about 50 percent of the petrochemical production in KSA, private companies like NATPET share the rest. It is assumed that NATPET, which also operates in the global market under conditions of international competition, has highly developed EE awareness. 2.2.6 Sector 5—Other Industries Final energy consumption in industry is influenced by: • • • • • Product quantities (e.g., masslows, pieces) Products and their qualities Technologies Price structures Other elements (e.g., climatic impacts). To estimate waste heat use potential, relevant industries’ market, products, production, and equipment must be understood. Therefore, an analysis of the local conditions in the different KSA subsectors was necessary. The results for the relevant industries in KSA are described in subsequent chapters. This analysis gives a good overview of the industrial subsectors in KSA. In general, waste heat use for power generation and waste heat use for internal process must be differentiated. As most of the production in this subsector is not exported, a correlation between the population, domestic demand, GDP, and production is assumed. The sector “other industries” was divided into subsectors, which were analyzed with regard to: • • • 2-16 General process Characteristics in KSA Industry in KSA. Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia In particular, these parameters were tracked: • • • • • Number of companies Product Depth of production Size and output Age of production equipment. Because there is no general register of companies in KSA industry and there is no record of comparable figures for the different subsectors, it was decided to generate a list with waste heat use–relevant production data by means of a “Heat and Power Questionnaire,” as shown in Figure 2-19. Figure 2-19: Energy Audit Questionnaire for KSA Study, 2013 Volume 1 2-17 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia A list of 751 companies was assembled from diverse sources, with small differences in: • • • • Subsectorizing Base year (e.g., founding, start operation) Status of the company (e.g., in operation, factory planned) Balancing limits (e.g., energy contained in material, food, and beverages). From the list, which covers about 15 percent of all companies in KSA, 102 companies were selected to address the developed questionnaire. Only existing and producing companies in a waste heat–relevant sector were considered. The total number of registered enterprises in KSA is reported at 5,043. This figure contains all types of enterprises (e.g., trade, offices, crafts, small and large production facilities). Table 2-8 shows the distribution between refineries and basic chemicals and “other” industries in another published analysis. Table 2-8: Industrial Distribution in KSA Number Turnover 97 1,908 €50 Bn €28 Bn Refineries and basic chemicals Other Thus, “other industries” accounts for 40 percent of all companies in KSA by number and 62 percent by turnaround. The distribution by turnover in this analysis is shown in Figure 2-20. Rubber & plastics 11% Chemicals 3% Basic metals 36% Pulp & paper 7% food & sugar 38% Textile 5% Figure 2-20: Distribution of “Other” Industry Sectors in KSA by Turnover Because response to the distributed questionnaire was limited, it was decided to transfer data from other countries with the use of correction factors. Analysis Results Our analysis allowed us to summarize the characteristics of industry in KSA: • • • 2-18 There are a few very large groups like Saudi Aramco and SABIC. Large companies like SABIC, NATPET, et al., are expanding rapidly. There was enormous growth (by a factor of 6) from 1995 to 2011. Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia • • • • • • • Industrial cities like Al-Jubail and Yanbu (strategic for the energy-intensive petroleum industry) have been established. There are many young and small companies. Many companies or groups are operating in more than one sector. Many companies are very diversified in products. Many of the smaller companies are family driven. The largest concentration of companies (815) is in the construction materials subsector (based on a published study of 2,005 companies). The development of industry in different sectors is highly dynamic because of growth and changes (e.g., in lifestyle). It was concluded that the equipment of the companies must be assumed to be mostly modern. Turnover of the waste heat–relevant production is €78 billion (2011). The distribution for the subsectors by turnover is shown in Table 2-9. Table 2-9: Distribution of Industrial Subsectors by Turnover Coke and refined petroleum products Metals Food Beverages Others 2.2.7 64% 13% 7% 7% 9% Waste Heat Use–Relevant Industries The different waste heat use–relevant subsectors of the “other industries” sector were analyzed for comparability. The influences and main aspects for each single industry are described in the context of the process, the neighboring countries of KSA in the economic region (e.g., GCC), and history. Regarding the temperature potential of waste heat, two industry groups can be identified, as shown in Figure 2-21. High waste heat temperatures come from melting processes (e.g., glass, steel, minerals). The low temperature waste heat potentials come mainly from drying and cooking processes (e.g., paper making, sugar, textile bleaching). The following sectors were determined to be not relevant for waste heat use: • • • • • • • Transport Trade, sales, and service Mechanical manufacturing Research Engineering Waste treatment Injection-moulded production. Volume 1 2-19 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia High temperature WHR High temperature Bottoming cycles WHR, Bottoming cycles FE-Metals (Blast Furnace Gas) FE M e ta l s LowLow temperature temperature Topping cycles Topping cycles FE M e ta l s Chemicals Minerals Refineries Glass Pulp&paper Non FE-Metals Food Textile <100°C Figure 2-21: Waste Heat Temperature Profiles by Industry Group 2.2.7.1 Subsector—Food (Sources: 9, 49, 50) General Process There are two distinct types of food production: • • Fresh agri-processed (e.g., fruits and vegetables, marine, grains, dairy) Processed (e.g., packaged foods, including dairy, meat, poultry, bakery; frozen, chilled, canned food; oils; cereals; beverages). Characteristics in KSA The turnover in the food sector in the GCC was US$25.8 billion in 2010; of this, KSA’s share was US$16.8 billion (Source: 9). Because of climatic conditions that cause a shortage of water and arable land in the GCC, 80 percent to 90 percent of food is imported. As a result, KSA, UAE, Qatar, and Kuwait have been buying farmland abroad for some years. Domestic food production and consumption in KSA and the GCC countries is detailed in Table 2-10. Because population growth has increased steadily for many years, there are more young people in KSA compared to the demographics of Europe. Increasing average income causes changes in food behavior, especially an increasing in demand for (Source: 9): • • • • 2-20 Fast, prefabricated food and retail distribution (urbanization; fast-paced, young lifestyles) More carbohydrate-rich, less protein-rich foods (increased per capita income) More health food (concerns of diabetes and other diseases) Halal food. Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Table 2-10: Food Production and Consumption in KSA and the GCC Countries PRODUCTION: Agri Dairy Meat wheat, tomatoes, melons, dates, citrus, mutton, chicken, eggs milk, cheese, cream, fats, yoghurts (30% of KSA demand) poultry (60% of GCC demand); red meat (40% of GCC demand) CONSUMPTION: Population (Mio) Food, except beverages (Mio t) Consumption (kg/y/capita) KSA 27 40.6 619 (2013) GCC 40.6 52 (2015) 960 (2013) Global 7,000 KSA 3.3 2.1 GCC 1.1 (average) Global CONSUMPTION TRENDS: Population growth (%/y) Food market growth (%) The distribution of food subsectors in 2013 is shown in Figure 2-22. Figure 2-22: Distribution of Food Subsectors in KSA (Source: 9) Compared to global figures, as shown in Table 2-11, it can be assumed that there will be changes in the next years, especially in the milk and meat subsectors, and that cereal consumption probably will decrease (Source: 9). Table 2-11: Food Consumption in KSA and Globally by Subsector, 2013 Cereals Vegetables and fruits Milk and milk products Meat Others SUM Volume 1 KSA KSA Global Consumption Mio t/y % % kg/y/capita 15,722 6,936 3,948 1,673 2,197 30,476 42.7 25.8 15.0 5.8 10.7 46 20 23 11 – 171 72 85 40 – 368 2-21 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Industry in KSA The principal food companies in KSA for the different food subsectors are (Source: 9): • • • • Agri-processed − Savola − Al Jouf − Tabuk Agriculture Dairy − Almarai − National Agriculture Dev. Co. − Saudi Dairy & Foodstuff Co. Processed/Frozen − Halwani Bros. − Food Products Co. Meat, Fish, Poultry − Saudi Fisheries − Jazan Development Co. − Alyoum (brand of Almarai). Three food companies in KSA generate most of the total revenue of the food sector (Source: 9), as shown in the following. Almarai: This company accounts for 71 percent of the KSA food market. Dairy Cheese and butter Bakery Fruit juice Long-life dairy Infant nutrition Percentage of turnover 45.7 18.5 11.9 10.8 9.5 (start of plant at Al Kharj in 2011). Savola (with Afia, an affiliate): This company produces edible oils and sugar and is also engaged in food retail and the plastics sector. Nalco: This company operates as a U.S. subsidiary in the food/beverages, paper, oil, energy, mining, hospitals, healthcare, chemicals, water treatment, and consulting sectors. Jazadco: This company specializes in bottled water, producing 46 Mio/year. 2.2.7.2 Subsector—Sugar (Source: 58) General Process The sugar subsector accounts for a large share of food production. Like beverages, it can be handled as a separate part of the food subsector. The global trend in the sugar business is to move the “raw to final sugar” production step to the destination regions because bulk transport is cheaper than packaged transport. Characteristics in KSA IN KSA, all sugar (1.45 Mio t/y) is imported, as of 2013. Sugar is not exported. 2-22 Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia More than 80 percent of the sugar in KSA is handled by United Sugar Company (USC), a subsidiary of SAVOLA, which also operates sugar factories in Egypt. The first domestic brand in KSA was the white sugar brand, “Al-Osra,” a brand name of USC. Today 70 percent of the total retail sugar market in KSA is covered by this brand (Source: 58). Sugar production in KSA is shown in Table 2-12. Table 2-12: Sugar Production in KSA Sugar Refineries 1997 USC 2005 USC 2011 USC 2015 USC Omega Sugar Refining Status Jeddah planned Jeddah planned coplanned Location 1,370 Shokna 1,370 Jeddah Dammam t/d greenfield 2,500 extension 1,370 greenfield Type Product greenfield white sugar extension Industry in KSA USC Jeddah (Source: 58) Savola Sugar Division was founded in 1997–1998. The aim at that time was to turn KSA into a self-supplied sugar market. The action was initiated by the Al-Yamamah Economic Offset program. The Jeddah factory is a standalone cane sugar refinery producing EEC No. 2 product. The process is operated with dispensed affination, conventional carbonatation, and granular-activated carbon processes. The operation in a water-deficit region and away from a berth required installation of a long raw sugar conveyor, desalination plant, and AC condensers. In general, the production line is identical to that used in U.S. and European sugar factories. USC Shokna (Source: 58) The equipment supplier for this facility is the Tate & Lyle Company. The automation is realized via Profibus PA and AS-I from Siemens. Control is arranged in a central engineering workstation and a central control room. Control is also supplemented by options for local operation because this type of process handling is easier for junior personnel. Therefore, the latest standards regarding product quality and efficiency must be assumed in regards to engineering and installed technology. 2.2.7.3 Subsector—Glass (Sources: 7, 16, 34, 37, 38) The glass subsector can be further divided according to type, as follows: • • • • Container glass (e.g., food and beverages; flacons for perfumery, cosmetics, and pharmacy) Flat glass (e.g., building, automotive, solar-energy glass, safety glass) Glass fiber (e.g., fiber-reinforced polymers or glass-reinforced plastics) Others. Glass production can also be subdivided according to application, as follows: • • • • • Packaging (e.g., jars for food, bottles for drinks, flacon for cosmetics and pharmaceuticals) Tableware (e.g., drinking glasses, plates, cups, bowls) Housing and buildings (e.g., windows, facades, conservatory, insulation, reinforcement structures) Interior design and furniture (e.g., mirrors, partitions, balustrades, tables, shelves, lighting) Appliances and electronics (e.g., oven doors, cooktops, TV, computer screens, smartphones) Volume 1 2-23 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia • • • • • Automotive and transport (e.g., windscreens; backlights; lightweight, reinforced structural components of cars, aircrafts, ships) Medical technology, biotechnology, life science engineering, optical glass Radiation protection from X-rays (radiology) and gamma rays (nuclear) Fiber optic cables (e.g., phones, TV, computer) Renewable energy (e.g., solar-energy glass, wind turbines). Generally glass consumption is related to population growth, but behavior, development, and other factors can also play a role. The use of glass is often influenced by fashion and technical development, as in architecture. For example, a current trend is moving away from reflective glass to clear glass on facades. Today the consumption of glass in KSA is about 7 kg/year/capita. In comparison, consumption in the European Union is about 2 kg/y/capita, mainly depending on different trends in the recycling rate, plastic containers, building sector, and so forth. Container glass generally loses market share continuously in the face of plastic applications. The average price of glass is about 400 €/t. The global market for flat glass and container glass from 2009 to 2017 is described in Table 2-13. Table 2-13: Global Market for Flat and Container Glass, 2009–2017 Flat glass Demand 2009 Growth LCD global Solar panels m² T € %/y m² m² Container glass € 2010 2011 2012 2013 2016 2017 9.2 Bn 52 Mio 22 Bn 4–5 467 Mio 120 Mio 22 Bn It can be concluded that the solar glass market is a niche market. To install a production line for solar glass, which is a white glass, the demand of a 400 MW/y flat glass and 250 MW/y parabolic troughs can be taken. General Process A common step in all glass-making processes is that the prepared material has to be melted at high temperatures. Because of its liquid behavior at high temperatures, glass can be: • • • • Poured Blown Pressed Moulded. Process glass-making steps are as follows: • • • 2-24 Different types of sand, recycled glass, and additives are melted at around 1,500–1,700 °C. The material is shaped. The product is cooled. Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Ensuring specific properties such as higher mechanical strength, resistance to breakage, or the ability to filter selected optical waves requires further processing, including: • • • • • • Coating Tempering at 600° C Laminating Coloring Patterning Mirroring. The use of recycled glass reduces necessary energy by about 25 percent. In manufacturing, production capacities of up to 850 t/d melted glass are usual. On average today, a 150,000 t/y production rate can be considered the minimum capacity for profitability of a new production line. Typical energy demands for glass manufacturing are shown in Figure 2-23. Figure 2-23: Typical General Sankey Diagram for Glass Production It is usual to preheat combustion air by flue gas heat exchangers. The distribution of losses by electrical work is shown in more detail in Figure 2-24. The two Sankey diagrams show that the big losses and specific energy consumption depend on the product and technology, as described in Table 2-14. The necessary furnaces are fired by gas, and the lifetime of such furnaces today is 12 to 15 years. Therefore, the process-dependent specific energy consumption is frozen for years once the technology is chosen. The energy demand for glassmaking can be reduced by using recycled glass, especially if green and brown glass is recycled. As a rough estimate, each 10 percent recycling share saves about 3 percent of energy. Volume 1 2-25 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Figure 2-24: Typical Detailed Sankey Diagram for Glass Production Work (Source: 34) Table 2-14: Specific Energy Consumption by Glass Product and Technology Specific Energy Consumption (MJ/t) Cross-fired furnace with air preheating Cross-fired furnace with air preheating Cross-fired furnace with air preheating Regenerative end-fired furnace Regenerative furnace Fuel oxygen-fired furnace Furnace with recuperative air preheating Furnace with recuperative air preheating container glass flat glass television screen glass container glass container glass container glass tableware glass glass fiber glass 4,200 6,300 8,300 3,800 5,000 3,300 6,700 4,300 Characteristics in KSA Glass production in KSA is mainly oriented towards packaging, especially in the food and beverage business (Source: 37), as shown in Table 2-15. 2-26 Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Table 2-15: Glass Production in KSA, the Middle East, and European Union Production Container glass Beverages Food Perfume Flat glass Glass fiber Other Container glass Number of plants KSA Middle East wt% wt% wt% wt% wt% wt% wt% 100 <5 EU EU 60 56 29 15 30 6 4 170 The KSA glass subsector is balanced and has no import/export. Industry in KSA The SAGCO Company located in Jeddah specializes in the production of bottles. The plant has been expanded through the years (Source: 38), with capacity rising from 60 t/d in 1985 to 650 t/d (or 180,000 t/y of flint, green, and amber glass) in 2012. Glass production in KSA is shown in Figure 2-25. Figure 2-25: Glass Production in KSA During the modernizations, the technologies were also updated. Figure 2-26 shows the updated control structure after the last modernization. Volume 1 2-27 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Figure 2-26: Scheme of Modernized Glass Manufacturing Control in a KSA Company 2.2.7.4 Subsector—Pulp and Paper (Sources: 17, 45, 47) General Process The general process for pulp and papermaking consists of two steps: the pulping and the papermaking. Pulping is the “cooking” of cellulose mixed with recycled paper. Papermaking is characterized mainly by a dewatering and drying process. The paper industry is usually subdivided into the production of: • • • Office paper Corrugated paper (packaging) Tissue or hygienic paper. The typical Sankey diagram for paper production is shown in Figure 2-27. Typical measures for fuel savings in paper manufacturing are: • • • • • • • 2-28 Condensate cooling to 85 °C or below and optimization of feedwater preheating Process optimization (e.g., higher dewatering rate at the sieve dryer) Reduction of wrecking restarts by raising water supply temperatures Reduction of heat demand by direct heat recovery at the consumer (e.g., by machine air heat exchanger at the paper machine) Reduction of power consumption by speed control and technical optimization measures at the single consumer (e.g., motors, fans, pumps, and new technologies) Use of wet waste gas at ultra-low temperatures (below 50 °C) by ORC cycles Reduction of water losses. Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Figure 2-27: Typical Sankey Diagram for Paper Production (Source: 32) A possible value for continuous reduction in energy consumption in a German paper mill is 2.5 percent/y. Many of the measures are quite specific, depending on the paper machine, which is usually adjusted and optimized not by the manufacturer but by the paper company itself. The specific consumptions of energy is highly dependent on the product, its quality, recycling rate, wastewater handling, age of the paper machine, and other influences. For tissue paper, 0.34 kg steam/kg paper and 41 kW/t paper are usual values. Usually paper factories have their own steam generation with several boilers, some of which are also used to burn production residues. Characteristics in KSA Paper and board consumption in KSA, the GCC, and globally in 2010 is shown in Table 2-16 (Source: 47). Table 2-16: Paper and Board Consumption Compared, 2010 Consumption Consumption Volume 1 Mio t/y kg/y/capita KSA GCC Global 1.1 39.6 3.5 400 2-29 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia The following are facts about the paper market in the Middle East: • • • • • The market volume is US$10 billion (Middle East), assuming a price of US$300/ton. Middle East paper production meets 50 percent of local demand. In KSA the recovery rate is about 28 percent, which is very low (Source: 47). UAE is the leader in paper processing in the GCC region (Source: 54). Water consumption is 3–5 m³/t paper (Source: 47). The growth rate of paper consumption will be tremendous in the coming years. While the demand for printing paper decreases worldwide, the demand for tissue and hygienic paper as packaging material will grow rapidly. The growth rate for paper production in Arab countries is shown in Figure 2-28. Mio t/y 50 Arab countries 38 29 MiddleEast 18 3.5 GCC 2010 2020 Figure 2-28: Growth of Paper Production in Arab Countries Pulp is imported 100 percent in KSA. As of 2006, imports of hardwood and softwood pulp amounted to 0.055 Mio t/y, compared to 0.208 Mio t/y for the GCC countries. The distribution of pulp imports by source is shown in Table 2-17. Table 2-17: Pulp Imports to KSA by Country of Origin (%) USA Brazil Far East (i.e., Indonesia, South Korea, Singapore, and Malaysia) Canada Sweden Russia 30 25 20 15 9.5 0.5 Investigations of the use of domestic resources have been undertaken to reduce import dependence. The Agricultural Research Centre at King Abdulaziz University initiated the development of natural resources for pulp production, such as fiber production from date palms. It was found that although general lingo-cellulose from date palms is usable for pulp production, timber is still preferred. Also, most of the pulp is used for the fluting medium, whereas only 30 percent is used in liner. Recycling. Although the recycling rate of 70,000 t/y is low, KSA exports waste paper to India (Source: 56). A new recycling mill began the production of 0. 400 Mio t/y in KSA in 2005 (Source: 56). 2-30 Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Corrugated Paper. The consumption and production of corrugated paper in the GCC countries is 1.3 Mio t/y and 1.0 Mio t/y, respectively. The growth of corrugated paper use in the region and in KSA has been dramatic. This is mainly influenced by: • • • • Economic growth Consumer behavior Environmental awareness Packaging industry. Tissue Paper. In 2002 the consumption of tissue paper in KSA was 4.7 kg/y/capita and growing at a rate of 39 percent per year. The growth of consumption and production of tissue paper in KSA and the GCC is shown in Table 2-18. Table 2-18: Consumption and Production of Tissue Paper in KSA and GCC (Mio t/y) Consumption 1998 2005 2012 Production 2005 2012 KSA GCC 0.072 0.110 0.030 0.254 0.421 0.105 0.299 0.549 The consumption of tissue paper is usually high when cotton is not available. The material balance for the pulp and paper industry in KSA and the GCC is shown in Table 2-19 (Source: 47). Table 2-19: Material Balance for Pulp and Paper in KSA and GCC Hard and soft pulp import Consumption paper Wood-free paper Publication paper Tissue paper Other paper and board SUM KSA Recycled GCC Mio t/y 0.055 (2005) 0.130 0.140 0.110 0.120 0.500 Mio t/y 0.208 Mio t/y 0.090 (45%) 0.155 0.260 (50%) Industry in KSA In KSA there are three to five paper mills in operation. Their equipment came mainly from France, which is one of the leading countries for superior-quality paper and relevant machinery in the world. The main paper companies in KSA are Obeikan and SPMC. Obeikan (Source: 53): This company is operating at a current annual production capacity level of 0.170 Mio t/y. A rebuild of the paper machine is currently taking place. Capacity after the rebuild will be 0.220 Mio t/y. The investment is aligned with Obeikan’s strategy to keep the mill up to date in technology to stay competitive. The 3.4-m-wide (wire) PM 1 produces white lined chipboard in the basis weight range of 180–450 g/m² at the design speed of 600 m/min. Volume 1 2-31 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia SPMC: This company is the main tissue paper mill in KSA. It was established in 1991–1992 and has been expanded (Source: 55). Production has increased from 0.070 Mio t/y in 1992 to 0.125 Mio t/y in 2012. The factory produces for the domestic market in KSA. Diverse subprocesses have the flexibility to produce different grades of tissue and hygienic paper products. 2.2.7.5 Subsector—Textile/Fiber (Sources: 46, 48, 52, 4) In KSA fiber production is a part of the petrochemical complex and could not clearly be separated from this. General Process It is customary to subdivide the textile/fiber subsector according to origin and end use, as follows: • • • • • • Agro Geo Nonwovens Automobile Hometech Oecotech • • • • • • Sports Clothing Industrial Packaging Construction Medical-protective. There are three subprocesses for textile/fiber production: • • • Wet spinning (rayon), which uses a coagulating medium Dry spinning (acetate and triacetate), in which the polymer is contained in a solvent that evaporates in the heated exit chamber Melt spinning (nylons and polyesters), in which the extruded polymer is cooled in gas or air and then sets. Polymers are processed as long fibers or batched and cut. Characteristics in KSA Figure 2-29 shows that production of synthetic fibers has been increasing while classical textile production remains nearly constant. 60 50 40 30 20 10 0 1988 1990 1992 Wool 1994 1996 cotton 1998 2000 Cellulosis 2002 2004 2006 synthetic Figure 2-29: Growth of Textile/Fiber Production In 2012 total global demand for fiber was 85 Mio t/y. Total production of chemical and natural fiber in 2012 is shown in Table 2-20. 2-32 Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Table 2-20: Production of Chemical and Natural Fiber Globally, 2012 (Mio t/y) Chemical fiber: Chemical Cellulose 56 12.2 Natural fiber: Cotton, linen, wool 23.3 The consequences of market development are falling prices and a reduction in agricultural production. The distribution of synthetic fiber production in KSA according fiber type is shown in Table 2-21. Table 2-21: Synthetic Fiber Production in KSA by Fiber Type (%) Polyester Cellulose Polyamid Acrylics PVC Rayon (Viscose) Other Nylon Share Trend 74 9 5 4 4 3 1 0 high growth low growth constant Global textile/fiber industry facts and trends include: • • • • • Synthetic production shifted from the United States/Europe to Asia. Synthetic production in Eastern Europe was nearly stopped. Cellulose production in Asia is growing rapidly but remains constant in the United States/Europe. Enthusiastic prognoses exist for carbon-fiber production as a light construction material. Carbonfiber is a highly interesting commercial product. Actual global carbon-fiber capacity is 0.035 Mio t/y (and estimated for 2015 to be 0.060 Mio t/y) The price of carbon-fiber is about 15,000€/t (of which 50 percent is raw material, 30 percent is energy, and 20 percent is manpower). KSA is one of the largest producers of synthetic fiber basic material. A number of secondary industry companies exist, which are mainly producing for export. Many of them are operating with injection moulding, and most of the equipment is modern. Waste heat use potential must be assumed, therefore, to be low. The textile demand for the housing subsector is growing parallel to the building sector. Fiber production in KSA is shown in Figure 2-30. Volume 1 2-33 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Figure 2-30: Example of Fiber Production in KSA (Source: 57) Industry in KSA The main KSA-based synthetic fiber and semi-finished material production companies are: • • • SABIC affiliates (operate plants with 6,000 t/y) MATTEX ETEX 2.2.7.6 • • • SAAF Advanced Fabrics NATPET Glass Fiber Technologies. Subsector—Construction Material (Sources: 8, 10, 15, 22, 23, 24, 25, 26, 28, 29, 33, 35, 36) General Process The process steps in civil building are: (1) construction material bulk transport; (2) construction material production; and (3) construction material transport. Specific energy consumption for important construction materials are shown in Table 2-22 (Sources: 24, 36). Cement is a powder of alumina, silica, lime, iron oxide, and magnesium oxide burned together in a kiln. The resulting clinker is finely pulverized (milled) and used as an ingredient in mortar and concrete. The production process is highly energy-intensive: 30 percent to 40 percent of the production costs are for fuel. In 2012 a total of 50 Mio t was produced in KSA. Of that, 41 percent was bagged for resale and 59 percent consisted of bulk, ready mix, cement blocks, and precast. The distribution of types of cement in KSA is shown in Table 2-23. 2-34 Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Table 2-22: Specific Energy Consumption for Construction Materials (MJ/t) Mortar as gypsum, lime Clay Wood Steel Cement Normal concrete Lightweight concrete Glass Plastics (PVC, PU, silicones) Aluminum Natural stones Artificial stones Bricks and ceramics of quick potters’ earth Other metals (copper, lead) Varnishes/paintings, adhesives, isolation material diverse 3 60 835 diverse 990 3,600 21,600 46,800 259,200 diverse diverse diverse diverse Table 2-23: Distribution of Types of Cement in KSA (%) Ordinary Portland cement (OPC) Sulphate-resistant Portland cement (SRC) Pozollan cement Oil cement (specially for Saudi Aramco) 73 20 6 1 Advanced technology has been adopted in new cement plants, and many older companies run modernization programs (for instance, Arabian Cement, the oldest cement company in KSA, installed a membrane surface filtration unit). A typical Sankey diagram of energy use in cement production is shown in Figure 2-31. Figure 2-31: Typical Sankey Diagram for Cement Production (Source: 35) Volume 1 2-35 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Concrete. Precast products make up about 30 percent of the concrete market. Key raw materials are limestone, clay, chalk, marl, and others. Stones. Modern civil design demands production of artificial stones (bricks). In KSA, about 20 Mio t/y of cement is processed to stones. Figure 2-32 shows some examples of manufactured stones. The binding and maturing process is accelerated by high temperatures and high pressure. Ingredients are typically: (1) lime, 43 percent; (2) sand (earth wet), 46 percent; (3) additives (e.g., stone), 2 percent; and (4) water, 11 percent. Figure 2-32: Examples of Manufactured Stones (Source: 59) Lightweight concrete is not actually a concrete but a lime sandstone. This material is a mixture of quick lime, cement, and aluminum powder (e.g., Ytong). Sometimes it is reinforced with steel profiles. The density is low due to its porous nature (0.7–0.9 t/m³). The very low heat transfer coefficient is also based on the porous structure, which has made it very attractive in building efficiency discussions in recent years. Other brick types are made of clay, mud, and ceramics. The production of stones is done in autoclaves. The process is therefore intermittent. Heating equipment for stone production is shown in Figure 2-33. Figure 2-33: Heating Equipment for Stone Production (Source: 25) 2-36 Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Depending on the heating procedures, specific energy consumption can cover a wide range. Energy consumption for stone production is detailed in Table 2-24. Table 2-24: Energy Consumption for Stone Production (MJ/m3) Conventional brick Lightweight concrete (0.6) Gas concrete stone Light brick Roof tiles Lightweight concrete (0.4) Lime sandstone Pumice concrete stone 4,000 1,970 1,960 1,555 1,400 1,315 1,100 810 One ton of lime sandstone means about 333 stones, which equals roughly the demand for two flats. The distribution of energy input for stone production steps is shown in Table 2-25. Table 2-25: Distribution of Energy Input for Stone Production Oil, gas, coal Power Total Used in the Further Manufacturing 773 MJ/t 71 MJ/t 369 MJ/t 34 MJ/t Process improvement measures include storage of steam between batch processes and using deloading steam for feedwater preheating. Characteristics in KSA The market for construction materials in KSA in 2008 is shown in Table 2-26. Table 2-26: KSA Market for Construction Materials, 2008 (Mio t/y) Natural stones Mud Blocks, bricks Concrete Total 0.008 0.007 0.605 2.265 2.922 In 2012, the market in KSA for cement stones was 20 Mio t; for cement it was 49 Mio t. The distribution of construction materials in KSA by type is shown in Figure 2-34. Volume 1 2-37 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Mud 0% Stone 0.00 Block / Brick 8% Other 0% Concrete 92% Other Stone Mud Block / Brick Concrete Figure 2-34: Distribution of Construction Material Types in KSA The demand for construction material in KSA is evenly distributed. As Figure 2-35 shows, no local concentration can be identified. For marbles and stones, the market volume expressed as turnover in KSA was US$2.322 billion in 2010, US$2.406 billion in 2011, and US$2.486 billion in 2012. By comparison, total volume in the GCC in 2012 was US$4.87 billion (Source: 22). In KSA, the price of lightweight stones (0.6) is US$120/t and cement is US$31/t; by comparison, the price of cement in Germany is US$27/t. In Germany, the market for lightweight concrete is 2.1 Mio t/y; the market for lime sandstone is 6.0 Mio t/y; and energy consumption is 700 GWh/y. The following are relevant facts for the KSA cement market and cement production: • • • • • • • • 2-38 In 2009 and 2010 construction projects across the region were put on hold. In 2011 growth returned to 14.2 percent. Cement prices in KSA are stabile as a result of governmental controls. Fuel costs and bulk are highly subsidized. The cement industry’s gross margin in KSA is about 51.8 percent. Cement production is lower than demand in KSA. For 2013 about 16 production lines were planned for projects adding up to a turnover of about US$2.9 billion, but not all are commissioned yet. The usual cement production per line is 1.2–1.5 Mio t/y. Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Figure 2-35: Local Distribution of Construction Material Demand in KSA The growth of cement demand and production in KSA is shown in Figure 2-36. 70000 in 1000 t/year 60000 50000 40000 30000 20000 10000 0 2002 2004 2006 cement production 2008 2010 2012 2014 2016 demand in KSA prognosed Figure 2-36: Growth of Cement Production in KSA (Source: 15, 26) Industry in KSA There are about 815 (as of 2005) companies in the entire building sector. Among these, several produce construction materials, especially stones. Most of them are newer plants. New plants are mostly state of the art. The manufacturers of the equipment for stone production in KSA include Thyssen Krupp and SLS Düsseldorf. It is assumed that cement production plants younger than 7 years have no potential for waste heat use. In 2012 there were 37 lines for stone production in KSA; of these, 17 were installed between 2005 and 2010. It can be assumed that between 2011 and 2012, six new production lines were installed. Volume 1 2-39 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia This means that about 60 percent are less than 7 years old. The remaining 14 plants may have a potential for waste heat use. Estimation of waste heat potential. Stones are produced usually as Autoclaved Aerated Concrete (AAC) or Autoclaved Light Concrete (ALC). In the batch process, which operates at 1.2–1.6 MPa and 180– 200 °C, the product is processed and dried for about 12 hours. The total energy demand for the process is about 12 MJ/t, used mainly as steam condensing from h” (1.4 MPa) = 2,789 kJ/kg to h’ (1.4 MPa) = 830 kJ/kg. This means that 30 percent of the input energy of 12 MJ/t is potential, which leaves as condensate at a temperature of about 200 °C. For stone production in KSA, which reaches a total of 20 Mio t/y, this adds up to 20 GWh/y, or 2.5 MWth (assuming 8,000 operating hours/y). Because this is an intermittent process and the steam coming from the process cannot be used directly because of the particulates, the steam can be used only indirectly via a heat exchanger that reduces the maximum temperature to 180 °C. Therefore, the better solution, which is already realized in KSA’s modern equipment, is direct use for preheating with reuse integrated as an internal process. GIZ Energy Audit at Alsafwa Cement Company, Jeddah Within this project, GIZ performed an energy audit at the Alsafwa Cement Company in Jeddah in October 2013. Alsafwa Cement Company is 25 years old and produces SRC, OPC, and Portland Pozzolanic cement. Energy consumption for the production of 5,000 t/d is 450 t/d HFO direct and 150 t/d HFO for power, which is burned in Wärtsila diesel engines. The specific energy consumption results in 4,400 MJ/t. The detailed results of the audit are described in the last chapter of this study. 2.2.7.7 Subsector—FE Metals In KSA the Hadeed Company, an affiliate of SABIC, is the only large producer of steel. It must therefore be assumed that EE awareness is as high as at the petrochemical and other affiliates of SABIC. The modern central district cooling system, which was installed in 2012 by Hadeed Technical Management, testifies to the validity of this assumption. Also, Hadeed recently installed a wastewater treatment facility. SABIC also adopted a “best practices” program that is applied at all companies. In addition, Hadeed engaged an external consultant to document the CO2 footprint and provide an energy audit. Hadeed produces 3.3 Mio t/y long products and 2 Mio t/y flat products. All products are delivered to the domestic market (Source: 4). The waste heat potential based on a specific consumption of about 835 MJ/t is estimated to be 10 percent. 2.3 Waste Heat Use Potentials 2.3.1 Waste Heat Use Potential in the Desalination Sector For the desalination sector, it is assumed that production of about 650 Mio t/y (typical for the older MSF plants) with a specific consumption of 360 MJ/t has a waste heat use potential of 3 percent, which results in a waste heat potential of 371 MWth. 2.3.2 Waste Heat Use Potential in the Power Generation Sector For the power generation sector, it is assumed that the oldest 30 percent of the units (about 50 Mio MWhth of primary energy) are available for waste heat use, which have a potential of 1,712 MWth, assuming 20 percent efficiency. This comes from the fact that many gas turbines are operated in open cycles. 2-40 Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia 2.3.3 Waste Heat Use Potential in the Refineries Sector The refineries were outside the scope of this study. The potential of the refineries was therefore not investigated in this study. However, based on a production of 590,000 t/d, a specific energy consumption of 4,460 kJ/kg, and a reduction potential of 2 percent, there is a waste heat use potential of 19,219 MWth, which would be by far the largest potential of all sectors. 2.3.4 Waste Heat Use Potential in the Petrochemicals Sector The companies in the petrochemical sector are very international and compete in the world market. It is therefore assumed that their EE level is high. A reduction potential of 3 percent is assumed for the sector. For the total SABIC production of 8 Mio t, which is 50 percent of the total KSA production, this adds up to a waste heat potential of 350 MWth. The non-SABIC companies that provide the other 50 percent of production are estimated to have a potential of 4 percent, which adds up to 467 MWth. 2.3.5 Waste Heat Use Potential in the Other Industries Sector The following facts are relevant for appraisal of the potential of waste heat use in this sector: • • There has been significant industrial growth, especially in the last 10 years. Nearly all machinery is bought new. Therefore, it must be assumed that the actual efficiency factors of the industrial equipment may be better than in power generation. Therefore, only machinery and processes installed before 2000–2005 may have a potential for improvement by waste heat use. 2.3.5.1 Estimation by Correction Factors Because it was not possible to analyze energy use in industrial plants directly during the preparation of this study, the proportional transfer of results from a Norwegian-German study considering different conditions was undertaken. The results of this study for waste heat use potential are split into two temperature sections: • • Greater than 140 °C: 60–140 °C: 316 PJ (12 percent of the industrial final energy) 60 PJ This result is equivalent to a potential of about 10,000 MWth heat generation capacity. Although these figures cover especially large companies, it is assumed that they are also valid for smaller and medium companies. The figures are the base for the model calculation. German final energy consumption in industry is 2,530 PJ, which accounts for 26.85 percent of the total consumption. The technical energy saving potential is about 25 percent, which is distributed as shown in Table 2-27. Volume 1 2-41 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Table 2-27: Energy Saving Potentials Recovery Adjustment to demand Machines Design drive Efficiency drive Mechanical losses Transmission Galvanic processes Efficiency lightning Burning/baking processes Thermal processes greater than 500 Thermal processes 200‐500 °C Thermal processes less than 200 °C Other thermal processes Heating Consumption 2002 electricity % fuel % 2.16 0.00 16.31 0.00 7.66 0.00 16.31 0.00 16.31 0.00 16.31 0.00 16.31 0.00 2.56 0.00 1.17 0.00 0.60 45.47 0.90 1.55 0.00 1.79 0.27 13.59 2.40 18.30 0.73 19.31 Saving Potential electricity % fuel % 7.69 9.39 9.57 3.06 1.02 1.02 0.82 9.09 57.14 16.67 5.24 0.00 19.23 0.00 10.00 0.00 9.65 4.17 13.03 4.55 19.14 From the waste heat temperature profiles for the different subsectors, correction factors for power production from waste heat are defined as follows: • • • • • • • • • Chemicals semi-finished Refineries Pulp and paper Food and sugar Textiles FE metals Non-FE metals Glass Minerals and construction materials 1.57 1.00 0.51 0.42 0.06 1.30 0.10 0.44 1.07 It can be assumed that for waste heat temperatures below 350 °C only ORC processes are applicable and that for waste heat temperatures above 350 °C steam processes will be applied. The distribution by power generation of these two processes will be 35 percent for the ORC processes and 65 percent for the steam processes. For the proportional transfer, the distribution of the German and KSA industry sectors are compared in Figure 2-37 and Figure 2-38. Both distributions are corrected by the refineries sector, and the figures of KSA are also corrected by the petrochemical sector, which means in particular that companies like SABIC affiliates or NATPET are not included. That the sector is still large for KSA may depend on the fact that a share of textile fiber is included in the chemistry sector. 2-42 Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Figure 2-37: Distribution of Energy Consumption by Industry in Germany, 2002 chemicals (e.g. fiber, but except SABIC) 22% construction material 28% paper & pulp 15% glass 6% non iron metals 4% iron&steel textile 7% 2% food 16% Figure 2-38: Distribution of Energy Consumption by Industry in KSA, 2012 To calculate the transfer factor from German (Source: 21) to KSA figures, it was assumed that the subsector for construction materials is relatively double that in Germany and the non-iron subsector is half. The GDP, which is about US$700 billion for KSA, was not used as a correction factor because for KSA it is strongly interrelated with the oil sector. Although the KSA export quota of 56 percent is similar to Germany’s 52 percent, KSA’s GDP is dependent on the oil sector and therefore not comparable. Volume 1 2-43 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia The correction factors for population and age distribution of the equipment are shown in Table 2-28. Table 2-28: Correction Factors for Population and Modernization Population (Assumed that industry correlates with population) Modernization (equipment age greater than 10 years) (Lifetime assumed 25 years) Germany KSA Factor 80 Mio 27 Mio 0.34 60% 10% 0.17 The calculation of the correction factor for structural differences in the industry sectors is shown in Table 2-29. Table 2-29: Calculation of Correction Factor for Structural Differences in Industry Industrial Sectors/Subsectors Chemicals (e.g., fiber) Refineries* Pulp and paper Food and sugar Textiles FE metals Non-FE metals Glass Minerals and construction materials Sector factor for structural differences Germany KSA Process share % share % potential % 36 0 13 15 3 6 8 6 13 21 0 15 16 2 7 4 6 28 0.94 5 0 10 10 25 20 20 10 *Refinery subsector is not part of this study. Therefore, the overall transfer factor = 0.053 This means that a waste heat potential in Germany must be corrected by this factor to get the potential in KSA. The industrial waste heat use potential in Germany is about 10,000 MWth. The industrial waste heat use potential for KSA for the sector “other industries” is calculated then as 528 MWth. It is assumed that there is only negligible potential for the direct use of waste heat in KSA because of climate conditions. Therefore, only generation of coldness or power can be seen as realistic. If an efficiency of 20 percent to 30 percent is assumed, the waste heat use potential of 528 MWth heat means an electrical output of about 106–159 MWel. From the investigation it is assumed that about 35 percent of the waste heat is at a temperature level below 350 °C and the rest will be above. For calculation of the technical electric potential, the following assumptions were made: • • • 2-44 35 percent must be realized with ORC processes (t less than 350 °C) 65 percent can be realized with steam processes (t greater than 350 °C) This assumption leads to the technical potential total of 37 MWel 104 MWel 141 MWel. Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia 2.3.5.2 Prioritization and Valuation of the Sectors The results described in the previous sections were prioritized and are shown in Table 2-30. Table 2-30: Waste Heat Use Potentials Priority 1 2 3 4 5 6 7 8 9 10 11 Power generation Petrochemicals (non‐SABIC) Food and sugar Water production Petrochemicals (SABIC) Pulp and paper Glass Construction materials ‐ Cement ‐ Stones ‐ Concrete FE metals Non-FE metals Textile Consumption Production kg/y/capita Mio t/y 619 270 7 50 Mio MWhth 8 9 651 8 0.5 0.21 50 20 2.3 5.6 0 0 Savings MJ/t % MWth 46000 15000 360 46000 45000 8500 30 4 10 5 3 10 10 1712 467 428 371 350 71 56 330 700 10 5 835 10 52 22 0 15 0 0 Although many of the data had to be assumed, some conclusions can be drawn. It can be summarized that the energy supply sector “power generation” itself still has the largest potential for energy saving by waste heat use because there are still a large number of open cycles in operation without any heat use. This waste heat has a temperature of about 500 °C, and the potential is quite high. Whether it would be more economical to use this waste heat or to replace the older units should be investigated. Also a large potential exists in the petrochemicals and water production sectors. The third-largest sector for waste heat use potential may be the food and beverage sector. This sector is large; needs a large amount of energy, especially for cooling; is decentralized; and may therefore require a detailed investigation. These first four sectors/subsectors add up to more than 90 percent of all the potential in KSA industry. 2.3.6 Difference Between Large and Small Companies For the assessment of potentials in the different sectors and subsectors, various “weak” influences were identified in addition to the factors that could be calculated. One of the major differentiations could be the size of the company. The history, development, size, and share of GDP (i.e., economic importance for the country) are different for small and large companies in KSA. Large companies in KSA, such as SABIC and its affiliates, Saudi Aramco, SWCC, or SEC, are strongly interconnected with governmental institutions. From preparation of the study it can be assumed that smaller, distributed, and non-international companies have a relatively larger waste heat use potential. Large companies with many specialized departments that are members of international groups and that are operating in strong international competition have a lower process potential but are a larger multiplier by virtue of larger production. Volume 1 2-45 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Thus, the group of large companies has the larger absolute potential. In fact, 85 percent of the waste heat use potential can be allocated to this group. Industries with smaller or only a few companies have the smaller absolute potential for the country; in terms of investments that will be needed for EE measures, however, this group will be more attractive because the individual potential seems higher. Usually the investment process also works faster at smaller companies. 2.3.7 Difference in Technical and Economic Potential The economic potential is lower than the technical potential depending on prices, assumptions for depreciation, and lifetime. In an example from Germany in 2008, a technical potential of 25 percent at a depreciation of eight years resulted in an economic savings potential of 14 percent, or 56 percent of the technical potential. Usually, for small companies economic potential will be 81 percent of technical potential; for large companies it will be 56 percent of technical potential. Also it must be seen that the energy costs in many of these sectors are only a minor share of the production costs. In Germany, for example, with the exception of energy-intensive sectors, energy costs were only 2 percent of the production costs on average in 2004. In KSA it may be even less due to low energy prices. This can be seen as a barrier because production management may be less willing to use additional or more complex technologies and components. With the conservative assumption that 50 percent of the technical potential of 141 MWel can be announced as economic, 70.5 MWel is a realistic figure for the economic potential of waste heat use in KSA. 2.3.8 Necessary Investments Realization of the economic potential would require additional equipment for the waste heat use in KSA. Specific prices of such equipment depend mainly on size and temperature level, as shown in Table 2-31. Table 2-31: Price of Equipment by Size and Temperature Level Low temperature level High temperature level SUM 18.5 MWel 52 MWel US$/kW Investment Mio US$ 2,800–4,200 2,200–3,300 51.8–77.7 114.4–171.6 166.2–249.3 The estimation shows that if all potentials are used, there will be an investment range of US$150–250 Mio for installation of waste heat use equipment. 2.3.9 Influences of Growth and Change To estimate the technical and economic potentials and possible investment sums, many assumptions were necessary. A wide range of results is characteristic for such investigations. For the total economic efficiency potential (power and heat) in industry, for example: • • • A study from Steiermark, Austria, resulted in 15 percent. A 2002 Prognos study in Germany resulted in 25 percent A global analysis resulted in 50 percent. Differences in studies may also occur as a result of the changes in industry structure, as shown for Germany from 1998 to 2002 in Figure 2-39. 2-46 Volume 1 glass primary zinc secondary copper primary copper secondary aluminum primary aluminum Non FE metals moulding Non FE metals prefabricated steel moulding rolled steel oxygen steel pig iron limestone kiln cement stones fine ceramics bricks dairy sugar paper detergent soda salt PVC Soda 40 30 20 10 0 -10 -20 -30 -40 -50 -60 -70 Olefine Change in production 1998 - 2002 in % CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Figure 2-39: Changes in German Industry Sectors and Subsectors, 1998–2002 The figures calculated for KSA are lower for several reasons: • • • 64 percent of KSA industry is refineries, which were excluded from the study. Because of climate conditions, direct heat use will be the exception. Installed production equipment in KSA is relatively modern. 2.4 General EE Aspects Besides waste heat use, a number of different EE measures for operation and technologies installation are known. These average technologies are applicable to nearly each company. Most well known are the generation of pressurized air; lighting, preheating, and rewarming processes; and speed control drives. In addition, a number of principles for initiation and acceleration of projects are proposed. These have been the subject of several studies in KSA during recent years. 2.4.1 Proposed EE Technologies from Chapter 1 In Chapter 1 of this study, the different EE technologies applicable in KSA were listed, summarized, and evaluated in three priority classes, as shown in Table 2-32. Volume 1 2-47 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Table 2-32: EE Technologies Applicable in KSA by Priority Priority High 3. 5. 7. 8. 11. 16. 21. 24. 25. 27. 28. 36. 37. Best Available Technologies only allowed to enter newly into the market in Saudi Arabia Building Management System for commercial and residential buildings CCGT for new power stations, co-generation, trigeneration, district cooling, modernization of existing power plants, GT and ST conversion to CCGT CHP, co-generation, tri-generation Electric motors, efficient electric motors Industrial sector, steel industry, cement industry, paper industry, technology improvements Lighting efficiency: compact fluorescent lamps, light-emitting diodes for commerce, government, and households Micro- and small-scale CHP Process engineering and process control Renewables for any increase in energy demand in electricity (nuclear, CSP, centralized PV, decentralized PV, geothermal energy, wind energy, and others) Peak load remote control (“Rundsteueranlagen”) for AC (obligatory for any newly installed equipment) Standards for equipment efficiency Standby generation capacities Priority Medium 1. 6. 9. 12. 14. 17. 26. 38. AC, cooling cycle improvement Building standards and building codes more tight through shading, insulation and high-performance windows, highly efficient heating, cooling and ventilation systems Control systems with remote switching, developing new technologies Farming, chicken production, energy-efficient technologies for the agriculture sector Heat pumps for heating and cooling, ventilation systems Insulation of buildings, improved insulation Pumps, energy-efficient pumps, speed control Storage of electricity, batteries, and others Priority Low 2. Appliances efficiency to be improved (flat-screen television, LCD, and others) 18. Joint development and manufacturing of local solutions for energy-efficient equipment with international companies 19. Labels, strictly to be installed and controlled 22. Load control 30. Smart buildings 31. Smart grids 39. Storage of cooling capacity to reduce AC peaks 2.4.2 Proposed EE Measures from Chapter 1 In Chapter 1 of this study, various EE measures applicable in KSA were also summarized and evaluated in three priority classes, as shown in Table 2-33. 2-48 Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Table 2-33: EE Measures Applicable in KSA by Priority Priority High 4. 10. 15. 19. 20. 22. 23. 24. 34. 49. 51. 63. 66. 69. 70. Building Energy Management System for better information on energy consumption Curtailable load program Direct load control program Energy Efficiency Fund to finance investments in EE Energy manager at large-scale consumers (as in Europe, where most industrial companies have a specialized engineer responsible for all energy consumption within the company) Energy service industry, support to upgrade and promote a Saudi energy service industry Energy Services Companies (ESCO) EPC contracts Interruptible tariff program Private sector investment in electricity and water projects, increasing the role of the private sector Promotion of an energy service industry Tariff restructuring Time-of-use tariff programs for major industrial and commercial customers Voluntary actions by industry and commerce supporting EE Walk-through energy audits of governmental, commercial, and industrial facilities Priority Medium 1. 9. 14. 21. 25. 31. 39. 47. 56. 59. 67. 68. Award system for EE solutions annually Culture of patenting and entrepreneurship in Saudi Arabia in the field of EE Demonstration projects for EE Energy planning authorities (SEC, MOWE, ECRA, and others) to be strengthened in achieving better EE for KSA Feed in tariff for renewable energies Information, a program of EE information and awareness Law on EE Performance monitoring Reward system for energy-efficient equipment Saudi Energy Efficiency Center, support to the SEEC Training, technical and managerial training through workshops and seminars (energy audits with quick savings, detailed audits, EE financing, performance contracts) Vocational training on EE Priority Low 3. 6. 8. 12. 27. 28. 29. 32. 33. 35. 37. 40. 41. Budgets allocation to support the fields of science and technology in EE CDM projects to be supported Coordination and links between Saudi universities and industry Customer invoice support and customer system check Human resource development and EE within organizations Incentives, provisions of incentives to purchase efficient appliances Information campaigns on EE International cooperation on EE International energy companies that conduct R&D in the EE sector, attracting companies/buying shares Joint ventures, inviting leading renewable energy technology manufacturers into the country Labeling of electric household appliances Leasing, an energy-efficient equipment leasing program Market liberalization in the Saudi power sector Volume 1 2-49 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia 42. 45. 46. 48. 50. 53. 54. 55. 57. 58. 60. Minimum standards for new power stations, new co-generation, new desalination plants NEEAP update Operation and Maintenance (O&M), improvement of O&M, better standards, training, supervision Political support for EE as one of the main policy areas in Saudi Aramco KSA Programs for promotion of EE R&D activity in both public and private Saudi sector R&D programs on EE Revolving fund for EE investments Rewarding innovators and researchers for EE solutions Saudi Building Code, strict implementation of Standardization and norms with SASO on energy-efficient equipment (ACs, refrigerators, lighting, and building insulation) From these proposals the technologies and measures pertaining to waste heat use were concentrated in the following lists. Technologies: • • • • • • • • Only best available technology regarding efficiency allowed to enter market Efficient electric motors Lighting efficiency Auditing process engineering and control Standards for equipment regarding efficiency AC Insulation of buildings Energy-efficient pumps. Measures: • • • • • • Energy manager at large-scale consumers ESCOs Tariff restructuring Walk-through energy audits of industrial facilities Performance monitoring Technical and management training. Besides the direct use of waste heat, the proposed measures will result in energy savings and avoiding fuel consumption, which leads in most cases to an additional generation of power or coldness. 2.4.3 Barriers The use of waste heat and the introduction of EE measures and technologies usually face some barriers. Barriers to an energy-saving action or its realization can include: • • • • • Information (e.g., missing knowledge) Legal reasons (e.g., permits) Financial (e.g., additional investment) Organizational formal (e.g., hierarchies) Organizational motivation driven. In Table 2-34, the barriers listed in a European study have been evaluated for relevance in KSA. 2-50 Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Table 2-34: Typical Barriers Evaluated for Relevance in KSA Barriers: Relevance for KSA • Structural financial, information and operational heat logistic barriers (the local and time-dependent coherence of heat supply and demand and the information status about heat use) technologies and sources less (no direct heat use) • Production safety important • Payback expectations less (peak load, efficiency driven) Supports: • Increasing energy prices no support on medium term • Distribution of energy management systems possible • Image reasons less important • Announcement of energy-responsible persons possible 2.5 Waste Heat Use Technologies > 350 °C 80–350 °C < 80 °C Steam turbine ORC process internal preheating absorption chiller adsorption chiller 2.5.1 Usability of Power Generation Technologies ORC efficiency in % Identified waste heat below 350 °C can be used for low-temperature power cycles (ORC processes). As temperatures on the cooling side are high in KSA, the cycle efficiencies will be below the European values shown in Figure 2-40. 40 35 30 25 20 15 10 5 0 0 50 100 150 200 250 300 ORC efficiency Figure 2-40: Efficiency of ORC Processes (Source: 19) For cases with temperatures above 350 °C, steam cycles with waste heat recovery boiler and steam turbine are possible. While for Europe an economic use for below 85–120 °C (Germany) is known, for KSA about 115–150 °C (only thermodynamic considered) must be assumed. 2.5.2 Usability of Chiller Technologies Another possibility would be the operation of absorption and adsorption chillers for coldness production. A one-stage absorption chiller, for example, is shown in Figure 2-41. There are several manufacturers of such chillers, mainly in the Far East, especially Japan. Volume 1 2-51 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia One million small absorbers (18–75 kW) are produced annually, 800,000 of them by Electrolux in Germany, Sweden, Hungary, and Switzerland. Of the 8,600 large absorbers produced annually, Japan produces 2,800 absorbers less than 200 kW and 3,600 absorbers greater than 200 kW. The rest (700) are produced in the United States by Trane, Carrier, and York. Japanese chiller manufacturers include Mitsubishi, Sanyo, Kawasaki, Ebara, Hitachi, Yazaki, Daikin, and Takuma. If cooling devices can be installed, for 500 kW cooling power, 700 kWth heat is needed at a temperature level above 100 °C. Figure 2-41: A One-Stage Absorption Chiller (Source: 61) The lower limit for an efficient and economical installation is about 100 kW coldness. 2.6 Potentials and Demands 2.6.1 Possible Solutions and Business Potentials Overall, a waste heat use potential of about 3,500 MWth was identified for the four sectors in KSA. More than 80 percent of this potential was found in three large companies—SWCC, SEC, and SABIC— and large petrochemicals. The “other industries” sector has a potential of about 650 MWth. Possible power generation is dependent on the available temperature. Assuming an average heat to power efficiency of 20 percent, the waste heat losses translate into a power potential of about 700 MWel. 2.6.1.1 Engineering For the different levels of waste heat use, detailed investigations including feasibility studies considering individual conditions are necessary. For all possible technical measures, the special conditions arising from the climate and low energy prices in KSA must be taken into account. For a breakdown of the identified potential into specific investments, several feasibility studies and detailed engineering solutions are necessary. Business potentials. Typically engineering companies and efficiency audit companies are the right partners for identifying potentials. Independent ESCO solutions may also be of interest. These companies are often specialized in specific components such as drives, heat exchangers, etc. 2.6.1.2 Improving the Condition of Equipment, Maintenance, and Training Waste heat often means that process losses are too high. The best and most economical solution is to avoid or reduce the losses directly. For example, one can: • • • • • • • • Optimize existing air or feedwater preheating Reduce convective or radiation losses by improving isolation Equalize flow distributions Avoid or minimize load changes and fluctuations Minimize leakages (e.g., at dampers, valves, flanges, casings) Avoid fouling of heating surfaces by material properties, soot blowers, etc. Reduce pressure drops (e.g., by routing, surface smoothing, avoidance turbulences) Reduce all types of water losses. The necessary measures can include operational measures, maintenance or repair of equipment, or replacement of equipment. 2-52 Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Also many of the measures require proper operation of the equipment. The identification of best available operations, creation of KPIs, installation of monitoring systems, and implementation of incentive systems are proven means to facilitate optimal operation with existing equipment. Business potentials. Depending on maintenance processes, there are business potentials for training and increasing the knowledge, awareness, and organization of the company’s own personnel. Reorganization of maintenance (e.g., outsourcing service activities to independent providers) can also be a solution. The purchase of original spare parts (OEM)—qualitatively better spare parts with better properties such as material or lower tolerances—may create business potentials for spare parts dealers and providers. 2.6.1.3 Direct Internal Use of Unavoidable Process Losses The second level for use of waste heat potential could be identification of direct process internal use for process steps where heat is needed at a lower temperature level. If such steps are not obvious, processes can be analyzed by the pinch point method, which shows heat demand and heat potential at the smallest temperature difference. Such measures could include: • • • • • • • Condensate supercooling to 85 °C or below Optimization or split into steps of air or feedwater preheating Higher dewatering rates for drying processes to reduce steam or drying medium losses Reduction and shortening of startup procedures Direct heat recovery at consumer such as air or water cooling heat exchanger Reduction of power consumption by installation of efficiency-classified drives Speed control for drives of large consumers like motors, fans, and pumps. Business potentials. Use of this category of waste heat requires specialized knowledge of the process and installed technology. Business potentials are therefore restricted to companies that are specialized for the particular technology. Often it is only possible to engage the original manufacturer. 2.6.1.4 Use of Unavoidable Process Losses for Chilling Purposes If direct use within the process is not possible, the third level of waste heat use is via an absorption chiller for AC or process cooling purposes. Business potentials. The use of unavoidable heat for chilling processes offers business potentials, especially for manufacturers of absorption chillers. Energy prices in KSA are still so low that absorption chillers compete with conventional electric chillers. Possible solutions depend on the availability of the waste heat with respect to the operation mode of the plant, especially if the generation is continuous or periodical, such as after-batch processes and the cooling demand. 2.6.1.5 Use of Unavoidable Process Losses for Power The fourth level of waste heat use, which is also the most expensive, could be additional electricity generation. Below 350 °C this must be done by ORC processes; above 350 °C steam turbine or engine cycles would also be relevant for KSA. Using all waste heat of the “other industries” sector would provide a power potential of about 141 MWel. Business potentials. The installation of additional power generation equipment using waste heat usually demands specialists. Therefore there is a business potential for low-temperature ORC processes or waste heat steam cycles, in particular the integration of a generation of auxiliary power into the public net. 2.6.2 Demands for Research, Development, Pilot Plants, and Funding In KSA many projects at all universities and institutes, as well as in large companies, are started with the aim of investigating the water and power sector under the special conditions of KSA. Many of them also involve the use of renewables. Volume 1 2-53 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia For waste heat use as for EE measures, domestic research and development do not seem to be considered urgent because most of the solutions are available or state-of-the-art on the market. In particular, the installation of external waste heat use equipment such as bottoming or topping cycles is usually problematic. Often this is the main barrier. To overcome it, awareness programs or economic incentive systems such as tax reduction, funding similar to the German CHP funding law (KWKG), or power feed-in regulations may be needed. 2.7 Summary For this study, KSA industry was divided into five main sectors. Although the various sectors have been in the process of liberalization for some years, there is still one large main player in each. Water production and power generation are traditionally operated by governmental companies. The petrochemical and steel businesses are dominated by a few companies, but the oil production and refinery sector is managed by one company. The companies in the latter four sectors have different conditions from all other industries because of their export character, their size, and the difference in business character of the water and power generation sector. The refinery and oil production sector was not included in the scope of this study. Other industries such as glass, food, paper, etc., are summarized in this study under “other industries.” For application of a proportional method to estimate the waste heat use potential in comparison to international use potentials, this sector was subsectored. The subsectoring was necessary to analyze if the particular business is generally comparable with the international sector business regarding products, processing, and boundary conditions. Correction factors were defined for the different waste heat use–relevant industry subsectors. A total waste heat use potential of about 3,500 MWth was identified for the four sectors of water, power, petrochemical, and others. More than 80 percent of this potential was found in three large companies—SWCC, SEC, and SABIC—and large petrochemicals. The “other industries” sector has a potential of about 650 MWth. The possible power generation is dependent on the available temperature. Assuming an average heat to power efficiency of 20 percent, the waste heat losses translate into a power potential of about 700 MWel. Waste heat often means that process losses are too high. The best and most economical solution is to avoid or reduce the losses directly. For example, one can: • • • • • • • • • Optimize existing air or feedwater preheating Improve isolation to reduce convective or radiation losses Install blades to equalize flow distributions Equalize operation to avoid or minimize load changes and fluctuations Minimize leakages (e.g., at dampers, valves, flanges, casings) Avoid fouling of heating surfaces by soot blowers or cleaning devices Replace heat exchanger components with worse material properties Install lean routing and liners to reduce pressure drops (e.g., by routing, surface smoothing, avoidance turbulences) Reduce water loss. The necessary measures can be operational measures, maintenance or repair of equipment, or replacement of equipment. Direct process internal use for process steps where heat is needed at a lower temperature level is also a solution. If such steps are not obvious, processes can be analyzed by the pinch point method, which 2-54 Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia shows heat demand and heat potential at the smallest temperature difference. Such measures could be, for example: • • • • • • • Condensate supercooling to 85 °C or below Optimization or split into steps of air or feedwater preheating Higher dewatering rates for drying processes to reduce steam or drying medium losses Reduction and shortening of startup procedures Direct heat recovery at consumer such as air or water cooling heat exchanger Reduction of power consumption by installation of efficiency-classified drives Speed control for drives of large consumers like motors, fans, pumps. If direct use within the process is not possible, the third level of waste heat use is via an absorption chiller for AC or process cooling purposes. The fourth level, which is also the most expensive, could be additional electricity generation. Below 350 °C this must be done by ORC processes; above 350 °C steam turbine or engine cycles would be relevant for KSA. Using all waste heat of the “other industries” sector would provide a power potential of about 141 MWel. For the different levels of waste heat use, detailed investigations including feasibility studies considering the particular conditions are necessary. For all possible technical measures, the special conditions arising from the climate and low energy prices in KSA must be taken into account. In addition, many of the measures demand proper operation of the equipment. The identification of best available operations, creation of KPIs, installation of monitoring systems, and implementation of incentive systems are proven means to facilitate optimal operation with existing equipment. In particular, the installation of external waste heat use equipment such as bottoming or topping cycles is usually problematic. Often this is the main barrier. To overcome it, awareness programs or economic incentive systems like tax reduction, funding similar to the German CHP funding law (KWKG), or power feed-in regulations may be needed. 2.8 Literature 1. N.N.: SEC Annual Reports up to 2012. 2. N.N.: Ministry of Water & Electricity (MOWE). Annual Reports up to 2012. 3. N.N.: SWCC Annual Reports up to 2012. 4. N.N.: SABIC—Annual Report. 2012. 5. N.N.: Personal information at SEC planning department, Riyadh , 2011. 6. Matara, W.: Modeling the Saudi energy economy and its administered components: The Murphya, F. et al.:KAPSARC energy model. KAPSARC, Temple University, 2013. 7. N.N.: Glass Market Intelligence Report: Report 1—2013, Market Intelligence and Forecasts Series, Ispy Publishing Ltd., 2013. 8. N.N.: The Saudi Industry. Ventures Middle East, 2011. 9. N.N.: GCC Food Industry. Alpen Capital, June 2011. 10. Al-Nagadi, M.: Saudi Arabia—Concrete Construction Industry—Cement-Based Materials and Civil Infrastructure (CBM&CI). Ministry of Urban and Rural Affairs, Riyadh, 2012. 11. Danoun, R.: Desalination Plants: Potential impacts of brine discharge on marine life, The Ocean Technology Group, 2011. 12. N.N.: The GCC Power & Desalination 2012 Report: An in-depth outlook of the GCC Power & Desalination market up to 2020. MEED insight, 2012. Volume 1 2-55 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia 13. N.N.: Saudi Arabia: Energy efficiency report. Country Reports from ABB, 2012. 14. Al-Ibrahim, A.M.: Electricity Demand Forecast in KSA. Kaust Solar Energy, May 2010. 15. Al-Nagadi, M.: Saudi Arabia –Concrete construction industry-cement based materials and civil infrastructure , CBM-CI Workshop, Karachi, 2010. 16. N.N.: Anlagenbezogene CO2-Minderungspotenziale in der Glasindustrie. Bayrisches Landesamt für Umweltschutz, ECH Heidelberg, August 1997. 17. Brunner, F. et al.: Gesamtenergieanalyse bei Perlen Papier AG. Bundesamt für Energie, Juni 2008. 18. N.N.: Volkswirtschaftliche Aspekte einer ambitionierten Effizienzstrategie. 19. Tänzer, G.: Industrielle Abwärme-Ergebnisse einer Potenzialstudie für Deutschland. Institut für Zukunfts Energie Systeme, September 2011. 20. N.N.: Veolia Water is chosen to build one of the world’s largest desalination plants in Saudi Arabia. Veolia Environment, October 2013. 21. N.N.: Potenziale der industriellen Effizienzsteigerung. Prognos, 2007. 22. N.N.: The Saudi Construction Industry. Ventures Middle East, January 2011. 23. Brandstaetter, R.: Industrielle Abwärmenutzung. Sachverständigenbüro, October 2008. 24. Hahne, K.: Energieeffizientes Vorgehen im Bauprozess. Bundesinstitut für Berufsbildung BiBB, 2013. 25. Laing, D. et al.: Energieeffizienz in der Baustoffindustrie. DLR, 2013. 26. Espey, R.: Baustoffhersteller in Saudi Arabien bauen Kapazitäten aus. German Trade & Invest April 2013. 27. N.N.: Energiebedarf in der Industrie. Zentrum Ressourceneffizienz, Düsseldorf 2009-2013. 28. Christ, M. et al.: Energie aus dem Verborgenen. Thermische Speicher in der Industrie. DLR Nachrichten 120, 2012. 29. N.N.: Beispieldatenblatt Porenbeton. Fraunhofer-Institut für Bauphysik. Holzkirchen, 2012. 30. N.N.: National Water Company. Ministry of Water & Electricity, Annual Report 2010. 31. N.N.: Scottish Energy Study. AEA Technology, 2006. 32. N.N.: Sustainable for nature and mankind. Bundesministerium für Lamd und Forstwirtschaft, November 2010. 33 Schu, R.: Niedertemperatur-Tunneltrockner zur optimierten Wertstoffgewinnung. Abfallforschungstage, Juni 2008. 34. Sardehspande, V.: Model based energy benchmarking for glass furnace. Energy Conversion & Management, 2007. 35. Atmaca, A. et al.: Decreasing the Specific Energy Consumption and Emissions in a Rotary Kiln in Cement Industry. The Clute Institute, 2013. 36. Koroneos, C. et al.: Exergy analysis of cement production. International Journal Exergy, Vol.2 No 1, 2003. 37. N.N.: GCC glass industry set for unprecedented growth. Albawaba business, 2013. 38. N.N.: Gulf Glass Market Intelligence Report. Ispy Publishing Limited, 2013. 39. Pehnt, M. et al.: Die Nutzung industrieller Abwärme: technisch-wirtschaftliche Potenziale und energiepolitische Umsetzung. FKZ 03KSW016A und B. Institut für Energie- und Umweltfoschung Heidelberg, 2010. 40. Taenzer, G. : Industrielle Abwärme—Ergebnisse einer Potentialstudie für Deutschland. IZES Institut fuer Zukunftsenergiesysteme, Fenne, 2011. 2-56 Volume 1 CHAPTER 2: Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia 41. Sandbakk, M.: Enovas satsing mot industrien. Norske Energis arsmote, 2010. 42. N.N.: Energieeinspar- und -effizienzpotentiale. Endbericht. IFEU, Fraunhofer ISI, Prognos, GWS, 2010. 43. Sommariva, C.: Desalination Management and Economics. Mott MacDonald, 2004. 44. Osman, A. H.: SWCC MSF Desalination Plants-current status and future prospects. 6th Saudi Engineering Conference, KFUPM Dhahran, 2002. 45. Sherif, S. H. : Physico-Chemical Characterization of some Saudi Lignocellulosic Natural Resources. Environmental & Arid Land Agriculture, Vol 21(2010) No. 2. 46. N.N.: Anstieg der globalen Chemiefaserproduktion 2012. Melliand Textilberichte 2010, No 2, page 62. 47. N.N.: Paper Arabia 2012. Saudigazette, July 16, 2012. 48. N.N.: Advanced Fabrics. SAAF, 2012. 49. N.N.: Web Information by United Sugar Company, Jeddah, 2013. 50. N.N.: Saudi Arabia food consumption. Web information, 2011. 51. N.N.: Review of National Energy Efficiency Initiatives. KAPSARC Saudi Energy Efficiency Workshop, February 2012. 52. Almahmoud, J.: Research Notes from the Kingdom. International Resource Journal, January 2013. 53. N.N.: www.pulpandpaperonline.com/Doc/metso-machine-rebuild. 54. N.N.: www.pssmagazine.com. 55. N.N.: www.saudipaper.com. 56. N.N.: The first tissue paper study of the Arab world. www.alghader.com/product. 57. N.N.: advanced Fabrics (SAAF).www.saafnw.com 58. N.N.: www.zwaya.com, April 2013. 59. N.N.: www.alc.en.alibaba.com. 60. Wenzel, K. et al.: Energy Efficiency and Renewable Energies: Challenges and Training Needs in the Kingdom of Saudi Arabia. Fact Finding Mission GIZ, 2010. 61. N.N.: York absorption chillers. Mannheim, 2010. Links Alpen Capital Investment Banking www.alpencapital.com Ministry of Commerce & Industry www.commerce.gov.sa Ministry of Petroleum & Minerals www.mopm.gov.sa Saudi Arabian General Investment Authority (SAGIA) www.sagia.gov.sa Saudi Industrial Development Fund (SIDF) www.sidf.gov.sa Saudi Industrial Property Authority (Modon) www.modon.gov.sa Royal Commission for Jubail and Yanbu (RCJY) www.rcjy.gov.sa Human Resources Development Fund (HRDF) www.hrdf.org.sa www.researchandmarkets.com Volume 1 2-57 3 Smart Grid Technologies CHAPTER 3: Smart Grid Technologies Chapter 3: Smart Grid Technologies Chapter Summary The Smart Grid chapter provides an overview of the possible technologies in this field. These technologies can be used to realize energy management tasks and efficiency gains or to integrate renewables like those described in the case study sections. All have the goal of making the total electricity system more reliable and saving costs in electricity generation. The technologies that will be described and evaluated are divided into the communication structure and the components. Components are Automated Metering Infrastructure (AMI), including Smart Meters (SM); On-Load Tap-Changers (OLTC); and Reactive Power Controls (RPC). Some of these technologies can work totally decentralized as independent controllers (e.g., RPC) and must be parameterized occasionally. Other components, such as the SM, are designed to work in communication networks for active power management. For example, they can be used to communicate time variable tariffs or current power limits. Based on the analysis of the technologies, recommendations for the integration of renewables in the Kingdom of Saudi Arabia should be made. The focus here is on the effects on the power quality (maintaining voltage and current boundaries). Methodology The methodology of the Smart Grid chapter is divided into two parts. The first part presents a metaanalysis on smart grid literature and projects from the past 10 years in Europe, primarily Germany. Germany is currently the biggest market for smart grids, driven by the integration of a large number of renewable generators. For the overview on smart grid technologies, journals and recent European conferences, including projects, were evaluated (see Section 4.7). For the evaluation of the actual practical importance of the described technologies, more than 100 real smart grid projects were evaluated according to the applied technology, the lead structure, the stakeholders, and other criteria. The number of projects dealing with a technology is an indicator for the importance of a technology. The second part of this chapter is a case study on the effects of consumption and generation in low voltage distribution grids. A generalized grid topology of a reference grid for rural areas is investigated. For the simulation time, profiles of loads and generators in the grid are necessary. To make the results as general as possible, generalized household profiles are used. Cross-checks with measured profiles from Chapter 4 show similar profiles. As small-scale producers, photovoltaic (PV) plants are installed. Since positions and installed power of the PV plants are unknown, a probabilistic load flow analysis solving 400 configurations is performed. The probabilistic load flow has been solved using the opensource software SimTOOL, which is a high-performing load flow simulator developed by Fraunhofer ISE. SimTOOL calculates a combination of command line based load flow and controllers, allowing for the effect of renewables on the grids to be estimated. To mitigate the voltage change, an OLTC is used for all of the scenarios. Key Results Reviewing the current smart grid literature and projects, the five most important technologies of a smart grid are OLTC; RPC; AMI, including SMs; and APC. On the one hand, OLTC and RPC are technologies that can solve voltage problems in grids as independent controllers. The OLTC does not raise the current, but it changes the voltage for the entire grid and facilitates use of the total range allowed by grid codes. RPC affects the voltage locally, but it raises the flowing currents. On the other hand, there are technologies that may reduce or shift the load in the grid. The actual technology is APC, also called Demand Side Management. For efficient operation, this technology Volume 1 3-1 CHAPTER 3: Smart Grid Technologies requires information about the grid state. Typically a centralized controller device distributes a signal for the underlying systems (e.g., maximal power). This concept may rely on an AMI. The AMI is based on SMs that send local measurements to a central point. With the knowledge of the current grid state, APC works precisely. For the evaluation of the importance of these technologies, European smart grid projects are reviewed. Since the knowledge of the system state is crucial to the smart grid, SMs are the most investigated technology. With APC, all problems that can affect a grid might actually be solved; therefore it is nearly as important as SMs. The problem is that in distribution grids, the shiftable load is actually not big enough. Assuming that customers will not be influenced in their comfort and PV plants are not switched off, not all problems can be solved without storage. In the case study, the effect of PV plants on distribution grids was evaluated. When the grid is not reinforced, a high amount of PV plants in the analyzed distribution grid violate the upper voltage boundary. To solve the voltage problems, an OLTC is installed in the grid. The OLTC is able to solve most of the problems, eliminating the need for expensive grid reinforcement measures. Current list prices for cables and OLTC show a cost savings by a factor of five while still allowing for a large amount of PV to be installed. 3.1 Introduction Global changes of the energy supply sector to try to minimize the use of fossil fuels often leads to rising shares of renewable—and fluctuating—energy production. With 22.9 percent of its electric consumption covered by wind and sun in 2012 (BMU), the German electric supply leads this process. Germany’s electric supply is in a transformation. This change is creating many challenges, especially for distribution grids that connect these generators and need reinforcement before transmission is extended. The rise of renewable energies was boosted by financial incentives of the renewable energy law. To date, this law has been adopted by 65 countries worldwide (www.eeg-aktuell.de, 2012). Therefore, energy systems in the whole world are changing right now. Additional consumers, such as electric vehicles (EV) and heat-pumps, intensify this change. In general there are two ways to deal with the transformation process. Electric energy consumption has grown all over the world. The usual procedure to solve problems in the low voltage grid was to reinforce and extend the grid. That means either replacing the transformer or strengthening the lines. With progress in communication and information technology, other possibilities arise. These possibilities are in general called smart grid technologies. Which solution is more economical is determined on a case-by-case basis, which is why new technologies must be evaluated. Based on typical structures of electricity grids and hierarchies for control, the Smart Grid Architecture Model (SGAM) for communication will be described in Section 3.2. The first part of the chapter explains the design principle of electric grids. The second half of the chapter outlines the overlying communication and control model. This leads to important smart grid technologies in Section 3, which will be explained in detail. There are two main categories: voltage control technologies and APC. Voltage control technologies help to keep voltage in the operation boundaries. APC technologies prevent the overloading of grid components and help balance overall production and demand. Section 3.4 characterizes smart grid projects. In the first part, a method for smart grid characterization is explained. The second half of the section shows the classification results. This section also yields several conclusions. First, it evaluates the acceptance of the different technologies. Second, the future use of the technologies can be determined. Third, the question of who is using the specific technologies is answered. In the last part of Section 3.4, an evaluation matrix is presented to provide a brief overview of the impact a technology has on certain problems, if applied. 3-2 Volume 1 CHAPTER 3: Smart Grid Technologies In Section 3.5, one representative low voltage distribution grid is reviewed with several load scenarios. Starting from the classic load case, various PV scenarios using probabilistic load flow are examined. Evaluations of how OLTCs can help to avoid reinforcement follow. At the conclusion, recommendations for Saudi Arabia are drawn. 3.2 Grid and Communication Layers The physical grid and the communication infrastructure are organized in different layers. To gain an understanding of the whole grid, it is important to have an overview of both. In the first part of this section, the physical grid layers and their tasks are explained. In the second part the communication infrastructure, which is based on the physical grid, is described. 3.2.1 Grid Layer In general, grid layers are divided into two parts, as shown in Figure 3-1: a transmission layer and a distribution layer. The transmission layer is used to transport energy over long distances with low losses and to connect big power plants to the grid. The distribution layer supplies small units with energy or connects medium and small generators to the energy system. The transmission layer consists of the extra high voltage level and a portion of the high voltage level. Typically voltage levels above 220 kV belong to the transmission layer, whereas the 110 kV level is part of the distribution grid. The transmission grid is very reliable, as it is designed following the n-1 principle. The n-1 principle states that grid functionality must not be affected by the outage of any connected utility, no matter which utility it is (Heuck, Schulz, & Dettmann, 2010). Sometimes this is overlain by some point-to-point connections with very high voltage level or DC connections. There are high voltage DC (HVDC) connections from offshore wind to the land because AC transmission causes too much capacitive losses in the lines from the surrounding water. On land HVDC connections are economical for distances above 750 km. For this reason, China and Russia use the technology to transport power from big generators to cities. For optimal grid operation, the transmission system is highly automated with many methods to control the grid. To facilitate control of voltage and load-flows there are conventional utilities like transformers with in-phase regulation, regulation in quadrature, and reactive power compensation units. In addition to the conventional utilities, there are newer technologies called FACTS (for Flexible AC-Transmission Systems) that facilitate a more efficient use of the grid (Schwab, 2012). So transmission grids can be considered smart already, which extends into the lower voltage levels through cost reduction. The lower half of Figure 3-1 displays the distribution grid. The distribution grid consists of the low voltage level, the medium voltage level, and the high voltage level up to 110 kV. The overall line length of the distribution system exceeds the length of the transmission system by far. Originally the distribution grid was built to distribute energy from big central plants or interchange stations to households and industrial customers. With the rise of renewable energies, new tasks for the distribution grids arise. They connect decentralized plants, collect the generated power, and redistribute it to customers or transport it to the transmission layer. A low penetration of renewable energies would not affect the distribution grid. Higher penetrations necessitate either grid reinforcement, which is generally expensive for the distribution system operator (DSO), or the use of new technologies. Those new technologies and their strengths and weaknesses are described in Section 3.3. With very high penetrations, transmission grids must be extended to guarantee energy exchange between regions. Volume 1 3-3 CHAPTER 3: Smart Grid Technologies Figure 3-1: 3.2.2 Electricity Grid Layers With Typical Connected Plants (picture by J. Messerly) Communication Communication is crucial to the smart grid. Therefore this section describes the SGAM for communication, which is shown in Figure 3-2. The model consists of three dimensions. The first dimension consists of the electrical energy conversion chain, which includes all instances that are needed for energy production, transmission, distribution, and consumption. 3-4 Volume 1 CHAPTER 3: Smart Grid Technologies The second dimension represents the SGAM zones. In general the zones are used to aggregate and reduce information. The different zones are defined as: • • • • • • The Process Zone gathers the energy conversion chain. The Field Zone protects, controls, and monitors utilities. The Station Zone aggregates the data from the Field Zone. The Operation Zone hosts the power system control for the respective domains (e.g., energy management systems and virtual power plants). The Enterprise Zone offers commercial and organizational processes, services, and infrastructures for enterprises, such as asset management, billing, and logistics. The Market Zone represents the market operations that are possible in the energy conversion chain, such as energy trading. Figure 3-2: Smart Grid Architecture Model (CEN-CENELEC-ETSI Smart Grid Coordination Group, 2012) The third dimension is built by the Interoperability Layers. Interoperability is very important to the smart grid because many of its advantages are related to communications. The Component Layer consists of the first two dimensions. That means it represents the whole physical grid. The Communication Layer describes the protocols and mechanisms for the interoperable exchange between components. The Information Layer describes the information that is being used and exchanged between the underlying Component Layer and the overlying Function Layer. The Function Layer describes functions and services that are used in a smart grid. The Business Layer shows the business view on information exchange and can be used to represent regulatory and economic structures. It helps to show business models and specific projects (CEN-CENELEC-ETSI Smart Grid Coordination Group, 2012). Volume 1 3-5 CHAPTER 3: Smart Grid Technologies Figure 3-2 illustrates the hierarchical relations between transmission system, centralized generation, distribution grid, and decentralized generation. Whereas the first two elements are connected by realtime communication, in the last decade these technologies spread to distribution systems and made them smart. This is described in the following sections. 3.3 Smart Grid Technologies This section presents the most important technologies that are used in smart grids. Many of these technologies, such as OLTCs, are used in transmission grids but are redesigned for distribution grids. These technologies enable new grid control strategies and serve as an alternative to conventional grid reinforcement or can help to adapt renewable generation and demand. This section focuses on the distribution grid because it is the biggest part of a typical electrical energy system with regard to line length, costs (Hosemann, 1988), and potential for control strategies of decentralized generators, which are typically connected to the distribution grid. In general a system operator is responsible for two tasks. The first task is to keep the voltage in the tolerance band that is defined by the grid codes. The second task is to ensure that the grid components are not overloaded by the current flow. Figure 3-3 shows the two main categories of smart grid technologies. They are strongly interdependent. Because flowing active currents directly change the voltage level and vice versa, the magnitude of flowing current is determined by voltage. In general, these technologies decrease both voltage and current problems. They are separated into categories by their main effects. Figure 3-3: Most Technologies Can Be Categorized as Voltage Control and Active Power Control, Which Are Strongly Dependent Efficient options for voltage control are the OLTC described in Section 3.1 and the RPC described in Section 3.2. Technologies related to APC are described in Section 3.3. The fourth described technology is SM. It provides a convenient way to access the household load profiles for DSOs and consumers as explained in Section 2.3 and is part of the APC. These smart grid technologies support the main tasks a grid operator must perform. 3.3.1 Voltage Control—On-Load Tap-Changer The OLTC is a well-known technology. To date, it has been used only in the high voltage level, because available technologies were expensive. Because the low voltage grid is in a transformation process resulting from increased decentralized generation, the OLTC technology is becoming important for low voltage substations. An example of a new OLTC, which fits in the same housing as a conventional substation, is shown in Figure 3-4. More specific reasons for the need to transform the low voltage grid follow. On the one hand, there is the challenge of connecting renewable energies to the low voltage grid. Historically, the low voltage grids were designed for energy consumption (von Oehsen, Saint-Drenan, Stetz, & Braun, 2011). Since the low voltage grid has a resistive characteristic, the feed-in of active power causes a significant rise of voltage (Kerber G. , 2010). On the other hand, energy consumption becomes more complex and additional consumers like EVs will be connected. In the low voltage grid the voltage limits are violated 3-6 Volume 1 CHAPTER 3: Smart Grid Technologies usually before current limits are violated (von Oehsen, Saint-Drenan, Stetz, & Braun, 2011). Hence, instead of reinforcing cables and transformers, voltage control is an option to avoid high investments. Figure 3-4: OLTC with Controller (2013) For a detailed understanding of voltage problems in low voltage grids, an overview on regulatory background and planning strategies is necessary. In general, European grid voltage may fluctuate ±10 percent around the nominal voltage (DKE, 2010). Usually voltage is controlled at the transformer from high voltage to medium voltage to decouple the distribution grid and keep voltage near the nominal voltage. The allowed 10 percent of deviation needs to be shared between medium and low voltage levels as well as the transformer for distribution grid planning. The typical assumptions taken by German DSOs (Annegret-Cl. Agricola, 2012) are displayed in Figure 3-5. For planning purposes low voltage may fluctuate only around 4 percent of the nominal voltage. Hence there is significant potential to extend the voltage range of 6 percent by using an OLTC. Figure 3-5: 3.3.1.1 The Maximal Voltage Deviation of 10% Is Distributed Among the Voltage Levels to 4%, 2%, and 4% for Medium-Voltage, Transformation, and Low- Voltage Levels, Respectively Control of Voltage at the Connection Point of the Substation The simplest way to configure an OLTC is to hold the voltage at the low voltage connection point on the nominal voltage. Voltage control at the connection point keeps the voltage in the whole grid in the allowed limits. The effect of this strategy is shown in Figure 3-6. Volume 1 3-7 CHAPTER 3: Smart Grid Technologies Figure 3-6: Voltage Distributions in a Low-Voltage Feeder At the connection point to medium voltage, the voltage can range ±4 percent around the nominal voltage. A substation without an OLTC operates at a fixed transmission ratio between the medium and low voltage sides, so the allowable 4 percent variation on the medium voltage side transmits through to the low side. The substation transformer itself can introduce another ±2 percent variation in voltage. In the worst case there is only the remaining tolerance (±4 percent) for the low voltage grid. If there is high energy production (consumption) the voltage will violate the limits when there is no OLTC, especially at locations distant from the substation. With the use of an OLTC, voltage is held steady at the nominal voltage and voltage problems do not occur. By changing taps, the OLTC adjusts its own transformer ratio to counteract voltage fluctuations on the medium voltage side and to compensate for its own varying voltage losses. Assuming that the number of transformer taps is sufficient for the needed transmission ratio the OLTC can hold the low voltage at the connection point in a tighter tolerance band than ±6 percent. If the consumption or production structure of the grid is well known, a more advanced approach can be used. In most cases the grid is mainly driven by consumption, and production is negligible. Therefore it is a good choice to configure the OLTC in a way that holds voltage at a higher level—for example at 1.02 p.u. Using this setting, the possible voltage drop is larger and allows for a higher load without voltage problems. Moreover, distribution losses will be reduced by lower currents for the same power. 3.3.1.2 Control of Voltage at an Important Point in the Grid An even more sophisticated approach is to control the voltage at critical points in the grid. The control method described in the prior paragraph is simple and inexpensive because there is no need for communication. It controls the voltage at the connection point of the transformer. In a typical low voltage grid, this is the most unlikely point to have voltage problems. A more targeted solution would be to control the voltage at a critical node. Usually, the most critical point in a grid is at the end of a feeder. In Figure 3-5 that would be at the position of U5. When voltage reaches the limits of the allowed band, the OLTC can change the voltage at the low voltage side of the transformer. Using this approach, communication between the transformer and the measurement at the critical node must be established. Since communication technology is commonly expensive and may cause faults, the use of this approach needs to be evaluated on a case-by-case basis. 3-8 Volume 1 CHAPTER 3: Smart Grid Technologies 3.3.1.3 Potential of the OLTC to Increase Grid Capacity As noted by Hinz and Sojer (2012), the ability to increase the potential to integrate renewable energies with an OLTC is calculated to be between a factor of 2 and 8. In urban grids when renewable energies are connected close to the transformer, the capacity is raised by a factor 2. In rural grids it may rise by a factor 4. When there are long feeders to which the plant must be connected, the OLTC may increase the capacity of the grid by a factor of 8. In Bülo and Geibel (2012), load flow calculations are done for a real grid configuration. The increase of grid capacity by an OLTC is calculated to a factor of 2.6 to 3.1. 3.3.2 Voltage Control—Reactive Power Control Another possibility to solve voltage problems is RPC. In contrast to OLTC, RPC is a decentralized solution. It does not change voltage in the entire low voltage grid. It selectively decreases the effect consumers or producers have on the voltage when necessary. For example, a PV plant feeds in active power and causes a significant voltage rise. The RPC interferes by feeding in reactive power to constrain voltage rise. For RPC to be effective as proposed in VDE (2011), the power electronics that are needed for PV plants or EVs must be oversized by about 11 percent, assuming a power factor cosφ of 0.9, due to higher currents. That implies that originators of voltage problems must pay the price for voltage support because grid modifications are needless. Although this technique offers many advantages, it is not yet widely used because of DSO prejudices against it. First, feeding in reactive power causes higher currents. This means more thermal stress for lines and transformers. In general this is correct, but the maximum current rise for the unit is just 11 percent. When RPC is dependent on the actual voltage, mean current rise may be lower. Another concern is the voltage oscillations caused by several inverters in the same grid. In Witzmann and Esslinger (2012), this is tested under real conditions and no oscillations are observed, even without damping resistance between the inverter connection points. The last DSO concern is that voltage-dependent RPC interacts with the tap-changer of the HighVoltage/Medium-Voltage transformer. Witzmann and Esslinger (2012) state that this is not problematic because time constants of the controllers differ significantly. 3.3.2.1 Potential of RPC to Increase Grid Capacity In Biener (2013), the potential to increase grid capacity is investigated. Depending on grid structure and the chosen method of reactive power, control grid capacity is increased by a factor of 2.1 to 2.3. Bülo and Geibel (2012) again derive an increase of grid capacity from the factor of 1.5 to 2.2. 3.3.3 Opportunities of Automated Metering Infrastructure In this section, the Smart Meter as a crucial element of the AMI is described. In general this is a conservative definition of an SM, which implies just the core functionality. In the second part of this section, a system of SMs is described in which SMs use their communication abilities to contribute to an AMI. In the third part of this section, APC is described. This technology is a direct gain of the use of SMs. 3.3.3.1 Current Control—Smart Meter Large industry consumers are typically obligated to measure their load profile and not just their aggregated consumption, like residential consumers do. The load profile is electronically submitted to the utility. The utility buys the electricity according to this demand profile for which a next day prognosis is calculated. Energy-metered consumers are forecasted by a typical demand profile. By this means, the load forecast can be improved. An improved load forecast promotes more economical operations because less secondary reserve power is needed. Volume 1 3-9 CHAPTER 3: Smart Grid Technologies For an efficient low voltage grid design, load profiles of households also have to be measured. For this purpose a Smart Meter can be used, as shown in Figure 3-7. Using SMs can save time required to gather the measurement data. The SM can also be used to disconnect customers from the grid for nonpayment of bills. Figure 3-7: Smart Meter and a Web-Portal to Display Electricity Demand to the Customer The right side of Figure 3-7 shows a web portal that displays the electricity demand to encourage energy savings. Additionally, it helps to detect applications that consume standby power. SM data can be used in future operation of the distribution system. Today distribution grids are constructed with a wide safety margin. Currently there are no other options because without sufficient measurements, the state of the system can only be estimated. 3.3.3.2 Advanced Metering Infrastructure This subsection focuses on the benefits that SMs offer when the measuring and communication functionality contributes to an AMI. Low voltage grids do not currently have measuring units because costs outweigh benefits. With the introduction of SMs, low voltage grids are equipped with a very dense measuring infrastructure. This measuring infrastructure strengthens the impact of the technologies described in this section. An OLTC (see Section 3.3.1) with no measurements in the grid needs to rely either on the voltage, the current, or a combination of both at its connection point. However, the purpose of the OLTC is to counteract the most critical voltage deviations, which are generally not at the connection point of the transformer. With a dense metering infrastructure, critical points may be identified and the OLTC may act when it is necessary (Dallmer-Zerbe & Wille-Haussman, 2014). Looking at the RPC, the gains by the AMI are similar to the gains by the OLTC. RPC works in general without an AMI, but with complete information over the whole grid, a centralized controller may be used. The centralized controller uses the RPC more efficiently than decentralized solutions. Through this method, it avoids losses and requires less parameterization (Biener, 2013). In the following subsection, the role of the AMI in an APC system is described. Using an AMI raises the full potential of APC. Without a complete monitoring solution, it would be too critical to grid safety to use the potential that APC offers. 3-10 Volume 1 CHAPTER 3: Smart Grid Technologies 3.3.3.3 Current Control—Active Power Control In electricity grids there are usually electrical loads that have a window in which they need to consume energy to fulfill their function. The exact time when they start and finish consuming power is randomly distributed within that window. For example, a refrigerator needs to keep its temperature in a certain range. There is only a short time frame when it can shift its consumption. Several applications (home and industrial) like heating devices with storages or washing machines offer a window to shift load (von Roon, Gobmaier, & Huck, 2010). This results in a determined amount of power that can be shifted. 3.3.3.4 Distribution Grid Oriented By shifting energy from peak time into valleys, grid reinforcement in the distribution level can be avoided due to the decreased maximal power. As Figure 3-8 shows, the idea is to shave the peaks in consumption and production in the grid. The grid must be designed for peak demand or production. When the peak is reduced, the benefit for the DSO is that grid reinforcement can be avoided and grid operation is more efficient by way of lower currents. Figure 3-8: 3.3.3.5 The Peak of Normal Demand Is Shaved by APC Market Oriented Another option for the cumulated shiftable power is to use APC as an extension of secondary reserve power. Using shiftable power as secondary reserve power provides two possible benefits. Either other secondary reserve power units can be replaced or the shiftable power can extend the conventional secondary reserve. While the use as replacement for reserve power implies a cheaper operation of the whole system, the use as additional reserve power contributes to safer system operation. The preferable method is dependent on the particular system. 3.3.3.6 Discussion In general, APC offers much potential to support the grid. The economic use strongly depends on the effort needed for the communication infrastructure. In the easiest case, the loads and production units can be controlled by a broadcasted signal (e.g., ripple control). But with the availability of Internet technologies, much more detailed versions are available to control active power of generators and loads. If there is an incentive to provide shiftable power to the grid, the provided power needs to be measured and the meter needs to send this information to a central metering system. The preceding paragraph described the AMI, which describes a metering infrastructure based on SMs. This infrastructure may be used for this purpose. 3.3.3.7 Potential of a Household to Shift Demand It is difficult to determine an absolute figure for the energy that may be shifted in a household. Nabe et al. (2009) determined that around 10 percent of the total household demand may be shifted in a day. Volume 1 3-11 CHAPTER 3: Smart Grid Technologies 3.4 Smart Grid Projects Smart grid has become a buzzword for projects within field electricity grids. Unfortunately, there is no exclusive definition for the term “smart grid.” Most definitions include the use of information and communication technology to improve the efficiency, reliability, economics, and sustainability of the electricity grid in comparison to conventional grid planning and operation. For example the European Technology Platform for Smart Grids defines it as (SmartGrids, 2010): A SmartGrid is an electricity network that can intelligently integrate the actions of all users connected to it—generators, consumers and those that do both—in order to efficiently deliver sustainable, economic and secure electricity supplies. Table 3-1 displays the results of a keyword search for “smart grid.” The large number of projects labeled as “smart grid” calls for a systematic characterization and categorization. The following sections provide the developed method of meta-analysis, present the data sources, and evaluate results of the metaanalysis. Table 3-1: Results of “Smart Grid” Keyword Search (July 3, 2013) 3.4.1 Search Engine Hits Google.com Google Scholar SciVerse/ScienceDirect IEEE Xplore 73,000,000 440,000 16,394 8,078 Method of Meta-Analysis The developed method characterizes smart grid projects in five steps. Each step is associated with a corresponding question and is numbered as shown in Figure 3-9. For each step all possible answers are defined for later categorization. Figure 3-9: Smart Grid Categorization Methodology Step 1: Who is the potential stakeholder of the developed system? Typical answers: company, customer, DSO, TSO, service provider. 3-12 Volume 1 CHAPTER 3: Smart Grid Technologies The differentiation between company and customers is done based on the developed products. If the products are targeted for residential households, the stakeholder is defined as customer. Step 2: Which system is controlled? Typical answers: distribution grid, EV, home, storage. Step 3: Is the optimization addressing grid or economic issues? Typical answers: grid oriented, economic oriented, no optimization. Step 4: Where is the optimization located or are optimization tasks split up? Typical answers: centralized, decentralized, decentralized hierarchic, centralized hierarchic. A lead system structure is characterized as decentralized hierarchic if the optimization tasks are split up and the decentralized optimization part is more important. Step 5: Which field technology is implemented in the controlled system? Typical answers: APC, SMs, virtual power plant, OLTC. 3.4.2 Data Sources The main data sources that are used in this meta-analysis are the reports of the Joint Research Center of the European Commission (Giordano, Gangale, & Fulli, Smart Grid projects in Europe: lessons learned and current developments, 2011)(Giordano, Meletiou, Covrig, Mengolini, Ardelean, & Fulli, 2012). In addition, intern projects of the Fraunhofer Institute for Solar Energy Systems (ISE) are evaluated. Twenty-four projects were discarded due to insufficient documentation. In total, 86 smart grid projects are evaluated. 3.4.3 Results Results are structured into meta-information in the first sections and the evaluation of the method’s five questions. 3.4.3.1 Active Smart Grid Projects As a basis for further investigation, the absolute number of active smart grid projects is evaluated. As displayed in Figure 3-10, the first smart grid projects were launched in 2004. Because 2004 and 2005 provide only one smart grid project each, the subsequent evaluation of projects starts in 2006. At this time, the term “smart grid” became popular. The number of projects increased to a peak of 70 active projects in 2011. New research initiatives were founded, such as the E-Energy project and the Smart Cities Project. The decline after 2011 is due to the timeframe of the study this investigation is based on. The study includes only projects that were started before 2012. A large number of projects are scheduled to begin during 2014. Figure 3-10: Number of Active Smart Grid Projects per Year Volume 1 3-13 CHAPTER 3: Smart Grid Technologies 3.4.3.2 Project Partners Subsequent to the absolute number of smart projects, the focus is moved to the participating project partners. Figure 3-11 shows the participating institutions. This provides an overview of what organizations are interested in smart grid technologies. The majority of the project partners are private enterprises, primarily DSOs. DSOs have a strong interest in smart grid technologies because they have to deal with the transformation of the power system. Research institutes and universities are on the same level, which illustrates that smart grids are still a topic of research. DSOs and research institutes or universities often team up for specific projects. Figure 3-11: Project Partners Within Smart Grid Projects per Year 3.4.3.3 Financial Support of Projects Another sign of interest in developing a technology for the grid is the funding of projects. Figure 3-12 shows the most common financial support forms. Other financial support forms, such as funds and cross-financed projects, are neglected. The highest proportion of smart grid projects is financed by country government, followed by intern research and industry-funded projects. The fewest projects are funded by the European Union. The distribution is similar to the distribution of all active smart grid projects per year. Figure 3-12: Financial Support Forms of Smart Grid Projects per Year 3.4.3.4 Step 1: Stakeholder The first question within the smart grid categorization is who are the potential users of the developed systems. The answers are shown in Figure 3-13. The majority of the stakeholders are DSOs, followed by customers or end users. Customers represent a large part of stakeholders because of the product design and acceptance issues. There is only a small portion of transmission system operator projects, as it is not directly their concern. The increase of smart grid projects over the years is due to more DSO and customer-oriented projects. 3-14 Volume 1 CHAPTER 3: Smart Grid Technologies Figure 3-13: Stakeholders of Active Smart Grid Projects per Year 3.4.3.5 Step 2: Controlled System The second question within the smart grid categorization is which system is controlled. Figure 3-14 depicts the five most common controlled systems. Because DSOs are the primary project leaders, the distribution grid is the most important system. This is followed by economic/balancing systems and homes. Economic/balancing systems are important because they directly yield business cases, and the financial results can be compared. Homes are evaluated because of the changing role of residential consumers due to the rising importance of demand-side management and measurements within the distribution grid (e.g., by SMs). Next are EVs. Because the effect of many EVs on the distribution grid is unknown, investigations are necessary. EVs temporarily need high power, which might lead to a change of grid topology. In the last place are storages. Currently, grids are designed for peak demand or peak production. Cheap storages foster the idea of decoupled generation and demand. This implies an optimized grid capacity usage that is improbable from an economical point of view. Figure 3-14: Controlled System Within Smart Grid Projects Differentiated per Year 3.4.3.6 Step 3: Lead Signal In the last step, the controlled systems were defined. This part answers the question, to which objective are the systems optimized. A system can either be controlled to serve the grid (grid-oriented optimization) or to generate cost savings or revenue (economic-oriented optimization). Grid-oriented optimization means to balance consumption and production locally and to shift power as a result of grid constraints. Economic-optimized orientation focuses on optimization to economic objectives. This means to earn or to save as much money as possible with the consumed or produced power. Gridoriented optimization is used a bit more often than economic-oriented optimization. Projects having no optimization are rare. Results are presented in Figure 3-15. Volume 1 3-15 CHAPTER 3: Smart Grid Technologies Figure 3-15: Used Lead Signals in Smart Grid Projects 3.4.3.7 Step 4: Lead System Structure The preceding subsection described for which objective systems are optimized. Either they are optimized to minimize the maximal grid load or for economic advantages of the system owner. This section investigates the structure of the lead system. In Figure 3-16 the use of the different structures is shown. Electrical energy systems need to be extremely robust. Decentralized systems can implicitly handle the loss of any single unit so the decentralized structure is clearly dominant. Market-based optimizations also tend to use decentralized solutions because it is only necessary to send a price signal to the single units. The reaction on the price is then completely decentralized. The investigation period found that decentralized-hierarchical, centralized, and no optimization structures are about the same level of importance. A very uncommon structure is centralized-hierarchical. Figure 3-16: Lead System Structure of Smart Grid Projects 3.4.3.8 Step 5: Field Technology As the last part of the investigation, the distribution of field technologies is observed. The results are shown in Figure 3-17. APC and SM clearly dominate the field technologies within the entire time frame. APC is usable for grid optimizations as well as for economic optimizations, making it the focus of many investigations. SM can be used as a gateway for APC applications, to test customer acceptance, and for marketing issues. OLTC are rarely investigated because the technology and its effects are well documented. It is more a problem of cost and of down-scaling the technology from highvoltage/medium-voltage transformers to medium-voltage/low-voltage transformers. In addition, smart grid projects primarily deal with system solutions, but the OLTC is more of a single technical solution. RPC is a power electronic solution to voltage problems. DSOs suspect interaction with tap-changers and voltage oscillation, although there are studies providing contrary evidence (Witzmann & Esslinger, 2012). That is the reason why it is not so well investigated in smart grid projects. 3-16 Volume 1 CHAPTER 3: Smart Grid Technologies Figure 3-17: Used Field Technologies in Smart Grid Projects Differentiated per Year The concept of the Virtual Power Plant is the bundling of small generators for easier market access. It is rarely investigated because it already works well. Lichtblick (2013) provides an example of a successful project. 3.4.4 Evaluation Matrix The different field technologies can also be classified by their effect on the electricity grid. Table 3-2 shows the effects of the technologies on the line usage rate and voltage stability. Acceptance and costs are also estimated. Table 3-2: Evaluation Matrix of Smart Grid Field Technologies Field Technology Line Usage Rate Voltage Acceptance Costs Height of Effect: 3.4.5 Active Power Control +++ +++ +++ ++ Good: +++ Smart Metering Virtual Power Plant On-Load Tap-Changer Reactive Power Control + 0 ++ ++ 0 0 +++ ++ ++ ++ +++ + ++ + +++ Fair: ++ Poor: + No Effect: 0 Negative: - Evaluation of Saudi Smart Grid Status In this subsection the knowledge base of smart grids in Saudi Arabia is evaluated. This task is performed by reviewing papers from the recent “Saudi Arabia Smart Grid 2013” conference. The papers addressed four main topics: • • • • Economic aspects, such as energy trading and asset management Future plant concepts Whole energy systems Indirect energy grid concepts, such as improving residential energy efficiency by providing information about energy efficient buildings to local companies. The economic portion of the papers concentrates on the one hand on efficient grid building and administration (Mostafa, El Belawy, & El-Latif Badr, 2013). Since the grid exists to serve customers with cheap electricity, it is important to evaluate the opportunities created by new technologies to administer and to build grids efficiently. On the other hand, there are investigations of opportunities to earn money with the grid. Grids may be used to transport power from one country to another. With the rise of fluctuating energy producers like renewable energies, opportunities to generate revenue Volume 1 3-17 CHAPTER 3: Smart Grid Technologies increase (Al-Hamad & Al-Ebrahim, 2013). When power is produced in one country where it is not needed it may be transported to another country and consumed there. By balancing supply and demand over different countries, energy does not need to be wasted or banked in expensive stores. This is equivalent to the extensions of Germany and the European network ENTSO-E to allow energy exchange driven by market rules and not by grid restrictions. With this, a win-win situation is created, and the system comes closer to an optimum and gets more to a copper plate scenario. With the rise of renewable energies, new possibilities to build power plants become more economical. In the papers, different optimizations to combine heat plants with renewable plants were investigated (Hafeez Ansari & Al-Awami, 2013)(Pazheria, Othmanb, & Malikc, 2013). With this arrangement, the security of supply is not to be affected but emissions of greenhouse gases can be reduced. Technologies concerning energy transport itself were discussed in depth (Dolezilek & Schweitzer, 2013)(Heyrman, Abdallh, & Dupré, 2013). The most important technologies are Demand Side Management, System Protection, and Renewable Integration. The importance of Demand Side Management was discussed in subsection 3.3.3. With technologies facilitating economical and secure communication, new protection concepts arise. The improvement of protections enables a more reliable grid. A key task of future grids that has been addressed by many of the studied papers is to integrate renewable energies. 3.5 Case Study of a Smart Grid To decide which of the technologies is most suitable for Saudi Arabia, it is necessary to evaluate them against a real-world case study using smart grid technologies. Before the actual investigation starts, a paragraph explains the modeling of smart grids. After that the basic case study is defined based on sample daily load flows (Abu-ebid & Alyousef, 2012)(Al-Alawi & Islam). The effects of renewables are evaluated via probabilistic power flow. Qualitative low voltage grid analysis applying an OLTC is executed. 3.5.1 Smart Grid Modeling The software SimTOOL is used to model smart grid technologies. This is an open-source steady-state load-flow calculation tool developed by Fraunhofer ISE in (Wille-Haussmann, 2011). It is cross-validated with the well-known tool PowerFactory and provides powerful grid simulation. For input values, SimTOOL needs both the grid load and the production in the grid for each connection point. Moreover the grid data needs to be available to set up a mathematical model of the grid. With these input values, SimTOOL calculates the resulting voltages at the nodes using the “gaus-seidel algorithm.” With the node voltages, power and current flows are calculated. Hence all relevant grid states are known. In this case study an OLTC is simulated. The OLTC is used to control the voltage. Therefore if a violation of a voltage limit is recognized, the state of the OLTC is changed. The switching of an OLTC results in a small change of the grid. In the end the mathematical model of the grid is rebuilt and a new load-flow calculation is done. This process will be repeated until the OLTC is at the limit of its switcher or the voltage no longer violates the boundaries. The following sections describe how the needed input values are derived. 3.5.2 Case Study Definition The basic case study is defined by demand of the households and grid topology. The case study describes a distribution grid supplying a couple of households. Afterwards it will be upgraded with decentralized PV. 3.5.2.1 Demand Household The demand of a typical household is derived by the daily peak variation in peak load of Riyadh as presented in Figure 3-18, which is scaled by peak power of one residential household of 9.3kW 3-18 Volume 1 CHAPTER 3: Smart Grid Technologies according to Shaahid and Elhadidy (2008). Taking identical profiles for all grid connection points in the grid is a simplification and hence neglects simultaneous factors. Figure 3-18: Daily Variation in Peak Load and Temperature of Riyadh (Temperatures for Riyadh, Sept. 9, 2006) (Abu-ebid & Alyousef, 2012) 3.5.2.2 Grid Topology A rural grid is set up according to Kerber and Witzmann (2008) and von Oehsen et al. (2011). Due to the higher peak loads of households in Saudi Arabia, the cable length between two grid connection points and the voltage levels is adjusted. It is shown in Figure 3-19. The feeders (Vn= 380 V) are coupled with a transformer (SN =50 kVA) to the medium voltage grid (Vn=13.8kV). These voltage levels are most common according to Saudi distribution code ((SEC), 2008). Each feeder supplies seven grid connection points (GCP): 1 to 7 and 8 to 14, respectively. The GCP are connected equidistantly with 35 m of cable (type NAYY 4x150 mm2). Figure 3-19: Low Voltage Grid Topology The results of a power flow analysis are shown in Figure 3-20 via box plot applying the household profiles on each GCP. In addition, the voltage boundaries of ±3 percent are marked in orange color. At no time are these boundaries surpassed. The nodal voltage decreases with the distance to the transformer to a minimum of almost 0.97 p.u. The spread of the nodal voltage due to the daily load variation is 0.008 p.u. Volume 1 3-19 CHAPTER 3: Smart Grid Technologies Figure 3-20: Nodal Voltage per Grid Connection Point Applying Household Load Profiles 3.5.3 Effect of Renewables In this project a probabilistic power flow approach is implemented. This method is commonly used to evaluate future effects, like integration of distributed PV, in electricity grids. The nominal powers Pnom of the plants are listed in Table 3-3 and will be selected based on the possibility of occurrence p according to characteristic clustered values based on real low voltage grids (von Oechsen, Saint-Drenan, & Stetz, 2011). Four hundred configurations of Pnom of the plants will be simulated. All PV plants and household loads are connected symmetrically to all three phases of the feeder. Table 3-3: Nominal Power Will Be Distributed According to Likelihood of PV Units Pnomin kW p in % 3.4 30.08 7.3 31.5 12.1 13.17 23.2 18.21 53 7.04 The change of the appended power per GCP is displayed in Figure 3-21. Depending on the size of the PV unit, the nodes show either load or generation characteristics. Results of the probabilistic power flow analysis are displayed in Figure 3-22 via box plot. The upper voltage boundary is surpassed at several times. Due to the decentralized generation, the nodal voltage increases with the distance to the transformer up to a maximum of 1.055 p.u. at GCP 14. Nevertheless the mean nodal voltage per GCP is around 0.98 p.u. and the third quartile below 1 p.u. Hence most of the PV configurations suffice for the voltage boundary. The spread of the nodal voltages per GCP increases by a factor 10 to 0.083 p.u. in comparison to only load profiles in Figure 3-20. 3-20 Volume 1 CHAPTER 3: Smart Grid Technologies Figure 3-21: Power per Grid Connection Point for Scenarios With PV Units in Comparison to Scenarios Without PV Units Figure 3-22: Nodal Voltage per Grid Connection Point Applying Household Load Profiles and Probabilistic PV Units Volume 1 3-21 CHAPTER 3: Smart Grid Technologies 3.5.4 On-Load Tap-Changer One possible solution to control the nodal voltage is the OLTC as explained in sub-section 3.3.1. The OLTC is implemented in the case study and changes the transmission ratio of the transformer by the voltage of the low voltage side in 1.5 percent steps. There are four settings for voltage down regulation—tap positions -1 to -4—and four settings for up regulation—tap position 1 to 4. The standard transmission ratio is defined by tap position 0. To control voltage more efficiently, the OLTC measures the voltage at feeder end corresponding to GCP 7 and 14. In case of OLTC control based on the voltage at the beginning of the feeder, the voltage deviation in the feeder due to the PV units is detected less with a decreased efficiency. Results of the probabilistic power flow analysis, including households, PV units, and OLTC, are shown in Figure 3-23 via carpet plot and box plot. Figure 3-23 presents tap positions of the OLTC for all configurations per day. During night time, voltage up regulation takes place with tap positions of 2, because without PV generation the power flow is characterized by the household loads. With sunrise the voltage up regulation is attenuated and switches to voltage down regulation up to 3 percent of the nominal voltage corresponding to tap position -2. The potential of the voltage regulation is not exploited completely since not all possible tap positions are used. Hence the OLTC control algorithm voltage deadband could be adjusted, leading to an increased number of OLTC switch operations. The number of switch operations correlates with the life expectancy of the OLTC. Therefore it should be minimized to operate the OLTC economically. Figure 3-24 evaluates the nodal voltages via boxplot for OLTC operation, applying demand of the households and PV units. The maxima of the nodal voltage increase with the distance to the transformer, whereas the minima show only weak relation. The maximum of the nodal voltage decreases by 0.02 p.u. to 1.035 p.u. in comparison to Figure 3-22 due to the OLTC. The spread is decreased by a factor of 1.4 to 0.061 p.u. The influence of the PV units is reduced by the OLTC. Nevertheless for extreme PV configurations with multiple 53MW units in one feeder, the voltage boundary is surpassed slightly. In usual cases the voltage is controlled sufficiently, preventing or avoiding conventional grid reinforcement. Figure 3-23: Tap Positions per Configuration and Day 3-22 Volume 1 CHAPTER 3: Smart Grid Technologies Figure 3-24: Nodal Voltage per Grid Connection Point Applying Household Load Profiles, Probabilistic PV Units, and OLTC 3.5.5 Economic Evaluation of Solutions Economic analysis follows the technical evaluation of solutions. In this section the OLTC will be compared to conventional grid extensions. The necessary cost parameters for cables and transformers will be presented first. This is the basis for calculation costs for grid reinforcement. 3.5.5.1 Cost Parameters for Cables This case study assumes that grid reinforcement is done by using underground cables, so costs can be separated out for installation and for the cable itself. The cable is split into the hollow price (aluminum base 0), which contains manufacturing of the cable, and an additional price for the conducting material (Aluminum: US$253.38/100km [October 15, 2013]). Table 3-4 shows cost parameters for this case study. Table 3-4: Cost Parameters for Possible Cable Types Separated to Hollow Price (Aluminum base 0) and a Part for the Needed Aluminum US$253.38/100km (Oct. 15, 2013) (Helukabel, 2013) Cable Type NAYY-J 4x 50 SE NAYY-J 4x 95 SE NAYY-J 4x120 SE NAYY-J 4x150 SE NAYY-J 4x185 SE NAYY-J 4x240 SE NAYY-J 4x300 SE Volume 1 Hollow Price [$/km] Al [$/km] Cost Al [$/km] Cost [$/km] 11469,16394,19349,23181,27053,35460,41410,- 580,1102,1392,1740,2146,2784,3480,- 1470,2792,3527,4409,5438,7054,8818,- 12939,19186,22876,27590,32491,42514,50228,- 3-23 CHAPTER 3: Smart Grid Technologies Planning a new cable for grid reinforcement also must account for burying the cable, which depends on the surface to be built. Costs range from US$40/m without any surface up to US$250/m in urban areas. For the study we use an average value of US$130/m. Therefore the costs of US$130,000/km have to be added to the cable costs that are presented in Table 3-4. 3.5.5.2 Cost Parameters of Transformers Transformers are offered in different sizes. Table 3-5 shows transformers that are typically used with their associated general costs. Because OLTCs are a new product for low voltage substations, initial selling prices for their use are difficult to define. Manufacturers suggest that an OLTC costs twice that of a conventional transformer. To replace the 160 kVA transformer in this case study with an OLTC would result in roughly US$20,000. All of the presented prices consider only the transformer itself and do not account for housing costs. This is valid because OLTCs use the same housing as conventional transformers. Table 3-5: Cost Parameters for Possible Transformer Types Transformer Type 160 kVA 400 kVA 630 kVA 3.5.5.3 Price [US$] 10000,15000,25000,- Costs of Grid Reinforcement To estimate the costs for reinforcement in this case study, we applied an algorithm for grid extension into the probabilistic load flow. This algorithm analyzes the voltage profile of the two feeders. If one of the voltages violates the ±3 percent voltage criteria, the grid is extended stepwise by the cable with the next greater diameter. This process will be repeated either until no voltage violation occurs or all cables are replaced by the biggest cable. The result presents the maximal grid reinforcement to realize all of the 400 scenarios studied in the probabilistic load flow. Table 3-6 shows the necessary length of cables to be re-created in the case study. This results in a total cost for grid extension of US$84,000 (installation costs: US$64,000; cable costs: US$20,000), which is higher by a factor of 4 than the expected costs of replacing the transformer with an OLTC. Table 3-6: Necessary Grid Reinforcement to Realize All Scenarios Cable Type NAYY-J 4x 50 SE NAYY-J 4x 95 SE NAYY-J 4x120 SE NAYY-J 4x150 SE NAYY-J 4x185 SE NAYY-J 4x240 SE NAYY-J 4x300 SE To Install [m] 0m 0m 0m 0m 140 m 246 m 105 m 3.6 Recommendations The analysis reinforces that smart grids are a global topic, especially in Europe, where this market is showing robust growth. This is mainly driven by the need to integrate renewables. Simulations on one typical Saudi grid demonstrated that, due to their natural load behavior, low voltage grids can connect large numbers of PV. Cost efficiency can be increased with OLTCs. This chapter shows that decentralized 3-24 Volume 1 CHAPTER 3: Smart Grid Technologies generators can be connected in low voltage grids. The effects on higher voltage levels could not be investigated because grid data were not available for the study. Besides the grid integration, it is important to maintain the global balance of demand and generation. For this purpose we suggest over the long term the use of incentives, like variable tariffs, to motivate for load shifting and to allocate storages (thermal and electric). 3.7 Literature (SEC), S. E. (2008). The Saudi Arabian Distribution Code. Electricity & Co-generation Regulatory Authority. (2013, 06 26). Retrieved from www.rheinhausen.com Abu-ebid, M., & Alyousef, Y. (2012). Energy Efficiency Initiatives for Saudi Arabia on Supply and Demand Sides, Energy Efficiency - A Bridge to Low Carbon Economy. Retrieved September 3, 2013, from InTech: http://www.intechopen.com/books/energy-efficiency-a-bridge-to-low-carbon-economy/energyefficiency-initiatives-for-saudi-arabia-on-supply-and-demand-sides Al-Alawi, A., & Islam, S. (n.d.). ESTIMATION OF ELECTRICITY DEMAND FOR REMOTE AREA POWER SUPPLY SYSTEMS INCLUDING WATER DESALINATION AND DEMAND SIDE MANAGEMENT MODELS. Centre for Renewable Energy and Sustainable Technologies Australia. Al-Hamad, M. Y., & Al-Ebrahim, A. A. (2013). Peak Load Opportunities Trading Model Forecasted for Bahrain and Kuwait. Saudi Arabia Smart Grid 2013. Annegret-Cl. Agricola, B. H. (2012). Ausbau- und Innovationsbedarf der Stromverteilnetze in Deutschland bis 2030. Berlin: dena. Biener, W. (2013). Regelungsoptionen im Verteilnetz durch verteilte Erzeuger. BMU. (n.d.). Retrieved July 23, 2013, from http://www.erneuerbare-energien.de/diethemen/datenservice/erneuerbare-energien-in-zahlen/erneuerbare-energien-im-jahr-2012/ Bülo, T., & Geibel, D. (2012). Spannungshaltung in aktiven, intelligenten Niederspannungsnetzen. VDEKongress 2012. Berlin ∙ Offenbach: VDE VERLAG GMBH . CEN-CENELEC-ETSI Smart Grid Coordination Group. (2012, November). Smart Grid Reference Architecture. Dallmer-Zerbe, K., & Wille-Haussman, B. (2014). Verteilnetzplanung mit dezentralen Blindleistungsregler und rONT. Zukünftige Stromnetze für erneuerbare Energien. Berlin. DKE. (2010). Merkmale der Spannung in öffentlichen Elektrizitätsversorgungsnetzen. Berlin: Beuth. Dolezilek, D. J., & Schweitzer, S. (2013). Practical Applications of Smart Grid Technologies. Saudi Arabia Smart Grid Conference. Giordano, V., Gangale, F., & Fulli, G. (2011). Smart Grid projects in Europe: lessons learned and current developments. Giordano, V., Meletiou, A., Covrig, C. F., Mengolini, A., Ardelean, M., & Fulli, G. (2012). Smart Grid projects in Europe: Lessons learned and current developments - update 2012. Hafeez Ansari, M. A., & Al-Awami, A. T. (2013). Wind Thermal Generation Scheduling with Fuzzy Genetic Optimization. Saudi Arabia Smart Grid. Helukabel. (2013). http://www.helukabel.de. Retrieved October 15, 2013, from : http://www.helukabel.de/opc/workarea/suppliers/STD/documents/pdf/ks/1KS_32301_en.pdf Heuck, K., Schulz, D., & Dettmann, K.-D. (2010). Elektrische Energieversorgung. Wiesbaden: Teubner. Volume 1 3-25 CHAPTER 3: Smart Grid Technologies Heyrman, B., Abdallh, A. A., & Dupré, L. (2013). An efficient program for modeling, control and optimization of hybrid renewable-conventional energy systems . Saudi Arabia Smart Grid Conference. Hinz, A., & Sojer, M. (2012). Spannungsgeregelte Ortsnetzstationen zur Verbesserung der Netzintegration von erneuerbaren Energien. VDE Kongress 20120 Stuttgart. Berlin ∙ Offenbach: VDE VERLAG GMBH . Hosemann, G. (1988). Energietechnik Band3:Netze. Berlin: HÜTTE. Kerber, G. (2010). Aufnahmefähigkeit von Niederspannungsverteilnetzen für die Einspeisung aus Photovoltaikkleinanlagen. München. Kerber, G., & Witzmann, R. (2008). Statistische Analyse von NS-Verteilungsnetzen und Modellierung von Referenznetzen. ew, S. 22-26. Lichtblick. (2013, 07 4). LichtBlick-SchwarmStrom. Retrieved 07 04, 2013, from http://www.lichtblick.de/schwarm-strom/ Mostafa, G. D., El Belawy, S. A., & El-Latif Badr, M. A. (2013). Management of Electric Distribution Networks Planning Equipped with distributed generation . Saudi Arabia Smart Grid. Nabe, C., Beyer, C., Brodersen, N., & Schäfer, H. (2009). Einführung von last-variablen und zeitvariablen Tarifen. Pazheria, F. R., Othmanb, M. F., & Malikc, N. H. (2013). Benefits of High Renewable Penetration on Environment. Saudi Arabia Smart Grid Conference. Schwab, A. J. (2012). Elektroenergiesysteme. Heidelberg: Springer. Shaahid, S., & Elhadidy, M. (2008). Economic analysis of hybrid photovoltaic–diesel–battery power systems for residential loads in hot regions—A step to clean future. Renewable and Sustainable Energy Reviews, pp. 488–503. SmartGrids, E. T. (2010). Strategic Deployment Document for Europe’s Electricity Networks of the Future.SMARTGRIDS.eu. VDE. (2011). Erzeugungsanlagen am Niederspannungsnetz - Technische Richtlinien für den Anschlus und Parallelbetrieb von Erzeungsanlagen am Niederspannungsnetz. Berlin: VDE Verlag. von Oechsen, A., Saint-Drenan, Y.-M., & Stetz, T. (2011). Vorstudie zu Integration großer Anteile Photovoltaik in die elektrische Energieversorgung. Kassel: Fraunhofer Institut für Windenergie und Energiesystemtechnik (IWES). von Oehsen, A., Saint-Drenan, Y.-M., Stetz, T., & Braun, M. (2011). Vorstudie zur Integration großer Anteile Photovoltaik in die elektrische Energieversorgung. Kassel: Fraunhofer Institut für Windenergie und Energiesystemtechnik (IWES). von Roon, S., Gobmaier, T., & Huck, M. (2010). Demand Side Management in Haushalten. München: Forschungsstelle für Energie. Wille-Haussmann, B. (2011). Einsatz der symbolischen Modellreduktion zur Untersuchung der Betriebsführung im “Smart Grid”. phd. Witzmann, R., & Esslinger, P. (2012). Studie Q(U). TUM: TU München. www.eeg-aktuell.de. (2012). http://www.eeg-aktuell.de/. Retrieved 07 04, 2013, from http://www.eegaktuell.de/das-eeg/ 3-26 Volume 1 4 Residential Metering CHAPTER 4: Residential Metering Chapter 4: Residential Metering Chapter Summary Chapter Description The energy demand of residential buildings in the Kingdom of Saudi Arabia represents up to one-third of the total energy consumption (see Chapter 1). The main components of residential energy consumption are electricity demand for air conditioning (AC), domestic hot water production, and general household consumption such as lighting and mechanical devices. Approximately 20 percent of Saudi households use electrical energy for cooking, while the rest use natural gas. Although the electrical energy demand of residential buildings is a dominant part of the country’s energy demand, the actual demand profile is not fully known. Because no monitoring of this energy demand has been carried out so far, only simulated demand profiles derived from certain general assumptions are available. To implement smart grid methods such as active power management to integrate renewable energies or to operate conventional power plants more efficiently, a thorough understanding of household demand profiles and shiftable loads is essential. Thus, the goal of this task was to measure and analyze electricity demand profiles of residential buildings, which should be compared to the profiles in other countries. To achieve adequate results, as many as 100 residential buildings in Thuwal, Dammam, and Riyadh should be studied. The work in this task can be split into the following parts: (1) monitoring and data acquisition and (2) statistical and model-based data analysis. Methodology To obtain reliable information about the actual energy demand of the residential sector, a monitoring campaign was carried out and the collected data was analyzed. A model-based consideration of energysaving potential within the residential sector was conclusively demonstrated. Monitoring and Data Acquisition To obtain representative demand profiles, demand data normally is collected for 12 months. Because of project constraints, acquiring data during such a time period was challenging. The project consortium decided to use energy meters already installed at the King Abdullah University of Science and Technology (KAUST). At Dammam University, energy meters were installed by the project team. At KAUST, ADDAD-4 meters were installed, and at Dammam University, ADDAD-5 meters were installed. Both meter types were produced by the Advanced Electronics Company. They are electronic meters with internal registers that store power values for 1 month, with a time resolution of 15 minutes. To understand and model the building energy system, it is important to gather data from big energy consumers, such as AC units, separately. For this purpose, buildings in Dammam were equipped with an additional submeter within the building’s junction box to measure the energy consumption of the whole building except AC. All installed meters are equipped with an optical serial interface. This interface was used to collect the data manually. An online collection of data using mobile networks was not planned. This collected data were checked for plausibility, and faulty data were repaired. To create a model-based analysis, it is essential to correlate the power series with climate data. The necessary data about ambient temperature and solar radiation were taken from the company meteocontrol [SolarGIS]. Statistical and Model-Based Data Analysis Fraunhofer ISE analyzed the data collected in the monitoring campaign. First, the plausibility of the measurements was checked. To do so, action carpet plots were created, and the whole time series was Volume 1 4-1 CHAPTER 4: Residential Metering checked visually. Faulty data were neglected. During this step, all power data were normalized to the living area of the buildings to allow a comparison of different buildings. A further clustering of the houses was originally planned. No detailed data about the characteristics of the buildings were available. The following analyses were carried out on the mean data of the selected buildings at each site so that the results would show the typical behavior per region of the evaluated building type: • • • • Comparison of daily and weekly profiles of different months Comparison of daily and weekly profiles with the ambient temperature Correlation of temperature and power on different timescales (15 minutes, 1 day, 1 month) Modeling of the electrical energy consumption for the specific cooling demand. These analyses targeted improved understanding of typical demand profiles in the Kingdom of Saudi Arabia. If a submeter was installed, the demand of the AC also was evaluated. Key Results In this section, the main findings on residential profiles are presented and observed challenges and recommendations are summarized. Residential Profiles in KSA The measurements acquired during the monitoring campaign showed an electricity consumption of up to 50 W/m2. Considering a typical living area of 500 m2, this yields a maximum power consumption of 25 kW during one time step. This peak is typically reached in the early evening hours and reduced to half during the night. Figure 4-1 shows that a typical daily profile has one peak. This peak is roughly 4 hours after the daily peak of the ambient temperature, which leads to the assumption that the peak in the daily profile correlates to the thermal capacity of the building. With higher ambient temperatures, the room temperature stays in a normal range (near the set value) until the building’s capacity is charged by the surrounding air. At night, the opposite occurs. Room temperatures were not available to test this assumption. Figure 4-1: Weekly Load Profile The profiles do not change considerably during the course of the week. No change in weekend energy consumption can be detected. As described previously, the observed building profiles show a high correlation of AC demand to ambient temperature, because the demand is driven mainly by AC. This was proven using the 4-2 Volume 1 CHAPTER 4: Residential Metering measurements with submeters, allowing separation of AC demand from the total demand at households in Dammam. Figure 4-2 shows the daily energy consumption of households and of AC alone, sorted by the daily mean ambient temperature. The household energy consumption varies between 0.1 kWh/m2 and 0.15 kWh/m2 per day, depending on the ambient temperature. It is very likely that these fluctuations are caused by varying user behavior. The AC energy demand shows a strong correlation to temperature. During the measurement period, the AC energy demand ranged from 0.05 kWh/m2 per day at a daily mean temperature of 22 °C to 0.55 kWh/m2 per day at a daily mean temperature of 34 °C. Finally, whereas AC constitutes 85 percent of the total consumption in September and 70 percent in November, the monthly household consumption is roughly constant, at 3 kWh/m2 per month. Figure 4-2: Energy Consumption of Household and AC Recommendations for Energy Saving The most important finding of the monitoring campaign is that AC systems account for a large part of energy consumption within the residential sector. According to Figure 4-2, AC is responsible for 70 percent of the residential energy demand. Reducing energy demand in the residential sector directly reduces AC energy demand. AC energy demand is affected by three factors that have a direct influence on energy consumption: • • • The building insulation has an impact on the demand for cooling. The better that buildings are insulated, the less they need to be cooled. The indoor set temperature influences the cooling demand. The efficiency of the AC unit has an impact on the electrical energy consumption required to provide the requested cooling needs of the building. Table 4-1 shows examples of these three energy-saving measures. An energy savings of 15 percent can be achieved simply by increasing the set temperature by 2 K. AC devices with an energy efficiency ratio (EER) of 3, which are state of the art for the residential sector, can reduce the cooling demand by a factor of 2. By far the biggest reduction, reaching 75 percent of the energy demand for cooling, can be achieved by installing an insulation layer. Volume 1 4-3 CHAPTER 4: Residential Metering Table 4-1: Effects of Different Energy-Saving Measures on Cooling Demand Classified by Effort Measure Increase Tset by 2 K Replace AC hardware (double EER) Insulate with 7.5 cm polystyrene Effect on energy demand Effort minus 15% minus 50% minus 75% none medium high Data Acquisition Experience and Recommendations After reviewing the data of the existing meters at KAUST, we detected unreasonably high consumptions of more than 10 MWh per day for some households. These extremely high figures were caused by different current transformer factors within the meter: one for the display and another for the internal register. Furthermore, the batteries for the energy supply of the internal clock were empty, which caused a strong time shift for a large number of energy meters at both monitored sites. Those issues made it necessary to do comprehensive correction and reengineering. During monitoring, it also became apparent that manual data collection leads to long intervals (typically more than a month) in detecting errors. In addition, the installation of submeters inside the buildings made it necessary to get access to each household for data collection, which required administrative coordination and cost. These issues could be solved by online monitoring, as described by Envidatec. The collected measurements show the expected results, but for accurate modeling, correlation to additional indoor data (e.g., room temperature, inhabitants) is essential. Most of these data were not available for this study because of confidentiality. Further monitoring of the household sector could include these steps: • • • • • Select objects with collaborative users to improve collection of internal data. Critically review the metering structure: It might be better to install a well-known meter. If at all possible, install a remote data access. Set a realistic goal for the number of buildings to be monitored. Consider setting up metering of several buildings, including submeters for AC and domestic hot water, other big consumers, and indoor temperature. KSA Profiles in Comparison to International Standards The energy demand for AC shows a direct correlation between ambient temperature, the set room temperature, and the volume to be cooled. Because of the very different climate conditions in Saudi Arabia and Europe, the resulting load profiles are not comparable to European standards. Consequently, a comparison with European standards will be omitted in the following discussion, which concentrates on the remaining household demand. The results showed electricity consumption for households (without AC) of 3 kWh per square meter and per month, assuming a living area of 500 m2 for a five-person household. This yields a yearly consumption of 18 MWh, which includes production of domestic hot water. Typically, one person has a demand of 1 MWh [KIT] for domestic hot water. For the described household, this yields a yearly demand of 13 MWh. 4.1 Introduction It is assumed that the demand profile in the Kingdom of Saudi Arabia is dominated by AC units. To quantify their effect, residential buildings were monitored and analyzed. The household monitoring at different locations in Saudi Arabia was designed to provide a reliable estimation of residential electrical consumption and its daily load pattern. Moreover, influences such as ambient temperatures and the day of the week were analyzed. Up to now, demand profiles were based on general assumptions, such as load patterns and a continuous ratio between day and night consumption. There is great interest in verifying these assumptions to improve existing demand forecasts and establish a basis for active power 4-4 Volume 1 CHAPTER 4: Residential Metering management over the long term. In the future, this knowledge will also be necessary to integrate renewable energy technologies in the Kingdom. To achieve these objectives, 34 households were monitored—11 residential homes at KAUST and 19 households on the residential campus of Dammam University. The data acquisition lasted from July 1 to November 30, 2013. The electrical demand was monitored and analyzed to obtain an average load pattern for each region. 4.2 Methodology The buildings that were monitored are typical family houses in the residential areas of KAUST and Dammam University. Monitoring these buildings generated a stock of data that represents the electricity consumption profile of the residential building sector in the Kingdom of Saudi Arabia. As residential energy demand in Saudi Arabia consists of electrical energy only, monitoring the electrical energy equates to monitoring the complete residential energy demand. This characteristic is a significant difference when comparing Saudi Arabia with northern European countries. In northern European countries, heating plays a major role in residential energy consumption. Therefore, various energy sources, such as oil, gas, or electricity, are used. Energy meters were installed in selected KAUST and Dammam University residential buildings. The energy meters store the electrical load profile at a high time resolution of 15-minute intervals. The stored data of those energy meters were collected manually and processed. In the buildings at Dammam University, additional submeters were installed. The submeters allow measurement of the electricity demand of the AC units separately. The process of the metering brought to light various challenges in obtaining electricity profiles with a high time resolution. At the beginning of the measurement period, huge time shifts due to sliding clocks could be detected. Additionally, incorrect current transformation factors caused extremely high values. These challenges led to extended fieldwork, carried out by Envidatec. To analyze the energy consumption accurately and thus obtain a more detailed view of the residential electrical load pattern, climate data on the selected sites were acquired from GeoModel Solar. The climate data were gathered using the SolarGIS method. The raw data from the energy meters were processed and consolidated into a single file containing the values for all meters at one site. After all the data were in one file with a continuous timestamp, the values were analyzed in further steps. Normalization of the individual electricity demands was done by dividing those values by the amount of square meters of the monitored buildings. The normalized values were analyzed in daily and weekly load profiles. The ambient temperatures for the different sites were also integrated in the load profiles. A monthly energy consumption profile was created for the two sites. Finally, a graph was created, in which the mean energy consumption of the buildings is clustered by the ambient mean temperature. Correlation analyses give initial ideas for a building model in Saudi Arabia that is extended by the modeling of the electricity demand for cooling. 4.3 Description of the Monitored Buildings To get a complex stock of data for the analyses, the monitored buildings were selected based on location and form. The monitored buildings were typical family houses in the residential areas of KAUST and Dammam University. The two locations were chosen according to different climate zones in the Kingdom of Saudi Arabia. Figure 4-3 shows the location of the monitored buildings. Volume 1 4-5 CHAPTER 4: Residential Metering KAUST Dammam University Source: Google Maps. Figure 4-3: Monitored Buildings in the Kingdom of Saudi Arabia KAUST is located in the city of Thuwal, which is approximately 85 kilometers north of Jeddah on the west coast of Saudi Arabia. “Unlike other Saudi Arabian cities, Jeddah retains its warm temperature in winter, which can range from 15 °C at dawn to 28 °C in the afternoon. Summer temperatures are extremely hot, often breaking the 43 °C mark in the afternoon and dropping to 30 °C in the evening. Rainfall in Jeddah is generally sparse, and usually occurs in small amounts in November and December” [Wiki]. Dammam University is located between the cities of Dammam and Al Khubar on the east coast of Saudi Arabia. Dammam also retains its warm temperatures in winter, which can range from 10 to 22 °C. The temperature drops to as low as 0 °C. Summer temperatures are very hot and break the 40 °C mark and, on occasion, the 50 °C mark. Average summer temperatures, however, usually range between 40 and 45 °C [Wiki]. The residential buildings at KAUST measured in the monitoring campaign offer a living space of 491 to 541 m2 (Figure 4-4). This living area includes two levels. All buildings were constructed in 2010 and are made of concrete. The main electrical energy consumers in the buildings are domestic water heaters and AC units. The electrical domestic water heaters have a maximum energy demand of 4 kW. Whereas the typical demand for domestic hot water can be regarded as approximately 1 MWh per person per year, the AC demand is highly sensitive to the ambient temperature. To evaluate these dependencies, a modelbased analysis of the measurement data was carried out. The AC is a split-unit system. The outside unit contains the condenser, the compressor, and two fans. 4-6 Volume 1 CHAPTER 4: Residential Metering Figure 4-4: Typical Residential Building at KAUST The monitored buildings at Dammam University offer a living area of roughly 500 m2 on two levels (Figure 4-5). All buildings were constructed in the 1970s and are made of concrete. Figure 4-5: Volume 1 Residential Buildings at Dammam University 4-7 CHAPTER 4: Residential Metering As at KAUST, the main electrical energy consumers in the buildings are the domestic water heaters and the AC. The AC in the Dammam University residences is also a split-unit system, in which the outside unit contains the condenser, the compressor, and two fans. The technical data on the AC systems are not known. 4.4 Metering Equipment All monitored buildings were equipped with an energy meter measuring the electrical energy consumption of the whole building. The meters at the two sites are described in the following sections. 4.4.1 Metering Equipment at KAUST The buildings at KAUST were equipped with ADDAD-4 meters manufactured by the Saudi Advanced Electronics Company. The meters were installed in the main energy supply box outside each building, containing the main circuit breakers, the current transformers, and the meter itself (Figure 4-6). Figure 4-6: Installation of the Energy Meters at KAUST Current transformers installed at the main power cables delivered a value for the actual electrical load to the energy meter. The energy meter stored the average load value in kilowatts every 15 minutes. Those values were stored internally in the meter in a ring buffer for a maximum period of 4 weeks. At the end of those 4 weeks, the stored data had to be downloaded manually to a personal computer. 4-8 Volume 1 CHAPTER 4: Residential Metering After 4 weeks the meter would overwrite the first value saved in the storage, so data gaps would be created. The data transmission between the energy meter and personal computer was realized with an optical probe. Figure 4-7 is an illustration of the electricity meters at KAUST. Figure 4-7: 4.4.2 Electricity Meter Installation at KAUST Metering Equipment at Dammam University The buildings at Dammam University were equipped with ADDAD-5 meters manufactured by the Saudi Advanced Electronics Company. They were operated in the same way as the ADDAD-4 meters at KAUST. The main meters were installed in the main energy supply cable of each building. To provide a detailed view of the energy consumption of the AC, a submeter was installed (see Figure 4-8). This meter measured the energy consumption of the building without the AC. The difference between readings of the two meters describes the energy consumption of the AC. Figure 4-8: 4.4.3 Electricity Meter Installation at Dammam University Data Acquisition in Saudi Arabia Creating a definitive database for this study was not possible. At the beginning of the planning phase, the goal was to have 100 buildings integrated in the program. Those buildings would have been located at three different sites in Saudi Arabia: 35 houses at KAUST, 30 houses at the diplomatic quarter in Riyadh, and 35 houses at Dammam University. Ultimately, we used 15 buildings at KAUST and 19 buildings at Dammam University. Volume 1 4-9 CHAPTER 4: Residential Metering 4.5 Data Basis 4.5.1 Data Basis at KAUST This section first describes the available data source for the measured households at KAUST. The second part shows the climate data. Household Measurement The graph in Figure 4-9 gives an overview on the number of buildings that were monitored at KAUST during the period from July to November 2013. Figure 4-9: Number of Houses Monitored at KAUST The number of houses that were monitored during the measuring campaign was not constant. The measuring started with only two houses at the beginning of July. On July 21, six more houses were added. The number then increased to 11 houses that were monitored during the period from August 23 until November 21. Data for most of the buildings could not be collected after November 21. Since it is not possible to draw valid conclusions from just two or three households, these times were skipped. For the final analysis we considered the period of July 21 to November 21, 2013. Climate Data To evaluate correlations to climatic conditions, data from meteocontrol [SolarGIS] were merged to the consumption profiles. Figure 4-10 shows the ambient temperatures for KAUST during the monitoring period. The temperature range in this period is from 20 to 42 °C. The period with the highest temperatures lasts from the beginning of the monitoring period in July until the beginning of December. During this time the temperature starts at above 25 °C in the night time. After sunrise the temperature rises quickly to 30 °C at 06:00. The temperature then rises to approximately 40 °C by 15:30. After 15:30 the temperature decreases to 30 °C at 16:30. After sunset the temperature decreases to 25 °C. The period with lower temperatures starts in October. During this period the temperature in the night time is approximately 20 °C. After sunrise, the temperature rises more slowly than in the hot period. It reaches approximately 30 °C at 11:00. After this time it slowly decreases until it again reaches 20 °C after sunset. 4-10 Volume 1 CHAPTER 4: Residential Metering Figure 4-10: Ambient Temperature at KAUST During the Monitoring Period [SolarGIS] 4.5.2 Data Basis at Dammam University This section first describes the available data source for the measured households at Dammam University. The second part shows the climate data. Household Measurement Figure 4-11 gives an overview on the number of buildings and meters that were monitored at Dammam University. The green graph indicates the number of main meters, which were integrated in the monitoring campaign. The orange graph indicates the number of submeters, measuring the energy demand of the households separately from the AC. Figure 4-11: Number of Monitored Houses at Dammam University The monitoring period for the buildings at Dammam University was from September through November 2013. The number of main meters monitoring the total electrical energy consumption of the buildings Volume 1 4-11 CHAPTER 4: Residential Metering continuously increased to 16 buildings in total. On September 10 two submeters were installed, measuring the electrical energy demand of the households, excluding AC. This number increased to five buildings on October 11. On November 12 seven additional submeters were installed. Therefore, data for the maximum number of 12 submeters and 16 main meters are only available for a period of 8 days. Climate Data To evaluate correlations to climatic conditions, data from meteocontrol [SolarGIS] were merged to the consumption profiles. Figure 4-12 shows the ambient temperatures for Dammam University in the regarded period. Figure 4-12: Ambient Temperature at Dammam University During the Monitoring Period The temperature range in this period is from 20 to 42 °C [SolarGIS]. The period with the highest temperatures lasts from the beginning of the monitoring period in September until the beginning of October. During this time the temperature starts at above 25 °C in the night time. After sunrise the temperature rises quickly to 30 °C at 06:00. The temperature then rises to approximately 40 °C by 15:30. After 15:30 the temperature decreases to 30 °C at 16:30. After sunset the temperature decreases to 25 °C. The period with lower temperatures starts in October. During this period the temperature at night is approximately 20 °C. After sunrise, the temperature rises more slowly than in the hot period. It reaches approximately 30 °C at 11:00. After this time it slowly decreases until it again reaches 20 °C after sunset. 4.6 Data Analysis 4.6.1 Data Analysis at KAUST This section first describes the measurement and presents a plausibility check of the data. It then describes how, based on this, data were selected for further analysis. Plausibility Check of Measurement As a first step, the overall energy consumption of all houses at KAUST was analyzed. All of the living areas are similarly sized, so the arithmetic mean of all the monitored buildings was used. Figure 4-13 displays the normalized electricity demand in kW/m2 in a carpet plot. 4-12 Volume 1 CHAPTER 4: Residential Metering Figure 4-13: Average Normalized Electricity Consumption of All Buildings at KAUST Figure 4-13 displays the average normalized electrical power demand per square meter of all monitored buildings within the period from July 2 to November 30, 2013, in kW/m2. The power demand of the individual buildings ranges from 0 to 0.1 kW/m2. The highest energy consumption values appear from 10:00 to 22:00. Because of the low number of meters, as discussed in Section 5.1, faulty data at the beginning and the end were expected. This can be proven by a visual plausibility check using Figure 4-13. Consequently, these parts were not used for further analysis. However, measurements of all buildings are of the same quality. In the first half of July, measurement values of only two buildings were available. The more buildings and data sets that can be integrated into the calculation, the more reliable the data become. The timespan from mid-July until mid-August shows no clear demand profile, which could be caused by the absence of residents during Ramadan. This behavior is mainly seen in two buildings (1 and 2), which are shown in Figure 4-14 as carpet plots. Figure 4-14: Normalized Building Electricity Demand for Building 1 (left) and Building 2 (right) Volume 1 4-13 CHAPTER 4: Residential Metering The graphs for the two buildings show the challenges that were faced in trying to obtain reliable data of domestic consumption profiles. The left diagram, for example, shows a jump in consumption of almost 0.04 kW/m2. This can only be explained by the inhabitants moving out or by measurement problems. Because of this, the most plausible data were selected for further analysis. Selected Measurements Finally, to calculate the average energy consumption of the buildings, the four buildings shown in Figure 4-15 were selected. For these four buildings, monitoring data were available for the maximum period, and they generally look plausible. There is no presence of unrealistic steps or gaps within the energy consumption of these buildings. Although all buildings are located in the same area, have similar types of inhabitants, and have similar shape, the amplitude and form of the profiles look quite different. In the following section, these four buildings will be analyzed in detail. Figure 4-15: Normalized Electricity Demand of Selected Buildings for Further Analysis Daily and Weekly Profiles for KAUST In this section, daily and weekly power consumption profiles of different seasons are presented and analyzed. The electrical power demand is at its minimum at 03:15, when it reaches a low of 0.025 kW/m2. This value describes the arithmetic mean value for the power demand within the time period from 03:00 until 03:15. Until 07:00 the power demand is still below 0.03 kW/m2. Beginning at 07:15 the curve rises to 0.041 kW/m2 at 10:30. From 11:00 to 13:00 there is a reduction of the energy demand of 0.005 kW/m2. At 13:15 the power demand reaches its peak value at 0.048 kW/m2. After 13:15 the curve 4-14 Volume 1 CHAPTER 4: Residential Metering decreases rather continuously until 22:00. Comparing the behavior of the power demand with the temperature curve shows a clear correlation between the two. The demand curve is shifted from the temperature curve by approximately 3.5 hours. Furthermore, the demand curve indicates that there is a high base load caused by the buildings. A power demand of 0.027 kW/m2, even at night, is extremely high. Figure 4-16 shows the demand profile of the selected houses over the course of 1 day in July. Figure 4-16: Daily Load Profile in July Figure 4-17 shows the demand profile of the selected houses for 1 week in July. Figure 4-17: Weekly Load Profile in July Volume 1 4-15 CHAPTER 4: Residential Metering The electricity demand ranges between 0.0225 kW/m2 during the night and 0.04428 kW/m2 during the day. The average base load in the night reaches 0.03 kW/m2. The demand profile shows a clear correlation between the temperatures during the whole week. Still, a time shift of approximately 3.5 hours between the power and temperature curves can be obtained. The correlation between temperature and power can be seen clearly at night. Lower temperatures lead to decreased consumption of electrical energy. A correlation to the type of day—work day or weekend—can hardly be observed. Figures 4-18 through 4-21 show the demand profile and the temperature for a typical day or week in the months of September, when the temperature reaches its maximum, and November, when the temperature reaches its minimum, during the monitoring period. When focusing on the base load, the behavior of the power demand curve in September, shown in Figure 4-18, is similar to the one in July. Focusing on the daytime, the peaks caused by the high daily temperatures are substantially higher than in July. Starting at 0.0288 kW/m2 at 06:15, the electricity demand rises to 0.0544 kW/m2 at 15:00. Figure 4-18: Daily Load Profile in September The weekly energy demand shown in Figure 4-19 is similar to that described in Figure 4-17 for July. There is a strong correlation between temperature and power demand. The type of day (work day or weekend) has no impact on the power demand of the buildings. It can be calculated that the mean value is 0.01 kW/m2 higher in September than in July. Furthermore, the positive and negative amplitude ranges are larger than in July. On the last 2 days of the monitored week, the maximum and the average daily temperatures are lower than in the rest of the week. This leads to a reduction of the energy demand during those 2 days. 4-16 Volume 1 CHAPTER 4: Residential Metering Figure 4-19: Weekly Load Profile in September Figure 4-20 displays the load profile of the four selected buildings on a typical day in November. Even in this month, the power demand is highly sensitive to the temperature curve. It can be calculated that the base load in November is 0.02 kW/m2 during the night, 0.01 kW/m2 smaller than in July and September. Furthermore, it is can be seen that the peaks during the daytime are less pronounced than in the time period from July to September. Figure 4-20: Daily Load Profile in November Figure 4-21 shows the weekly load profile in November. The base load is mostly still above 0.02 kW/m2. The peak level is about 0.03 kW/m2, and the average daily demand reaches 0.03 kW/m2. The load Volume 1 4-17 CHAPTER 4: Residential Metering profile is still primarily influenced by the temperature. The type of day (work day or weekend) does not influence the load profile. Figure 4-21: Weekly Load Profile in November Figure 4-22 shows the mean energy consumption of the four selected buildings during the entire monitoring period. Additionally, the mean temperatures for each day were calculated. The days were subsequently ordered by the mean temperature level. Figure 4-22: Mean Energy Consumption of All Monitored Buildings 4-18 Volume 1 CHAPTER 4: Residential Metering The mean daily energy consumption ranges from 0.048 kWh/m2 per day to 1.038 kWh/m2 per day. The average daily temperature ranges from 26.6 to 35.3 °C. By assembling the days according to the mean daily temperature, a clear correlation between average daily temperature and mean daily energy consumption can be obtained. The linear best-fit lines of average temperature and mean energy consumption are parallel. Monthly Energy Consumption To obtain an arithmetic mean value for the energy consumption per month, we used a calculation that creates an arithmetic mean value for the consumption of the four houses for every measured quarterhour. In a second step, the monthly energy sums were calculated. Figure 4-23 shows the monthly energy consumption of the building stock at KAUST, related to the average ambient temperature during the monitoring period. The monthly energy consumption ranges from 21.7 kWh/m2 in November to 28.4 kWh/m2 in summer. As expected, a clear correlation between energy consumption and ambient temperature can be observed. Figure 4-23: Monthly Energy Consumption and Ambient Temperature for the Selected Buildings 4.6.2 Data Analysis at Dammam University In the first step, the overall energy consumption of all houses at Dammam University was analyzed, then an arithmetic mean value for all of the monitored buildings was calculated. Figure 4-24 (left side) displays this value in a carpet plot. In addition, the arithmetic mean value for all of the submeters measuring the energy consumption of the building only, without the consumption of AC, is shown in Figure 4-24 (right side). The difference between main and submeter represents the energy consumption of AC. The arithmetic mean of this value is shown in Figure 4-25. Figure 4-24 (left side) displays the average electrical power demand of all monitored buildings within the period from September 1 to November 25. The power demand of the individual buildings ranges from 0 to 0.06 kW/m2. The highest energy consumption appears from 09:00 to 22:00. In the beginning of September there is still a high electrical load, especially in the daytime. Even in the night time, there is a base load that never falls below 0.04 kW/m2. Starting in mid-September, the base load decreases to approximately 0.02 kW/m2. During this time of the year the peak loads in the daytime also appear smaller than during the 2 weeks prior. Starting on October 10, the power demand again decreases. The power demand does not reach more than 0.03 kW/m2, even in the daytime. Around October 15 and from October 20 until November 20, there is again a power demand in the daytime reaching 0.04 kW/m2. Volume 1 4-19 CHAPTER 4: Residential Metering Figure 4-24: Electricity Demand of the Whole Building: Main Meter (left) and Household Only/Submeter (right) Figure 4-25: Power Demand of AC Only Comparing the behavior of the electricity demand shown in Figure 4-24 (left side) with the ambient temperatures in Dammam shown in Figure 4-12, it can be deduced that the load profile of the buildings is strongly sensitive to the ambient temperatures. Figure 4-24 (right side) shows the power demand of the households only. The main loads appear during October in the late evening hours. Starting in November, the main load appears in the afternoon hours. In general, the electricity demand caused by the households ranges between 0 and 0.2 kW/m2. The power demand of the households is not influenced by the temperature. Furthermore, no influence caused by the day of the week or the monthly profile can be identified. Subtracting the measured values of the submeter from those of the main meter gives the electricity demand of AC. Comparing the load profile with the ambient temperatures shown in Figure 4-12, it is clearly visible that the load profile is only influenced by the ambient temperature conditions. 4-20 Volume 1 CHAPTER 4: Residential Metering Daily and Weekly Profiles at Dammam University In this section, daily and weekly profiles of different seasons are presented and analyzed. Figure 4-26 shows the arithmetic mean daily load pattern for the households and the AC electricity demand of all buildings monitored at Dammam University starting on September 28. Figure 4-27 shows the weekly load profile of buildings and AC units in September and October. Curves are presented together with the ambient temperature. Figure 4-26: Daily Load Profile of Buildings and AC in September The energy consumption of the households ranges between 0.0032 kW/m2 during the night and 0.01 kW/m2 in the evening hours. The household electricity demand is influenced by the power demand of the domestic water heater, lighting, and cooking. Lighting and cooking are influenced by the user behavior. The household electricity demand curve rises at 06:30 to 0.0078 kW/m2 when the occupants get up. There is a second peak visible at 11:00 when the electricity demand in the kitchen rises. The peak value of 0.01 kW/m2 is reached at 21:00, when lighting plays a major role. Figure 4-27: Weekly Load Profile of Buildings and AC Units in September/October Volume 1 4-21 CHAPTER 4: Residential Metering Focusing on the electricity demand of AC, it can be observed that the load curve starts at 0.015 kW/m2 at 00:00. During the night hours a mean base load of 0.0125 kW/m2 can be detected. At 07:15 the electricity demand of AC starts to rise to 0.0018 kW/m2. The peak level of AC electricity demand occurs at 17:45 with a value of almost 0.03 kW/m2. Focusing on the weekly load profile, a clear relation between energy consumption of AC and the temperature profile can be detected. The base load of the AC electricity demand, even at night, is generally higher than 0.01 kW/m2. No connection between day of the week and electricity demand, either for households or AC, can be identified. A correlation can be seen between household energy consumption and AC energy consumption. There is no accurate information about the actual physical connection of the main meter and the submeter. It must be assumed that subunits such as fans or additional AC units are also represented in the household electricity consumption. Figure 4-28 displays the load profiles and the temperatures on a typical day in November. The base load of AC is still almost 0.01 kW/m2. During the day, the amplitude is much smaller than in September. The household electricity demand does not differ from that in September. Figure 4-28: Daily Load Profile of Buildings and AC in November Focusing on the weekly load profile, a clear relation between AC energy consumption and the temperature profile can be detected. As long as the temperature levels are above 24 °C, the base load of the AC electricity demand, even at night, is higher than 0.01 kW/m2. On November 15 the ambient temperature falls below 24 °C. Starting at this time, the AC electricity demand falls below 0.01 kW/m2. 4-22 Volume 1 CHAPTER 4: Residential Metering Figure 4-29: Weekly Load Profile of Buildings and AC in November Figure 4-30 displays the energy consumption of households and AC during the entire monitoring period at Dammam University. The values represent the mean energy consumption for all buildings during 1 day. The daily household energy consumption is nearly constant. The consumption of AC power correlates to the ambient temperature. Figure 4-30: Energy Consumption of Buildings and AC Figure 4-31 shows the mean energy consumption of the four selected buildings during the whole monitoring period. Additionally, the mean temperatures for every day were calculated. The days were subsequently arranged by the mean temperature level. Volume 1 4-23 CHAPTER 4: Residential Metering Figure 4-31: Daily Energy Consumption of Buildings and AC Clustered by Temperature The mean daily energy consumption of households plus AC ranges from 0.175 kWh/m2 per day to 0.7 kWh/m2 per day. The average daily temperature ranges from 21.8 to 33.5 °C. By ordering the days according to the mean daily temperature, a clear correlation between average daily temperature and mean daily energy consumption can be obtained. As shown in Figure 4-32, the energy consumption of households is nearly constant at 3.4 kWh/m2 during the entire monitoring period. The energy consumption of AC ranges from 15.2 kWh/m2 in September, to 9.7 kWh/m2 in October, to 6.5 kWh/m2 in November. Figure 4-32: Monthly Mean Energy Consumption of All Buildings at Dammam University Figure 4-33 illustrates the correlation between ambient temperature and AC electricity demand. The electricity demand is shifted 3.5 hours versus the temperature. 4-24 Volume 1 CHAPTER 4: Residential Metering Figure 4-33: AC Electricity Demand in Correlation to Ambient Temperature 4.7 Modeling and Results and Recommendations 4.7.1 Residential Profiles in KSA The measurements acquired during the monitoring period showed an electricity consumption of up to 50 W/m2. Considering a typical living area of 500 m2, this yields a maximum power consumption of 25 kW during one time step. This peak is typically reached in the early evening hours and reduced to half during the night. Figure 4-34 shows weekly load profile, and Figure 4-35 shows that a typical daily profile has one peak. This peak is roughly 4 hours after the daily peak of the ambient temperature. This leads to the assumption that the peak in the daily profile correlates to the thermal capacity of the building. With higher ambient temperature, the room temperature stays in a normal range (near the set value) until the building’s capacity is charged by the surrounding air. At night this is reversed. Room temperatures were not available to test this assumption. The profiles do not change considerably during the course of the week. No change in weekend energy consumption can be detected. Figure 4-34 : Weekly Load Profile Volume 1 4-25 CHAPTER 4: Residential Metering As described previously, the observed building profiles show a high correlation of AC demand to ambient temperature, because the demand is driven mainly by AC. This was proven using the measurements with submeters, allowing separation of AC demand from the total demand of households in Dammam. Figure 4-35 shows the daily energy consumption for households and of AC alone, sorted by the daily mean ambient temperature. It can be observed that the household energy consumption varies between 0.1 kWh/m2 and 0.15 kWh/m2 per day, independent of the ambient temperature. It is very likely that these fluctuations are caused by varying user behavior. Figure 4-35: Energy Consumption of Buildings and AC Ordered by Ambient Temperature The AC energy demand shows a strong correlation to temperature. During the measurement period, the AC energy demand ranged from 0.05 kWh/m2 per day at a daily mean temperature of 22 °C to 0.55 kWh/m2 per day at a daily mean temperature of 34 °C. The average AC energy consumption was 0.28 kWh/m2 per day, and the average household energy consumption was 0.12 kWh/m2 per day. During the monitoring period, AC was responsible for 70 percent of the total energy consumption of households. Figure 4-36 shows the correlation between daily energy consumption and average daily ambient temperature. Figure 4-36: Daily Energy Demand of AC 4-26 Volume 1 CHAPTER 4: Residential Metering The average daily AC energy consumption starts at 0.1 kWh/m2 per day and goes up to 5.5 kWh/m2 per day. As shown in Figure 4-37, the total energy consumption of the buildings at KAUST and Dammam University differs from each other. The mean energy consumption of all buildings at KAUST in September was about 28 kWh/m2. At the same time the mean energy consumption of the buildings at Dammam reached 18.6 kWh/m2. The mean energy consumption at Dammam in October and November was significantly lower than at KAUST. Finally, AC accounted for 85 percent of the total energy consumption in September and 70 percent in November. The monthly household consumption, at 3 kWh/m2 per month, was roughly constant. Figure 4-37: Energy Consumption at KAUST (left) and Dammam (right) 4.7.2 Modeling AC Demand Because AC accounts for the biggest energy demand, this also has the greatest potential for increasing energy efficiency. This section models this segment of energy consumption. The energy demand for cooling a building can be roughly estimated using the following formula [Baer]: where: Qc = cooling demand in Wh 𝑄𝑐 = 𝑢 ∗ 𝐴 ∗ (𝜗𝑎 − 𝜗𝑖 ) ∗ 𝑇 u = heat transfer coefficient in W/(m2*K) A = heat transferring surface in m2 ϑa = ambient temperature in K ϑi = indoor temperature in K T = length of time interval in hr The electrical energy needed to provide cooling can be calculated by multiplying by the EER using the following formula [Baer]. The parameter EER defines the ratio of produced cold to the necessary electrical energy. where: Qc = cooling demand in Wh EER = energy efficiency ratio 𝑄𝑐 = 𝑒𝑒𝑟 ∗ 𝑊𝑒𝑙 Wel = electrical energy demand in Wh Volume 1 4-27 CHAPTER 4: Residential Metering For the calculation in Figure 4-38, the heat-transferring surface of the buildings was assumed to be 750 m2. With the energy consumption shown in Figure 4-35, an indoor set temperature of 20 °C, and an assumed AC EER of 1.5, the heat-transferring coefficient of the buildings is 2 W/(m2*K). Assuming that the walls and ceilings of the buildings are made out of concrete, this value is realistic. Decreasing the AC electrical energy demand can be achieved by insulating the buildings. With this measure, using an insulation layer of 7.5 cm of polystyrene insulation decreases the energy-transferring coefficient to 0.5 W/(m2*K). The energy-saving effect of this insulation is shown in Figure 4-38. Figure 4-38: Simulated Correlation Between Daily Ambient Temperature and Electricity Demand for Different Energy-Saving Measures Figure 4-38 also shows the impact of increasing the indoor set temperature by 2 K and using more efficient AC units on energy consumption. The solid green line in Figure 4-38 indicates the modeled energy demand at its current status (see Figure 4-36) in relation to the daily ambient temperatures. The dashed green line indicates the energy consumption with no additional insulation but when the indoor set temperature is raised by 2 °C to 22 °C. This measure results in a reduction of the energy consumption by 15 percent at an ambient temperature of 28 °C. A far greater reduction in energy consumption can be achieved by installing insulation. The solid red line indicates the AC energy consumption when the whole building is insulated with a layer of 7.5 cm polystyrene insulation. Owing to the reduced cooling demand of the building, the AC electrical energy demand decreases by 75 percent in relation to consumption with no insulation at 28 °C ambient temperature. Further raising the indoor temperature by 2 °C is indicated by the dashed red line. A further reduction of the energy consumption by 6 percent can be achieved. The violet line indicates the reduction in energy consumption when the building is insulated and equipped with an AC unit that has an EER of 3 instead of 1.5. With this measure, the energy consumption can be decreased by an additional 10 percent. The solid blue line indicates the energy consumption when there is no additional insulation but the AC unit has an EER of 3. If this is the only measure, the cooling consumption is reduced by 50 percent. AC devices with an EER of 3 are state of the art for the residential sector. 4-28 Volume 1 CHAPTER 4: Residential Metering 4.7.3 Recommendations for Energy Saving The most important finding of this monitoring campaign is that AC systems account for a large part of energy consumption within the residential sector. According to Figure 4-35, AC is responsible for 70 percent of the residential energy demand. Reducing the energy demand of the residential sector directly leads to a reduction in AC energy demand. AC energy demand is affected by three factors that have a direct influence on energy consumption: • • • The building insulation has an impact on the demand for cooling. The better that buildings are insulated, the less they need to be cooled. The indoor set temperature influences the cooling demand. The efficiency of the AC unit has an impact on the electrical energy consumption required to provide the requested cooling needs of the building. Table 4-2 shows examples of these three energy-saving measures. An energy savings of 15 percent can be achieved simply by increasing the set temperature by 2 K. Table 4-2: Effects of Different Energy-Saving Measures on Cooling Demand Classified by Effort Measure Increase Tset by 2 K Replace AC hardware (double EER) Insulate with 7.5 cm polystyrene 4.7.4 Effect on energy demand Effort minus 15% minus 50% minus 75% none medium high Data Acquisition Experience and Recommendations In reviewing the existing meters at KAUST, we detected high consumptions of more than 10 MWh per day for some households. This was due to different current transformer factors within the meter: one for the display and another for the internal register. Also, the batteries buffering the internal clock were empty, and at interruptions of supply the time stamp was in some cases greatly delayed. This required some reengineering work. In addition, the process of manual data collection leads to long intervals (typically more than a month) to detect errors. Installing submeters within the building requires access to the household for data collection, which leads to administrative cost and coordination. This can be solved by online monitoring. The measurements collected manually showed the expected results, but for accurate modeling, correlation to additional indoor data (e.g., room temperature, inhabitants) is essential. Most of these data were not available for this study because of confidentiality. Further monitoring of the household sector could include these steps: • • • • • Select objects with collaborative users to improve collection of internal data. Critically review the metering structure: It might be better to install a well-known meter. If at all possible, install a remote data access. Set a realistic goal for the number of buildings to be monitored. Consider setting up metering of several buildings, including submeters for AC and domestic hot water, other big consumers, and indoor temperature. 4.7.5 KSA Profiles in Comparison to International Standards The energy demand for AC shows a direct correlation between ambient temperature, the set room temperature, and the volume to be cooled. Because of the very different climate conditions in Saudi Arabia and Europe, the resulting load profiles are not comparable to European standards. Consequently, a comparison with European standards was omitted from this discussion. Volume 1 4-29 CHAPTER 4: Residential Metering The results showed electricity consumption for households (without AC) of 3 kWh per square meter and per month, assuming a living area of 500 m2 for a five-person household. This yields a yearly consumption of 18 MWh, which includes production of domestic hot water. Typically, one person has demand of 1 MWh [KIT] for domestic hot water. For the described household, this yields a yearly demand of 13 MWh. 4.8 Literature [Baer] Baerhr Thermodynamics, Springer-Verlag Berlin, 2000. [google] www.maps.google.com, accessed Jan. 24, 2014. [KIT] www.energiedetektive.kit.edu/index.php/Energiebedarf_f%C3%BCr_Warmwasser, accessed Jan. 24, 2014. [SolarGIS] GeoModel Solar s.r.o., M. Marecka 3, Bratislava, Slovakia, http://solargis.info [Wiki] 4-30 www.wikipedia.com, accessed Jan. 24, 2014. Volume 1 5 Development of Industrial Energy Demand in Saudi Arabia CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia Chapter 5: Development of Industrial Energy Demand in Saudi Arabia Chapter Summary Chapter Description This chapter focuses on the industrial energy demand in the Kingdom of Saudi Arabia (KSA) and the energy-saving potential through implementing energy efficiency (EE) measures. Because of rapid population growth, an enormous increase in energy consumption will be seen in the country. Because industry represents a fairly large share of the energy demand in KSA, the saving potential in this sector will have a significant positive effect on overall consumption. This report shows potential development pathways and their effects on domestic energy demand and carbon dioxide (CO2) emissions, as well as potential additional income from oil exports. Therefore, the largest industry sectors (i.e., cement, steel, petrochemical, and desalination) are analyzed in detail. Methodology To analyze the effects of different EE measures on Saudi energy demand in the future, a projection of future energy demand is required. Future energy demand is assessed based on the development of the different sectors presented in Chapter 1. The projection is based on EIA energy data for KSA until 2009. To apply the saving potential, applicable EE measures and their potential for KSA are defined. This is based on previous chapters of this study as well as literature research. For each of the large industry sectors mentioned previously, efficiency measures are analyzed separately. These sectors belong to energy-intensive industries because of their necessary energy consumption for certain production processes, making them interesting for this analysis. Those EE potentials are defined individually for each sector. The EE measures assumed in the low-EE scenario are either easily applicable and economically viable or necessary to reach the state-of-the-art level of technology. The efficiency potential can be defined as the difference between current conditions in KSA and those in industrialized countries worldwide. For the evaluation of savings, three scenarios are compared: the business-as-usual (BAU) scenario, a low-EE scenario, and a high-EE scenario. From the results of these scenarios, the amount of energy saved can be projected until 2040. Accordingly, the CO2 emissions saved and the opportunity costs from the saved fossil fuels are calculated. This allows illustrating the effects of EE measures not only on the energy demand but also on the economy and environment. Hence, the report will give an indication of the potential range of effects that EE measures would have in the long term. Analysis To represent industrial energy demand in KSA, as mentioned above, the energy-intensive industries of steel, petrochemical, and cement were chosen. Desalination was also included because KSA has a shortage of fresh water, which requires desalinating seawater. This process is very energy intensive and contributes significantly to Saudi energy consumption. Industrial energy demand is distributed as shown in Figure 5-1. As can be seen, the largest energy demand stems from the desalination and petrochemical sectors. Further energy-intensive industries are building materials, including cement and steel. Thus, those four sectors are reviewed more closely and serve as a basis for scenario development. In this figure, cement falls under the category “building material,” which was adopted from Chapter 2. Looking closer at the cement industry, it can be inferred that applying EE measures will have a positive effect on industrial energy demand. The cement production capacity of KSA nearly doubled since 2005 and exceeded 50 million t in 2012, shared by 13 companies. Similar to the steep rise in production capacity, cement demand experienced a significant increase from 43 million t per year in 2010 to 49 million t in 2012 and was estimated to reach 52 million t in 2013 (Edwards, 2012). Both capacity and demand are expected to increase further. Because most of the energy needed in the cement Volume 1 5-1 CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia manufacturing process is used to produce heat, the highest potential for EE is achieved by improving the use of heat or avoiding waste heat. According to the analysis, an efficiency potential of 15 percent for the high-EE scenario is set. The low-EE scenario assumes a delayed application of EE measures and a lower implementation speed, which leads to an efficiency potential of 5 percent. Figure 5-1: Final Energy Distribution Including Desalination (Own Calculation Based on Chapter 2) The steel sector had steady growth of 6 percent per year between 2009 and 2011, increasing its crude steel production from 4.7 million t to 5.3 million t (World Steel Association, 2012, p. 11). However, crude steel production stagnated in 2012 with 5.2 million t (World Steel Association, 2013, p. 9). The steel sector is still expected to grow further. Because this is one of the most energy-intensive industries, reducing future energy demand is essential. In the analysis, an efficiency potential of 35 percent for the high-EE scenario is identified. For the low-EE scenario, it is assumed that the transfer of production technology will be delayed and developed more slowly, which reduces the EE potential to 10 percent for this sector. For the desalination sector, which represents around 36 percent of energy consumption, and with Multi-Stage Flash (MSF) desalination plants being dominant, the methodology of the analysis is different. For the EE potentials, it was assumed that the components are not developed to be more efficient, but that an exchange of the technologies is pursued. For this analysis, three scenarios were identified: (1) the BAU scenario; (2) the “efficient new plants” scenario—the increase in the amount of water desalinated is the same as in the BAU scenario, the share of technologies does not change, and new plants have high EE; and (3) the “efficient Reverse Osmosis (RO)” scenario—the increase in the amount of water desalinated is the same as in the BAU scenario and all new plants are highly energyefficient RO desalination plants. Results show that for the overall scenario calculation, it can be assumed that for the low-EE scenario, 10 percent energy savings from the efficient new plants scenario is applied. For the high-EE scenario, 30 percent energy savings from the efficient RO scenario is used. The last detailed analysis was performed on the petrochemical sector. The Saudi petrochemical sector is largely dominated by SABIC. With an overall market share of more than 50 percent, it is the largest domestic stakeholder. In Figure 5-1 above, it is referred to as “Chemistry.” In the petrochemical industry, there is little room to improve the EE and CO2 emissions of the feedstock. Therefore, EE measures have to be applied in the production processes and overall energy use. The analysis showed a 5-2 Volume 1 CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia potential efficiency increase of 17 percent in the low-EE scenario and 25 percent energy savings potential in the high-EE scenario. Having analyzed the different industries and defined the high-EE and low-EE potential, the three main scenarios are developed. These three scenarios are compared in terms of energy consumption throughout the years until 2040, CO2 emissions caused by the three scenarios, and opportunity costs created by saving fossil fuels. Results With this analysis and demand projection from Chapter 1, the scenario analysis showed an energy savings potential of 10 percent in the low-EE scenario. Cumulating the annual final energy demand shows that until 2040, 2,050 TWh could be saved. This results in a reduction in CO2 emissions of 2,200 billion t. Furthermore, this would allow saving oil in the power generation sector so that the oil could be exported. Considering this opportunity cost, additional revenues of US$544 billion could be realized. The high-EE scenario shows potential energy savings of 20 percent, resulting in 4,413 TWh cumulated energy savings until 2040. This would enable a reduction in CO2 emissions of 3,460 billion t. In addition, the analysis of opportunity cost indicates that additional revenues of US$784 billion could be generated from exporting saved oil. 5.1 Introduction Based on the energy demand projections presented in Chapter 1, it is possible to say that because of KSA’s enormous growth in population, energy consumption will increase considerably. As discussed previously, if the current trends continue, KSA will consume large amounts of the oil produced in the country that could otherwise be used for export. Thus, the following report is dedicated to potential energy savings in Saudi industry. Because of the rapid expansion of KSA’s industry, it could be assumed that much of the manufacturing equipment is relatively new and hence very energy efficient. However, plant visits and energy audits have identified significant EE potentials mainly from improvements to inefficient energy conversion chains and efficiency improvements in the generation and use of heat. The high need for cooling makes the efficient generation and use of heat a very important issue for Saudi industry if a sustainable energy strategy is to be followed. This report shows potential development pathways and their effects on domestic energy demand, CO2 emissions, and potential additional income from oil exports. The scope of the work includes a review of the largest industry sectors in the country, their current energy consumption, and applicable EE measures. For this, best practices in different countries were analyzed and used as benchmarks. From this review, potential development pathways of industrial energy demand are shown and used to illustrate the existing energy savings potential. Furthermore, they will allow potential macroeconomic effects such as a reduction in CO2 emissions and a freeing of oil for export, thus generating additional revenues. 5.2 Methodology Because a projection of future industrial energy demand for different levels of EE penetration is required in this task, the applied methodology comprises literature research, a collection of secondary data, and an analysis of scenarios. To define applicable EE measures and their potential for KSA, data collection is required. This is based on the tasks discussed in previous chapters as well as literature research. For each of the large industry sectors—cement, steel, desalination, and petrochemical—efficiency measures are analyzed individually. These sectors are chosen because they represent a large share of KSA’s industry. Furthermore, they all belong to energy-intensive industries because of their necessary energy consumption for certain Volume 1 5-3 CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia production processes. In most industrial statistics, desalination is not counted as an industry sector but as a public service. For this study, desalination was included because it plays a major role related to energy consumption and the potential for energy savings. Because the power generation sector has been excluded from this analysis, the interdependencies between saving energy in the desalination process and its effect on resulting power generation of combined power and water plants are beyond the scope of this study. To determine realistic and applicable EE potentials, we examined currently employed technologies in KSA, current state-of-the-art technologies in other countries, and best practice technologies in terms of energy demand. Those EE potentials are defined individually for each sector. The EE measures assumed in the low-EE scenario are either easily applicable and economically viable or necessary to match current state-of-theart technologies. “Current state-of-the-art technologies” is defined as the energy intensity that can be found in most industrialized countries. Therefore, potential energy savings can be determined as the difference between current specific energy demand in KSA and current specific energy demand in countries such as Germany. For the high-EE scenarios, the energy consumption of current best practice examples is used as a benchmark. This includes not only reducing the energy demand of currently used processes but also considering alternative manufacturing solutions. The results of the data analysis, current level of energy demand, and potential energy savings for each scenario are presented separately for each sector in Section 4. How the potentials are derived and which values are used for the scenario development are explained in detail. Using the outcomes of the steps described above, a scenario analysis is conducted. Based on the energy demand projection presented in Chapter 1, development for individual sectors is determined using the distribution of energy share presented in Section 3. For the individual scenarios, energy savings potentials are applied to each sector respectively, leading to different pathways of demand development. Cumulating the demand of the individual sectors gives the total industrial energy demand from today until 2040. With the projected energy savings, the potential for CO2 emission reductions and opportunity cost can be calculated for each scenario. This allows illustration of the effects of EE measures not only on the energy demand but also on the economy and environment. Hence, the report will give an indication of the potential range of effects that EE measures would have in the long term. 5.3 Current Industrial Energy Consumption in KSA To analyze current and future energy demand, KSA’s industrial sector “industry” is defined as all manufacturing industries in the country. The pure provision of services is excluded because the energy intensity is low in the services sector, making it negligible for the following analysis. The main energy demand stems from energy-intensive industries such as steel, cement, or petrochemical companies. In addition, energy demand for desalination was added to the analysis because of the high energy needs of the process and the expected rise in desalination capacity. Because KSA is short on natural water supply, a large share of potable water comes from seawater desalination. In addition, with a steadily growing population, water demand will increase further, along with energy requirements to fulfill water needs. Now and in the future, desalination plays a major role in the energy consumption of KSA. Total energy consumption is displayed in Figure 5-2. This projection shows significant growth in energy demand, assuming that current framework conditions and population trends maintain. Figure 5-2 illustrates the current distribution of energy demand by sector as well as the shares projected for 2040 in Chapter 1. Transport and industry are expected to grow in absolute values and relative numbers. In publically available statistics, desalination is not considered part of the industrial sector; however, for this study the energy demand of all desalination plants is added to the industrial energy demand. This leads to a total energy consumption of 940 TWh of the examined industries. 5-4 Volume 1 CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia Saudi industry has experienced considerable growth in the last several years. For the future, an average growth rate of 4.3 percent is expected (Alyousef, 2012). Figure 5-2 illustrates the development of energy demand distribution as projected in Chapter 1. 2011 vs 2040 Figure 5-2: Share of Energy Demand in KSA by Sector in 2011 and 2040 (as Projected in Chapter 1) Industrial energy demand is distributed as shown in Figure 5-1. As can be seen, the largest energy demand stems from the desalination and petrochemical sectors. Further energy-intensive industries are building materials industries such as cement and steel. Thus, those four sectors are reviewed more closely in the next section for potential EE measures and energy savings. This serves as a basis for the scenario development in Section 5. 5.4 Energy Efficiency in Selected Sectors To analyze EE potentials in KSA, this study concentrates on four large sectors of Saudi industry: cement, steel, desalination, and petrochemical. These sectors are generally quite energy intensive and thus represent a major share of the industrial energy demand, as mentioned in the previous section. In the following subsections, different EE measures and their applicability to Saudi industry are described. 5.4.1 Cement Sector The cement production capacity of KSA nearly doubled since 2005 and exceeded 50 million t in 2012, shared by 13 companies. Similar to the steep rise in production capacity, cement demand experienced a significant increase from 43 million t per year in 2010 to 49 million t in 2012 and was estimated to reach 52 million t in 2013 (Edwards, 2012). Both capacity and demand are expected to increase further. Because the cement industry is highly energy intensive, EE in this sector is an essential part of the energy strategy to meet KSA’s rising energy demands. 5.4.1.1 Cement Manufacturing Process The main components of cement are limestone/chalk and clay or its natural mixture in the form of limestone marl. The clay also can be replaced by flue ash or sand. These raw materials are mainly exploited by blasting in quarries, where they are then crushed to gravel. Because all raw materials have a natural origin, their chemical composition varies. Therefore, depending on the actual and desired chemical composition of raw materials, the gravel has to be homogenized in a blending bed. After homogenization, the raw material is ground in the raw mill. Before grinding, the material can be dried by the waste heat of the rotary kiln if its moisture is too high. Because the Saudi Volume 1 5-5 CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia climate is very arid, this is not necessary in most cases (Holcim Foundation for Sustainable Construction, 2011, p. 44). Subsequent to grinding, the raw meal can be homogenized again before being transported to the burning process. During the transport to the rotary kiln, the raw meal is preheated to 800 °C by cyclone preheaters using the exhaust gases of the kiln. In the rotary kiln, the raw meal is burned at 1,450 °C to sinter the meal, which leads to a product consisting of round, differently sized particles, called clinker. Leaving the rotary kiln, the clinker is cooled to 100–300 °C by a clinker cooler and stored in the clinker silo, which offers the opportunity for further homogenization. Together with other main components, the clinker is ground in a cement mill, which can be a ball mill, a rolling mill, a vertical roller mill, or several of these mills in succession. The finished cement is stored in silos, from where it can be packaged or directly loaded, depending on the later mode of transport (Verein Deutscher Zementwerke e.V., 2006, p. 5ff). Figure 5-3 shows an overview of the process. Raw Material Quarrying and Crushing Raw Meal Homogenization and Storage Blending Bed Drying and Grinding Electrostatic Filter Burning Cyclone Preheater Rotary Kiln Quarry Crusher Raw Mill Clinker Cement Homogenization and Storage Clinker Silo Grinding Storage Loading Other Main Components Clinker Sulfate Agent Cement Mill Solid Matter Figure 5-3: 5.4.1.2 Gas Scheme of the Cement Manufacturing Process (Source: Sustain Consult, 2013, p. 14) Energy-Efficiency Measures in the Cement Manufacturing Process Most of the energy needed in the cement manufacturing process is used to produce heat. Therefore, the highest potential for EE lies in the improved use of heat or in the avoidance of waste heat. Waste heat can be reduced by precalcination, which reduces the length of the rotary kiln and diminishes the radiation losses of the kiln (Sustain Consult, 2013, p. 28). Waste heat also can be used to preheat and partly calcinate the raw meal in cyclone preheaters, which is done by four cyclone preheaters in a common cement plant. The usage of the preheaters is limited by the moisture of the raw materials because the exhaust gases of the kiln must be warm enough to dry the raw materials during the grinding process. In regions with low raw material moisture content, drying in the grinding mill is not necessary. Therefore, up to six preheaters can be installed (Holcim Foundation for Sustainable Construction, 2011, p. 38). Each additional preheater can lower energy demand by 80–100 kJ/kg clinker (Allplan GmbH, Verein deutscher Zementwerke e.V., 2010, p. 32). (Sustain Consult, 2013, p. 28). 5-6 Volume 1 CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia A possibility for using waste heat more efficiently is using highly efficient satellite coolers with an efficiency of up to 80 percent in the clinker cooling process. To avoid the loss of energy during clinker cooling, heat is recovered by the clinker cooler. By increasing the efficiency of the recovery process, more heat can be used for preheating processes (Allplan GmbH, Verein deutscher Zementwerke e.V., 2010, p. 32f). A further possibility for using waste heat is cooling with absorption refrigerators (Allplan GmbH, Verein deutscher Zementwerke e.V., 2010, p. 41). By installing a water-steam cycle that uses the heat of the kiln’s flue gases, the clinker cooler, and residual heat in the denitrification plant, it is possible to power a turbine that generates electricity, which can supply one-third of the cement plant’s electricity demand (Sustain Consult, 2013, p. 28). If waste heat is only available at lower temperature levels, electricity can be generated via an organic rankine cycle (ORC), which can use the energy of the clinker coolers’ exhaust air, exhaust gases of the heat exchanger prior to the rotary kiln, or exhaust gases of the chlorine bypass. The ORC has an electrical efficiency of 15–23 percent. A main advantage of the electricity production from waste heat compared to the direct use of heat is that electricity generation is independent of the plant’s current energy demand. Generated electricity could be fed into the electricity grid, while heat is lost if it is not needed (Allplan GmbH, Verein deutscher Zementwerke e.V., 2010, p. 36f). Because clinker production is the most energy-intensive process of cement production, the substitution of clinker contributes to reducing the specific energy intensity of cement. In many cases, parts of the clinker can be replaced by slag sand or unburned limestone (Sustain Consult, 2013, p. 29). Electrical energy accounts for only about 10 percent of energy demand in the cement production process (Sustain Consult, 2013, p. 26). Nevertheless, considering an efficiency of around 30–35 percent of electric power generation and the primary energy consumption involved, the electricity saving potentials should still be examined. The preparation of raw material makes up about 35 percent of the total electricity demand, burning and cooling of clinker 22 percent, and grinding and loading 38 percent. Most of this energy is needed in the grinding processes. By replacing ball mills with vertical roller mills, 20 percent–30 percent of the electrical energy can be saved in raw material preparation. The same effect occurs for the cement grinding process. However, ball mills are necessary to ensure an optimal distribution of grain size. Energy consumption can be reduced by pregrinding the cement in a roller press and optimizing ball size composition in the ball mill (Allplan GmbH, Verein deutscher Zementwerke e.V., 2010, p. 44ff). Another measure to reduce the consumption of conventional primary energy is using alternative fuels. This is very common in German cement plants, where around 60 percent of total energy consumption stems from alternative fuels (Sustain Consult, 2013, p. 17) such as municipal solid waste, sewage sludge, or drilling waste, which are used to fuel the rotary kiln instead of fossil fuels (Lichtenberg, 2012, p. 19). The necessary drying of the alternative fuels can be done by exhaust gases of the clinker process (Sustain Consult, 2013, p. 44). The energy intensity (final energy) for clinker production of best practice cement plants today is below 3,100 kJ/kg clinker (Holcim Foundation for Sustainable Construction, 2011, p. 13): 3,070 kJ/kg clinker; (Worrel, et al., 2008, p. 24)]: 3,014 kJ/kg clinker. Best practice for cement with the highest energy intensity (Portland cement, 95 percent clinker) is 2,930 kJ/kg cement (final energy). Other types of cement may have lower energy intensities, such as fly ash cement (65 percent clinker) with 2,060 kJ/kg cement or blast furnace slag cement (35 percent clinker) with 1,680 kJ/kg cement. Table 5-1 gives an overview of best practice energy intensity for each production step of Portland cement in terms of final energy and primary energy consumption. Volume 1 5-7 CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia EE potential for the cement industry in the scenarios in Section 4.1.1 is based on the specific energy demand of the clinker production in Austria (3,600 kJ/kg clinker) (Allplan GmbH, Verein deutscher Zementwerke e.V., 2010, p. 18) because no comparable value is available for KSA. As best practice cement production, a cement plant in the Mexican desert is regarded with a specific energy demand of 3,070 kJ/kg clinker (Holcim Foundation for Sustainable Construction, 2011, p. 13). The comparison of these values leads to an efficiency potential of 15 percent for the high-EE scenario. The low-EE scenario assumes a delayed application of EE measures and a lower implementation speed, which leads to an efficiency potential of 5 percent. 5.4.2 Steel Sector Table 5-1: Best Practice Energy Intensity for Portland Cement (95% Clinker) (Source: Worrel, et al., 2008, pp. 24, 27) Production Step Raw material preparation Solid fuels preparation Clinker making Cement grinding 325 cement 425 cement 525 cement 625 cement Total 325 cement 425 cement 525 cement 625 cement Final Energy Consumption (kJ/kg cement) Primary Energy Consumption (kJ/kg cement) 70 3 2,790 220 10 2,940 60 60 70 70 170 190 210 220 2,923 2,923 2,933 2,933 3,340 3,360 3,380 3,390 The steel sector in KSA experienced steady growth of 6 percent per year between 2009 and 2011, increasing its crude steel production from 4.7 million t to 5.3 million t (World Steel Association, 2012, p. 11). However, crude steel production stagnated in 2012 with 5.2 million t (World Steel Association, 2013, p. 9). Nevertheless, the steel sector is expected to grow further. Because this sector is one of the most energy-intensive industries in KSA, it is essential to limit its future energy demand. The following section begins with an overview of the production steps of steel (Section 5.4.2.1) before explaining EE measures (Section 5.4.2.2). 5.4.2.1 Production Steps of Steel The production of steel can be divided into different processes. Primary steel production has to be differentiated from iron ore/pig iron and secondary production by recycling steel scrap, which has s lower energy intensity because no reduction of iron ore is necessary. Primary production can be done by different processes. From a global perspective, production via blast furnace is the most common method. Widespread alternatives for this process exist in the direct reduction of iron ore or in the smelt reduction, both combined with an electric arc furnace (EAF), which is also used for the secondary production of steel from scrap (Stahl-Informations-Zentrum, 2009, p. 2). Figure 5-4 gives an overview of primary and secondary steel production processes. Direct reduction will be explained in more detail because it is the most common process in the Middle East and North Africa (MENA) region, accounting for 90 percent of steel production (Chadwick, 2012, p. 154). In KSA, direct reduction accounts for 96 percent (World Steel Association, 2013, p. 9 and 19) because of the region’s supply of natural gas, which is required as feedstock for the process (IEAGHG, 2013, p. 4). In the direct reduction of steel, lump ore or pelletized iron ore is reduced in a shaft furnace with a reduction gas. The reduction gas is produced in a reformer where steam and natural gas react to hydrogen and carbon monoxide (IEAGHG, 2013, p. 4). The iron ore is charged into the top of the shaft furnace and passes downward during the reduction process. In contrast to blast furnaces, the ore remains in a solid state during the whole process. The reducing gas moves in the opposite direction of the pelletized ore so that the oxygen content decreases continuously with the ore moving downward until the direct-reduced iron (DRI) is removed at the bottom of the shaft furnace (APP, 2010, pp. 3, Ch. 3). There are several possibilities for the technical realization of this process. Figure 5-5 shows an example for the realization of direct reduction in a MIDREX process. 5-8 Volume 1 CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia Figure 5-4: Overview of Primary and Secondary Steel Production Processes (Source: World Steel Association, 2008, p. 2) Leaving the shaft furnace, the DRI, also known as iron sponge, is mainly used in the EAF process, where it is melted with steel scrap at temperatures up to 1,800 °C. The final product of this process is crude steel. In KSA, total crude steel production is cast in continuous casting processes (World Steel Association, 2013, p. 9 and 11). Depending on its later use, the casting process is followed by a hot or cold rolling process (Stahl-Informations-Zentrum, 2009, p. 3). Figure 5-5: 5.4.2.2 Example of the Realization of Direct Reduction in a MIDREX Process (Source: APP, 2010, p. 3 Ch.3) Energy-Efficiency Measures in the Direct Reduction Steel Process EE in the direct reduction steel process begins with the preparation of raw material, which can be sintering of lump ore or pelletizing of pellet ore. The main focus is on the recovery of waste heat that can be used to preheat the air for the burners in the sinter plant or to generate steam that drives a Volume 1 5-9 CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia turbine to produce electricity (APP, 2010, p. 17). A further possibility lies in the use of multislit burners in the ignition furnace, which can reduce the necessary heat input by 30 percent (APP, 2010, p. 25). Raw material preparation is followed by direct reduction in a shaft furnace. Here again, the production of electricity by waste heat is a possibility to increase EE (Worrel, et al., 2008, p. 13). A further possibility is to load the hot DRI directly into the EAF instead of letting it cool. The warmer the DRI, the less energy is needed by the EAF. With each 100 °C increase in temperature, the EAF can save 20 kWh/t liquid steel (72 MJ/t). In practice, possible charging temperatures are 600 °C and higher, which means energy savings of at least 120 kWh/t liquid steel (0.43 GJ/t) can be obtained (Metius & Kopfle, 2009). To decrease the energy intensity of the electric arc, furnace oxygen fuel burners can be installed, which substitute electricity by burning oxygen and hydrocarbon fuels (APP, 2010, p. 80). Because the heating is done directly by primary energy, the primary EE can be increased. Instead of converting primary energy into electricity with energy losses of about 63 percent and then reconverting it to heat, where again losses occur, the heat is used directly to melt the iron. An even wider approach is to use only primary energy in the form of gas and oil to melt scrap metal and to limit electricity use to superheating the melt by a conventional EAF. It is estimated that, compared to a normal EAF, primary energy intensity could be reduced by 32 percent with this technology (APP, 2010, p. 85). Another potential for energy saving in the EAF is preheating scrap metal (e.g., by the off-gas of the EAF) by a continuous charging system (APP, 2010, p. 81ff). The off-gas heat also can be used for other preheating applications (e.g., to generate hot water or steam) which is needed in other parts of the steel mill (APP, 2010, p. 91). By controlling the composition of the furnace’s off-gas, it is possible to optimize the injection of oxygen, carbon fuel, and the electrical power input. This allows energy reductions of 0.2 GJ/t crude steel (APP, 2010, p. 88). Energy savings of 2.5–3 percent in the EAF can be achieved by slag foaming. The injection of oxygen, carbon, burnt lime, and burnt mag-lime into the slag results in its foaming. As the slag foam submerges the electrodes of the furnace and the arc, heat radiation to the furnace shell is decreased, while the transfer of heat from the arc to the liquid bath is increased (APP, 2010, p. 89f). In nearly all steel plants in KSA, crude steel production is followed by a continuous casting process (see Section 5.4.2.1). At this stage of production, energy can be saved by casting steel close to the product’s finished dimensions (e.g., by thin-slab casting), which reduces the energy needed in the rolling process. A further potential for energy savings is process integration. If steel is passed in one heat through crude steel production, casting, and hot rolling, losses from the cooling and reheating processes are avoided (APP, 2010, p. 94ff). Generally, wherever waste heat in a process occurs, usage in downstream processes for the preheating of media or materials should be considered (SABIC, 2012, p. 61). Because the energy intensity of secondary steel production is much lower than for primary steel production, another option is to increase the share of scrap steel in the crude steel production as far as technically possible. To ensure a sufficient supply of steel scrap, increasing the share of scrap steel in crude steel production should be examined if the domestic steel recycling potential is already optimized. Table 5-2 gives an overview of the energy intensity in each production step for a best practice direct reduction steelmaking process. The process is calculated with 60 percent DRI and 40 percent steel scrap. It uses oxygen and carbon injection, while fuel injection is limited because of the high share of DRI. Furthermore, waste heat is used in the direct reduction process to produce electricity, which reduces the primary energy consumption by 1.2 GJ/t final product. The process does not include scrap preheating, which could reduce energy consumption further (Worrel, et al., 2008, p. 13f). Assumptions for the steel sector in the scenarios in Chapter 5 are based on the comparison of today’s best practice process with today’s global average direct reduction process. To be comparable to the global average energy intensity of 28.3–30.9 GJ/t crude steel (World Steel Association, 2008, p. 2), the energy consumption of hot rolling has to be subtracted from the total energy consumption of the best practice process. Furthermore, it should be noted that the scrap share of the best practice process is 5-10 Volume 1 CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia 40 percent, so energy consumption of the EAF must be adapted to 100 percent DRI. This leads to an energy intensity of 6.2 GJ/t for the EAF (based on a specific energy consumption [primary energy] of 5.5 GJ/t for 100 percent scrap in the EAF (Worrel, et al., 2008, p. 15f)), resulting in a best practice energy intensity (primary energy) of 18.5 GJ/t crude steel. Compared with the energy consumption of today’s direct reduction steel production (28.3 GJ/t), an EE potential of about 35 percent for the highEE scenario is identified. For the low-EE scenario, it is assumed that the transfer of production technology is delayed and developed more slowly, which reduces the EE potential to 10 percent for this sector. Table 5-2: Best Practice Energy Intensity of a Direct Reduction Steelmaking Process (Source: Worrel, et al., 2008, p. 14) Production Step Raw material preparation Ironmaking Steelmaking Casting Hot rolling (alternative processes) Total 5.4.3 Process Sintering Pelletizing Direct Reduction Electric Arc Furnace Continuous Casting Hot Rolling—Strip Hot Rolling—Bars Hot Rolling—Wire HR—Strip HR—Bars HR—Wire Final Energy Consumption Primary Energy Consumption (GJ/t final product) (GJ/t final product) 1.9 0.6 11.7 2.5 0.1 1.6 1.8 2.1 18.4 18.6 18.9 2.2 0.8 9.2 5.9 0.1 2.2 2.4 2.9 20.4 20.6 21.1 Desalination Because of the limited amount of natural resources of potable water in KSA, the country depends on desalination for potable water production. Local demand is mainly met by thermal desalination technologies, which consume large amounts of energy. Therefore, desalination technologies are responsible for a high share of the country’s total energy consumption. To understand the EE potential in Saudi industry, the potential of EE in the desalination sector must be examined more closely. There are three main types of desalination technologies: MSF, Multiple Effect Distillation (MED), and RO. MSF and MED are thermal desalination technologies, and RO is classified as a membrane technology. Thermal desalination technologies are based on evaporation and distillation: If seawater is heated, the water evaporates, leaving behind salt. The produced steam can then be condensed and the distillate may be used for industrial purposes or, after treatment, as potable or irrigation water. In an MSF plant, seawater is heated by steam to temperatures of about 110 °C. Then the water flows into a first box, also called “stage,” where it partly evaporates. The formed steam is condensed at the outside of tubes, which transport the feed water. The remaining saltwater flows into the next stage, which operates at a lower pressure and therefore again causes flash evaporation. The feed water is preheated in this process, resulting in lower energy consumption. The MED process can be described as follows: Heated steam flows into an evaporator, also called an “effect.” In addition, seawater is inserted into this effect, where it absorbs the heat from the steam and partly evaporates. The heated steam condenses and flows back to the heat source. The vapor that is gained from the seawater is directed to a second effect, where it serves as a heat source for the following seawater. By passing the heat to the feed seawater, the vapor condenses and is collected as distillate. The process may be continued in several effects. Because each additional evaporator recovers the heat from the previous effect, the efficiency of the plant increases with a growing number of effects. For this process to work, each effect needs to have lower pressure than the previous effect. Volume 1 5-11 CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia RO as a membrane distillation technology is driven by a different force. Osmosis is a natural phenomenon based on the tendency of solutions to balance concentration differences: When plain water and saltwater are put in a container separated by a semipermeable membrane (i.e., water molecules can cross the membrane but salt particles cannot), water will flow from the plain water side to the saltwater side. This effect creates osmotic pressure. For the purpose of desalination, this process is reversed: Pressure is applied to the saltwater side, forcing the water to flow through the membrane to the plain water side. The amount of pressure needed increases with increasing salinity. MSF is the most energy-consuming desalination technology of these three main commercial technologies. MSF plants are common because the technology is mature and has been on the market for a long time; therefore, economies of scale made it a cost-efficient and large-scale technology. MED technology allows desalination with a smaller energy consumption compared to MSF, but for a long time the process involved complications that were overcome only in the late 1990s when EE became more important. Since then, MED desalination plants have been increasing worldwide because of their lower energy consumption. RO plants have been growing steadily in the last 30 years. For RO technology, electricity is the only energy source needed, compared to the mainly heat-driven MSF and MED plants. RO desalination has lower overall energy consumption; however, more complex pretreatment is needed to avoid membrane abrasion. Countries in which EE is a major concern—mainly countries that have limited fossil fuel resources—increasingly use electricity-driven RO desalination plants. Currently, most desalination plants in KSA are MSF plants (about 69 percent). MED technology is used by 15 percent of desalination plants; the remaining 16 percent are based on RO (see Chapter 2). This composition corresponds to the large amounts of fossil resources and long history of seawater desalination in the country. Regarding MSF and MED plants, a higher efficiency can be achieved by adding more stages/effects to the desalination plants. This measure, however, is only applicable when a new plant is built; integration in an already existing desalination plant would require reconstruction. The same is true for RO plants, where EE can be improved by installing different membrane types or making changes to pretreatment processes. EE in the desalination sector can be achieved by installing more efficient MSF and MED plants or installing the most energy-efficient desalination technology, namely RO desalination. Three scenarios were developed for the estimation of EE potential in the Saudi desalination sector: 1. The BAU scenario: The shares of technologies used for desalination in the future are the same as today (69 percent MSF, 15 percent MED, and 16 percent RO). The energy consumption of the technologies does not change. 2. The “efficient new plants” scenario: The increase in the amount of water desalinated is the same as in the BAU scenario. The share of technologies does not change. New plants have high EE. 3. The “efficient RO” scenario: The increase in the amount of water desalinated is the same as in the BAU scenario. All new plants are highly energy-efficient RO desalination plants. For these three scenarios, estimations of current and future energy consumption were conducted. The results are shown in Figure 5-6. The amount of desalinated water was projected from the amount of water desalinated in 2011, assuming that demand growth will be proportional to population growth. Some sources state that demand might increase at a higher rate in the future (Elayan (2008): 10 million m³ per day in 2020 as compared to 4.4 million m³ projected with the population increase). 5-12 Volume 1 16% 15% 150 MED electricity MSF electrictiy RO electricity 2039 2037 2035 2033 2031 2029 2027 2025 2023 2021 2019 2017 2015 MSF heat RO GWhth MED heat 100 2015 2017 2019 2021 2023 2025 2027 2029 2031 2033 2035 2037 2039 2017 2019 2021 2023 2025 2027 2029 2031 2033 2035 2037 2039 10% 2015 46% 2013 44% - 2011 69% 2013 50 2011 2 „Efficient new plants“ 3 „Efficient RO“ Figure 5-6: MED 50 - 69% MSF 100 2013 15% GWhth 1 BAU 16% 150 2011 GWhth CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia 150 100 50 - Shares of Installed Capacity (Column 2) in 2040 and Energy Consumed (Column 3) by Technology Each Year for the Three Desalination Scenarios Also, information on the EE of desalination plants in KSA is rare. It was therefore assumed that the efficiency of the plants is comparable to desalination plants worldwide. The calculations do not consider plants going offline because no information on the age and lifetime of existing plants is available. Even though there are assumptions in the calculations, the results can give a first indication on the energysaving potential in the Saudi desalination sector. Figure 5-6 shows the shares of each technology of the installed desalination capacity in 2040 and energy consumption for desalination by technology for the three scenarios. Regarding energy consumption in 2011, it can be seen that heat demand for MSF desalination accounts for about 70 percent of the desalination energy consumption. The shares of technologies are equal in the BAU scenario and the “efficient new plants” scenario, but the desalination energy consumption in 2040 can be reduced by almost 10 percent compared to the BAU scenario. This is because Scenario 2 includes more energy-efficient desalination plants. In Scenario 3, desalination energy consumption increases only by about 10 percent between 2011 and 2040. This is because new, highly efficient RO plants are included in this scenario. RO will hold a share of 44 percent of installed capacity in 2040. The energy savings potential compared to the BAU scenario will be about 30 percent. The shown energy savings potentials will be applied to the scenarios for the industry energy demand developed later. This means that for the low-EE scenario, the 10 percent energy savings from the “efficient new plants” scenario is applied; for the high-EE scenario, the 30 percent energy savings from the “efficient RO” scenario is used. Volume 1 5-13 CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia 5.4.4 Petrochemical The Saudi petrochemical sector is largely dominated by SABIC. With an overall market share of more than 50 percent, it is the largest domestic player. Internationally, SABIC achieved a recognizable position in the global market, benefitting from low domestic oil prices compared to the world market. The company’s main products are polymers, chemicals, and fertilizers (Alawi, 2011). Figure 5-7 gives an overview of the process chain and main products of the petrochemical industry. Light blue indicates the field where MENA companies are most active. In the plastics category, polypropylene and ethylene are the main products. Ethylene is obtained using the steam-cracking process and naphtha as a substrate. Naphtha is converted into hydrocarbons with shorter chains. Main products of this process are hydrogen, methane, ethylene, and propene. Because of the amount of energy required to split the long-chain hydrocarbon, this process is rather energy intensive. However, compared to other methods, it proved to be more efficient and is thus state-of-the-art technology. Polypropylene is obtained by polymerization of propene, being one of the products of the steam cracker (Alawi, 2011). In the petrochemical industry, there is little room to improve the EE and CO2 emissions of the feedstock. Therefore, EE measures have to be applied in the production processes and overall energy use. Also, training employees and raising EE awareness are crucial steps in realizing EE measures in this sector. Figure 5-7: Production Steps for Main Products in the Petrochemical Sector (Source: Alawi, 2011) EE measures in the petrochemical sector are either dedicated to improving the manufacturing process itself or implementing the reuse of waste heat. As the example above demonstrates, using an energy management system to monitor energy consumption in different buildings and stages of the manufacturing process contributes significantly to reducing energy demand. According to Saygin, et al., 2009, the main areas identified for energy savings in the Saudi petrochemical sector are combined heat and power (CHP) integration, recycling, and energy recovery and heat savings. Similar to the EE measures in the steel and cement sectors, these measures aim to reduce overall energy demand and reuse waste heat. CHP integration is always beneficial compared to separate heat and electricity generation because it has a higher efficiency. Globally, the average share of CHP in the petrochemical sector is 10 percent–25 percent. Because no data are available for KSA, it is assumed that the Saudi petrochemical sector does not differ considerably from the global average. However, Saygin, et al., 2009 indicate that often regulatory barriers are the main obstacles for the implementation of CHP and that a clear political direction can lead to very high shares of CHP. Recycling and energy recovery can be realized by mechanical recycling, feedstock recycling, and energy recovery. The most common approach is mechanical recycling because it helps reduce the amount of steam cracking, which is one of the most energy-intensive processes in the value chain. Alternatively, energy recovery, incineration, and landfilling can be used to enhance the recycling share. 5-14 Volume 1 CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia According to SABIC’s sustainability strategy, it plans to reduce its energy consumption by 25 percent by 2025. Current specific energy consumption equals 5 MWh/t of sold product (SABIC, 2013). Introducing an energy management system in one of its manufacturing plants in KSA proved to be very efficient and saved 10.3 GWh of energy within its first year alone. Because it was the first in the MENA region to introduce such a system, this can be taken as a pilot project for other plants. Because of its leading role in the sector and efforts in its sustainability strategy, it is assumed that a potential energy savings of 25 percent can be considered an ambitious EE target for the whole sector. Current actions, such as improving the energy consumption of the Al Bayroni plant, target a 15 percent cut in energy demand. Those identified EE potentials and targets are in accordance with the findings of Saygin, et al., 2009, who stated that a potential EE of 22.7 percent for the Saudi petrochemical sector compared to best practice. However, they found that European countries such as Germany and France consumed even less energy than what they defined as the best practice. Therefore, EE potentials might even be higher than the stated 22.7 percent. This confirms that SABIC’s objectives are quite realistic. For this report, the following potentials are assumed: • • 17 percent energy savings potential in the low-EE scenario. 25 percent energy savings potential in the high-EE scenario. Those potentials can be transferred to companies in the sector because they will have a longer time span than SABIC to implement the necessary measures. Because SABIC already published the savings potential, it can be concluded that other companies in the sector might also be able to reduce their energy consumption by roughly the same share, especially as technologies develop over time. Thus, EE of new plants might even be higher in the future. 5.5 Future Development of Energy Demand in KSA In the following subsections, different scenarios are presented. The results are discussed and a conclusion on their potentials for CO2 emission reductions and opportunity cost is drawn. 5.5.1 Energy Demand In this section, the scenarios, which were developed based on the data presented in Sections 3 and 4, are presented. Based on the BAU scenario, a low- and a high-EE scenario were defined. Comparing those to the BAU scenario enables conclusions to be drawn on potential effects of EE measures, their potential for CO2 emission reductions, and resulting opportunity costs. 5.5.1.1 Scenario 1: Business as Usual For the BAU scenario, the development of total energy demand from the task discussed in Chapter 1 was considered. As stated in Section 3, the industry is expected to grow by 4.3 percent per year on average. This leads to a total energy consumption of 940 TWh in 2040. The share of electricity compared to the total industrial energy demand ranged between 17–21 percent in the past. Maintaining a share of 29 percent leads to an electricity consumption of 162 TWh/a in 2040 and a heat demand of 779 TWh/a. Because desalination plays a major role in the industrial sector in KSA, it is necessary to add it to the industrial final energy distribution and the EE potential scenarios. Adding the desalination sector, and according to the industrial distribution from Chapter 2, as can be seen in Figure 5-8, the total final energy consumption of the industry reaches 988.7 TWh in 2040. Figure 5-8 shows the projected development of industrial energy demand for the BAU scenario. As can be seen, on average the total energy demand is expected to grow by 4.6 percent annually. This leads to an energy demand of only 988 TWh in 2040, compared to 402 TWh in 2011. For a sustainable future energy supply, realizing EE measures will be essential. Volume 1 5-15 CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia Final industry energy consumption in TWh BAU scenario 1000 900 800 700 600 500 400 300 200 100 0 Desalination Figure 5-8: 5.5.1.2 Building material Steel Food Paper and Pulp Non iron metals Glass Chemistry Textile Projected Development of Industrial Energy Demand by Sectors in the BAU Scenario Scenario 2: Low Energy Efficiency For the low-EE scenario, it was assumed that those measures that are easy to realize or especially effective are implemented, whereas very ambitious measures and targets are not included. Figure 5-9 shows the development in the low-EE scenario for individual industry sectors. It can be seen that this scenario leads to a cumulated energy demand reduction of 2,050 TWh compared to the BAU scenario during the considered time span. This starts with savings of 40 TWh in the first years and increases to 98 TWh in 2040. The cumulated energy savings of 2,050 TWh amount to around 10 percent savings potential. Energy demand for the desalination and petrochemical sectors especially significantly decreases over time. However, because Saudi industry is expected to grow considerably, total energy demand is still expected to increase. Although an increase in EE of 5 percent is considered in the building materials sector, its total energy demand still grows steadily. Final industry energy consumption in TWh Low EE scenario 1000 900 800 700 600 500 400 300 200 100 0 Desalination Building material Figure 5-9: 5.5.1.3 Steel Food Paper and Pulp Non iron metals Glass Chemistry Textile Projected Industrial Energy Demand in the Case of a Low-EE Application Scenario 3: High Energy Efficiency The high-EE scenario shows the potentials of realizing ambitious EE measures and targets. Those include considering best practice examples as the benchmark to be reached within the regarded period. Figure 5-10 shows the projected development for the high-EE scenario. It can be seen that in contrast to the BAU and low-EE scenarios, total industrial energy consumption in 2040 does not exceed 800 TWh. 5-16 Volume 1 CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia Regarding cumulated energy savings, these exceed 4,400 TWh compared to BAU. This illustrates the enormous potential that exists for energy savings in Saudi industry. For desalination, a significant shift in production technology towards a higher share of RO desalination is assumed, as was presented in Section 5.4.3. This leads to an enormous reduction of the desalination sector’s energy demand. In 2040, desalination consumes 137 TWh, in contrast to 196 TWh in the low-EE scenario and 218 TWh in the BAU scenario. Final industry energy consumption in TWh High EE scenario 1000 900 800 700 600 500 400 300 200 100 0 Desalination Building material Steel Food Paper and Pulp Non iron metals Glass Chemistry Textile Figure 5-10: Projected Industrial Energy Demand by Sectors for a High-EE Deployment Table 5-3 and Figure 5-11 enable a comparison of total industrial energy demand of the different scenarios. The energy savings potential increases with time, leading to an increasing gap between the EE scenarios and BAU scenario. Table 5-3: Annual Energy Consumption for Selected Years and Each Scenario Annual Energy Consumption BAU scenario Low-EE scenario High-EE scenario Unit 2011 2040 TWh TWh TWh 402.92 364.32 315.80 988.69 892.66 787.49 Implementing the efficiency measures presented in Section 4 will result in notable energy savings and significant reductions in domestic energy demand in KSA. The presented final annual energy consumption in Figure 5-11 equals energy savings of 10 percent (low-EE scenario) and 20 percent (high-EE scenario) compared to the BAU scenario. Figure 5-11 shows a year-by-year comparison of the scenarios. It should be noted that the high-EE scenario is not the most progressive approach. There is still room for more efficiency measures because not all sectors have been analyzed in great detail. Looking at the total energy demand in 2040, even in the high-EE scenario, KSA still faces sizable energy demand in the industrial sector. This means that very large investments for increased demand should be undertaken. If power park technologies are not adapted, large thermal power plants will have to be installed, leading to a further increase in fossil fuel consumption. As will be discussed in later chapters, an RE development could considerably reduce the domestic demand for fossil fuels. Volume 1 5-17 Final industry energy consumption in TWh CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia 1000 900 800 700 600 500 400 300 200 100 0 Total Industry BAU Total industry low EE Total industry high EE Figure 5-11: Comparison of the Projected Energy Demand in the BAU, Low-EE, and High-EE Scenarios 5.5.2 Greenhouse Gas Emissions The scenarios developed and shown above also have similar potentials for greenhouse gas emissions reduction. The potential for CO2 emission reduction is calculation based on the energy saved in the lowand high-EE scenario. Figure 5-12 shows the potential annual savings in greenhouse gas emissions. Because the Saudi mix consists of 88 percent oil and 12 percent gas, in addition to the specific emissions of 859,000 kg/GWh from oil and 518,000 kg/GWh from gas, respectively, CO2 savings could be calculated accordingly. The savable amount of CO2 in the low-EE scenario amounts to 107 million t; in the high-EE scenario, it amounts to 166 million t. Analogous to energy savings, potential CO2 savings increase with increasing energy demand reduction. The potential shown here is based on the current Saudi power generation mix. CO2 emission reduction in million tons 180 160 140 120 100 80 60 40 20 0 Total CO2 savings from low EE scenario Total CO2 savings from high EE scenario Figure 5-12: Potential CO2 Emission Reduction in the Low-EE and High-EE Scenarios Compared to the BAU Scenario There is an enormous potential to reduce greenhouse gas emissions by cutting industrial energy demand. Considering that the developed scenarios only account for enhancing EE and do not include supply side potentials, realizing this potential will be a crucial step in a long-term EE and low-carbon strategy. 5-18 Volume 1 CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia 5.5.3 Opportunity Costs and Cost-Benefit Analysis Because of the EE measures and resulting energy savings, the country will require less energy for industry. Therefore, saved energy is seen as opportunity costs. All fuel that is not used for energy generation can be exported, allowing for revenues based on the world market’s fuel price. In this section, the opportunity costs for the two scenarios are presented. Figure 5-13 shows the annual amount of additional revenues that could be generated if saved fuel were exported on the global market. Opportunity Costs in Million US$ 40,000 35,000 30,000 25,000 20,000 15,000 10,000 5,000 0 Low EE Opportunity costs High EE Opportunity costs Figure 5-13: Potential Opportunity Costs in the Low-EE and High-EE Scenarios Oil prices are constantly increasing, and KSA is one of the world’s main oil exporters. If local energy use can be decreased, exports can be increased correspondingly. Based on the savings from the low-EE scenario, up to US$25 billion can be realized in 2040 alone. A rough estimate results in cumulative revenues of US$544 billion in the considered period. The high-EE scenario can generate up to US$36 billion in the year 2040, and totaled from 2011, KSA has opportunity costs of around US$784 billion. This analysis shows that from the macroeconomic perspective, the implementation of EE measures and reduction of energy demand has many advantages. Not only could KSA reduce its CO2 emissions but it could also generate considerable additional revenues. However, because energy prices in KSA are fairly low, economic viability of EE measures will be the highest obstacle for their implementation. To increase interest in EE measures, they have to be profitable from a company’s point of view (i.e., comparing necessary investment cost to current energy cost). Investment costs differ considerably for the different measures. Therefore, a detailed economic analysis lies beyond the scope of this study. 5.6 Emerging Business Opportunities With the Implementation of Energy Efficiency With the implementation of EE measures, a certain set of services and goods will be required. Detailed examples of applicable products can be found in the energy audits of this study. For Saudi companies, this offers a range of considerable business opportunities. In the following, exemplary business models are described. EE measures for industrial consumers can be classified into building- and process-related measures. One business model will be the implementation of building-related EE measures such as insulation. This is Volume 1 5-19 CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia not restricted to industrial clients and could be offered for residential buildings. Improving EE of buildings and consulting homeowners and businesses has become a major aspect of the construction sector. Based on this, an overview of the essential skills recommended for the construction industry will be given as they have been identified in research for the sample market of Germany (Mohaupt, et al., 2011): • • • • • • • • Ability to view the complete picture Coordination of different subsections within the construction sector Knowledge of materials and their efficiency Analysis of energy-saving potential: knowledge about efficiency measures, potential of different materials Economic knowledge: installation cost, lifecycle cost Communication and consulting skills Logistics and construction planning Financing knowledge: advise and support the client in planning and evaluating different financing opportunities. Another business opportunity will be offering energy audits and analyzing a company’s energy consumption to derive the best mix of EE measures available. In addition to the skills mentioned above, this will require profound knowledge in production processes and technologies as well as energy flows within production lines. This necessitates an understanding of heat flows, electricity use, and the energy requirements of individual production steps. According to Mohaupt, et al., 2011, building renovation already constitutes nearly 80 percent of the German construction sector. Based on this, it has been stated that an investment of 1 billion € creates 16,500 jobs. A more detailed prognosis of employment and job creation cannot be found in the literature because the analysis and realization of EE measures is spread between a variety of subsectors and thus impede a quantification of employment effects. Because the necessary tasks in this field show a strong global resemblance, this can be used as an indicator for job creation potential in KSA. As energetic renovation is not a sector on its own, the majority of business opportunities can be found within already existing business sectors, especially in construction. Although special knowledge is necessary, the broad knowledge of general construction engineers and architects should always be the base. Thus, to create business opportunities within the country, training and qualification of professionals and on-the-job training should be considered. 5.7 Conclusion This report examines the current state of manufacturing technologies in KSA as well as best practice technologies in the steel, cement, petrochemical, and desalination sectors. From this analysis, applicable EE potentials are analyzed. With those values, three scenarios are developed, showing the future energy demand if business as usual continues (BAU scenario), if the most accessible options are realized (low-EE scenario), and if very ambitious EE measures are implemented (high-EE scenario). For the steel sector, the analysis showed that compared to state-of-the-art technologies, energy savings of 10 percent could be realized in KSA. Compared to best practice technologies, 25 percent could be achieved. In the cement sector, similarly, 5–15 percent could be achieved. In the petrochemical sector, potential exists for energy savings in the range from 17 percent of current demand to 25 percent when aiming at best practice technologies and future improvement of manufacturing technologies. For the desalination sector, different pathways were determined for future plant installations. Because KSA has one of the largest demands for desalinated water in the world and demand is expected to rise, additional desalination capacities will have to be developed. Assuming that future plants will be more efficient and current technologies will remain until 2040, energy savings of 9.1 percent can be achieved compared to the BAU scenario. Considering other desalination technologies with lower-energy 5-20 Volume 1 CHAPTER 5: Development of Industrial Energy Demand in Saudi Arabia intensity, such as RO, the savings potential reaches as much as 30 percent compared to the BAU scenario. With this analysis and the demand projection presented in Chapter 1, the scenario analysis showed an energy savings potential of up to 10 percent in the low-EE scenario. Cumulating the annual final energy demand shows that until 2040, 2,050 TWh could be saved. This results in a reduction in CO2 emissions of 2,200 billion t. Furthermore, this would allow saving oil in the power generation sector for exporting. Considering this opportunity cost, additional revenues of US$544 billion could be realized. The high-EE scenario shows potential energy savings of 20 percent, resulting in 4,413 TWh cumulated energy savings until 2040. This would enable a reduction in CO2 emissions of 3,460 billion t. In addition, the analysis of opportunity cost indicates that additional revenues of US$784 billion could be generated from exporting saved oil. This demonstrates that EE measures in industry could contribute significantly to meeting Saudi energy needs in the future. However, analysis in other countries showed that main barriers for the realization of EE potentials are investment costs for EE measures as well as regulatory barriers. Therefore, to realize the identified potentials, EE in the industry should be part of an overall energy strategy of KSA. Recommendation/Conclusion 1 2 3 4 5 6 7 8 9 10 11 Considerable energy savings could be reached; the high-EE scenario showed potential energy savings of 20%, resulting in 4,413 TWh cumulated energy savings until 2040. Opportunity cost in the range of US$700 billion could be generated by saving fossil fuels at the analyzed amount for the considered industry sectors. CO2 savings of up to 3,460 billion t could be achieved by implementing EE measures in industry. For desalination, up to 30% of primary energy could be saved by opting for a higher share of RO. Compared to global standards, the cement sector could save up to 15%. In the petrochemical sector, there is potential for energy savings in the range from 17% of current demand to 25% when aiming at best practice technologies and future improvement of manufacturing technologies. For the steel sector, the analysis showed that compared to state-of-the-art technologies, energy savings of 10% could be achieved. Compared to best practice technologies, energy savings of 25% could be achieved. Closing the gap of available demand data for KSA’s industry would significantly improve the analysis and facilitate the planning of policies to promote EE. EE standards should become obligatory to accelerate adaption of EE measures. Energy audits already proved that the analyzed EE potential is realistic -> replications necessary to achieve savings. First EE projects should be presented publicly to function as a role model for other Saudi companies. 5.8 Literature Agency, I. a. t. O. N. E., 2010. Projected Costs of Generating Electricity 2010 Edition. Al Asmakh, 2012. Qatar Real Estate Report Q4, Qatar: s.n. Alawi, A., 2011. Saudi Petrochemical Sector, Riyadh: Aljazira Capital. Allplan GmbH, Verein deutscher Zementwerke e.V., 2010. Energieeffizienz der österreichischen Zementindustrie. [Online] Available at: http://www.zement.at/downloads/energieeffizienzanalyse.pdf. [Zugriff am 19 11 2013]. Alyousef, Y. A.-e. M., 2012. Energy Efficiency Initiatives for Saudi Arabia on Supply and Demand Sides. In: D. Z. Morvaj, Hrsg. Energy Efficiency—A Bridge to Low Carbon Economy. Riyadh: INTECH, p. 344. 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World, C., 2013. CSP Facts & Figures, s.l.: s.n. WorlddataBank, 2013. World Development Indicators (WDI) prepared by the World Bank,, s.l.: s.n. Worrel, E., Price, L. & et al., 2008. World Best Practice Energy Intensity Values for Selected Industrial Sectors. [Online]. Volume 1 5-25 6 Integration of Renewable Energy CHAPTER 6: Integration of Renewable Energy Chapter 6: Integration of Renewable Energy Chapter Summary Chapter Description The present report aims to analyze the economics of different renewable energy sources in the Kingdom and, thus, enhance the available information on country-specific aspects of each technology. A steadily rising demand for energy and the limitations of fossil energy sources, along with decreasing prices for renewable energy technologies and increasing export prices, make renewable energy sources more and more attractive for use in Saudi Arabia. However, up to now, research and projects have mainly been dedicated to technical aspects of different renewable energy technologies in Saudi Arabia. For successful integration, economic aspects will be as important as technical ones. This chapter, therefore, focuses on the economics of renewable energy sources in Saudi Arabia. Analysis Renewable Energy Technologies The three most promising technologies for the country—photovoltaics (PV), concentrating solar power (CSP), and wind power—are discussed in this chapter. Other renewable energy sources, such as hydropower, tidal energy, and wave energy, have a comparatively low potential in Saudi Arabia and, therefore, are not analyzed in this context. PV comprises many different types of technology, including crystalline, thin-film, and concentrating PV (CPV). The first two represent a large market share, but CPV is projected to gain increasing importance in the future. The PV market has grown rapidly in the last decade; the global installed capacity is now around 30 GW annually. The market is dominated primarily by the European Union, while the Middle East and North Africa (MENA) region only contributes a small share of the global market. But because North Africa lies in the earth’s “sun belt” and module prices are decreasing while fuel prices are increasing, the PV market certainly contains a huge potential. EPIA (EPIA, 2011b) projects capacities of 60 to 250 GW by 2020 and 260 to 1,100 GW in 2030 for the sun belt countries. Of CSP technologies, parabolic trough, linear Fresnel, and solar tower have the highest market shares. CSP has also seen a rapid market growth in the last decade: By the end of 2012, a cumulated CSP capacity of 2,650 MW operated in different electricity markets. Furthermore, 2,000 MW are under construction and will be commissioned by 2013. In addition, a large number of CSP projects of >16 GW have been announced and are in different planning stages in countries from Australia and China to North Africa and Europe. The United States, however, is expected to become the largest market for CSP in the medium term. With increasing PV and wind growth in the United States, the questions of grid stability and the importance of storage possibilities will receive more and more attention, favoring CSP. In the field of wind technology, technology diversion is not as broad as for the solar technologies. Modern wind energy converters (WEC) usually use a design with a horizontal axis and three rotor blades, using the lift principle. A typical WEC consists of a rotor, a drive yawing, tower, and foundation, as well as electrical components. In 2012, the global installed wind power capacity reached 282.5 GW, representing an annual average growth rate of about 22 percent during the last decade. The wind market has experienced a global shift from European markets, especially Denmark, Germany, and Spain, towards American and Asian markets. Within the MENA region, installed capacities are limited. In Saudi Arabia, no wind turbines are installed. Renewable Energy Potential The potential of the three described renewable energy technologies was assessed in this chapter. Saudi Arabia’s wind power potential is very low compared to international averages. Average wind speeds in most of the country are between approximately 6.0 and 8.0 m/s. The two most suitable regions for the Volume 1 6-1 CHAPTER 6: Integration of Renewable Energy deployment of wind turbines are along the coasts of the Red Sea and the Arabian Gulf. The region with the highest annual wind speeds is Yanbu, with annual mean wind speeds >4 m/s at a height of 10 m. PV potential in Saudi Arabia is abundant: Global horizontal irradiation is between 2,000 and 2,500 kWh/m². Theoretically, a section of 2,400 km² would suffice to provide the electricity needed in the country, based on the gross annual demand without taking into account differences in production and consumption time. The potential for CSP is similarly high: direct normal irradiation ranges between 1,200 and 2,800 kWh/m². The PV rooftop capacity potential for residential and industrial buildings was estimated to be 16 Gap. Figure 6-1 shows the distribution of the potential within the country. Northern Borders 1.0 km² 175 MWp 241 GWh/a Al-Jouf 1.5 km² 253 MWp 365 GWh/a Al-Madinah Al-Monawarah 5.3 km² 873 MWp 1,357 GWh/a Makkah Al-Mukarramah 24.0 km² 3,885 MWp 5,692 GWh/a Al-Baha 1.5 km² 232 MWp 382 GWh/a Jazan 3.7 km² 583 MWp 861 GWh/a Figure 6-1: Al-Qaseem 5.1 km² 838 MWp 1,308 GWh/a Hail 1.9 km² 323 MWp 525 GWh/a Tabouk 2.1 km² 356 MWp 548 GWh/a Aseer 6.9 km² 1,096 MWp 1,799 GWh/a Region Net roof area [km²] Installable capacity [MWp] Potential electricity generation [GWh/a] Al-Riyadh 27.5 km² 4,514 MWp 6,610 GWh/a Eastern Region 15.5 km² 2,560 MWp 3,494 GWh/a Najran 1.7 km² 276 MWp 465 GWh/a Net Roof Area, Installable PV Capacity, and Electricity Generation Potential by Regions (map adapted from Dalet, 2013) Levelized Cost of Energy In this chapter, an analysis of the levelized cost of electricity (LCOE) assesses the economic potential of renewable energy technologies in Saudi Arabia. Figure 6-2 shows the results of the LCOE for rooftop PV, ground-mounted PV, CSP, and wind power for different full-load hours in comparison to fossil energy costs with and without opportunity costs. In most areas of Saudi Arabia, annual full-load hours of ≥2,000 can be achieved for PV, resulting in an LCOE of around 0.07 to 0.15 US$/kWh (ground mounted) and 0.09 to 0.18 US$/kWh (rooftop). The LCOE for wind varies between 0.133 and 0.221 US$/kWh for 1,100 full-load hours and 0.091 and 0.143 US$/kWh for 1,800 full-load hours. CSP has the highest LCOE of all selected technologies. Depending on the full-load hours, the LCOE ranges between 0.185 US$/kWh and 0.449 US$/kWh. 6-2 Volume 1 CHAPTER 6: Integration of Renewable Energy Figure 6-2: LCOE of Renewable Energies Compared to Oil and Gas With Opportunity Costs Case Studies Three case studies are discussed in this chapter: a PV-driven, reverse osmosis (RO) desalination plant; PV electricity supply for industry; and PV hybrid systems for remote applications. The levelized water production costs (LWPC) for different plant configurations were calculated. The LWPC for RO combined with PV proved to be higher than the LWPC for currently used multistage flash (MSF) plants. However, this calculation did not include the maintenance cost, the fossil fuel prices, and the operation costs. If these additional costs are taken into consideration, the PV-powered RO plant may be the more sustainable solution. Especially regarding growing fossil fuel prices and possible opportunity costs, PV–RO will gain more importance. The case study on the PV electricity supply for the industry shows the advantages of PV currently lie in reducing climate gas emissions and daily demand peaks in the afternoon. Economically, PV and fossil fuel electricity are equal, so future development in this area depends on the price of oil and the system cost of PV. The case study on PV–diesel hybrid systems shows that for off-grid areas, villages, or industrial sites, a PV–diesel hybrid system solution can be economically profitable, depending on diesel price and solar radiation. There is vast experience showing that PV–diesel hybrid systems are not only able to provide sufficient electricity, but with respect to the environment, they are superior to pure diesel systems. Results The analysis of the currently existing rooftop potential in Saudi Arabia shows that the largest potential exists in the regions of Riyadh and Makkah. For the whole country, the potential is estimated to be 13.41 GWp on residential buildings and 2.55 GWp on industrial buildings. With this capacity, 3,743,412 MWh of electricity could be supplied annually, constituting 17.7 percent of current energy demand. Because this analysis considered only rooftop potentials as easily accessible areas for distributed generation, this confirms the abundance of solar resources in the country. For the successful introduction of renewable energies into a new market, economic aspects also play an important role. Therefore, the LCOE was analyzed for all considered technologies. For PV, the LCOE ranges between 0.09 and 0.18 US$/kWh, depending on system size and actual investment cost. The LCOE of WECs is between 0.07 and 0.22 US$/kWh. For CSP, the LCOE ranges between 0.185 US$/kWh and 0.45 US$/kWh, depending on the full-load hours. The higher investment cost for CSP, especially Volume 1 6-3 CHAPTER 6: Integration of Renewable Energy when including storage, leads to these high values. However, they do not reflect the fact that storage can easily be integrated, making CSP plants dispatchable electricity sources in contrast to wind and PV. 6.1 Introduction With an increasing population, the Kingdom of Saudi Arabia faces a steadily rising demand for energy. Currently used energy sources are mainly oil and gas, which are limited. In addition, their export is the main source of income for the kingdom. Therefore, anticipating future needs, options need to be considered, such as reducing the amount of domestic oil consumption to ensure steady income from oil exports. This can be realized by enhancing energy efficiency. Another option, considering Saudi Arabia’s abundant solar resources, would be renewable energy technologies, which do not require oil or gas to generate electricity. Thus, renewable energies enter the discussion quickly as a potential energy source that can replace fossil fuel-based energy generation. With several countries in the world having already installed large amounts of renewable energy technologies and dedicated themselves to transforming their energy systems towards a renewable energy supply, risks of integrating those energy technologies have decreased significantly. Furthermore, prices also have declined considerably in recent years, making them more and more attractive in the economic context. Often, these two approaches are regarded as two sides of the same coin: One should always consider both to reach an optimal energy system structure and a reduction of greenhouse gas emissions. Therefore, especially combined with energy efficiency measures, renewable energy technologies present an interesting opportunity for Saudi Arabia not only to free some oil for export but also to reduce domestic carbon dioxide (CO2) emissions. Previous chapters of the present study have already been dedicated to potential energy efficiency measures applicable to the Saudi context. Recently, plans to build a domestic photovoltaic (PV) industry, as well as to increase local solar electricity generation, have been announced. With K.A. CARE being responsible for the introduction of renewable energies into the Saudi electricity generation portfolio, a clear statement in favor of integrating renewable energies has been made. However, up to now, research and projects have mainly been dedicated to technical aspects of different renewable energy technologies in Saudi Arabia. A network of weather measurement stations has been established to develop a detailed solar and wind atlas of the country. For successful integration, however, economic aspects will be as important as technical ones. Because energy is broadly recognized as one of the basic requirements for modern living standards, governments have to ensure that the energy supply remains secure and at payable levels. Therefore, the economics of all available technologies should be analyzed to detect which technology is already profitable in which application and in which cases additional regulations might be necessary. The present report aims to analyze the economics of different renewable energy sources in the Kingdom and, thus, enhance the available information on country-specific aspects of each technology. For this, first the renewable energy technologies—wind power, PV, and concentrated solar power (CSP)—are presented. For each technology, a market overview is given. The energy conversion is explained and the specific Saudi resources for each technology are described. For PV, the technical rooftop potential in Saudi Arabia is assessed in detail, giving the installable capacity on Saudi residential and industrial buildings in each region. For all technologies, system cost and levelized cost of electricity (LCOE) are calculated. Furthermore, opportunity cost and CO2 emissions are analyzed and discussed. The report concludes with an outlook on potential useful applications of renewable energy technologies. 6.2 Renewable Energy Technologies In this chapter, the different renewable energy technologies are described, with the focus on wind, PV, and CSP technology, because they have the potential to be installed and used in KSA. Other technologies, like hydropower, tidal energy, and wave energy, are not described in detail. Sources such 6-4 Volume 1 CHAPTER 6: Integration of Renewable Energy as the EIA also confirm that Saudi Arabia has no hydropower in the electricity mix. This is due to the nature of the Gulf region, a desert landscape without lakes or rivers. The seas around Saudi Arabia do not have the potential of tidal energy or wave energy, because they are closed seas (i.e., the Gulf and the Red Sea). In the following, the promising technologies for Saudi Arabia are described in detail and the other technologies are mentioned briefly. 6.2.1 Photovoltaics By the use of PV technologies, solar radiation can be transformed directly into usable electricity. Decreasing prices caused a remarkable rise in global installed capacity and production, resulting in a global PV capacity of >100 GWp today and an expected further rise in installations in the forthcoming years. Because of the historical development, PV technologies are classified according to their corresponding cell technology: crystalline silicon (c-Si) refers to mono–, multi–, and ribbon c-Si; thin-film technologies include cadmium telluride (CdTe), amorphous-microcrystalline silicon (a-Siμc-Si), copper indium gallium selenide (CIGS), and copper indium selenide (CIS). Concentrating PVs (CPV) represent various technologies that concentrate the irradiation before directing it to the PV cell. Furthermore, there are technologies such as organic PV that have not yet been commercialized on a large scale. This chapter gives an overview of the PV market, typical plant configurations, and an introduction to the considered technologies. 6.2.1.1 Technology Description Crystalline Silicon Photovoltaic C-Si modules have been in use for the last 25 years, which makes it a proven and reliable technology for harvesting solar radiation. Because of overcapacity and the need to decrease the manufacturing cost in the c-Si industry, new cell and module concepts have been launched in recent years, which aim to lower the electricity generation cost and increase efficiency. Today, conventional c-Si modules have product manufacturers’ warranties of between 5 and 10 years, and electrical performance warranties of up to 25 years. This has set a de facto standard, which all module manufacturers have to fulfill (i.e., newcomers are required to produce robust and reliable modules to be successful in the market). The most important concepts of c-Si solar cells are mono- and polycrystalline cells. Monocrystalline cells consist of single-crystal wafer cells with a potentially higher efficiency and higher production costs. Polycrystalline cells are produced from cast square ingots. The typical c-Si module consists of the components shown in Figure 6-3. The important components are solar cells, solar glass, an encapsulant such as ethylene vinyl acetate (EVA), a back sheet, a junction box, and a frame. These items are assembled in a module assembly line. Because of the high competition in the PV market, many manufacturers opt for the complete integration of all production steps to avoid additional retail and distribution costs. The conventional c-Si cell functions like a flat semiconductor diode, that is, it allows the energy to pass only in one direction. Usually, the light-exposed semiconductor zone is made of n-doped silicon, while the light-averted semiconductor zone is made of p-doped silicon (Figure 6-4). To absorb as many photons as possible, an antireflection coating is applied to the cell surface. The front contacts, usually made of an aluminum or silver alloy, are screen printed on the cell surface. The fine contacts that collect the charge are called fingers. Bus bars, broader contacts, are intended for interconnector wire soldering. In general, the backside of the cell is totally covered with a backside contact made of aluminum. Typically cells are interconnected with a flat copper wire. Modules using these cells have average module efficiencies of about 15 percent. The record laboratory cell efficiency of monocrystalline PV cells is 25 percent. Volume 1 6-5 CHAPTER 6: Integration of Renewable Energy Figure 6-3: Exemplary c-Si-module Components (Fraunhofer ISE). 2 mm Figure 6-4: Left: Principle of a c-Si Cell (Solar Total Holding BV, 2011). Right: String of Cells (Blue) Interconnected by Alloyed Copper Ribbon (red) (Fraunhofer ISE) Compared to thin-film technologies, crystalline PV modules have significantly higher efficiencies, which allow for installation of more electrical power on a predefined area than common thin-film technologies. Because of the module setup and long experience with the module materials, crystalline solar modules are expected to guarantee a longer lifetime compared to the moisture-sensitive, thin-film modules. Installed modules do not require intensive maintenance service, so the variable costs are significantly lower compared to CSP technologies. In recent years, PV module prices have decreased dramatically. While the average net price for a monoor polycrystalline module produced in Germany was about 2 €/Wp in January 2011, in May 2013, the price dropped below 0.80 €/Wp. Due to this high price decline, experts expect increasing demand in the near future. Compared to household electricity prices (approximately 25 ct/kWh), newly installed rooftop systems and large PV systems already reach grid parity in Germany. While the thin-film technologies always have a vertically integrated production line, the cell and module production can be located separately for crystalline solar system production, which allows a flexible and small-scale manufacturing startup. Improved cost-effectiveness usually requires a vertical integration of production up to cell production or even beyond, and high-volume production to enable scale effects. 6-6 Volume 1 CHAPTER 6: Integration of Renewable Energy Thin-Film Photovoltaics Thin-film modules are currently used in 14 percent of worldwide PV installations. It has gained importance due to highly competitive prices. The theoretic efficiency of thin-film modules lies between 30 percent for simple junction cells and 39 percent for tandem cells. Triple junction cells have an even higher theoretic efficiency. Efficiencies of thin-film modules available on the market range between 10 percent and 16 percent, depending on the technology. Like the c-Si technology, thin-film PV uses the PV effect to convert solar irradiation into electricity. In contrast to c-Si, the selected materials allow thinner semiconducting layers, because of the material properties. The structure of a single-junction, thin-film cell can be seen in Figure 6-5 and Figure 6-6; Figure 6-7 shows a triple-junction cell. Tandem and triple-junction cells are characterized by the number of p-n junctions. In the case of a tandem cell, two p-n junctions and, hence, two sets of semiconducting p-n layers, exist; triple-junction cells dispose of three layers. Because the semiconductor has a natural doping, a second material with the opposite doping is necessary to achieve a proper p-n junction. Common materials are amorphous silicon, often combined with other layers of microcrystalline silicon, CdTe or CIGS. The thin films of the conducting materials of front and back contact are deposited on a glass substrate. To protect the module against external conditions, it is encapsulated with a foil and another glass layer, and closed with a frame. The schematic layout of different thin-film technologies is illustrated in Figure 6-5, Figure 6-6, and Figure 6-7. The front contact usually consists of a layer of indium tin oxide. Combined with another oxide layer, it is also known as transparent conducting oxide film. The back contact usually is a metal alloy, such as molybdenum, nickel, or silver. Figure 6-5: Structure of a CIGS Cell (Paulson, 2004) Figure 6-6: Structure of a CdTe Cell (Paulson, 2004) Figure 6-7: Structure of a Triple aSi Cell (Paulson, 2004) Because the n and p layers have a significantly reduced thickness compared to c-Si, less material is required for production and, therefore, production costs decrease. Moreover, production is less energy intensive and thus reduces production costs, as well as the energy payback time. Thin-film power plants are always mounted on fixed structures, because their efficiency and low price do not justify the higher investment of a tracked system. This makes thin-film technologies very attractive with respect to investment and maintenance expenditure. They also provide a smaller temperature coefficient, meaning a smaller efficiency reduction with rising temperatures. However, the long-term stability of thin-film modules, as well as their recycling, is still subject to scientific research and discussion. Concentrating Photovoltaics In a CPV system, an optical element focuses the incoming light onto a small solar cell, where it is converted into electrical energy. This arrangement allows a reduction of the comparatively expensive Volume 1 6-7 CHAPTER 6: Integration of Renewable Energy semiconductor surface by a factor of 10 to 1,000. Silicon solar cells are used in concentrator systems with low concentration factors of up to 100. Highly efficient III–V multijunction solar cells are used in systems with a high concentration ratio. The basic principle of CPV is illustrated in Figure 6-8. Comparably low-cost concentrating optics, such as lenses or mirrors, reduce the area of the expensive solar cell and/or of the modules that house them, which reduces the overall system costs significantly. This allows use of highly efficient but rather expensive solar cells. To keep the solar cell within the focus of the lens or mirror throughout the day, CPV requires a tracking system. Because of the concentrating optics, CPV systems use only direct solar radiation. This can be compensated for by longer sunlight exposure of the cells during the day, because the tracking leads to high-capacity factors and high energy yields. solar radiation lens solar cell heat transport Figure 6-8: Exemplary Arrangements of a PV Concentrator. Left: A Fresnel lens is used to concentrate the sunlight to a small solar cell (Fraunhofer ISE). Right: Two mirrors are used for concentration (SolFocus, 2011). Not shown is the tracking part of the CPV system. Thus, the governing principle of CPV is that sunlight is concentrated onto a PV cell. Yet, CPV systems can follow a wide variety of designs, which can be categorized by the concentration factor, the method of concentration, and the tracking system. The concentration factor can be low (2 to 100) or high (>300). The concentrating elements may be based on reflection, refraction, or other forms of optical manipulation. The tracking system can be single axis or double axis. CPV power plants usually combine several CPV systems. This offers a high level of flexibility in plant size and plant layout. Most CPV systems (in particular, systems with lenses) do not require cooling water. Cooling water is required only for some systems (e.g., large mirror optics). By using the waste heat (e.g., for desalination or steam production), the overall system efficiency can be significantly increased. The optimization of such CPV thermal systems is ongoing. In general, low quantities of cleaning water are necessary for all CPV systems. The most important benefit of CPV is the possibility of using highly efficient solar cells. Particularly high efficiencies are reached in high-concentration systems, in which III–V multijunction solar cells have become standard. These solar cells achieve efficiencies >40 percent and lead to module efficiencies of around 30 percent and air conditioner (AC) system efficiencies >25 percent. Significant improvements towards system efficiencies >30 percent are expected. Such values cannot be achieved by singlejunction one-sun (i.e., nonconcentrating) PV technology. Another advantage of III–V multijunction solar cells in CPV systems is their lower dependence on temperature. In general, the efficiency of a solar cell decreases with increasing temperature. This decrease is lower for III–V multijunction solar cells than for conventional Si-based or thin-film solar cells. The tracker unit of most CPV systems has a comparably small supporting stand, which leads to minimal land coverage, and the land around the tracked CPV unit is not permanently shadowed. This enables dual land usage (e.g., as pasture). In addition, the plant layout is flexible, because several independent tracker units are combined. Thus, the requirements for site geography are reduced. 6-8 Volume 1 CHAPTER 6: Integration of Renewable Energy Most CPV systems do not require cooling water (in particular, lens-based systems), which is an advantage in areas where water is scarce. Other CPV systems (e.g., large mirror systems) use active water cooling. For sites with sufficient water availability, such systems offer the chance to use waste heat (e.g., for water desalination or steam production). This significantly increases the overall system efficiency. A possible drawback of CPV systems is their higher complexity compared to conventional, nontracked PV. In addition, CPV has a shorter track record compared to Si-based PV or CSP, which can complicate bankability. Yet, several large plant constructions in recent years should help prove reliability, expected energy yields, and availability in the field, which help increase the confidence of investors. This is also shown by the recent announcement of the construction of CPV plants with >100 MW installed capacity. Another point to note is that CPV systems only use the direct part of the solar spectrum for electricity generation. Therefore, CPV is best suited for areas with high direct irradiation. Tracking leads to higher capacity factors and a higher availability compared to nontracked PV. Because of the system complexity and the necessity of tracking, CPV is suited for medium or large PV installations rather than for small ones. In addition, CPV should be sited in open areas or on large-area flat roofs rather than on inclined roofs. Typical Power Plant Configuration Generally, there are two options to mount PV power plants: The modules can be placed on a fixed mounting system that is made of steel, aluminum, or wood; or the modules can be mounted on a tracking system that follows the path of the sun. Single-axis trackers turn on one axis so that the PV panels follow the sun’s daily path from east to west on a horizontal axis or in a fixed tilt. Dual-axis systems additionally tilt on a vertical axis to follow the sun from sunrise to sunset. Tracked systems can, depending on their location, achieve up to 35 percent higher yields than fixed tilted systems. Table 6-1 summarizes the key data of two exemplary plants. These fixed tilted and single-axis tracked systems represent two of the largest power plants worldwide. Even though the tracked system has an installed capacity of 46 MWp compared to 60 MWp for the fixed system, it produces 6 GWh more electricity per year than plant 1, because of the use of trackers. Trackers generate higher investments and make additional maintenance necessary. Therefore, this configuration is more likely to pay off in southern regions with high direct solar insolation. While module prices are constantly falling, financing this additional expenditure in northern areas of Europe is becoming less economically attractive. Table 6-1: PV Power Plant Configurations: Examples at Two Locations With Comparable Solar Irradiation (range, 2,000 to 2,100 kWh/m² global irradiation per year) Mounting Installed capacity Annual production Number of modules Location Implementation Date of completion Installation time Plant 1 Plant 2 Fixed tilted 60 MWp 87 GWh 270,000 Olmedilla de Alarcón, Spain Nobesol 2008 16 months Single-axis tracker 46 MWp 93 GWh 260,000 Amareleja, Portugal Acciona 2008 13 months In a CPV power plant, an adequate number of CPV systems are combined. Depending on the CPV technology, each unit usually has a power between 5 kW and 60 kW. Therefore, the size of a CPV power plant can be scaled from a capacity of few kWp to several hundreds of MWp. Volume 1 6-9 CHAPTER 6: Integration of Renewable Energy One advantage of the CPV technology is the modular character that allows an individual scaling of the final PV system, depending on the customer’s needs. PV systems can be used as on-grid or off-grid systems, which makes them applicable for both central power generation and local power generation. Cost Breakdown of Typical PV Plants In this section, the cost of different PV systems is compared. Figure 6-9 shows the cost breakdown of a typical rooftop PV power installation with 100 kW. The modules account for about one-half of the overall system cost, even though this share has decreased strongly in recent years due to the modules’ price drop. The inverter is the second most costly component, followed by the mounting structure and indirect costs such as project development and insurance. Because of the increased share of balance-ofsystem (BOS) cost in the overall PV system cost, this part is now the focus of further price reductions. Grid connection 4% Installation 1% Cables 1% Mounting structure 11% Indirect costs 8% Module 44% Inverter 31% Figure 6-9: Cost Breakdown of a Typical Rooftop PV System (100 kW) (unpublished data) Figure 6-10 shows the cost breakdown of a typical ground-mounted PV power plant of about 20 MW. Because of the larger size, the specific cost for BOS components is smaller than that of rooftop systems, while the price of the modules is usually not much lower. Therefore, the share of the module cost is slightly higher for the ground-mounted system. Grid connection is more complicated because the system needs to be connected to a higher voltage level, resulting in a slightly higher share on the total system cost. In addition, civil works are necessary for the foundation of the plant, which is not required for rooftop systems. 6-10 Volume 1 CHAPTER 6: Integration of Renewable Energy Grid connection Installation 5% 0% Indirect Civil works costs 5% 7% Cables 2% Mounting structure and foundation 9% Module 53% Inverter 19% Figure 6-10: Cost Breakdown of a Typical Ground-Mounted PV Power Plant (20 MW) (unpublished data) Figure 6-11 shows the cost breakdown for a typical ground-mounted, thin-film (CdTe) power plant. Because the efficiency of thin-film modules is lower than that of c-Si modules, a larger amount of module area is needed to achieve the same installed capacity. This leads to a higher amount of mounting structure needed and, thus, results in a higher cost share of the mounting structure. Grid connection Installation 4% 0% Indirect Civil works costs 4% 7% Cables 4% Mounting structure and foundation 14% Module 49% Inverter 17% Figure 6-11: Cost Breakdown of a Typical Ground-Mounted, PV, Thin-Film (CdTe) Power Plant (20 MW) (unpublished data) 6.2.1.2 Global Market The global PV installations now claim a cumulative installed capacity of >100 GW. Because PV can be installed on rooftops as well as be ground mounted, it offers a variety of solutions at each scale. As Figure 6-12 illustrates, c-Si (mono- and polycrystalline) is the most common technology, with a market share of 85 percent, whereas all thin-film technologies combined reach a share of 14 percent. Within the thin-film technologies, CdTe clearly dominates the market. The remaining 1 percent constitutes third-generation PV, such as organic or dye-sensitized solar cells. Volume 1 6-11 CHAPTER 6: Integration of Renewable Energy Figure 6-12: Annual PV Module Shipments per Technology, From 2000 to 2011 (Navigant Consulting) In the last two years, the global installed capacity was around 30 GW annually. The European Union holds the largest share of installations, with a cumulative installed capacity of about 70 GW (70 percent of total cumulative installation) (EPIA, 2013) (Figure 6-13). In Germany and Spain, the contribution of PV energy to electricity generation has reached >3 percent of total electricity generation on average per year (EPIA, 2011). On the other hand, the PV markets in Africa and the Middle East remain small. But because North Africa lies in the earth’s sun belt and module prices are decreasing while fuel prices are increasing, the PV market certainly contains a huge potential. According to the European Photovoltaic Industry Association (EPIA), “The PV potential of the sun belt countries could range from 60 to 250 GW by 2020 and from 260 to 1,100 GW in 2030, representing 27 percent to 58 percent of the forecast global installed PV capacity by then” (EPIA, 2011b). To enable this transformation to renewable energy, governmental incentives and constant efforts of all stakeholders are necessary. Nevertheless, especially in sunny regions, grid parity is expected within the next few years. Figure 6-13: Global Annual PV Market 2000–2012. (For 2012, ROW figures are directly integrated into those of the relevant regions.) MEA: Middle East and Africa; APAC: Asia and Pacific. (EPIA, 2013) China’s PV installations have been growing extensively in the last two years. Although China’s market share in terms of annual installed PV capacity has developed only in the last two years, the Chinese industry accounts for 47.8 percent of PV cell and module production (Figure 6-14 and Figure 6-15). The other main regions for production are Taiwan, Germany, and Japan. PV production in Africa and the Middle East still remains below the 1 percent mark. So far, there is no PV production in Saudi Arabia. 6-12 Volume 1 CHAPTER 6: Integration of Renewable Energy Figure 6-14: Worldwide PV Production Volume in 2011 Structured by Region (Photon International, 2012) Figure 6-15: Worldwide PV Cell Production. Over the last decade, the average growth rate was above 50% per year. (Photon International, 2012) Current price trends show tremendous reductions in module and cell prices, which are also displayed in the learning curve of PV module prices shown in Figure 6-16. The gained experience supported the significant improvements in production cost, making PV more and more attractive compared to conventional energy sources and bringing it closer to grid parity. Since 2008, PV system prices have dropped from >4.05 US$/Wp (c-Si) to <1.35 US$/Wp (i.e., the market has seen a price reduction of >66 percent). This will foster further investments in PV power plants and raise its attractiveness for investors. With dropping silicone prices, the cost advantage of thin-film modules is decreasing significantly; further efficiency improvements must keep up with competing c-Si technologies. Volume 1 6-13 CHAPTER 6: Integration of Renewable Energy Figure 6-16: Historical Development of PV Module Prices Versus Cumulative Module Production (PSE AG/Fraunhofer ISE; data based on Navigant Consulting and EuPD module prices since 2006) The price decrease derives from new manufacturing concepts, economies of scale, and increasing cell efficiencies, which lead to higher module power. All technologies experienced significant improvements in module efficiencies, which enhance the energy yield and technology attractiveness. In the last two years, falling prices also have been caused by market overcapacity and price dumping by Chinese manufacturers. This has led to PV system prices that no longer can be explained with a reasonable learning curve (Figure 6-17). For the future, therefore, it is expected that prices will decline at a small rate only until they get back to the long-term learning rate of 19 percent (Figure 6-17). Figure 6-17: PV System Price Development and Estimates for 2020. (Janzig, 2011; Bank Sarasin, 2012; Fraunhofer ISE, 2012) CPVs have played a minor role in the PV industry for >25 years, but over the last few years, the CPV manufacturing capacity has significantly grown to currently about 200 to 250 MWp/year (Depuydt, 2011), since more and more companies have entered the market (Figure 6-18). The main reasons for this increased interest in CPV technology are the following (SRA, 2011): 6-14 Volume 1 CHAPTER 6: Integration of Renewable Energy • • • PV applications have grown to a scale that makes large PV power plants achievable. The PV power plant market is increasing at sites with high direct normal irradiance (DNI), such as the southwestern United States or the Mediterranean areas, where water scarcity may be a difficulty for CSP. Solar cells made of III–V semiconductor compounds have already reached efficiencies >40 percent, CPV modules have reached efficiencies 30 percent, and full-scale systems have reached >25 percent AC operating efficiencies. CPV systems with efficiencies of 35 percent to 40 percent can be expected. The high efficiencies are of crucial importance to achieve low costs per kWh. Although CPV technology has the highest conversion efficiencies compared to other PV technologies, experience with the manufacturing of CPV systems is comparatively lacking. However, this experience, as well as experience in operating CPV systems, is being gained and, thus, is helping increase investor confidence. Figure 6-18: Installed CPV Power Worldwide (Fraunhofer ISE, 2012; Graph PSE AG, 2012) In general, decreasing module prices and rising oil prices will very likely ensure further PV market growth worldwide (Jäger-Waldau, 2011). However, startup companies that have to expand their production often have limited financial resources and, therefore, are struggling in the current market environment. This situation is expected to continue for the next few years. On the other hand, the falling module and system prices will generate a broader market, which opens possibilities for more industry growth, at least for those companies that are able to expand and reduce their costs at the same time. The competitive environment in the PV industry makes it difficult for new, smaller companies to enter the market. 6.2.1.3 Technology Evaluation and Summary General advantages of PV technologies are their low water consumption and the possibility of gridconnected as well as off-grid installation. Moreover, current price reductions have enabled PV to almost reach grid parity in sunny regions. All technologies have very low emissions during their lifecycle, such as noise and gases. The energy payback time ranges between one and three years, depending on the technology and location (Fthenakis, 2011). Many companies are able to install PV systems. Table 6-2 presents a strengths, weaknesses, opportunities, and threats (SWOT) analysis of PV technologies. Volume 1 6-15 CHAPTER 6: Integration of Renewable Energy Table 6-2: Strengths, Weaknesses, Opportunities, and Threats (SWOT) Analysis of Different PV Technologies Photovoltaic Strengths c-Si • Operating systems for >20 years • High module efficiency reducing area-related costs • Standard semiconductor materials and technology use • Si harmless and abundantly available • Robust, easy handling installation Thin film • Lower temperature coefficient improving annual system performance ratio • Low material consumption • Low manufacturing cost • Robust, easy handling and installation • Shortest energy payback time CPV • High efficiency • High energy yield in regions with high DNI • Smaller area per MW than flat plate Weaknesses Opportunities Threats • Energy- and capital- • Modular plant • Limits in cost intensive configuration allows reduction production (except very small (few Wp) • High at module level) to multi-MWp plants competition • Installation is rooftop- and groundmounted • Silicon consumption is reduced • Lowest efficiency of • Modular plant • Long-term all PV technologies configuration allows reliability not very small (few Wp) proven • Raw materials to multi-MWp plants • Shortage of possibly subject to availability • Installation is semiconductor rooftopand ground(e.g., In, Te) • Higher land mounted consumption • Use of environmentally • Higher BOS-cost hazardous elements • High direct radiation needed • Tracking required • Higher cost per Wp compared to flatplate PV • Low production capacities and few existing MWp scale installations • Large cost reduction • Expensive highpotential precision tracker • High energy yield per • Short period of m² field reliability experience • High growth rate for CPV market expected • Reliability and power rating • Utility-scale standards rather installations in the new or still pipeline under • Materials widely used development (glass, plastics, steel) An economic storage system for large-scale applications is lacking. Therefore, energy generation is limited to daytime and has its peak at midday. In sandy regions, module cleaning is strongly recommended to maintain performance, because dust layers significantly reduce the energy output of the modules. PV systems have a modular character that allows individual scaling of the PV system according to the customer’s needs, from the Wp to the GWp range. They can be used as on-grid or off-grid systems, allowing both central power generation and installation in remote rural areas. Also, rooftop, groundmounted, or building-integrated installation is possible. Depending on the technology, installation in regions with very high radiation, as well as installation in less sunny regions, is possible. Thin-film technologies cope best with a higher share of indirect radiation, whereas CPV can only convert direct solar radiation. In addition, the temperature coefficient of thin-film modules shows an inferior efficiency loss with rising temperature than crystalline modules. Installed modules require relatively little maintenance, which applies especially to fixed-mounted systems. Tracked PV systems have a slightly elevated need for maintenance, because the movable parts have a higher risk for damage or failure. 6-16 Volume 1 CHAPTER 6: Integration of Renewable Energy The market is competitive and a variety of companies have experience in the installation and operation of all kinds of PV plants. Operating experience has existed for almost 25 years for c-Si technology. However, there is less experience with thin-film PV, and CPV power plants have been installed for only a few years. Although CPV promises high energy yields and high system efficiencies, long-term stability and performance has not been proven yet. However, existing field experiences, as well as accelerated aging tests, are promising. With regard to production, thin-film PV is the less energy-intensive technology (Fthenakis, 2011). All technologies require highly automated production lines and, thus, a skilled workforce that can operate the machines. Thin-film PV and CPV require less semiconductor material than c-Si. However, because of its lower efficiency, thin-film PV leads to a higher need for BOS components and CPV always requires a tracked installation. Therefore, BOS cost might have a larger share than in c-Si power plants. An advantage of thin-film PV modules over flat-plate technologies is their substantially reduced need for raw materials compared to c-Si. The production is less material and energy intensive. Nevertheless, the deployed raw materials, such as cadmium, are often rare or potentially toxic and, therefore, both the availability and environmental impacts have been an issue of public discourse. Cadmium has been claimed to be safely encapsulated and, consequently, no danger should occur (Fthenakis, 2004). The availability of the materials still is an economic issue, especially with falling prices for silicon. 6.2.2 6.2.2.1 Concentrating Solar Power Technology Description Introduction The basic concept of concentrating solar thermal power plants is to convert solar radiation into electricity. The process goes through the following steps: 1. Concentration of solar radiation using reflective optics (i.e., mirrors) 2. Absorption of the radiation in a receiver 3. Conversion of heat to electricity in a heat engine driving an electric generator For this process, a reflecting surface is required to focus the solar radiation either onto a line (linefocusing systems) or onto a point (point-focusing systems). Typical line-focusing systems are parabolic trough collectors and linear Fresnel collectors. Typical point-focusing systems are solar tower power plants and parabolic dish systems. In the present chapter, the market environment for CSP is discussed, typical plant configurations are presented, and details on the various CSP technologies are provided. Dish-Stirling technology is not covered, because of its currently small share and relevance in the world market, making it not as applicable to the Saudi market as the other technologies. Typical Power Plant Configurations Because of their dispatchability, solar thermal power plants can be integrated more easily into the electrical grid than many other renewable energy technologies, which is a significant advantage. Even a CSP system without storage has relatively good stability and time constants of several minutes. The option of dispatchable generation also exists through the availability of storage or by hybridization of solar power plants in a CSP plant. Therefore, they often feature thermal energy storage tanks. The possibility of storing thermal energy for a certain time is an advantage for the supply management of electricity. In times of high thermal productivity, the excess energy can be stored and dispatched later, either to cover high-demand peaks or to supply constant base load, both of which can also correspond to a higher feed-in-tariff in some scenarios and are, therefore, a direct economic benefit. The integration of a storage system requires a larger solar field if the rated power output is to remain the same, because not only the turbine has to be supplied during times of high irradiation but also the Volume 1 6-17 CHAPTER 6: Integration of Renewable Energy storage must be charged. However, the additional investment is compensated by the higher amount of produced electricity (Figure 6-19). Solar Field Solar Field + + Solar Field + St orage + Pow er Block = Pow er Block = Elect ricit y Out put Elect ricit y Out put Figure 6-19: Schematic of Storage Tanks and Higher Electricity Output of a CSP Plant There are different technical options to store energy. Currently, molten salt storage is the only commercially available and feasible storage technology for CSP plants with large storage capacities. In addition to their application in parabolic trough power plants, they are used in solar tower power plants such as the Spanish Gemasolar plant by Torresol Energy (Figure 6-20). Figure 6-20: Schematic of a Parabolic Trough Plant With Integrated Two-Tank Thermal Energy Storage (Solar Millennium, 2010) Another advantage of CSP plants is that they can be run and combined with other fuels (e.g., natural gas). In such a plant, the heat transfer fluid (HTF) can be heated either by the sun or with gas. Hence, the plant could theoretically be operated 24 hours per day (Figure 6-21). An example of a plant in which one part of the thermal energy comes from the sun and another part comes from fossil fuels is the integrated solar combined cycle (ISCC) concept. In an ISCC plant, the solar field acts as an additional heat source for the steam turbine of a gas/steam combined-cycle power plant. This concept was implemented in the ISCC plant in Ain Beni Mathar, Morocco, and in Kuraymat, Egypt. Another hybridization method is the approach of the Masdar SHAMS-I plant. In this plant, a gas booster heater superheats the steam coming from the solar evaporator to a higher temperature of 540 °C. With this hot steam, higher thermodynamic efficiencies can be reached at the turbine without needing a very high gas supply, especially during lower irradiation periods. 6-18 Volume 1 CHAPTER 6: Integration of Renewable Energy Figure 6-21: Daily Operation for a Combined-Cycle Solar Plant With Storage System (Valentina A. Salomoni, 2013) Parabolic Trough Technology Currently, the commercially most developed CSP technology is the parabolic trough technology. In this system, parabolic mirrors are mounted on a supporting structure and reflect the incoming sunlight onto an absorber tube, in which a thermal fluid is pumped through to harvest the energy. The parabolic shape is often composed of multiple mirrors. The trough segments form rows 100 to 150 m long. The rows follow the sun through a one-axis movement by a tracking device. This allows the focal line to stay on the absorber. The parallel collector rows can be oriented arbitrarily, but a north–south orientation is considered optimal. In Figure 6-22, the working principle of a parabolic trough collector is shown, as well as an aerial view of the Andasol power plant, where the parallel collector rows can be seen, including the 50 MWel power block and the two molten salt tanks of the storage system with a capacity of 7.5 full-load hours. Figure 6-22: Parabolic Trough Collector: Aerial view of the Andasol plant (left) and working principle (right) (Flagsol, 2013) Thermal oil usually is used for HTF, but steam and molten salts are being studied. Parabolic troughs using HTF, however, are not yet commercially viable because they are not as mature as the thermal oil technology. Their maturity is similar to other tower or Fresnel concepts. The temperature limit for thermal oil is currently 390 °C (including a safety margin). Other HTFs may be used up to 560 °C, but neither the direct generation of superheated steam (target operating temperature, 480 °C at 120 bar) nor the use of molten salt (target operating temperature, 560 °C) has been examined in large parabolic trough fields. Volume 1 6-19 CHAPTER 6: Integration of Renewable Energy When the HTF in the collector is heated, it goes either through a steam turbine to generate steam or is directed to heat storage. The generated wet or, preferably, superheated steam is directed to an electric turbine generator. In some cases, gas- or oil-driven backup heating systems are used to enable 24-hour operation. Parabolic trough collectors have a long history but became technically mature with the construction of the nine solar energy generating systems (SEGS) power plants in Kramer Junction, CA, United States. The SEGS plants were built between 1985 and 1991 and have a combined power rating of 354 MW (14 to 80 MW each). They are still in operation (electricity production of >10 TWh since 1985) and, thus, have demonstrated the high potential of this technology. Linear Fresnel Technology The linear Fresnel reflector technology uses long horizontal segments of parallel mirrors to reflect and focus sunlight onto the fixed absorber at a height of several meters (3 to 15 m). The different mirror rows are individually tracked according to the position of the sun (Figure 6-23). Figure 6-23: Aerial View of Novatec Solar’s Puerto Errado 2 Collector Field (NOVATEC Solar, 2013) The Fresnel technology is regarded as a lower-cost alternative for solar steam production and power generation compared to parabolic trough technology. The main advantages of this technology are: • • • • • • • Inexpensive, nearly flat mirrors and simple tracking system Fixed absorber tube with no need for flexible high-pressure joints or thermal expansion bellows Fixed receiver irradiated from underneath, which is favorable for direct steam generation Lower pumping costs due to reduced flow resistance (no joints, expansion bellows in the receiver line) Efficient land use because the collector mirrors can be placed close to one another Low wind load because the primary mirrors are smaller and mounted horizontally Higher local content possible in the erection of the solar field. A disadvantage of this technology is the lower efficiency compared to parabolic troughs, which has to be compensated for by lower investment costs in the solar field. The main factor affecting the efficiency is that the linear Fresnel collector is a horizontal collector (similar to the tower). Therefore, the irradiation on the collector is low for low sun-elevation angles. Currently, no economically feasible 6-20 Volume 1 CHAPTER 6: Integration of Renewable Energy large-scale storage for steam is available, but several developments are ongoing. Therefore, linear Fresnel plants are installed and operated without storage. Cost reductions may come from economies of scale and design optimization of the collector. Lower operation and maintenance costs also offer potential savings. For example, an automated cleaning robot for the flat mirrors with extremely low water consumption has already been developed. Largescale solar power plants are under construction and in planning. An increasing number of companies develop commercial collectors and first demonstration projects have been installed. Solar Tower Technology A solar tower plant uses a point-focusing receiver instead of a line-focusing receiver, as with the parabolic trough and linear Fresnel technology. A large number of flat mirrors, called heliostats, track the sun and focus the solar irradiation onto one receiver, which absorbs the incoming light and transforms it to heat. To be visible for the large number of heliostats in the solar field, the receiver is mounted high above on a tower (Figure 6-24). A wide range of tower technologies with different maturity stages is being investigated. For the heliostat field, two configurations are possible: a more or less symmetric arrangement of heliostats around a 360° receiver or an asymmetric arrangement in which the mirrors are to the north (in the northern hemisphere) or the south of the tower. Water/steam, molten salt, or air is used in the various concepts as HTF. Figure 6-24: The Gemasolar Solar Tower Power Plant (Fraunhofer ISE) In most of the current power plants, the collected heat of the receiver drives a water- or steam-based thermodynamic cycle to generate electric power. In that case, the heat is either transferred by an HTF (e.g., molten salt) or the receiver directly produces water or steam. The first commercial solar tower plant (PS10 in Spain) uses water as the HTF and generates saturated steam to power its turbine. It has a capacity of 11 MWel and a small thermal energy storage capacity of 20 MWhth in the form of steam drums. In 2009, a larger version of the same concept, called PS20, with a capacity of 20 MWel, started operation. Both towers are operating only with saturated steam at a relatively low temperature of about 260 °C. The company eSolar promotes a similar concept for superheated steam. Its first demonstration plant, Sierra Sun Tower, located in California, also started operating in 2009 and has a capacity of 5 MW. The company BrightSource pursues a similar concept and has built a pilot plant called Solar Energy Development Center (SEDC) in Israel, which started operation in 2008. Sierra and SEDC generate superheated steam in the receiver (400 to 450 °C). The higher temperatures of superheated steam may lead to higher power block efficiencies but also may lead to higher heat losses in the receiver and necessitate the use of more expensive materials. A large plant of this type, with a nominal Volume 1 6-21 CHAPTER 6: Integration of Renewable Energy capacity of 123 MW, is under construction in California: the Ivanpah plant by the company BrightSource. It was due for completion in 2013. The other option is using molten salt in a tower as a heat transfer and storage medium. The first objective of this technology is to operate at high temperatures to increase the power block efficiency. The second objective is to facilitate storage integration. Because the HTF is also the storage medium, integration of a two-tank system is relatively simple. The company Torresol recently commissioned a plant of this type in Spain, called Gemasolar, with a nominal capacity of 20 MW and a storage capacity of 15 full-load hours. A large plant of this type, with a nominal capacity of 110 MW, is under construction in Nevada in the United States: the Crescent Dunes project by the company SolarReserve. It is due for completion in 2014. Alternatively, a solar tower plant can be used to heat compressed air in the receiver to power a gas turbine (Buck, 2008). In this case, the receiver replaces the combustion chamber of a conventional gas turbine. In the long run, high solar efficiencies with a combined cycle, (i.e., a combined gas and steam turbine cycle) are possible. Several solar tower systems of multi-megawatt size are under construction or in a testing phase. A few commercial projects with 10 MW and 20 MW are in operation. The cost of electricity is not well documented. Nevertheless, depending on the heliostat field costs, it may become lower than with parabolic trough systems, because the potentially higher operating temperature allows solar tower plants to reach working fluid temperatures up to 1,100 °C. The high temperature allows the operator to run the thermodynamic process of the steam turbine with a slightly higher efficiency compared to parabolic trough and linear Fresnel technology, where lower temperatures are achieved. However, the temperature ranges of steam (currently 250 °C for saturated steam and 450 °C for superheated steam) and molten-salt-tower technologies have the same limitation for all concentrator technologies: Because of instability of the salts, the maximum temperature is 560 °C. Only air/gas as HTF has the potential to reach 1,100 °C. One advantage of a solar tower plant is the centralized heat generation at the receiver, which makes piping within the solar field unnecessary. Therefore, the solar field is easier to construct and maintain. The flat shape of the mirrors also contributes to a cost reduction in the solar field because they require less manufacturing knowledge. However, because of the spatial distribution of the heliostats, an automated cleaning system is much more difficult to realize than for systems where the mirrors have a more linear orientation. This is especially the case for linear Fresnel collectors, where automatic cleaning machines can drive along a 100-m row of linear Fresnel mirrors, compared to cleaning heliostat entities individually. Cost Breakdown of Typical CSP Reference Plants In this section, the costs of the parabolic trough, linear Fresnel, and solar tower plants are compared. The costs are based on data from previous studies done by Fraunhofer ISE (Fraunhofer ISE/ISI, E&Y, 2011) and internal data. Figure 6-25 shows the share of costs of the different major components of a solar plant. The most relevant category in terms of cost is the equipment of the solar field and the HTF. Most of these components are very specific in their design and specifically developed for the CSP industry (e.g., the receiver tube or parabolic mirrors). Solar field and HTF systems are responsible for the largest portion of the investment for parabolic trough and solar tower technology; whereas, the share of the solar field investment is considerably lower for the linear Fresnel technology. This is because linear Fresnel plants use simple technology as much as possible (e.g., flat mirrors and water as the HTF). The most relevant category in terms of local value added is the labor costs affiliated with site preparation and assembling of the solar field. Experience shows that the unskilled labor tasks in this category are usually handed to companies employing a local workforce. Labor expenditures for site preparation, civil works, and solar field assembly, therefore, can be expected to have full impact on the local market. 6-22 Volume 1 CHAPTER 6: Integration of Renewable Energy Figure 6-25: Percentage Breakdown of Cost for CSP Technologies (unpublished data) The thermal storage system accounts for 10 percent to 15 percent of the total system costs. This is a relatively small portion compared to the costs of the solar field and explains why most of the CSP plants that are up and running in Spain include a thermal storage facility in their system design. The additional costs for the storage system are more than compensated by the higher use of the steam turbine, which then runs throughout the evening or even during the whole night. Costs that arise from the conventional power plant components are mainly influenced by the capacity of the turbine. The respective technology that is applied influences these costs only to a minor degree. The costs of project management (engineering, procurement, and construction) and project development were derived from available data of similar projects and applied under the assumption that these costs are dependent on the total project size but are not proportional. 6.2.2.2 Global Market The market growth of renewable energies and the market push for CSP technologies in locations with high direct sun radiation accelerate the technology deployment of CSP in sun belt countries like Saudi Arabia. With the SEGS plants’ commercial experience of >25 years in California, many new CSP plants are operating today or are under construction in the Spanish and U.S. market. Figure 6-26 shows the path of cumulated CSP capacity in the world market from 1984 to today. By the end of the construction of the SEGS plants in California in 1991, 354 MW of CSP capacities had been installed in the Mojave Desert. In the following years, the technology application stagnated for a period of 16 years due to the lack of financial support mechanisms for this technology. But at the same time, technological progress was accomplished by some new demonstration plants in the United States and Spain. Starting with Nevada One (64 MW) and Andasol1 (50 MW) in 2006 and 2007, respectively, a new period of CSP installations increased the worldwide capacity to 1,600 MW by the end of 2011. Although parabolic trough technology represents the majority of all projects, the first larger solar tower and linear Fresnel power plants are being installed. In Figure 6-26 the market development over each of the last four years for smaller technologies is presented. Since 2006, >30 new projects have been implemented in the Spanish and U.S. electricity markets. In countries like Australia, Algeria, Morocco, Egypt, and India, first projects could be implemented on a large scale. Parabolic trough technology is particularly widely developed, with a large share of integrated storage solutions. Solar tower projects (>50 MW) in Spain and the United States, and linear Fresnel (30 MW) in Spain also have their first completed, commercial projects. Volume 1 6-23 CHAPTER 6: Integration of Renewable Energy Figure 6-26: Cumulated Installed Capacity of CSP Projects by Technology Since 1984 (Fraunhofer ISE) The global project pipeline of CSP projects increased under the framework of extensive support incentives, like feed-in tariffs in Spain or tax credits in the United States (Figure 6-26 and Figure 6-27). Concessional financing by multilateral banks helped to finance the first projects in North Africa. By the end of 2012, a cumulated CSP capacity of 2,650 MW operated in different electricity markets. Furthermore, 2,000 MW are under construction and were expected to be commissioned by 2013. In addition, >16 GW of CSP projects have been announced and are in different planning stages in countries from Australia and China to North Africa and Europe. But the largest market in the medium term is expected to be the United States, if the recent trend to switch from CSP projects to PV projects remains limited. With increasing PV and wind growth in the United States, the questions of grid stability and the importance of storage possibilities will receive more and more attention, favoring CSP. At the moment, there are no incentives for CSP with storage in the United States. As parabolic trough plants gained the status of a commercially bankable technology, due to the longterm operation in California, this technology has the highest share of new projects worldwide (up to 16,000 MW), mainly in the Spanish and U.S. market. But some large projects with central receiver technology (e.g., solar towers) will develop in the United States (up to 4,000 MW), as well. In Spain, a first CSP Fresnel project with 30 MW is under construction. At the same time, development of a Fresnel plant with >200 MW is ongoing in Australia. In contrast, technological and economic barriers affected the Dish-Stirling development in the United States, and many projects have been canceled or switched to PV. In total, the market is expected to grow to >22 GW by 2015 or 2016. However, threats to stronger market development exist due to two important reasons: 1. Unexpected slow market development in the United States and financial barriers have limited the cost reduction of CSP technology and its penetration in the world market. 2. Competitive PV costs in the U.S. market have resulted in a considerable switch of CSP projects to PV projects. Because of the large global PV market size of 26 GW, newly installed capacity by 2011 and a fall of system prices well below 2,000 €/kWp, the produced electricity by PV became cheaper compared to CSP. 6-24 Volume 1 CHAPTER 6: Integration of Renewable Energy Figure 6-27: Project Pipeline of CSP and Technology Distribution (Fraunhofer ISE) The expected installations up to 2020 in the MENA region are presented in Figure 6-28, which indicates the positive outlook for CSP in all countries. Currently, Saudi Arabia is undeniably emerging as the country of highest opportunity for CSP. In the MENA region, many other countries have a technical potential for CSP similar to Saudi Arabia. However, because of the stability and financial advantage of Saudi Arabia, the attention of the solar market is diverting towards Saudi Arabia. In addition to the international attention, the country is putting much effort in seizing the opportunity to enter the CSP market. With a new 25 GW solar thermal power plant, the largest project in the MENA pipeline, Saudi Arabia is becoming more and more the center of CSP developers. Figure 6-28: Maximum CSP Market Expectation for North Africa (estimated by Fraunhofer ISE, considering all existing development plans [e.g., Moroccan Solar Plan, Egypt’s RES strategy, Desertec projects]) 6.2.2.3 Technology Evaluation and Outlook Table 6-3 presents a SWOT analysis of CSP technologies. Parabolic trough is the dominating CSP technology at the moment, a situation that will probably remain unchanged for some time to come. The biggest advantage of parabolic trough is that it is a long-term proven technology. Some parabolic trough plants have been operational for 25 years. Through integration of a storage system, the capability of supplying dispatchable power has been demonstrated. This results in good bankability, which is an important factor when developing CSP or other large-scale projects. Also, the manufacturing processes for parabolic troughs, in terms of mass production and standardized components, are more advanced compared to those of the other CSP technologies, especially given the large number of parabolic trough Volume 1 6-25 CHAPTER 6: Integration of Renewable Energy plants currently under construction or in planning. However, because of its advanced state of development, further cost reduction potential for parabolic trough technology might not be as high as for linear Fresnel or solar tower technology. Parabolic trough technology includes many sophisticated components (e.g., parabolically bent mirrors, flexible joints, vacuum receivers). Because of their high technological standard, these components are also more expensive compared to the other CSP technologies and mostly provided by only a few companies. With a further growth of the CSP market, more companies might specialize in the production of these parts, thus increasing the market competition and, ultimately, lead to lower component costs. Table 6-3: Solar Strengths thermal Parabolic • Commercially used for trough 25 years • Large industry capacity and experiences • Standardization of design • Mass production of components Fresnel • Flat mirrors • Efficient land use • Power block similar to parabolic trough • Direct steam generation • Superheated soon expected Solar • Flat mirror systems tower • High concentration • High temperature potential SWOT Analysis of CSP Technologies Opportunities Threats • Large number of • Cost reductions announced projects not satisfactory • Scalability up to 300 MW • Higher temperatures for other HTF under research • First project of 30 MW ongoing • Upscaling to 300 MW • Lower efficiency is not compensated by lower costs • Higher efficiencies possible by temperatures. ≤900– 1,000 °C (with air as HTF) • Combined cycle with HTF air • High cost reduction possible by cheap mirror production • Problems with storage systems • Durability of receiver technologies • Many competing concepts • Upscaling difficult Weaknesses • Mirrors and receiver technologies are of high standard and cost • Temperature of HTF (oil) is currently limited to 400 °C • Flexible joints are costly • Lower optical efficiency • Small industry capacity • Lower optical efficiency • Little commercial experience • Restricted tower height to 80–120 m • Limited maximum achievable temperature because of current HTFs The increase of market share is one of the main challenges the other two main CSP technologies have to face—they are currently underrepresented in the CSP market. With only a few plants in operation, both the linear Fresnel and solar tower technologies must demonstrate that they can be competitive with parabolic trough in the coming years to increase their market shares. Linear Fresnel has the advantage of a simpler and lighter construction, using, for example, a stationary absorber, flat mirrors, fewer structural materials, and a simpler tracking mechanism. An additional advantage of the linear Fresnel technology is that it is capable of direct steam generation in the field. Hence, higher temperatures and, therefore, higher efficiencies of the thermal cycle can be achieved. Furthermore, the steam generated in the solar field can be fed to the power block directly without requiring expensive and loss-afflicted heat exchangers. The overall efficiency of linear Fresnel collectors, however, is lower than the parabolic trough collectors (10 percent to 30 percent depending on location, layout, design, and so forth). Also, cost-effective 6-26 Volume 1 CHAPTER 6: Integration of Renewable Energy storage integration for direct steam generation has not been demonstrated in the field so far, but some promising concepts are being developed. The use of molten salt as HTF is already a reality in solar tower plants. Combined with a high concentration factor, temperatures up to 560 °C can be reached, making it one of the main technology advantages. With alternative HTFs (air or particles), even higher temperatures of up to 1,100 °C are possible. These concepts, however, are still in the demonstration phase. The solar tower’s use of flat mirrors and the absence of costly mirror field piping also provide good opportunities for cost reduction and low LCOE. In addition to its low commercial experience, solar tower technology faces challenges with its receiver technology, which is not yet optimized. Furthermore, field sizes for one tower are restricted by the optical accuracy of heliostats at a large distance and also by the height of the receiver tower. 6.2.3 Wind The use of wind power has a long history. All concepts for wind turbines convert the kinetic energy of the wind into rotating energy, which is then either converted to electric energy or used directly to drive mills or similar heavy equipment. 6.2.3.1 Technology Description Structure and Functioning of Modern Wind Energy Converters Modern wind energy converters (WECs) usually are designed with a horizontal axis and three rotor blades, using the lift principle. Figure 6-29 shows the structure of a common WEC. It consists of the following elements: • • • • • Rotor with blades, aerodynamic brake, and hub Drive chain including the rotor shaft, rotor bearing, gearbox (if present), and generator Yawing with the yaw bearing and yaw drive between the nacelle and the tower Tower and foundation Electrical components for the control and grid connection. The rotor including the blades converts wind energy into mechanical rotation energy. This energy is then converted into electrical energy, using the generator within the nacelle. However, as Betz stated in his law, the maximum proportion of the usable wind energy amounts to 59 percent, or, otherwise stated, the maximum power coefficient (cp) of a wind turbine equals 0.59. Because of additional losses, modern WECs reach a cp of 0.5. Those losses are mainly due to profile, tip, and spin losses, as well as the efficiency of the generator (Gasch, et al., 2007)(Hau, 2003). For onshore WECs, the foundation usually consists of concrete and steel. If possible, so-called shallow foundations are used. In case of softer soils, deep foundations are required. Those are usually pile foundations. Two basic tower concepts are currently in the market. First, the tower can be made of a steel Volume 1 Figure 6-29: Illustration of the Design of a Wind Energy Converter (Hau, 2003) 6-27 CHAPTER 6: Integration of Renewable Energy structure. Second, the tower can be made of concrete, which is commonly a precast concrete tower that is delivered in ready-built segments to the site. In this case, the tower is composed of individual concrete segments, which are assembled on the site to ring segments. These are then placed atop one another, glued, and stressed. Generally, the last section, where the nacelle is mounted, is a steel section. In Figure 6-30, different tower types are illustrated. In general, higher hub heights can be reached with a concrete tower (Gasch, et al., 2007), which is preferable, as the wind speed increases and turbulence decreases with growing distance from the earth’s surface (Hau, 2003). As the generated power of a turbine rises with the cube of the wind speed (i.e., an increase in wind speed of 10 percent leads to a 33 percent rise in the power output), higher hub heights directly lead to a significantly increased power output (Hau, 2003)(Gasch, et al., 2007). Because the tower is around 25 percent to 30 percent of the WEC’s cost, the tower height is always a compromise between technical and economic factors. At sites with very strong winds, hub heights will not be as high, because an economically sufficient energy yield can be achieved at lower heights and a lower tower means reduced project cost. At sites with lower annual wind speeds, a tendency for taller towers is observed, because the resulting higher hub height allows reaching sufficient full-load hours to achieve economic feasibility. The rotational speed of a WEC is about 6 to 20 rpm. To ensure that the electricity generated by the WEC has the same frequency as the grid electricity, there are two options: gear drive and direct drive. The first uses a gear box to reach the necessary rotational speed of 500 to 1,800 rpm at the generator. This has the disadvantage of energy loss due to friction, more noise emissions, and higher maintenance requirements. The second requires a multipole synchronous generator and frequency converter to reach grid frequency. Because of the number of poles, this generator is larger and heavier, so a larger nacelle and rotor are needed as well. This Figure 6-30: Schematic Illustration of Different Tower Types can be compensated for by generators with (Hau, 2003) permanent magnets. However, these require rare earth elements (Schoßig, 2011). The rotor blades are usually produced of glass-fiber-reinforced plastics, but coal fiber and partial application of aluminum also are considered with growing blade lengths. When wind speeds exceed the rated speed, an overload has to be prevented. This is realized by either a pitch or stall control. The pitch control varies the pitch angle of the blade and, therefore, controls the emerging lifting force. The stall control uses a specific blade design that leads to stall once a certain wind speed is reached. Pitch control currently is the dominant concept in commonly used WECs, because it allows operation at higher wind speeds and a more variable control. Recently, systems have been developed that allow the provision of ancillary services by wind turbines. In Germany, these are already mandatory to support grid stability and to reduce the weakening effects of fluctuating electricity feed-in. Typical Power Plant Configuration Wind turbines can be installed as single turbines, but often several turbines are combined at a wind farm. Usually, wind farm layout development is conducted after the site is selected. The development requires considering existing project constraints, such as maximum and minimum installed capacity, site boundaries, and environmental and logistical constraints. 6-28 Volume 1 CHAPTER 6: Integration of Renewable Energy An individual site assessment is essential for each project, because the WEC’s position within the wind farm significantly affects the overall energy yield of the farm. Generally, the minimum distance between two WECs is a multiple of the rotor diameter. Furthermore, the internal wake effect has to be assessed to avoid underperformance of certain turbines. The wake effect refers to wind deceleration behind a turbine as energy is converted to electricity by the WEC. The wind needs a certain distance to increase its velocity again. Within this wake, with reduced velocity, the kinetic wind energy is lower. Therefore, if a wind turbine is placed in this area, it would generate considerably less energy than a turbine at a farther distance. The wake effect is also influenced by the topography and roughness of the ground. Thus, simulation programs are used to determine the ideal turbine position within a wind farm to achieve the highest possible energy yield. If the selected site has a pronounced preferred wind direction, distance along this direction will be larger (i.e., the turbines can be installed in lines behind each other). Without a preferred wind direction, an ideal farm layout would use equidistant positioning of the turbines (Kaltschmitt, 2010). Depending on the existing grid situation, the individual WEC or wind farm is connected to the grid via a substation where the injected energy is transformed to the grid’s voltage level, which usually is medium or high voltage. The operation of wind farms can then be controlled and monitored remotely. Each WEC has a Supervisory Control and Data Acquisition (SCADA) system that collects the operational data, such as energy production, power, wind speed, frequency, power factor, or current. These data can be used to monitor the performance, detect problems, invoice the client buying the electric energy, and schedule maintenance, to name the main activities. It also offers a number of control functions to the client; these, however, are limited by the manufacturer of the turbines, which usually supplies the SCADA as well (Hau, 2003). For the SCADA to function, all WECs must be connected by fiber-optic cables to the communication system, because fiber optics have the highest rates of data transmission, the highest data capacity, and are least prone to external noises (Bailey & Wright, 2003). Those are laid with the electric cables in the cable ducts. Logistics Assessment Logistics for wind farms require profound knowledge and specialized equipment, because almost all parts are heavy or oversized cargo because of their dimensions, which place a number of requirements on the logistics, particularly the blades, with their lengths between 25 and 50 m each; tower segments; and the nacelle, with a weight of around 60 tons. For transport, all roads must be able to accommodate oversized and heavy cargo. Therefore, access roads have to be constructed or widened in many cases to be suitable for the heavy machinery, the transport vehicles, and the crane. Moreover, the dimensions of the blade, nacelle, and tower segments require that the curve radii be not too narrow and the slopes not too steep. Usually, heavy transports only go up a slope of 10 percent. However, some good wind sites are on top of a mountain ridge with very steep and narrow access roads, which constitute a special challenge for the transport of the machinery and WECs. In many cases, the accessibility of potential wind sites is even more difficult in less-developed countries, determining the profitable limit for the WEC site (Hau, 2003). For international projects, the WECs not only have to be transported from the plant to the site but also often have to be shipped to the respective country, discharged from the ship, loaded into a storage area in the port, and then reloaded onto the trucks for transport. For this kind of operation, a certain port size and equipment with sufficient capacity are required. Furthermore, the port access must allow transporting the large parts out of the port to the storage area, which must be large enough to store all parts. Electricity Generation Electricity generation depends on the availability of good wind resources. The fluctuating nature of wind leads to fluctuating wind energy output. Depending on the wind site, there might be a certain generation pattern, such as higher wind speeds in the afternoon or a variation in wind speeds during Volume 1 6-29 CHAPTER 6: Integration of Renewable Energy the season. However, one cannot state generally applicable generation curves, as is possible for PV or CSP. As experience has been gained with wind technology, however, the technology has been developed further. Now, at excellent sites, almost 3,000 full-load hours can be reached. At offshore wind farms, even 4,000 full-load hours have been reached. The achievable electricity generation not only depends on the wind speed but also on turbulence intensity. If gusts of wind reach speeds above the rated wind speed, the WEC switches off. Depending on the turbine type, the rated wind speed ranges between 25 and 30 m/s. In the case of Saudi Arabia, Rehman and Ahmad (2004) assessed wind speeds and, thus, generation patterns, in different regions of Saudi Arabia. From the results it can be concluded that the electricity generation pattern tends to have a diurnal peak in the afternoon and a seasonal peak in June and July, or no pronounced seasonal peak at all. In conclusion, at several locations in Saudi Arabia, wind power shows a considerable conformity, with demand peak during summer months. Thus, it might significantly contribute to cover the rising electricity demand in the Kingdom. Cost Breakdown of Typical Wind Farms Figure 6-31 and Figure 6-32 give an overview on the cost structure of wind farms. It can easily be seen that the WEC accounts for the largest investment share, with almost 77 percent. The turbine cost usually includes the turbine itself, as well as the logistic cost and that of the electrical components. A detailed breakdown is shown in Figure 6-32. The foundation and civil works include road works on the access roads, as well as all necessary civil works on site. The grid connection consists of all electrical and grid components required and, if necessary, a substation. Project management includes insurance, administration, and financing costs. Because no large wind farms have been installed yet in Saudi Arabia, the cost data are based on international price data and global experience from installed wind parks. Because WEC is very capital intensive, labor and installation costs only play a minor role in the procurement of wind farms. The operation and maintenance costs are fairly low, with 0.03 US$/kWh. Figure 6-31: Cost Breakdown of a Wind Farm (calculation based on Hau (Hau, 2003) and Blanco (Blanco, 2009)) Looking at the turbine cost breakdown in Figure 6-32, it can be seen that tower and blades play the major roles in investment cost. This is due to their material intensity and which materials are used: steel or concrete and glass fiber. Moreover, the blade production is still hardly automated and, thus, quite labor and knowledge intensive. 6-30 Volume 1 CHAPTER 6: Integration of Renewable Energy 3.44% 26.3% 0% 10% Tower 22.20% 20% Blades 30% Rotor 40% Gearbox 8.65% 50% Generator 12.91% 60% 5.23% 9.56% 70% Electrical works 80% 11.71% 90% Control System 100% Other Figure 6-32: Cost Breakdown of a Wind Turbine With a Capacity of Approximately 2 MW (calculation based on Blanco (Blanco, 2009)) 6.2.3.2 Global Market In 2012, the global installed wind power capacity reached 282.5 GW, representing an annual average growth rate of about 22 percent during the last decade. Figure 6-33 shows the development of global wind power installations during that time. It can be seen that annual installations reached 45 GW in 2012. Since 2009, China has been the largest wind power market in terms of cumulated installed capacity and the second largest market in terms of annual installation rates. It is closely followed by the United States, which has an installed capacity of 60 GW and had 13 GW newly installed capacity in 2012 (GWEC, 2013). The wind market has experienced a global shift from European markets, especially Denmark, Germany, and Spain—locations of the first WEC manufacturers—towards American and Asian markets. Those tend to be geographically larger, with the United States and China as markets in North America and Asia. Installation rates mostly have been driven by support for renewable energies. Denmark, pioneer in wind power technology and one of the first countries with high installed capacities, still is the country with the highest share of wind power generation in the total energy mix (GWEC, 2013). Annual installed wind power [GW] 45 40 Global annual installed wind capacity Global cumulative installed wind power 35 300 250 200 30 25 150 20 100 15 10 Cumulative wind power [GW] 50 50 5 0 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 0 Figure 6-33: Global Wind Market Development Between 1996 and 2012 (GWEC, 2013) Within the MENA region, installed capacities are limited. The largest wind market presently is Egypt, with an installed capacity >500 MW, as illustrated in Figure 6-34. In MENA countries not mentioned in the graph, there are no wind turbines installed. For Saudi Arabia, this is the case as well. Volume 1 6-31 Total installed wind capacities [MW] CHAPTER 6: Integration of Renewable Energy 600 500 400 300 200 100 0 Tunisia Ethiopia Egypt Morocco Iran Cape Verde Other Figure 6-34: Installed Wind Power Capacities in the MENA Region The turbine manufacturer industry was initially rooted in Europe, especially Denmark and Germany. Vestas, a Danish manufacturer, still is the market leader. However, in recent years, Asian manufacturers, in particular, such as Sinovel, Goldwind, Suzlon, United Power, and Mingyang WindPower, have gained market shares (Figure 6-35). Vestas 13% Others 21% Sinovel 9% Mingyang WindPower 4% Goldwind 9% Siemens 6% Gamesa 8% Guodian United Power 7% Suzlon 7% GE 8% Enercon 8% Figure 6-35: Global Market Shares of Wind Turbine Manufacturers (Cleantech magazine, 2012) The WEC supply market is well developed. Because of the capital-intensive manufacturing process and required knowledge for blade production, market entry for new suppliers has proven rather difficult. 6.2.3.3 Technology Evaluation and Outlook In contrast to the presented solar technologies, there is less technological variance in wind power converter concepts. Although there are turbines with and without gear and synchronous and asynchronous generators, the effect of technological differences on the actual energy generation pattern is fairly low. For WECs, there is a mature global market that has proven reliability and cost competitiveness in many locations. Table 6-4 shows a SWOT analysis of current wind power technology. WECs are already able to provide system services that support a stable grid operation. Current trends show that many manufacturers tend to improve their WECs to achieve higher efficiencies at lower wind speeds. This will allow making locations with lower wind speeds commercially viable for wind farms. 6-32 Volume 1 CHAPTER 6: Integration of Renewable Energy Saudi Arabia might especially benefit from this development, because most locations have rather limited wind resources. Therefore, improved WEC concepts will allow profitable wind farms to be installed at more locations. Because wind farms are already able to provide grid services, they can support stable grid operation. In addition, no harmful or toxic elements are used and WECs can be dismantled rather easily at the end of their lifetime. Table 6-4: SWOT Analysis for Wind Power Technology in Saudi Arabia Strengths Wind Weaknesses • Commercially used for >25 • Limited locations years with high wind speed in Saudi • Very cost efficient Arabia • High efficiency • High fluctuation in • Supported grid services to electricity support stable grid operation generation • Wide international experience, • Very thorough site mature technology assessment • No harmful or toxic elements necessary used • Electricity production during the night possible Opportunities Threats • Grid stability is • Reduction of CO2 emissions perceived as a problematic issue • Expectation of depending on further cost project size, reductions despite technical • Integration of local possibilities of value creation providing grid • Improvement of services efficiency at lower • Grid extension wind speeds might be necessary For Saudi Arabia, an obvious disadvantage of wind power is that there are few adequate locations with high wind speeds (see Chapter 3.1). Combined with the very high solar radiation, it can be assumed that wind will be used only as a complement to solar electricity generation but might not become the leading technology in the Kingdom. However, the complementary nature of wind and solar, as well as the long-term experience in wind power, are strong advantages of wind power. Wind can generate electricity at any time, including at night, depending on wind resources, whereas solar is limited to day time. In many countries, wind power is already cost competitive with conventional power plant technologies and provides a significant share of electricity. Installation of WECs usually allows an easy integration of local value creation during the construction and operation phase. Depending on the market size, local value creation might even be enhanced by locally producing WEC components such as steel towers. Although wind farms are able to provide grid services and are used for this purpose, the prejudice that wind farms lead to an unstable grid is very common in new markets. Decisionmakers tend to exclude wind farms, because of these prejudices, posing an obstacle to implementing new projects that has to be considered at early planning stages. Considering the long-term experience that exists on the international market and the currently low energy costs of wind power, wind power should be considered as part of the Saudi technology mix, despite the identified threats and weaknesses cited in Table 6-4. 6.2.4 Hydroelectricity Hydroelectricity means the generation of electricity by the use of hydropower. It has a high level of reliability, high efficiency, and relatively low costs, and it is and will be the major renewable electricity generation technology worldwide for a long time (IEA, 2012). 6.2.4.1 Technology Description Structure and Functioning Hydroelectricity is using the energy from the natural water cycle. River water is stored in a reservoir by a dam. It is led through a large pipe (penstock) by sluice gates (Figure 6-36). At the penstock’s end, the water flow makes a turbine spin, activating a generator to produce electricity. For further transmission, the electricity is transformed to a higher output voltage in the transformer and fed into the grid. Behind the turbine, the water is released from the power station. Volume 1 6-33 CHAPTER 6: Integration of Renewable Energy Figure 6-36: Schematic Illustration of Hydroelectric Power Generation (Etrical, 2014) The extracted water power depends on the volume and on the height difference between the point of flow from the source and the turbine (head). These two factors depend on climate factors such as rainfall, as well as terrain characteristics (IEA, 2011). Hydroelectric Power Stations Generally, a distinction is made for hydroelectricity between run-of-the-river power stations, storage power stations (impoundment dam), and pumped storage power stations. Storage power stations (impoundment dam) are the most common type of hydroelectric power plant. A dam is used to store river water in a reservoir. This reservoir can realize a steady output flow over natural fluctuations. Depending on the reservoir size, it can retain months or even years of average inflows and can also provide flood protection and irrigation services (IEA, 2012). Run-of-the-river hydroelectric stations take the energy mainly from the available flow of the river. They have a small or no reservoir capacity and no storage, or just a limited amount. Here, the water reservoir is called pondage. The water flow is strongly dependent on weather factors. Pumped-storage stations are used to supply high peak demands. They are used as large-scale grid energy storage by putting water reservoirs at different elevations. During hours of low electricity demand, water is pumped to a higher water basin and is released again through turbines during hours of high electricity demand. Pumped storage currently represents 99 percent of on-grid electricity storage (EPRI, 2010). The world’s largest power plant in terms of installed power is the Three Gorges Dam in China. It has 26 turbines with a single-unit capacity of 700 MW, total installed capacity of 18,200 MW, and annual power production of 84.68 TWh (Chincold, 2011). Turbine Types To generate electricity, there are different turbine types available. Turbines can be classified into reaction turbines and impulse turbines. Impulse turbines use the kinetic energy of the water jet rather than pressure change. The main impulse turbine is the Pelton turbine. The Pelton turbine is used for high head and small flows (IEA, 2012). 6-34 Volume 1 CHAPTER 6: Integration of Renewable Energy Reaction turbines use the pressure change due to the height difference to generate electricity in combination with a generator. The most common type is the Francis turbine, which accommodates a wide range of heads (20 to 700 m). Another reaction turbine is the Kaplan turbine, which is installed for low heads but large flows. A schematic illustration of these three turbine types is shown in Figure 6-37 (IEA, 2012). Figure 6-37: Pelton, Francis, and Kaplan Turbines (Voith Siemens Hydro Power Generation, 2014) 6.2.4.2 Global Market Hydropower is contributing 16 percent (about 3,500 TWh in 2010) of the worldwide electricity generation and about 85 percent of global renewable electricity. The largest electricity generation takes place in China (694 TWh in 2010) and Brazil (403 TWh in 2010). In some countries, the share of hydropower is nearly 100 percent (e.g., Albania and Paraguay (IEA, 2012)). The World Energy Council sees hydropower potential already exploited to a high degree in Europe and North America and still of significant potential in Latin America, Asia, and particularly in Africa. Average levelized costs of hydroelectricity globally range for small hydroelectric plants (<10 MW) between 19 and 314 US$/MWh and for large hydroelectric plants (>10 MW) between 24 and 302 US$/MWh (World Energy Council, 2013). Technology Evaluation and Outlook for KSA Hydroelectricity is the most common renewable power source, but it relies on nature’s water cycle. Saudi Arabia has no natural rivers running into the sea. Because of a lack of lakes and rivers, nearly 70 percent of freshwater needs are supplied by water desalination. In addition, water is obtained from underground water resources via drilled wells. To regulate surface water and control flooding, >300 dams are installed in KSA, with a reservoir capacity of about 1,300 million m3. However, these dams cannot be used for electricity generation because of a lack of water inflow (Ouda, 2013). Therefore, successful use of hydroelectricity is missing in Saudi Arabia (Aljarboua, 2009). In the future, seawater could be used in pumped-storage plants in Saudi Arabia. A first plant with a turbine size of 30 MW and a head of 136 m was installed in Okinawa Island, Japan, in 1999 (Deane, 2010). 6.2.5 6.2.5.1 Wave Energy Technology Description Wave-power devices are based on ocean surface waves, which are generated by wind passing over the surface of the sea. The wave power is determined by its length, speed, and density. This energy could be used for electricity generation, water desalination, or pumping of water. The first wave-energy converter (wave EC) was patented in 1799 (S. Lindroth, 2011) and the first experimental wave farm opened in 2008 in Portugal (Lima, September 23, 2008). Many factors, including the method used to capture the energy of waves, the location, and the power take-off system, categorize a wave-power device. About 200 different wave-energy devices are Volume 1 6-35 CHAPTER 6: Integration of Renewable Energy currently in development and testing (J. Hayward, 2012). In this study, the wave ECs will be classified according to three different locations. Shoreline Wave Energy Converters “Shoreline energy converters are located entirely on shore. Shoreline devices have the advantages of easier installation and maintenance. Furthermore, these devices do not require deep-water moorings and long underwater electrical cables. These types of Wave Energy Converters are close to the national electricity grid. However, low wave power in shallow water is one of the essential disadvantages for shore mounted devices” (M. Fadaeenejad, January 2014). Figure 6-38 shows an SDE device and Figure 6-39 illustrates the parts and water flow within the shoreline wave ECs. It can be seen how the rising water level pushes the air stored underneath the device through the wells turbine. Figure 6-38: SDE Device (150 kW) (M. Fadaeenejad, January 2014) Figure 6-39: Oscillating Water Column Device (500 kW) (M. Fadaeenejad, January 2014) Near-Shore Wave Energy Converters The near-shore wave ECs convert the wave energy from the near shore and are directly installed at the seabed. Figure 6-40 and Figure 6-41 show different examples of installed near-shore wave ECs. Figure 6-40: Archimedes Wave Swing Device (5–6 MW)(M. Fadaeenejad, January 2014) Figure 6-41: Oyster Device (31.5 MW) (M. Fadaeenejad, January 2014) Offshore Wave Energy Converters Offshore devices offer large energy fluxes with predictable conditions, but need more maintenance, because of their components and to underwater electrical cables. Figure 6-42 shows the functional scheme of offshore wave ECs. 6-36 Volume 1 CHAPTER 6: Integration of Renewable Energy Figure 6-42: Wave Dragon (11 MW) (M. Fadaeenejad, January 2014) 6.2.5.2 Figure 6-43: Pelamis (0.75 MW): (M. Fadaeenejad, January 2014) Global Market The wave power resources worldwide are estimated at around 2 TW (A. Saket, 2012). North America, South America, Western Europe, Japan, South Africa, Australia, and New Zealand have significant wave energy potential. Figure 6-44 shows the wave energy flux at various locations around the world. Figure 6-44: Annual Average Wave Energy Flux (kW/m) of Wave Front (Ltd, 1990-1991) 6.2.5.3 Technology Evaluation and Outlook Wave energy has a high power potential and will play a key role for sustainable development in the coming years. Compared to wind and solar energies, power extraction from wave energy is predictable (A. Angelis-Dimakis, 2011) and continuous over the course of a day (about 90 percent of the time compared to 20 percent to 30 percent for wind and solar) (M.N. Sahinkaya, 2009). For instance, a farm of 20 Oyster units could produce enough energy to power 9,000 homes (Hawai, 2005). Therefore, wave energy appears to be one of the promising energy sources for some countries. For Saudi Arabia, the annual average wave energy flux is about 17 kW/m (Ltd, 1990-1991). A massive wave energy project in Saudi Arabia would not be practical, mainly because of its peninsular geography. Volume 1 6-37 CHAPTER 6: Integration of Renewable Energy 6.2.6 6.2.6.1 Geothermal Technology Description Geothermal energy is using the thermal resources from the earth’s interior. Potential energy is stored in either hot rock or reservoirs of steam and/or hot water. Depending on the characteristics of the well or other means that produce hot fluids of steam, there are basically three different types of turbine design operating in geothermal power plants (Goldstein, 2011). If the well provides vapor of 240 to 300 °C, it can be directly piped into the steam (condensing) turbine and produce electricity. This so-called dry-steam plant is the simplest way of using geothermal energy, and makes it the pioneer technology in this branch. Power plants using this technology have been producing electricity for 100 years. A second approach, also using a steam-condensing turbine, exploits liquid-dominated reservoirs with temperatures >150 °C. In “flash-steam” power plants, hot water is pumped out of the ground and depressurized into steam before it powers a turbine. In the third approach, called binary-cycle plants, reservoirs with low- and intermediate-temperature geothermal fluids of 70 to 170 °C are depleted. These plants are more complex, because the geothermal fluid is passing through a heat exchanger that heats another working fluid with a lower boiling point. Typically, these are organic Rankine cycle units, or sometimes Kalina cycle power plants. Because of concern about pollution (hydrogen sulfide) and dehydration of the well, a new generation of power plants tries to recycle the pumped water and inject it into the well again. This makes the whole process even more complicated than just using binary-cycle plants, because a proper knowledge of the fracture network underground has to be obtained to guide the water-flow well between injection and production wells. The so-called enhanced geothermal systems (EGS) are still in the demonstration and experimental stages (UCSUSA, 2009)(Joseph N. Moore, 2013)(Goldstein, 2011). 6.2.6.2 Global Market The International Geothermal Association reported an online geothermal production capacity of 11.25 GWe in 2011, which resulted in an annual energy production of 69,370 GWh (IEA-GIA, 2013). About onefourth of this capacity, as well as the energy production, are originated in the United States, followed by the Philippines, Indonesia, and Mexico (Goldstein, 2011). Nevertheless, geothermal energy accounts for only 0.3 percent of the worldwide electricity production. In Iceland, however, geothermal energy provision accounts for 66 percent of the primary energy supply and 27.3 percent of power generation (IEA-GIA, 2013). Installation costs range between 50 and 300 US$/MWhe for steam-condensing turbines, binary-cycle plants cost 50 to 100 US$/MWhe, and EGS reaches 100 to 300 US$MWhe (IEA, 2011). Actual growth is generated by exploiting wells not deeper than 3 km. Despite that, however, the highest potential for geothermal energy is in the untapped thermal resource underlying most continental regions at depths varying from 3 to 10 km (Joseph N. Moore, 2013). 6.2.6.3 Technology Evaluation and Outlook for KSA Currently, geothermal energy is not used for electricity production in KSA (Shafiqur Rehman, 2005). But the Saudi government has included geothermal energy in its renewable energy development plan, constituting an increase in its renewable energy production capacity to 54 GW in 2032, in which geothermal should account for 1 GW (KA-CARE, 2012)(GRC, 2013). The major resources for geothermal energy are located at the west coast of the country, where the Red Sea Rift separates the African from the Arabian tectonic plates (Caglan, 2012). 6-38 Volume 1 CHAPTER 6: Integration of Renewable Energy This result is confirmed by an analysis of Landsat red-green-blue images. It also states that the Wadi AlLith is the most promising geothermal system in western Saudi Arabia. Its tectonic activity and structural regime, as well as its reservoir temperature of 136 °C (Ain Al Harrah), make it the most promising target for geothermal exploitation in Saudi Arabia (Mohamed T. Hussein, 2013) What makes the subject of geothermal energy very interesting to Saudi Arabia (besides being a relatively new technology, especially if it comes to drilling >3 km deep and exploiting very hot reservoirs), is that Saudi companies have the technical experience in exploration and drilling, sea water treatment, and injection and reservoir management, due to decades of operations in the oil and gas industry (Aljuhani, 2012). 6.2.7 Biomass Biomass refers to all biological materials derived from living or recently living organisms, which may become a source of energy by combustion, after methanization or further chemical transformations. Different biomass sources can be used to produce energy such as: • • • • • • Forestry crops and residues Agricultural crops and residues Sewage Municipal solid waste Animal residues Industrial residues. 6.2.7.1 Technology Description Different processes can be used to convert raw biomass feedstock into a final energy product (Figure 6-45). Several conversion technologies have been developed to provide the energy service required (e.g., heat, power, transport fuel). Figure 6-45: Schematic View of the Wide Variety of Bioenergy Routes (E4tech, 2009) Volume 1 6-39 CHAPTER 6: Integration of Renewable Energy Biomass power plants, via direct combustion, produce heat or electricity, or can be used in combined heat and power plants (Figure 6-46). They are fueled by agricultural and forestry wastes, such as corn, straw, wheat straw, rice husks, and wood waste. To improve efficiency, the biomass power plants can also be used in cofiring in combination with fossil fuels. Figure 6-46: Diagram From a Biomass Power Plant (AESI, 2012) The power plant size depends on biomass availability and is installed in a way that enables reduced rail and shipping costs. Bioethanol (starch and sugar crops) and biodiesel (oil crops, residual oils, and fats) are deployed in several countries in the transport sector and are qualified as first-generation biofuels. The second-generation technologies should use lignocellulose feedstock but are still immature and need further development. Further investment on oils produced from algae could improve the efficiency and sustainability of bioenergy chains. This future generation could avoid food price increases and possibly indirect land-use change, which are the problems of the current generation. A schematic illustration of these different technologies is shown in Figure 6-47. Landfill gas is generated during the natural process of bacterial decomposition of organic material contained in municipal solid-waste landfills and can be used to produce electricity, heat, and fuel. The main purposes of these projects are to treat methane gas so it can be used for electricity or upgraded to pipeline (EPA, 2012). 6-40 Volume 1 CHAPTER 6: Integration of Renewable Energy Figure 6-47: Development Status of the Main Technologies for Producing Biofuels for Transport From Biomass (E4tech, 2009) 6.2.7.2 Global Market This section discusses the share of the bioenergy mix (Figure 6-48) held by global primary biomass demand (Figure 6-49). Figure 6-48: Share of the Biomass in the World in the Primary Bioenergy Mix (IPCC, 2007) In 2012, biomass contributed 10 percent of the global primary energy supply to reach approximately 55 EJ (IEA, 2012). It is the fourth largest source of energy in the world, following oil, coal, and natural gas. Volume 1 6-41 CHAPTER 6: Integration of Renewable Energy With 46 EJ, heating represents the majority of biomass use, and just 4.5 EJ of biomass primary energy is consumed for electricity generation (IEA, 2012). In 2012, 6 percent to 7 percent of total global primary energy was used for traditional biomass (wood fuels, agricultural byproducts, and dung burned for cooking and heating purposes) compared to 3 percent to 4 percent for modern biomass the same year (IEA, 2012). Figure 6-49: Biomass to Energy Pathways (US Energy Information Administration, 2013) This energy is mainly located in countries where production of organic waste is important (e.g., North America and Western Europe) (Figure 6-50). With >30.7 percent of the global production, the United States is the largest producer of electricity from biomass, followed by Germany and Brazil (Monde, 2009). Figure 6-50: Main International Biomass for Energy Trade Routes (Junginger, 2008) In industrialized countries, the total contribution of modern biomass is, on average, only about 3 percent of total primary energy, and consists mostly of heat-only and heat and power applications. Many countries have targets to significantly increase biomass use, because it is seen as a key contributor to meeting energy and environmental policy objectives. 6-42 Volume 1 CHAPTER 6: Integration of Renewable Energy 6.2.7.3 Technology Evaluation and Outlook With its harsh, dry climate, its extreme temperatures, and its mostly uninhabited, sandy deserts, only 0.11 percent of the total land area is permanent cropland in Saudi Arabia (CIA, 2014). Given that small share of cropland and the absence of forests (0 percent of total land area) (World Bank, 2014), Saudi Arabia is ineligible for the use of most of biomass technologies. The only biomass technology that Saudi Arabia could benefit from is the conversion of waste to energy (Muhammad Sadiq Munfath Khan, 2013). Biomass is part of the national plan to reach a renewable energy production capacity of 54 GW in 2032, with biomass accountable for 3 GW (KA CARE, 2012). Because of its vast urbanization, its rapid industrialization, and a very high population growth rate, Saudi Arabia is experiencing increased pollution and waste generation. The daily waste generation per capita in the Kingdom is estimated to increase to 1.8 kg, which is considerably higher than its neighboring countries (Zafar, 2013). Given the high per capita waste production, the high degree of urbanization (>82 percent of the population lives in urbanized areas) (CIA, 2014), and the low cost of biomass energy (e.g., 380 Saudi Riyals/MWh for biomass, 1,080 Saudi Riyals/MWh for PV) compared to other renewable energy technologies in Saudi Arabia (Muhammad Sadiq Munfath Khan, 2013), wastes-to-energy technologies are an adequate means of electricity production. Because of the high share of organic waste (70.16 percent) and its moisture content of 38.45 percent, biological conversion (i.e., biochemical processes like anaerobic digestion and fermentation) seems to be the most suitable technology for Saudi Arabia. This can lead to a potential biogas production of 3,420.50 million/m³/y if 70 percent of the organic waste is collected for biological conversion purposes (Muhammad Sadiq Munfath Khan, 2013). 6.3 Renewable Energy Resources in Saudi Arabia This section presents an overview of renewable energy resources in Saudi Arabia. Data, literature, and previous studies were examined. A short discussion of wind and solar potentials in the Kingdom are given; other renewable energies, like hydropower, and wave and tidal energies are mentioned only briefly, because Saudi Arabia has such a dry climate. According to the focus of the KICP 2012/2013 annual study on energy efficiency and industrial energy supply, the potential for rooftop installation of PV modules will be assessed in more detail. This is because PV is the most suitable technology for onsite electricity supply. As discussed in the previous section, it can be concluded that hydroelectricity, geothermal, and wave energies do not contribute to a significant renewable energy potential in Saudi Arabia and, therefore, are not discussed in further detail. 6.3.1 Wind Power Potential in Saudi Arabia Saudi Arabia’s wind resource has not been fully characterized. Several studies have been conducted to determine the wind power potential in KSA. For example, Rehman et al. (2003) assessed various locations in Saudi Arabia, their annual wind speeds, and the performance of different types of wind turbines. They found that the two most suitable regions for the use of wind turbines are along the coasts of the Red Sea and Arabian Gulf. According to Rehman et al., the region with the highest annual wind speeds is Yanbu, with annual mean wind speeds >5 m/s at a height of 10 m, the equivalent of an annual mean wind speed >6.8 m/s at a height of 80 m. In a second analysis, Rehman and Ahmad (2004) demonstrated that the diurnal wind speed pattern tends to have a peak in the afternoon. Most locations have lower wind speeds in winter (i.e., from November until March). This corresponds well with the lower domestic electricity demand in that period. Volume 1 6-43 CHAPTER 6: Integration of Renewable Energy The studies also showed that 2,000 full-load hours can be reached at good wind locations. However, locations with 800 full-load hours also were assessed. Because the annual wind speed variation has not been fully published, it can be assumed that with further technology developments, full-load hours at the assessed locations can be increased. The determined value of 2,000 full-load hours indicates mean annual wind speeds at hub height of around 6.5 m/s. Those are at the best available wind sites in Saudi Arabia, corresponding to International Electrotechnical Commission wind class II. As stated, those are located along the coast at the Red Sea and special research focus has been on Yanbu. In 2013, an Internet wind atlas was developed that shows the wind speeds in KSA (Figure 6-51). Average Wind Speed (m/s) Figure 6-51: Annual Average Wind Speed at 100m Height in Saudi Arabia (KACARE, 2013) Annual average wind speeds in most of Saudi Arabia were between approximately 6.0 and 8.0 m/s that year. The higher wind speeds ≥8.0 m/s occur in the northeast and central regions, as well as near mountains in the western region. In October 2013, a pilot wind-monitoring mast 10-m tall was installed on K.A.CARE’s city site outside of Riyadh (KACARE, 2013). 6.3.2 Solar In this section, the solar potential is examined for PV in general, then for CSP, and then a detailed analysis is presented of the rooftop PV potential of residential and industrial buildings in Saudi Arabia. 6.3.2.1 PV Potential in Saudi Arabia The potential for PV technologies in Saudi Arabia is mainly dependent on the solar resources available in the country. For PV, the global horizontal irradiation (GHI) is the relevant indicator. The GHI is the total amount of radiation received by a certain area. It includes the DNI from the sun, as well as diffuse irradiance. The Red Sea area has a high solar resource potential. Figure 6-52 depicts the distribution of GHI in Saudi Arabia. It ranges from 2,000 kWh/m² in the coastal region of the south and the northeast to about 2,500 kWh/m² in the south of the country’s central plateau. 6-44 Volume 1 CHAPTER 6: Integration of Renewable Energy As Saudi Arabia is largely covered by deserts, space is not the primary constraint to the amount of PV systems that could be installed. The magnitude of the PV potential in Saudi Arabia can be determined by a rough estimation: With an average GHI of 2,200 kWh/m² on each square kilometer of land, roughly 85 GWh of electricity can be produced (considering module efficiency, performance ratio, and soil losses [see Section 6.3.3], resulting in a conversion to electricity of 12 percent). Saudi Arabia currently has an overall electricity demand of about 200 TWh/y (IEA, 2012, p. 54). Theoretically, a section of 2,400 km² would suffice to provide the electricity needed in the country, based on the gross annual demand without taking into account differences in production and consumption time. The Rub' al Khali desert alone has an area of 647,500 km², of which a large amount is on Saudi state property. Therefore, it can be concluded that the PV potential is a multiple of the country’s energy demand. Figure 6-52: Global Horizontal Irradiation in Saudi Arabia (GeoModelSOLAR, 2013) However, not all regions are sufficiently connected to the grid, because of the absence of inhabitants in desert areas (Figure 6-53). In these places, high grid connection costs may impede the installation of PV systems. It can be assumed, therefore, that large PV systems first will be located in areas with high irradiation and high grid connection proximity, such as on the southern plateau of Saudi Arabia. Typically, PV roof installations are located in the areas where grid connection is already available or as remote off-grid systems. The potential of PV roof installations is estimated in Section 6.3.3 of this study. Volume 1 6-45 CHAPTER 6: Integration of Renewable Energy Figure 6-53: Map of the Saudi Grid (GENI, n.y.) 6.3.2.2 CSP Potential in Saudi Arabia The potential for CSP technologies in Saudi Arabia depends mainly on the solar resources available in the country. For CSP, the DNI is the relevant indicator because CSP power plants concentrate direct light to a receiver. Figure 6-54 shows the distribution pattern of the DNI in Saudi Arabia. It ranges from <1,200 kWh/m² in the coastal region of the south to about 2,800 kWh/m² in the northwest of the country. The DNI, on average, is higher than in most other countries in the Middle East and North Africa. The DNI can be calculated through a simple equation, based on a clear sky model. To be more accurate, a cloud index can be derived and added (Franz Trieb, 2009). However, it is preferable to do on-site measurements for a more accurate result. Like PV, CSP power plants, in most cases, are bound to grid connection and, therefore, will be located in desert areas close to the existing grid to avoid high grid connection costs. 6.3.3 PV Rooftop Potential in Saudi Arabia In this study, the solar resources of residential and industrial buildings’ rooftop areas are estimated. Solar resources on open spaces are not regarded, because of missing information about the size of available areas and their suitability for PV. For this assessment, manufacturing facilities are considered as industrial (General Statistics and data authority, 2013). Furthermore, the solar potential is differentiated among the 13 administration districts of Saudi Arabia. This allows for a more detailed conclusion on the distribution of solar potential in different areas and cities. The available PV potential for residential buildings is estimated by using the methodology developed to calculate the rooftop potential of the building type discussed in Section 6.3.3.1. The methodology is based on the number of buildings per region, the distribution of living space by housing type, and the average number of floors of buildings. Thereby, the built-up area is calculated, which can be regarded 6-46 Volume 1 CHAPTER 6: Integration of Renewable Energy as similar to the gross roof area, because of the high percentage of flat roofs in Saudi Arabia. Subtracting areas unsuitable for PV from the gross roof area results in the net roof area. Figure 6-54: Direct Normal Irradiation in Saudi Arabia (GeoModelSOLAR, 2013) For industrial buildings (see Executive Summary), the built-up area is calculated via the number of employees of each region, assumptions on the average floor space per employee, and the average number of floors per building. By assuming typical area losses for industrial buildings, the net roof area is calculated. In both cases, the installable capacity is calculated from the net roof area, the efficiency of PV modules, and the module surface, for which the optimal inclination for each region is determined. Finally, the annual GHI of each region is used to calculate the potential electricity generation. 6.3.3.1 PV Rooftop Potential on Residential Buildings To calculate the roof area of residential buildings, the estimation is based on KSA’s 2010 housing census (General Statistics and data authority, 2010). The number of housing units in each administrative area is given and separated into six housing types: apartment, floor in traditional house, floor in villa, villa, traditional house, and other housing types (Table 6-5). According to “Socio-Economic Factors in the Present and Future KSA Housing Market” (SocioEconomicEN.pdf; bibliographic data not available), the housing type “other housing” consists of spaces in nonresidential buildings, like garages or warehouses, as well as spaces in residential buildings without use (e.g., below stairs or on roofs). Hence, this housing type is already included in the other five housing types or is not relevant for the solar rooftop potential. Volume 1 6-47 CHAPTER 6: Integration of Renewable Energy Table 6-5: Number of Housing Units by Housing Type and Region (adapted from (General Statistics and data authority, 2010)) Region Al-Riyadh Makkah Al-Mukarramah Al-Madinah Al-Monawarah Al-Qaseem Eastern Region Aseer Tabouk Hail Northern Borders Jazan Najran Al-Baha Al-Jouf Sum Other 117,744 41,758 13,417 19,448 22,413 17,611 5,813 5,468 2,580 8,612 8,090 3,731 4,926 271,611 Apartment 434,533 719,305 158,064 43,925 287,402 88,530 61,762 13,380 9,810 26,793 23,776 23,298 20,670 1,911,248 Number of housing units Floor in a traditional house Floor in a villa 11,812 159,612 19,035 48,532 3,351 9,620 2,793 25,245 8,760 35,624 5,607 34,991 1,835 10,320 1,012 5,754 1,252 6,087 2,876 7,763 1,156 6,786 2,591 7,666 1,437 4,451 63,517 362,451 Villa 299,243 100,888 26,149 59,410 161,911 58,526 15,112 24,404 14,381 19,902 12,308 8,943 23,328 824,505 Traditional house 132,819 399,322 98,570 51,752 103,175 130,800 38,314 44,205 8,598 133,679 33,234 28,998 15,364 1,218,830 To calculate the floor space by housing type and by region from the number of housing units, the distribution of living space by housing type in Table 6-6 is adopted, whereby the mean of each floor size class is used for calculation. Table 6-6: Distribution of Living Space by Housing Type (from: “Study of the National Housing Strategy in the Kingdom of Saudi Arabia” [SampleSurveyEn.pdf]; further bibliographic data not available) Distribution of living space, percent Floor area, m² <50 50–99 100–149 150–199 200–249 250–299 300–349 >350 Total, percent Mean, m² Apartment Floor in a traditional house 25.0 74.5 124.5 174.5 224.5 274.5 324.5 400.0 3 32 39 16 7 3 0 0 100 6 34 24 20 9 6 1 2 100 Floor in a villa Villa Traditional house 6 34 24 20 9 6 1 2 100 0 3 7 13 22 18 16 21 100 6 41 29 13 10 1 0 0 100 It is assumed that the large majority of buildings in Saudi Arabia are equipped with flat roofs, so that the built-up area of the houses is almost equal with the gross roof area. To get the built-up area for each housing type by region, it is necessary to know the average number of floors for each housing type. According to file plugin-SocioEconomicEN.pdf (p21ff), villas and traditional houses are estimated to have two floors. For the housing types “floor in traditional house” and “floor in villa,” an average of 2.2 floors is assumed based on the “Study of the National Housing Strategy in the Kingdom of Saudi Arabia” (SampleSurveyEn.pdf, p. 6; further bibliographic data not available). The same source states an average of 6.4 housing units for apartment buildings. The assumption that the medium Saudi apartment building 6-48 Volume 1 CHAPTER 6: Integration of Renewable Energy has two apartments on each floor leads to a mean value of three floors for this building type. With the given data and presented assumptions, the gross area of the different housing types is calculated. Table 6-7 shows the results according to region and building type. It becomes obvious that the regions of Al-Riyadh and Makkah Al-Mukarramah make up the highest share of the gross roof area: 26.7 percent and 24.6 percent of the total roof area, respectively. The building type “villa” accounts for >38 percent of the roof area, while 27.6 percent is located on apartment buildings and 24.5 percent on traditional houses. Table 6-7: Gross Roof Area per Region and Building Type Gross roof area by building type, m² Region Al-Riyadh Makkah AlMukarramah Al-Madinah AlMonawarah Al-Qaseem Eastern Region Aseer Tabouk Hail Northern Borders Jazan Najran Al-Baha Al-Jouf Sum Apartment Floor in a traditional house Floor in a villa Villa Traditional house Sum 18,108,000 29,975,000 760,000 1,224,000 10,263,000 3,121,000 40,152,000 13,537,000 7,705,000 23,167,000 76,987,000 71,023,000 6,587,000 215,000 619,000 3,509,000 5,719,000 16,648,000 1,830,000 11,977,000 3,689,000 2,574,000 558,000 409,000 1,117,000 991,000 971,000 861,000 79,647,000 180,000 563,000 361,000 118,000 65,000 81,000 185,000 74,000 167,000 92,000 4,085,000 1,623,000 2,291,000 2,250,000 664,000 370,000 391,000 499,000 436,000 493,000 286,000 23,306,000 7,971,000 21,725,000 7,853,000 2,028,000 3,274,000 1,930,000 2,670,000 1,651,000 1,200,000 3,130,000 110,630,000 3,002,000 5,986,000 7,588,000 2,223,000 2,565,000 499,000 7,755,000 1,928,000 1,682,000 891,000 70,710,000 14,607,000 42,541,000 21,741,000 7,606,000 6,832,000 3,309,000 12,226,000 5,081,000 4,513,000 5,261,000 288,375,000 To quantify the suitable area for PV installations (net roof area), unusable areas for PV installations are subtracted from the gross roof area. A large number of Saudi buildings have a balustrade around the roof enclosing the walkable part of the roof. For low sun altitudes, the balustrade causes shadows on the roof that diminish the electricity output of PV modules in the shadowed area. Because a PV installation in a frequently shadowed area is not suitable for PV, those areas are subtracted from the gross roof area. In other words, only areas that are irradiated at a sun altitude of 30° are taken into account. Because there are buildings with balustrades 2m high, as well as buildings without balustrades, an average height of 1 m is assumed for the calculation. At a sun angle of 30°, the shadow of a 1-m wall reaches a length of 1.73 m. Therefore, the resulting shadowed area on the roof is left out when installing PV modules, as shown in Figure 6-55. The shadows occur at the eastern, southern, and western sides of the roof area, because of the course of the sun during the day and throughout the year. Compared to the average roof size of each building type, this distance leads to a PV area reduction of 42 percent for apartment buildings, 40 percent for “floor in traditional house” buildings, “floor in villa” buildings and villas, as well as 58 percent on traditional houses, if the roof is assumed to be square (Table 6-8). Volume 1 6-49 CHAPTER 6: Integration of Renewable Energy Irradiation East Shadow 1.73m 30° Balustrade North Roof South East House West West Figure 6-55: Shadowed Areas on a Roof (top view and side view) With a 1m Balustrade at a Sun Altitude of 30° in the East, South, and West Table 6-8: Average Roof Size per Building Type and Area Losses Owing to Wall Shadows Average roof area, m² Area loss due to balustrade shadow, percent Apartment 125 42 Floor in a traditional house 140 40 Floor in a villa 140 40 Villa 134 40 Traditional house 58 58 Because most houses in Saudi Arabia have flat roofs, PV modules have to be mounted with an inclination to optimize the energy output from the incident irradiation. The optimal module inclination depends on the latitude of the location and is calculated with PVGIS software (European Commission, Joint Research Centre Institute for Energy and Transport, 2012) for the capital of each administration district. Depending on the inclination angle of the modules, a certain distance between the module rows has to be kept to avoid mutual shadowing of the rows. This space cannot be used for electricity generation, so the corresponding area has to be subtracted from the remaining area. The results are shown in Table 6-9 Table 6-9: Optimal Module Inclination and Resulting Area Losses Owing to Distances Between Inclined Module Rows Region Al-Riyadh Makkah Al-Mukarramah Al-Madinah Al-Monawarah Al-Qaseem Eastern Region Aseer Tabouk Hail Northern Borders Jazan Najran Al-Baha Al-Jouf 6-50 Optimal inclination angle 24° 22° 25° 25° 25° 20° 27° 26° 28° 18° 20° 19° 28° Losses due to distances between rows, percent 44 41 45 45 45 39 47 46 48 36 39 37 48 Volume 1 CHAPTER 6: Integration of Renewable Energy Parts of the remaining roof area are shadowed by staircases and elevator shafts, or cannot be used because the space is required for ventilation pipes. Therefore, a further 5 percent is deducted from the roof area. Air conditioners and water tanks can be mounted in the shaded area between the balustrade and the PV modules. This is not possible for satellite dishes, because the balustrade hinders the required reception of the satellite signal. Therefore, another 5 percent must be subtracted. Figure 6-56 displays the reductions from the gross roof area, as described. The resulting losses are considerably higher than in countries such as Germany. The approach is rather conservative to avoid overestimating the existing potential. 20-35% Gross roof area Net roof area 2.1-3.6% 18.4-24.5% Satellite dishes, ventilation pipes, shadows of staircases and elevator shafts 100% Distances between module rows 40-58% Shadows of balustrade wall Figure 6-56: Reductions From Gross Roof Area to Calculate the Net Roof Area Suitable for PV Installations Table 6-10 gives an overview of the resulting net roof area by region and building type. The results are similar to the gross roof area, with Al-Riyadh, Makkah Al-Mukarramah, and the Eastern Region as regions with the largest roof areas. Villas are the building type with the largest roof area, followed by apartment buildings. Because the losses due to balustrade walls are very high for traditional houses, this building type makes up only 19 percent of the net roof area, compared to 24.5 percent of the gross roof area. For the calculation of the installable capacity, the module inclination has to be considered, because this increases the area compared to the covered roof area. To calculate the module surface, the net roof area for each region is divided by the cosine of the optimal inclination angle (Table 6-9). Based on the available module area, the installable capacity can be calculated. Hereby, a module efficiency of 15 percent is assumed, which is equal to a specific capacity per area of 150 Wp/m². The results for the regions and building types are shown in Table 6-11. The sum of the resulting installable capacity for residential buildings in Saudi Arabia is 13.4 GWp. Volume 1 6-51 CHAPTER 6: Integration of Renewable Energy Table 6-10: Net Roof Area Suitable for PV by Region and Building Type Net roof area by building type, m² Region Apartment Al-Riyadh 5,382,000 Makkah Al-Mukarramah 9,283,000 Al-Madinah Al-Monawarah 1,918,000 Al-Qaseem 533,000 Eastern Region 3,488,000 Aseer 1,191,000 Tabouk 720,000 Hail 159,000 Northern Borders 112,000 Jazan 376,000 Najran 320,000 Al-Baha 320,000 Al-Jouf 236,000 Sum 24,038,000 Floor in a traditional Floor in villa house 233,000 3,154,000 392,000 999,000 65,000 186,000 54,000 489,000 170,000 690,000 120,000 751,000 34,000 192,000 19,000 109,000 23,000 111,000 64,000 174,000 25,000 146,000 57,000 168,000 26,000 81,000 1,282,000 7,250,000 Villa 12,197,000 4,285,000 1,044,000 2,373,000 6,466,000 2,591,000 579,000 955,000 540,000 919,000 545,000 404,000 877,000 33,775,000 Traditional house 1,654,000 5,181,000 1,203,000 631,000 1,259,000 1,769,000 449,000 528,000 99,000 1,887,000 450,000 401,000 176,000 15,687,000 Sum 22,620,000 20,140,000 4,416,000 4,080,000 12,072,000 6,423,000 1,974,000 1,771,000 885,000 3,420,000 1,485,000 1,350,000 1,396,000 82,032,000 The electricity generation is the result of the product of module surface, annual irradiation per surface, efficiency, and performance ratio reduced by losses due to shadowing and sand and dust on modules. This calculation can be summarized in the following formula: where: WE,R AMod, R IR η PR L = = = = = = WE,R = AMod,R ∙ IR ∙ η ∙ PR ∙ (1 − L) Annual electricity generation of the region Module surface of the region Annual irradiation of the region Module efficiency Performance ratio Electricity losses due to dirt and shadowing Table 6-11: Installable Capacity on Residential Buildings in Saudi Arabia by Region and Building Type Installable capacity by building type, kWp Region Al-Riyadh Makkah Al-Mukarramah Al-Madinah Al-Monawarah Al-Qaseem Eastern Region Aseer Tabouk Hail Northern Borders Jazan Najran Al-Baha Al-Jouf Sum 6-52 Apartment 883,649 1,501,743 317,456 88,219 577,218 190,130 121,156 26,552 19,031 59,315 51,062 50,787 40,099 3,926,416 Floor in a traditional house 38,325 63,406 10,738 8,950 28,071 19,213 5,743 3,204 3,875 10,158 3,961 9,012 4,448 209,103 Floor in a villa 517,868 161,662 30,826 80,895 114,153 119,898 32,300 18,218 18,841 27,420 23,253 26,662 13,777 1,185,773 Villa 2,002,622 693,170 172,832 392,670 1,070,149 413,645 97,558 159,375 91,812 144,996 86,989 64,156 148,933 5,538,906 Traditional house 271,558 838,205 199,040 104,501 208,338 282,431 75,566 88,198 16,770 297,543 71,761 63,555 29,967 2,547,432 Sum 3,714,020 3,258,186 730,891 675,235 1,997,930 1,025,317 332,323 295,547 150,329 539,432 237,026 214,172 237,223 13,407,631 Volume 1 CHAPTER 6: Integration of Renewable Energy The annual irradiation per square meter in each region is given by Meteonorm (Meteotest Genossenschaft, 2010), by the GHI of its capital, and is listed in Table 6-12. The annual irradiation ranges from 2,043 kWh/(m²a) in the eastern region to 2,521 kWh/(m²a) in Najran. Table 6-12: Annual Global Horizontal Irradiation (GHI) in the Capital of Each Region Region Al-Riyadh Makkah Al-Mukarramah Al-Madinah Al-Monawarah Al-Qaseem Eastern Region Aseer Tabouk Hail Northern Borders Jazan Najran Al-Baha Al-Jouf Capital Riyadh Makkah Madinah Buraidah Dammam Abha Tabouk Hail Arar Jazan Najran Al-Baha Sakakah GHI, kWh/(m²a) 2,193 2,194 2,326 2,337 2,043 2,459 2,306 2,438 2,061 2,213 2,521 2,472 2,165 Because of the very high temperatures in Saudi Arabia’s desert regions, the common performance ratio of 0.84 (Reich, et al., 2012) has to be reduced by 10 percentage points (Ibrahim, et al., 2009) and is calculated with 0.74 in the present case. A second problem of PV in desert regions is that the module surface becomes covered with dust and sand. Without cleaning of the modules, the energy generation of the modules can be reduced by 35 percent after one year (Ibrahim, et al., 2009). To avoid high losses, monthly cleaning of the modules is considered for further calculation. It is assumed that the reduction of energy generation is about 10 percent after one month, so the average monthly loss is 5 percent. Because parts of the installed modules are shadowed at least for some hours of the day, another 5 percent is subtracted. The result of this calculation is a cumulated potential electricity generation of 19.90 TWh/y on residential buildings in Saudi Arabia. The results for the individual regions and building types are displayed in Table 6-13. It can be seen that the highest electricity generation can be achieved for the building type “villa.” The highest regional potential can be found in Al-Riyadh and Makkah AlMukarramah. The two regions together make up >50 percent of the electricity generation potential. Table 6-13: Potential Electricity Generation per Region and Building Type Region Apartment Al-Riyadh 1.293.918 Makkah Al-Mukarramah 2.200.176 Al-Madinah Al-Monawarah 493.040 Al-Qaseem 137.696 Eastern Region 787.683 Aseer 312.225 Tabouk 186.625 Hail 43.225 Northern Borders 26.200 Jazan 87.647 Najran 85.972 Al-Baha 83.830 Al-Jouf 57.975 Sum 5.796.212 Volume 1 Building type, MWh/a Floor in a Floor in a Traditional traditional house villa Villa house 56.118 758.309 2.932.419 397.639 92.895 236.848 1.015.551 1.228.039 16.677 47.876 268.425 309.128 13.969 126.264 612.896 163.110 38.306 155.776 1.460.347 284.303 31.550 196.893 679.273 463.799 8.847 49.754 150.276 116.399 5.216 29.658 259.453 143.581 5.335 25.937 126.396 23.087 15.011 40.517 214.254 439.665 6.669 39.150 146.462 120.822 14.875 44.009 105.896 104.904 6.431 19.918 215.324 43.326 311.899 1.770.910 8.186.972 3.837.803 Sum 5.438.402 4.773.510 1.135.146 1.053.936 2.726.415 1.683.742 511.900 481.133 206.956 797.094 399.074 353.514 342.973 19.903.795 6-53 CHAPTER 6: Integration of Renewable Energy 6.3.3.2 PV Rooftop Potential on Industrial Buildings Similar to the roof area calculation for residential buildings in the preceding section, the methodology and results for industrial buildings are presented in this section. The roof area of industrial buildings is calculated for the manufacturing sector in each region. The branches included in the manufacturing sector are as follows (General Statistics and data authority, 2010): • • • • • • • • • • • • • • • • • • • • • • • Manufacture of food products Manufacture of beverages Manufacture of tobacco products Manufacture of textiles Manufacture of wearing apparel Manufacture of leather and related products Manufacture of wood and of products of wood and cork Manufacture of paper and paper products Printing and reproduction of recorded media Manufacture of coke and refined petroleum products Manufacture of chemicals and chemical products Manufacture of products and pharmaceutical preparations Manufacture of rubber and plastics products Manufacture of other nonmetallic mineral products Manufacture of basic metals Manufacture of fabricated metal products Manufacture of computer, electronic, and optical products Manufacture of electrical equipment Manufacture of machinery and equipment n.e.c. Manufacture of motor vehicles, trailers, and semi-trailers Manufacture of other transport equipment Manufacture of furniture Other manufacturing. To estimate the roof area, the number of employees per region is used (General Statistics and data authority, 2013) (Table 6-14). To determine the floor area from the number of employees, the average floor area per employee (specific floor space) is estimated, which takes into consideration office buildings as well as production and storage buildings in this sector. Because of the lack of Saudi data on this topic, the present calculation assumes a specific floor area of 76 m² per employee as an estimate (average based on Schlomann et al (Schlomann, et al., 2009)). To calculate the built-up area from the floor area, an average of 1.5 floors is assumed. Corresponding to the assumption for residential buildings, the built-up area is assumed as equal to the gross area of flat roofs, which leads to the gross roof area for each region, as shown in Table 6-14. As for residential buildings, the highest gross roof area is available in the region of Al-Riyadh. 6-54 Volume 1 CHAPTER 6: Integration of Renewable Energy Table 6-14: Industrial Gross Roof Area, Net Roof Area, Installable PV Capacity, and Potential Electricity Generation by Region Region Employees Gross roof area, m² Net roof area, m² Installable capacity, kWp Potential electricity generation, MWh/y Al-Riyadh 200,361 10,152,000 4,872,000 799,941 1.171.346 Makkah Al-Mukarramah 152,887 7,746,000 3,874,000 626,673 918.127 Al-Madinah Al-Monawarah 36,166 1,832,000 862,000 142,606 221.482 Al-Qaseem 41,333 2,094,000 985,000 162,980 254.387 142,592 7,225,000 3,397,000 562,255 767.264 16,712 847,000 441,000 70,466 115.716 Tabouk 6,038 306,000 138,000 23,254 35.820 Hail 6,982 354,000 163,000 27,202 44.284 Northern Borders 6,498 329,000 146,000 24,749 34.072 Jazan 9,946 504,000 274,000 43,229 63.878 Najran 9,265 469,000 245,000 39,066 65.774 Al-Baha 4,081 207,000 110,000 17,466 28.829 Al-Jouf 4,074 206,000 91,000 15,517 22.434 636,935 32,271,000 15,598,000 2,555,404 3.743.412 Eastern Region Aseer Sum Compared to residential buildings, the area losses of industrial buildings are smaller. The main reason for this is that industrial buildings usually do not have a balustrade. Moreover, no satellite dishes are assumed for this building type. The losses caused by the necessary module distances are the same as for residential buildings (Table 6-14). Furthermore, losses for elevator shafts, ventilation pipes, water tanks, and air conditioners are accounted for with 15 percent of the remaining roof area. The resulting net roof area is shown in Table 6-14. The installable capacity for industrial buildings is calculated with the same module efficiency (15 percent) as the capacity of residential buildings, resulting in potentially installable capacity of 2.6 GWp. The assumptions for the potential electricity generation are the same as those for residential buildings. The annual irradiation of each region given in Table 6-12, a module efficiency of 15 percent, a performance ratio of 70 percent, and losses due to dirt (5 percent) and shadowing (5 percent) of 10 percent are assumed. The regional distribution of the resulting energy generation potential of 3.74 TWh/y is given in Figure 6-57. Here again, the two regions with the highest potential, Al-Riyadh and Makkah Al-Mukarramah, make up >50 percent of the possible electricity generation. Table 6-14 gives an overview of the total PV potential (residential plus industrial) in Saudi Arabia. Figure 6-57 gives an overview of the total PV potential, residential plus industrial, in Saudi Arabia. The total capacity that could be installed is 15.96 GWp. The map clearly shows that the highest potential currently exists in the most populated regions of the Kingdom. Compared to the current total electricity demand, rooftop PV alone could contribute a share of 17.7 percent. Rooftop installation can be done easily and can also enhance citizen participation because installing an own PV system generally increases the awareness of energy consumption. Considering the already existing potential and taking into account the increase in inhabitants and, thus, residential buildings, tapping the potential of rooftop PV might prove very beneficial to energy system development. Volume 1 6-55 CHAPTER 6: Integration of Renewable Energy Northern Borders 1.0 km² 175 MWp 241 GWh/a Al-Jouf 1.5 km² 253 MWp 365 GWh/a Al-Qaseem 5.1 km² 838 MWp 1,308 GWh/a Hail 1.9 km² 323 MWp 525 GWh/a Tabouk 2.1 km² 356 MWp 548 GWh/a Al-Madinah Al-Monawarah 5.3 km² 873 MWp 1,357 GWh/a Al-Riyadh 27.5 km² 4,514 MWp 6,610 GWh/a Makkah Al-Mukarramah 24.0 km² 3,885 MWp 5,692 GWh/a Al-Baha 1.5 km² 232 MWp 382 GWh/a Aseer 6.9 km² 1,096 MWp 1,799 GWh/a Jazan 3.7 km² 583 MWp 861 GWh/a Region Net roof area [km²] Installable capacity [MWp] Potential electricity generation [GWh/a] Eastern Region 15.5 km² 2,560 MWp 3,494 GWh/a Najran 1.7 km² 276 MWp 465 GWh/a Figure 6-57: Net Roof Area, Installable PV Capacity, and Electricity Generation Potential by Regions (map adapted from (Dalet, 2013)) 6.4 Economics of Electricity From Renewable Energies 6.4.1 Calculation of LCOE The calculation of LCOE is carried out with the net present value method. The expenses for investment and operation thereby are included in the calculation during the lifetime of the plant. All cost data are calculated to the costs for the year 2012 in U.S. dollars. The total costs over the lifetime include the investment and operation costs. The sum of all expenses is divided by the sum of the electricity output. The following formula is used for the LCOE calculation of newly installed projects (ISE, 2012): 𝐿𝐶𝑂𝐸 = where: 6-56 LCOE I0 At Mel I N T 𝑛 A𝑡 (1 + 𝑖)𝑡 𝑡=1 𝑛 M𝑒𝑙 � (1 + 𝑖)𝑡 𝑡=1 𝐼0 + � in US$/kWh = investment in US$ = annual total costs in US$ = annual electricity output (kWh/year) = interest rate (discount rate) = economic lifetime in years = year of operation (1, 2,…n) Volume 1 CHAPTER 6: Integration of Renewable Energy The electricity output is discounted hereby, because it represents the future income generated by selling the electricity. The annual total costs contain the fixed and variable operation costs for the projects, maintenance, service replacements, and insurance. The share of profit sharing and profit margin is considered in the discount rate by using the weighted average cost of capital (WACC) method. It depends on the equity ratio, the profit sharing, the debt ratio, and the profit margin. Therefore, the formula for the annual total costs in the calculation of LCOE (ISE, 2012) is: Annual total costs =fixed operational costs +variable operating costs +(residual value, dismantling of system) With the described method, the LCOEs are calculated. The results are described in the following. The LCOE method allows different technologies to be compared on a cost basis but does not represent the actual electricity price that, for example, an independent power producer would charge when selling renewable electricity. The seller’s price can only be defined by additional input parameters and the specific project cost. LCOEs are not sufficient to determine a feed-in tariff either. Self-consumption, tax laws, and realized incomes for the owner make it more difficult to calculate a feed-in tariff from the LCOE results. Furthermore, the calculation of LCOEs does not consider the value of generated electricity within an energy system in a certain hour of the year. 6.4.2 6.4.2.1 Assumptions for the LCOE Calculation Assumptions for LCOE of PV Systems in Saudi Arabia The financial assumptions for the calculation of LCOE of PV systems in Saudi Arabia are displayed in Table 6-15. Two sizes of PV systems are examined: a large ground-mounted PV system with an installed capacity of 20 MWp and a small rooftop PV system with an installed PV capacity of <10 kWp. For each system size, an investment range is considered and used to calculate the possible range of LCOE in Saudi Arabia. The range takes into account that project costs may vary due to specific project conditions, chosen manufacturer, and others. Therefore, the investment range is between 1.69 and 2.34 US$/Wp for rooftop PV and between 1.17 and 1.82 US$/Wp for ground-mounted systems. The costs are based on internal data and were calculated using data on local labor costs. For a PV system in Saudi Arabia, from the data displayed in Table 6-15, the calculated WACC is 7.5 percent. Table 6-15: Financial Assumptions for PV LCOE Calculation Unit Value CAPEX – PV rooftop US$/Wp CAPEX – PV ground mounted US$/Wp OPEX Insurance cost Equity ratio Profit sharing Debt ratio Profit margin US$/kWp/y % CAPEX/y % % % % Low: 1.69a Average: 2.02 High: 2.34 Low: 1.17 Average: 1.49 High: 1.82 40c 0.3d 36e 12e 64e 5e CAPEX: capital expenditure; OPEX: operational expenditure. a Author’s calculation based on (ISE, 2012); b(EuPD, 2012); c(ISE calculation, 2012); d(Kurokawa, 2003); e(Mansour, 2011). Volume 1 6-57 CHAPTER 6: Integration of Renewable Energy All other assumptions to calculate the LCOE are listed in Table 6-16. For specific energy yield, annual full-load hours of 1,500, 2,000, and 2,500 are assumed to cover the complete range of available solar irradiation at different locations in Saudi Arabia. Thus, the calculated LCOE will show the achievable range for all locations, depending on the specific irradiation at the site. The lifetime is set to 25 years, which is a commonly expected value. Because of aging of the cell and materials, a degradation of 0.2 percent per year is taken into account. Currently, inverters still have to be overhauled or replaced after 12 years. This is reflected in the cost assumption “inverter overhaul” and “residual value inverter.” Table 6-16: Assumptions for PV LCOE Calculation Lifetime Degradation Inverter overhaul Residual value inverter Energy production, low Energy production, average Energy production, high a Unit Value Years % kWh/kWp/y % of investment after 12 years % of project cost kWh/kWp/y kWh/kWp/y kWh/kWp/y 25a 0.2a 15a 10a 1,500 2,000b 2,500 (ISE, 2012); b(DLR, 2005) 6.4.2.2 Assumptions for LCOE of Concentrating Solar Power The investment data, including financial data, are given in Table 6-17, and other assumptions for the LCOE calculation are displayed in Table 6-18. The chosen CSP technology is parabolic trough and the plant size is set to 100 MW, including eight-hour storage. The LCOE are calculated for parabolic trough, because it is the most mature technology in terms of market penetration and cost. The specific capital expenditure (CAPEX) ranges between 6,760 and 8,580 US$/kW depending on specific project conditions and constraints. Table 6-17: Financial Assumptions for LCOE Calculation of 100 MW CSP Plants (parabolic trough) Unit Value CAPEX—100 MW CSP plant US$/MW OPEX Insurance cost Equity ratio Profit sharing Debt ratio Profit margin US$/kWh % of CAPEX/y % % % % Low: 6.760a Average: 7.02a High: 8.58a 0.03b 0.75c 36d 12d 64d 5d OPEX: operational expenditure. a (IRENA, 2012); b(ISE, 2012); c(Trieb, 2005); d(Bank, 2011) If the installed power of the CSP plant decreases to 50 MW, the specific CAPEX increases by about 14 percent (Agency, 2010), to 7,850 US$/kW. On the other hand, the specific CAPEX decreases by 20 percent (Agency, 2010), to 5,600 US$/kW, if the installed CSP capacity is doubled, compared to a 100 MW CSP plant. Because of the uncertainty of cost projections, the specific cost variations of the different sizes of CSP plants are used for the 100 MW CSP plant analyzed in this study. Operational expenditures (OPEX) are set to 0.03 US$/kWh. In addition, insurance costs (0.75 percent of CAPEX) are higher than for PV, due to the more complex system of a CSP plant including the hot water production 6-58 Volume 1 CHAPTER 6: Integration of Renewable Energy via parabolic trough and the power block. With the equity/debt ratio and equity/debt return (Table 6-18), the WACC is assumed as 7.5 percent for a CSP plant in Saudi Arabia. Table 6-18: Assumptions for CSP LCOE Calculation Capacity of CSP plant Storage size of CSP plant Lifetime Degradation Full-load hours a Unit Value MW h y %/y h/y 100a 8a,b 25b 0.2b Low: 2,000 Average: 3,300a,b High: 4,050 Author’s assumption; b(ISE, 2012) The lifetime of a CSP plant is set to 25 years and the degradation equals those of PV systems with 0.2 percent of kWh/kW/y. A CSP plant achieves full-load hours of 3,300 to 4,050 h/y with a storage size of eight hours and different operation of the storage. Therefore, on average, the CSP plant can supply about nine hours of electricity at full load every day. According to Fraunhofer ISE (2012), with DNI of 2,000 kWh/m²/y, the total electricity generation in one year is set to 330 GWh. To demonstrate the achievable range of LCOE depending on the operation mode of the CSP plant, LCOEs for 2,000, 3,300, and 4,050 full-load hours are calculated. 6.4.2.3 Assumptions for LCOE of Wind Power The assumptions necessary to calculate the LCOE of WECs are summarized in Table 6-19 and Table 6-20. Table 6-19 includes the financial data. As can be seen, investment costs range between 1300 and 2300 US$/kW. Especially for wind, the price range is highly related to the site and the chosen WEC; WECs with high towers and larger rotor diameter are more material intensive and usually have higher investment cost. Costs also differ with concrete and steel prices, which are often purchased locally and may vary significantly. Table 6-19: Financial Data Assumptions for Wind LCOE Calculation CAPEX, high value CAPEX, average value CAPEX, low value OPEX Insurance cost WACC a Unit Value US$/kW US$/kW US$2012/kW US$/kWh % of CAPEX/y % 1,300a,b,c 1,600a,b 2,300a,b 0.02a 0.75a 7.5a,d (ISE, 2012); b(IEA, 2012); c(IRENA, 2012); author’s assumption Because of the existing wind conditions in Saudi Arabia, LCOE are calculated for 1,100, 1,800, and 2,500 full-load hours (Table 6-20). The assumptions on the specific energy yield are based on the wind resource assessment conducted by Rehman et al. (2003). Based on the wind measurements, the fullload hours given by Rehman et al. (2003) were adapted to recent technology development, achieving more full-load hours at the same wind speeds, especially at wind sites that would not be classified as excellent. The lifetime is set to 25 years. Experience has already proven that WECs are able to operate even longer. Based on international experience, it can be stated that degradation does not apply to WECs. Volume 1 6-59 CHAPTER 6: Integration of Renewable Energy Table 6-20: Technical Data for Wind LCOE Calculation Lifetime WEC Degradation Specific Energy production a Unit Value Years Capacity, MW Hub height, m % kWh/kWp/y kWh/kWp/y 25a 2.5 80 0a Low: 1,100a,b Average: 1,800a,b High: 2,500a,b (ISE, 2012); b(Rehman, et al., 2003) 6.4.3 LCOE of Renewable Energy Technologies in Saudi Arabia Based on the presented assumptions, LCOEs have been assessed for the selected technologies. Figure 6-58 displays the results for all technologies at different, exemplary locations. The LCOEs of PV systems vary between 0.186 and 0.112 US$/kWh for rooftop systems and between 0.113 and 0.09.2 US$/kWh for ground-mounted systems. At first, this seems quite high compared to local oil-powered electricity. Taking into account the excellent solar resources in most locations in Saudi Arabia, annual full-load hours of ≥2,000 can be achieved. Hence, LCOEs reach around 0.10 US$/kWh (ground mounted) and 0.12 US$/kWh (rooftop). Although Saudi Arabia does not have the best wind sites from a global perspective, there are quite a few locations with good wind conditions. At sites with annual mean wind speeds >6 m/s at hub height, >2,000 full-load hours can be achieved. This leads to LCOEs between 0.07 and 0.221 US$/kWh. At lower hub heights or wind speeds, LCOEs vary between 0.221 and 0.133 US$/kWh for 1,100 full-load hours and between 0.091 and 0.143 US$/kWh for 1,800 full-load hours. At excellent wind sites, allowing 2,500 full-load hours, LCOEs of 7.0 can be reached. Even in the case of high investment costs, LCOEs do not exceed 0.109 US$/kWh. Figure 6-58: LCOE of Renewable Energy Technologies in Saudi Arabia CSP has the highest LCOE of all selected technologies. Depending on the full-load hours, the LCOEs range between 0.449 US$/kWh and 0.185 US$/kWh. The higher LCOEs of CSP are due to significantly higher investment costs, which are caused by the number of components required and the complex technology and knowledge necessary for production and installation of the components. However, CSP 6-60 Volume 1 CHAPTER 6: Integration of Renewable Energy has the advantage that energy generation is dispatchable and storage can be integrated easily. There is a significant difference between plants with 2,000 full-load hours compared to 4,050 full-load hours. With 2,000 full-load hours, the storage capacity is hardly used and, thus, the higher investment cost for the storage has to be refinanced by fewer kWh. 6.4.4 6.4.4.1 Opportunity Cost Savings Through Export The Saudi electricity system relies highly on oil- and gas-fired power plants. By increasing the share of renewable electricity generation, oil and gas can be saved. Given that Saudi Arabia is one of the main exporters of oil, the saved oil from nonproduced electricity can present a large opportunity cost if this oil is to be exported. With a spot price of 106.94 US$/barrel (Energy economics, 2013), Saudi Arabia can make additional revenues of up to 100 US$/barrel. Figure 6-59 shows the cost of extraction, capital expenditure, and the opportunity costs of saved oil (i.e., not used for domestic energy production but for export) in KSA. Figure 6-59: Cost of Extraction and Opportunity Cost of Oil in KSA (Energy economics, 2013)(REUTERS, 2009) The same concept can be applied to gas production and export. Assuming an export price of 15 US$/MBtu and exploration and liquefaction expenditures of 2 US$/MBtu, Figure 6-60 shows the opportunity cost that can be saved from exporting the liquefied natural gas (LNG) instead of using it to generate own electricity. Figure 6-60: Cost of Exploration, Production, and Liquefaction of LNG in KSA (Economides, 2005)(DoE, 2005) (DoE, 2005)(Foss, 2012) Volume 1 6-61 CHAPTER 6: Integration of Renewable Energy The costs of exploration, production, and the liquefaction process need to be subtracted from the export price of LNG free-on-board (FOB) in Saudi Arabia to achieve the actual opportunity costs for saving natural gas. This results in opportunity costs for saving natural gas of about 8 to 13 US$/MBtu. The following section directly compares the renewable energy alternative with fossil fuels, including the presented opportunity costs. Because of the price increase of fossil fuels in recent decades, Saudi Arabia can achieve high income by exporting oil and gas. Currently, these fossil resources are used to a large extent for national electricity production. If electricity is provided by renewable energy technologies, fossil resources can be reserved for exports. To take the opportunity cost of exporting fossil resources into account when comparing the cost of electricity production, the lost revenue from not exporting oil or gas is included in the cost of fossil-based electricity production. Applying the LCOE method to oil and gas power plants, this leads to the LCOE shown in Figure 6-61. It becomes clear that considering the opportunity cost of oil, PV already is a competitive technology in KSA, and the same applies to wind power. Concluding, it can be said that especially PV and wind farms are already considerable energy alternatives for Saudi Arabia. Although their LCOE seems to be higher than the LCOE of electricity from local oil- or gas-fired power plants, considering the opportunity costs clearly shows that renewable energies might prove very beneficial in the Saudi environment. The demand scenarios developed in Chapters 1 and 5 of this project demonstrated that it will be crucial to reduce domestic oil production to maintain revenues from oil export. 6.4.4.2 CO2 Emission Reduction In this section, Saudi Arabia’s CO2 emissions are analyzed from 1971 until 2050. As previously stated in the study, Saudi Arabia relies mostly on oil for its energy production. In addition to oil, 12 percent of the energy comes from gas power plants. Gas production emits 518,000 kg of CO2 per GWh (Forschungsstelle für Energiewirtschaft e.V., 2010). Burning oil for energy generation causes emissions of 859,000 kg/GWh (Forschungsstelle für Energiewirtschaft e.V., 2010). Figure 6-61: LCOE of Renewable Energies Compared to Oil and Gas With Opportunity Costs According to the results of Chapter 1, there are two main scenarios that are analyzed in this section. The first scenario is the business as usual (BAU) scenario. In this scenario, the main electric generation stems from oil and gas power plants; 53 percent is generated by oil plants. In the scenarios, an expected installed capacity of 185 GW is forecasted to cover an expected primary energy consumption of 4,948.5 TWh. 6-62 Volume 1 CHAPTER 6: Integration of Renewable Energy The second scenario, defined as the renewable energy scenario, includes 97.6 GW of renewable energy generation capacity in 2050, representing 38 percent of the total generated energy. Based on the BAU scenario defined in Chapter 1 (Figure 6-62) and the specific CO2 emissions stated previously for the different power plants, CO2 emissions of electricity generation are displayed (Figure 6-63). If the 53 percent of electricity generation continues to come only from oil and 47 percent from gas, by the year 2050, around 850 TWh will be generated through conventional power plants. In this scenario, the total emissions can reach 594 million tons of CO2 emissions in 2050. 200 installed capacity [GW] 180 160 140 120 100 80 60 40 20 0 1975 1980 1985 1990 1995 2000 2005 2010 2015 2020 2025 2030 2035 2040 oil plants gas plants Figure 6-62: Past Development of Installed Capacity of Oil and Gas Power Plants in KSA and Future Development in the BAU Scenario Figure 6-63: Historical Data for CO2 Emissions in KSA and Future Development for the BAU Scenario If the renewable energy scenario is implemented, almost 324 TWh are generated by renewable energies (Figure 6-64). According to this scenario, 13.8 GW of wind, 21.2 GW of nuclear energy, 38.3 GW of CSP, and 24.4 GWp of PV will be installed in 2050. This will save a large amount of emissions in the country. If the rest of the 850 TWh is generated from conventional resources, as it is today (57 percent from oil and 43 percent from gas), a total of around 227 million tons of CO2 can be saved per year. Volume 1 6-63 CHAPTER 6: Integration of Renewable Energy 200 installed capacity [GW] 180 160 140 120 100 80 60 40 20 0 1975 1980 1985 1990 1995 2000 2005 2010 2015 2020 2025 2030 2035 2040 oil/gas wind nuclear CSP PV others Figure 6-64: Renewable Energy Scenario Assuming that Saudi Arabia would participate in emissions certificate trading, the potential for additional revenues would be good. In recent years, CO2 prices have been ranging between 4 and 22 US$/tCO2. For that reason, the average value of 13.3 US$/tCO2 is assumed in this calculation. In the renewable energy scenario analysis, it was calculated that around 147 million tons of CO2 can be saved through reduced oil generation and around 78 million tons of CO2 from reduced gas generation (Figure 6-65). Considering an average price of 13.3 US$/tCO2, an annual revenue of around US$3,010 million can be reached by selling CO2 certificates. Figure 6-65: CO2 Emissions for the Renewable Energy Scenario 6.5 Case Studies for Renewable Energy in Saudi Arabia After having analyzed the technical rooftop potential for PV on different building types and having assessed the LCOE and opportunity cost, two specific PV applications will be examined in more detail. The first application is a PV-driven RO desalination plant. Because the Kingdom has a very dry climate and scarce water resources, water desalination is an important business in the country. At the moment, desalination is mostly driven by thermal processes powered by fossil fuel plants. However, in the future, 6-64 Volume 1 CHAPTER 6: Integration of Renewable Energy other technologies, like RO, might be an option, because they can be powered easily by PV. Therefore, in a case study, the technical and economic aspects of such an application will be analyzed. The second case study examines a cotton factory that decides to install a PV system on its roof. This case will illustrate the cost of PV as well as the amount of energy that can potentially be substituted. 6.5.1 Case Study: A PV-Driven RO Desalination Plant There are three main technologies for water desalination: MSF, multiple-effect desalination (MED), and RO. RO has the lowest energy consumption, with an electrical energy demand between 2.5 and 7 kWh/m³ and no thermal energy requirements. Both MSF and MED have an electrical consumption similar to or slightly lower than RO, but they have thermal energy requirements (Table 6-21). A simple system setup is possible by combining PV electricity generation with an RO desalination plant. Therefore, such a system was selected for the case study. Table 6-21: Energy Consumption of Different Desalination Technologies (Trieb, et al., 2007) Technology MSF MED RO Energy consumption Thermal, kWhth/m3 70–92 40–108 – Electric, kWhel/m3 3–5 1.5–2.5 2.5–7 Technically, the complexity of running the RO plant by a PV system is not high. The only alteration compared to conventional operation would be the power source of the plant. Instead of having the plant connected to the grid to get electricity, the PV system can supply the electricity for the plant. A high use rate of the desalination plant reduces the cost per unit of water produced. Therefore, 24-hour operation is the most economic solution for the RO plant. Because PV electricity is generated only during the day, a PV- and grid-connected RO plant was chosen for this case study. The reference RO plant has a capacity of 100,000 m³/d and is assumed to have an electricity requirement of 4.3 kWh/m3 (Fichtner, 2011). Using satellite solar data of Saudi Arabia, it is calculated that an 80 MW PV plant with 1,840 full-load hours per year (corresponding to an availability of 94 percent) can theoretically supply the annual demand of the reference RO desalination plant, disregarding time-related differences in supply and demand. According to this calculation, to supply a 100,000-m³/d desalination plant, the cost of the 80 MW PV plant would very roughly be US$130 million. The assumptions for the RO desalination plant are summarized in Table 6-22. Table 6-22: Assumptions on the Reverse Osmosis Desalination Plant (Fichtner, 2011) Operation 360 days Operation Specific electricity consumption Plant capacity Amount of electricity required per day Amount of electricity required PV installed capacity 24 4.3 100,000 430,000 154,800,000 84.1 hours kWh/m3 m3/d kWh/d kWh/y MW The electricity costs for the RO plant are the LCOE as calculated in Section 6.4. The calculation of the LWPC is similar to the calculation of the LCOE and, therefore, the net present value method is used. The cost assumptions for the calculation of the LWPC are defined in the following. A data overview is given in Table 6-23. Volume 1 6-65 CHAPTER 6: Integration of Renewable Energy Table 6-23: RO Reference Plant for the Calculation of LWPCs (Fichtner, 2011) CAPEX (200,000 m³/d) CAPEX (100,000 m³/d) OPEX without electricity costs Electricity demand Lifetime, y Availability, % Equity ratio, % Equity return, % Debt ratio, % Interest on debt capital, % WACC, % 1,180 US$/(m³/d) 1,320 US$/(m³/d) 0.36 US$/m³ 4.3 kWh/m³ 25 94 36 12 64 5 7.5 The average LWPC in 2013 was 1.10 US$/m³ with a range of 1.06 to 1.18 US$/m³ for small plants and 1.02 to 1.16 US$/m³ for large plants (Figure 6-66). The share of the CAPEX is 30 percent; the OPEX without and with electricity is 33 percent and 37 percent, respectively. With the variation and resulting range of the PV LCOE of the CAPEX, the LWPC for a small and a large PV–RO desalination plant also has a similar range. Regarding costs of similar desalination plant sizes, but with an MSF technology (Figure 6-66), the short-term water production costs from RO are higher. According to the LWPC from PV–RO and the costs of a conventional MSF plant, the MSF plant is more cost-effective at the current stage. However, if the maintenance cost, the fossil fuel prices, and the operation costs are taken into consideration, the PV-powered RO plant will be the more sustainable solution. Because the fossil fuel prices are increasing rapidly and the availability is not guaranteed, the safer choice is to have the most valuable resource, water, from a reliable power source. In addition, as mentioned previously, the opportunity costs from oil and gas will have a large effect on the economy and feasibility of the desalination plants. Figure 6-66: LWPCs of Small and Large PV-Powered RO Plants 6.5.2 PV Electricity Supply for Industry To show an example for the application of PV systems on industrial buildings, a case study for a fictional cotton factory located in the region of Makkah Al Mukarramah is conducted. The company has 520 employees and a flat roof area of 26,350 m². Its total annual electricity consumption reaches 41,700 MWh. The installable PV capacity (i.e., the PV potential of the factory) is calculated based on the assumptions given in Section 6.3.3. For the PV modules, an optimal inclination angle of 22° is assumed. To avoid shadowing the modules, they are positioned in equally distanced rows. This leads to an empty 6-66 Volume 1 CHAPTER 6: Integration of Renewable Energy area between the individual rows, which results in a remaining area for PV of 59 percent of the total roof. Furthermore, construction on the roof (e.g., elevator shafts, ventilation pipes, water tanks, air conditioners) causes losses of 15 percent. These assumptions result in an area of 13,180 m² available for PV, which is equal to a module area of 14,210 m². Considering a module efficiency of 150 Wp/m² (equal to 15 percent at standard test conditions), an installable PV capacity of 2,132 kWp is calculated. Regarding the electricity generation of the installed PV system, an irradiation data set from Meteonorm (Meteotest Genossenschaft, 2010) is taken as a basis for the calculation. The annual electricity generation is calculated for every hour using the hourly irradiation, the available module area, the module efficiency of 15 percent, a performance ratio of 74 percent, and losses due to shadowing (5 percent), as well as a loss of 5 percent due to dust and sand on the modules. The resulting annual generation is displayed in Figure 6-67. Figure 6-68 shows the weekly generation for one week in spring. The cumulated annual electricity generation equals 3,123 MWh. To determine an actual economic value of electricity generation, it is necessary to know whether it can be consumed directly or sold to the grid operator. Because the latter option does not exist in Saudi Arabia, the present case study only looks at the self-consumption of PV electricity generation. To selfconsume the electricity, it is necessary that generation and consumption match in time. Thus, generation and consumption have to be compared for each hour. For the consumption, the factory’s load profile is required. Figure 6-67: Electricity Generation of the Regarded Plant in Hourly Solution for One Year Figure 6-68: Electricity Generation of the Regarded Plant per Hour for One Week in Spring Volume 1 6-67 CHAPTER 6: Integration of Renewable Energy Because actual load profiles of Saudi companies are not publically accessible, two load profiles are scaled to the consumption of the regarded factory. The first profile is a standard load profile for German manufacturing companies. It is chosen because the temporal course of the electricity consumption within a working week is assumed to be comparable to Saudi factories. Nevertheless, there is a difference between the seasons. While the German electricity consumption rises in winter, caused by heating and additional lighting, the Saudi consumption peaks in summer, when demand for cooling is highest. Therefore, the standard load profile of German companies is adapted to the Saudi conditions by shifting it by half a year. Then demand in summer is higher, while it is lower in winter. The second profile is a profile of a cotton factory in the MENA region. It shows a continuous consumption during each month with variable use by the company in the different months of the year (Figure 6-69). Figure 6-69: Comparison of Electricity Generation and Consumption Load Profiles. (Orange: Scaled standard load profile for German manufacturing companies; Green: Scaled idealized load profile of cotton factory) As can be seen in Figure 6-70, the electricity generation of the installed system does not exceed the consumption in any hour of the year, either for profile 1 or for profile 2. This means that for both cases, all the electricity produced by the PV system is self-consumed by the factory. Therefore, a feed-in of surplus electricity to the grid is not required, nor is it necessary to dump energy. The electricity generation suffices to supply 7.5 percent of the total electricity demand. Thus, the factory’s external electricity supply can be reduced. Because of the factory’s high energy intensity in this case, PV can contribute only a small amount of the necessary electricity. Nevertheless, it should be considered that the share of self-supply from PV can be higher for less energy-intensive facilities. This can help them become more independent of the grid supply and avoid outages. The recently introduced industrial electricity tariff includes a higher rate from 12:00 a.m. until 5:00 p.m., when overall demand, and thus grid load, reaches its daily peak. This tariff only applies for companies with digital meters. Because the solar irradiation and, thus, PV electricity generation also peaks during this time, PV can reduce the demand of high-priced electricity and contribute to peak shaving of the company’s load curve. Figure 6-70 shows the reduced demand of electricity from the grid for the regarded factory on a working day in April. The electricity, which has to be supplied by the grid in the hours with the highest electricity price (12:00 a.m. to 5:00 p.m.), is diminished by 11.4 percent, because of self-supply by PV. 6-68 Volume 1 CHAPTER 6: Integration of Renewable Energy Figure 6-70: Reduced Electricity Demand Owing to PV on a Working Day in April At this point, the question of the cost of self-supply arises, which can be answered by calculating the LCOE. The LCOE calculation is based on the assumptions made in Section 6.4.2.1. With a rather large installable capacity of 2,132 kWp, the CAPEX is considered to be 1.69 US$/Wp, whereby a quantity break is supposed with increasing system size. Figure 6-71 shows a cost breakdown of the total CAPEX of US$3,600,000. Furthermore, electricity production is calculated to be 3,123 MWh/y, as stated. Ensuing from these assumptions, the LCOE is 0.1485 US$/kWh. Figure 6-71: Cost Breakdown of the CAPEX for the Regarded System From a macroeconomic perspective, the LCOE of PV not only must be compared to the electricity price, but also to the opportunity cost of fossil fuel electricity generation. To calculate the opportunity cost for electricity generation by fossil fuel, the amount of oil and gas required to produce 1 MWh electricity has to be determined. Assuming that grid electricity is generated with the average Saudi energy mix, 53.3 percent is produced by oil power stations and 46.7 percent by gas power stations (GIZ, 2013). With an Volume 1 6-69 CHAPTER 6: Integration of Renewable Energy efficiency of 40 percent for gas plants (UBA, 2009) and 35 percent for oil plants (author’s estimation), for 1 MWh electricity, 1,168 kWh gas and 1,523 kWh oil are required. This energy amount corresponds to 0.932 of barrel oil plus 3.99 MBtu gas per MWhel. Based on the assumptions in Section 6.4.4, the opportunity cost of oil is 100 US$/barrel and the opportunity cost of gas is 13 US $/MBtu, which leads to an opportunity cost of electricity of 145 US$/MWhel (oil: 93.3 US$/MWh; gas: 51.7 US$/MWh). Compared with the LCOE of the regarded system (0.1485 US$/kWh), the opportunity cost of fossil fuel electricity (0.145 US$/kWh) is only 0.0035 US$/kWh lower. This means that both possibilities—installing PV or electricity supply by the grid—are nearly equal from the macroeconomic perspective. The better option depends highly on the export price of oil and on the system cost of PV, which are expected to decrease further after the current phase of market consolidation. Being economically equal to fossil fuel electricity, one advantage of PV is that it does not emit CO2. A substitution of the named 3,123 MWh grid electricity by PV reduces the electricity demanded from the grid to the same amount. Considering the electricity mix stated above and specific CO2 emissions of 776 kg/MWh for the electricity production of oil and 469 kg/MWh for gas (Forschungsstelle für Energiewirtschaft e.V., 2010), the PV system of the regarded factory leads to a CO2 reduction of 1,976 tons/y. Of this, a CO2 reduction of 1,292 tons stems from oil and 684 tons from gas. The case study shows that the advantages of PV currently lie in the reduction of climate gas emissions and daily demand peaks in the afternoon. Economically, PV and fossil fuel electricity are equal; thus, the future development on this question depends on the development of the oil price and the system cost of PV. 6.5.3 PV Hybrid Systems for Remote Applications Rural communities or remote industries are often not connected to the national grid because of unusually high grid connection costs. In Saudi Arabia, those isolated communities mostly use diesel generators (DG) to provide power (Bawah, et al., 2013). The globally rising fuel costs for the DG and the rising concern about greenhouse gas emissions are leading to a search for alternative or advanced solutions to combine the existing DG with renewable energy technologies. 6.5.3.1 Technology Description As shown in this report, renewable energy, especially PV, has enormous potential in Saudi Arabia. PV and DG can be combined into so-called PV–diesel hybrid power systems. The advantages of a PV–diesel hybrid power system are lower maintenance costs, lower fuel consumption, and lower CO2 emissions compared to a pure diesel system. Lower maintenance costs result from less maintenance needs for PV arrays and inverters compared to the DG. Combining DG and PV is reasonable, because DG can balance PV fluctuations and PV arrays can easily be integrated into the existing DG power system. The disadvantages of a PV–diesel hybrid power system are the higher investment costs for the PV array and the additional systems, such as inverters. The payback time of the PV array and additional system components depends on the radiation zone, the installation dimensions, and the number of DG operation hours. 6.5.3.2 Typical System Configuration The typical system configuration of a PV–diesel hybrid power system is shown in Figure 6-72. The system contains a PV array, one or more diesel generators, one or more inverters for a grid connection, and optional battery storage. The system controller guarantees optimal system operation by ensuring that the DG operates near its optimal point to enable maximum diesel savings. The solar power not consumed during the day can be stored in batteries and then used in high-demand hours or at night, when no solar generation takes place. For the battery banks, usually lead accumulators are used because they have low costs and high availability. However, new technologies, such as lithium-ion batteries, are being used more often as their price decreases. 6-70 Volume 1 CHAPTER 6: Integration of Renewable Energy Figure 6-72: Off-Grid PV–Diesel Hybrid Power System (WhoseSaleSolar, 2013) PV produces direct current electricity, so the electricity needs to be transformed into alternating current to provide electricity to the consumption side. Therefore, one or more inverters (depending on the size of the PV array) need to be installed between the consumer and the PV panels. Hybrid PV–diesel power systems have been successfully installed with and without battery storage all over the world. IBC Solar, for example, installed a 1.5 MW PV–diesel hybrid system in Malaysia. This system supplies nine islands with electricity. It includes a 6.8-MWh battery bank to ensure a reliable electricity supply (Solar, 2013). At a chrome mine in South Africa, a decentralized 1-MW PV system was integrated into an existing diesel system by Solea AG. The annual savings are approximately 450,000 L of diesel fuel (AG, 2013). 6.5.3.3 Technology Comparison and Summary Various studies have calculated the cost of generating energy (COE) for hybrid PV–diesel-battery systems. For a hybrid system containing a 80-kWp PV system, a 175-kW diesel system, a battery storage of 3 h average load, and a diesel price of 0.1 US$/L, the COE comes to 0.149 US$/kWh (Shaahid & Elhadidy, 2007). Rehman and Al-Hadhrami (2010) calculated the COE for a PV–diesel battery system with 21 percent solar penetration and a diesel price of 0.2 US$/L to be 0.219 US$/kWh. In comparison, the COE of diesel-only systems is likely to be around 0.044 US$/kWh (Rehman, et al., 2007). A sensitivity analysis showed that at a diesel price of 0.6 US$/L, the COE of hybrid systems comes close to that of the diesel-only system. At >0.6 US$/L, hybrid systems become more economic than the diesel-only system (Rehman & Al-Hadhrami, 2010). It can be summarized that for off-grid areas, villages, or industrial sites, a PV–diesel hybrid system solution can be economically profitable, depending on diesel price and solar radiation. There is vast experience showing that PV–diesel hybrid systems are not only able to provide sufficient electricity but also, environmentally, are superior to pure diesel systems. Volume 1 6-71 CHAPTER 6: Integration of Renewable Energy 6.5.4 Business Opportunities As shown in the chapters on the potential of renewable energy, economic analysis, and the case studies, renewable energies could be used in various applications in the Kingdom. The potential for solar energy is especially remarkable, even when only considering rooftop areas for PV. With K.A. CARE’s renewable energy targets and a PV industry to be established in Saudi Arabia, a wide range of business opportunities will emerge. For companies to consider PV or PV-hybrid systems as attractive energy solutions, businesses dedicated to the optimal design and installation of such plants will be required. Furthermore, independent consultants will be necessary who review and confirm solar or wind measurements. Companies could also consider selling renewable energy–based electricity to the customer, instead of just installing the system. This would require the system to be directly competitive in domestic prices with other energy sources, which is not yet the case. However, the basic requirements for such business opportunities to become viable are that a functioning market of solar and wind power use exist. This involves necessary framework conditions, such as regulations about whether those plants may feed excess energy into the grid. Other aspects are raising awareness about the overall issue of reducing energy demand and greenhouse gas emissions. To take the first hurdle, supporting and promoting first movers should be considered. Furthermore, adding targets for small-scale and/or remote renewable energy applications to the existing renewable energy targets would directly open opportunities and make renewable energies more significant. Once the necessary framework is set and awareness exists, there will be a number of business opportunities along the renewable energy value chains. This is especially true if local component production will further reduce domestic renewable energy system prices. 6.6 Conclusion This chapter contains an extensive techno-economic analysis of the renewable energy technologies of wind power, PV, and CSP. To assess the country-specific economics, first an introduction to PV, wind power, and CSP was given, as well as an overview on their current global market status. The general potential of wind and solar resources in the Kingdom was presented and discussed. Generally, it can be said that the potential for PV is evenly distributed in the country and is very high. For wind, the highest potential can be found at the Red Sea. In the global context, Saudi Arabia’s wind energy potential is rather limited. The resources for CSP are generally good, except for a few locations at the eastern coast, where the DNI is lower because of humidity and dust particles. The analysis of the current rooftop potential in Saudi Arabia showed that the largest potential exists in the regions of Riyadh and Makkah. For the whole country, the potential is estimated to be 13.41 GWp on residential and 2.55 GWp on industrial buildings. With this capacity, 3,743,412 MWh of electricity could be supplied annually, constituting 17.7 percent of current energy demand. This analysis only considered rooftop potentials as easily accessible areas for distributed generation, confirming the abundance of solar resources in the country. For the successful introduction of renewable energies into a new market, economic aspects play an important role. Therefore, the LCOE was analyzed for all considered technologies. For PV, the LCOE ranges between 0.09 and 0.18 US$/kWh, depending on system size and actual investment cost. The LCOE of wind energy converters lies between 0.07 and 0.22 US$/kWh. For CSP, the LCOE ranges between 0.19 US$/kWh and 0.45 US$/kWh, depending on the full-load hours. The higher investment cost for CSP, especially when including storage, leads to these high values. However, they do not reflect that storage can easily be integrated, making CSP plants dispatchable electricity sources in contrast to wind and PV. Opportunity cost and CO2 emissions of the current mix of energy technologies were analyzed and compared to renewable energy technologies. Analysis of the opportunity costs of gas and oil showed that cost of electricity for oil-powered plants would be superior to PV and wind if opportunity costs are integrated. For gas, costs, including opportunity cost, would be at the same level as PV and wind costs. 6-72 Volume 1 CHAPTER 6: Integration of Renewable Energy Thus, in the bigger picture, PV and wind already are considerable alternatives to oil- and gas-based power plants in Saudi Arabia. Integrating renewable energies into the domestic energy mix would be very beneficial for reducing CO2 emissions. In the renewable energy scenario analysis, it was calculated that around 147 million tons of CO2 emissions could be saved by reducing oil generation and around 78 million tons of CO2 emissions could be eliminated by reducing gas generation. Participating in CO2 certificate trading could render additional revenues by selling the certificates for the saved emissions. To get a better picture of potential applications of renewable energies and their specific technical and economic characteristics, two case studies were presented. The first examined an RO water desalination plant powered by a PV plant. In contrast to other water desalination technologies, RO is purely driven by electricity; other technologies require heat, as well. The case study showed that water costs from 1.06 to 1.18 US$/m³ for small plants and from 1.02 to 1.16 US$/m³ for large plants. Compared to conventional technologies, the costs are slightly higher. However, a PV–RO plant has the advantage that no heat is required and, thus, no fossil fuels have to be burned and no CO2 emissions occur. The second case study examined a PV system on a factory roof in the region Makkah Al-Mukarramah. The installable capacity amounted to 2,132 kWp and led to an annual electricity generation of 3,123 MWh. The company was able to self-consume the generated electricity at all times of the year. During the generation peak in the afternoon, the company could reduce its demand from the grid at peak time (12:00 a.m.-5:00 p.m.) by 11.4 percent. With a considered investment of 1.69 US$/Wp, the electricity costs of the PV system are calculated to be 0.1485 US$/kWh. Because this is superior to grid electricity prices, a merely economic motivation might not be sufficient to increase PV penetration. However, if opportunity costs are considered, electricity costs reached the same level. In that case, electricity generated from PV costs the same as electricity generated by the fossil fuel-based electricity mix in Saudi Arabia. The presented system would reduce CO2 emissions by 1,976 tons/y, of which 1,292 tons would stem from oil and 684 tons from gas. Concluding, this study analyzed the specific benefits of renewable energies in Saudi Arabia, as well as current costs and economics of each renewable technology. It showed that future integration of renewable energies will not only reduce greenhouse gas emissions but also be economically reasonable on the macroeconomic level. Future research should be dedicated to the question of how to tap the widely available rooftop potential, especially on industry buildings. Current energy tariffs are still inferior to PV electricity costs, making it necessary to establish additional regulations to make it attractive from the commercial perspective. Nevertheless, with K.A. CARE’s plans already established, the Kingdom is sending a strong signal in favor of introducing renewable energies into the local energy supply. 1 2 3 4 5 6 7 8 Recommendation/Conclusion Saudi Arabia has enormous solar potential, but rather limited potential for wind and biomass, and hardly any potential for hydropower and geothermal power. On the macroeconomic level, PV and wind power are already competitive when compared to conventional power generation, including opportunity cost. There is a rooftop potential of 15.96 GWp for PV alone, the majority being located in the region of Riyadh. On the microeconomic level, current framework conditions hinder deployment of renewable energy for most companies, because investments cannot be reimbursed by the amount of energy savings. PV suits industrial demand patterns and can reduce peak-demand of individual consumers by >10 percent, as shown in the case study for an industrial client. Comparison of electricity generation technologies should be done on the macroeconomic level to reveal real costs, rather than neglect “hidden” costs such as subsidies, because the calculation of opportunity costs for oil and gas are significantly different than domestic prices. PV-hybrid systems are economically viable, stand-alone solutions for remote areas or large companies. The existing goals for large-scale renewable energy plants should be replenished with targets for small-scale applications, such as hybrid systems or renewable energy for self-supply to tap the identified rooftop potential. Volume 1 6-73 CHAPTER 6: Integration of Renewable Energy 6.7 Literature A. Angelis-Dimakis, M. B. J. D. G. F. S. G. E. G., 2011. Methods and tools to evaluate the availability of renewable energy sources. In: Renewable and Sustainable Energy Reviews. s.l.:s.n., pp. 1182–1200. A. Saket, A. E.-S., 2012. Wave energy potential along the northern coasts of the Gulf of Oman, Iran. 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[Online] Available at: http://databank.worldbank.org/data/views/reports/tableview.aspx. [Zugriff am 03 02 2014]. World Energy Council, 2013. World Energy Perspective: Cost of Energy Technologies, s.l.: s.n. World, C., 2013. CSP Facts & Figures, s.l.: s.n. WorlddataBank, 2013. World Development Indicators (WDI) prepared by the World Bank,, s.l.: s.n. Zafar, S., 2013. Bio Energy Consult. [Online] Available at: http://www.bioenergyconsult.com/tag/saudiarabia/. [Zugriff am 03 02 2014]. Volume 1 6-81 7 Study Findings and Conclusions, Recommendations, and Business Opportunities CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities Chapter 7: Study Findings and Conclusions, Recommendations, and Business Opportunities As the Kingdom enjoys significant economic and population growth, it continues to accelerate the rate of energy consumption within the residential and industrial sectors, which poses a challenge to future competitiveness and economic growth. This study determines how energy is being consumed now, how demand can be reduced through energy-efficiency measures, and how renewable energy (RE) sources can be integrated into the current energy delivery model to drive further efficiencies. The findings, conclusions, recommendations, and business opportunities of the study are discussed in this chapter. • • • Findings and Conclusions − Energy Market and Economics − Energy Waste − Smart Grid Technologies − Residential Metering − Industrial Energy Demand − Renewables Integration − Energy Efficiency Audits: Case Studies Recommendations Business Opportunities Volume 1 7-1 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities 7.1 Category 1: Energy Market Economics • • • • • • • • • • • 7-2 Considering the figures from the synoptic version of the energy flow analysis with the Sankey diagram for Saudi Arabia in 2009, the main energy-saving potential can be clearly seen. Energy losses in the KSA transformation segment total 72 million tons of oil equivalent (Mtoe), which is about 43 percent of the entire input to the transformation sector. This is twice the losses from end use (only 35 Mtoe); therefore, any priorities for energy savings should start in this area of the country’s energy balance. Within the figures for final energy consumption, the sectors of transport (34 Mtoe) and nonenergy consumption” (31 Mtoe) are both individually twice as great as the residential (15 Mtoe) and the industry sectors (17 Mtoe) sectors; therefore, any sector priority should be with transport and nonenergy consumption. Within the final energy consumption figures, the losses in the useful energy segment are about 35 Mtoe, which equals approximately 53 percent losses in final energy consumption. Low efficiency of diesel turbines, mainly simple cycle gas turbine technologies with an average efficiency rate of about 25 percent in 2009 High distribution losses (9.6 percent transmission losses), which reduces the overall efficiency of the power system Comparatively small generation units (capacity of ≤251 MW) make up 43 percent of all thermal power plants. There is a large number of small generation units with 8 MW, 12 MW, or 25 MW capacity, which reduces the overall efficiency of the power system. From the time-series analysis, our team gained a more detailed understanding of the entire energy system of Saudi Arabia for the year 2040. Final energy consumption will increase from 105 Mtoe in 2009 to about 425 Mtoe in 2040, at an annual growth rate of 4.3 percent, which is less than the foreseen increase in GDP/capita of 7.2 percent annually (even without fully considering the expected increase in population). The primary energy supply in KSA until 2040 will reduce the possibilities of oil exports, which were at a level of 383 Mtoe in 2009. For comparison, the net exports should be considered, which are 11 Mtoe less than the export of 372 Mtoe in 2009. For 2040, national production of energy in KSA is 534 Mtoe, while the total primary energy supply is at 530 Mtoe. The R2 values for the forecast of population (0.999 in nonlinear forecasts) and for GDP (0.994), total primary energy supply (0.984), total final energy consumption (0.960), MW peak (0.997), and total electricity output (0.993) are quite high. Electricity consumption is expected to increase from 240 TWh/y in 2009 to about 850 TWh/y in 2040. This increase will absorb a reasonable additional amount of energy production in the KSA, and its influence on primary energy supply in the KSA is quite evident because about 120 Mtoe will be required to supply the power stations with necessary fossil fuels (fossil-fuel power stations increase from 57 GW to about 87 GW in 2040). Saudi Arabia has 7,500 kWh/capita consumption levels. This is considered to be among the highest in the world. If consumption continues at the same level, power generation is forecasted to require up to 185 GWh/y by 2040. The power supply capacity mix in Saudi Arabia for the period 2010 to 2040 in MW (baseline forecast) will not meet the demand in 2040. A considerable shortfall of about 44,000 MW is expected when calculating 185,000 MW electricity demand in 2040 against a planned capacity of 141,000 MW. RE implementation and use are necessary to meet the 2040 power generation demand of 185 GW. The influence of renewables is depicted in Table 7-1 The expected energy efficiency improvement is expected to be between 20 percent and 30 percent, based on many Electricity and Cogeneration Regulatory Authority (ECRA)/King Abdullah Petroleum Studies and Research Center (KAPSARC), King Abdulaziz City for Science and Technology (KACST), and Saudi Energy Efficiency Center (SEEC) studies. This is in line with results found in this study. Volume 1 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities • • Total final energy consumption will limit the increase in this scenario to 298 Mtoe, but this still leads to a considerable decrease in oil exports from the current 383 Mtoe to 128 Mtoe, which is only 33 percent of former oil exports (minus 67 percent). Regarding the forecast for energy consumption and “real” energy prices in 2040 (based on 2010 prices), two effects on the opportunity costs in 2040 are seen: a “real” price increase of about US$65,000 million (Mio) and an increase of US$446,000 Mio due to additional consumption in 2040 compared to 2009. This means that national energy consumption will have total opportunity costs of US$635,302 Mio in 2040 and will absorb a large percentage of national income—in this case, about 35.2 percent of the expected GDP. The influence of renewables on the energy section in the Kingdom is depicted in Table 7-1. Table 7-1: Electricity Production Capacities (MWel), Electricity Production (GWh/y), and Full-Load Hours per Year with and without Renewables Energy Production in Saudi Arabia in 2040 Electricity Capacity and Electricity Production in 2040 in Saudi Arabia with Renewables MWel Full-load hours/y Produced GWh/y Oil/gas 87,400 5,840 510,416 Wind 13,800 1,800 24,840 Solar PV 24,400 2,200 53,680 CSP 38,200 3,500 133,700 Nuclear 21,200 6,000 127,200 Type of plant Source Calculation based on K. A. CARE, May 2012 forecast for 2032 Calculation based on K. A. CARE, May 2012 forecast for 2032 Calculation based on K. A. CARE, May 2012 forecast for 2032 Calculation based on K. A. CARE, May 2012 forecast for 2032 Calculation based on K. A. CARE, May 2012 forecast for 2032 Others – 2,000 – A Total production 185,000 849,836 B Demand 185,000 850,000 Authors’ calculation Difference due to comparatively – 164 low full-load hours of renewables energies B−A Necessary net-imports – 164 Ratio of necessary net imports to 0.0 0.0 total production CSP = concentrating solar power; PV = photovoltaic Note: This table shows the forecasted peak demand of 185,000 MWel can only be met if all generation capacity is in the position to deliver its total installed capacity during full-load during peak hours (i.e., no maintenance, no breakdown, full wind load, full sun exposure, and so forth). 7.2 Category 2: Energy Waste In total, a provisional waste-heat potential usage of about 3,500 MWth has been identified for the four economic sectors in KSA, namely: water, power, petrochemical, and other. More than 80 percent of this potential has been identified in the large companies, saline water, power generation, and large petrochemicals. Analysis of the sector “other—more commercial—industries,” identified a savings potential of about 650 MWth, with good chances for fast implementation and replication in KSA via instruments, such as EE promotion and energy services companies (ESCO) service support. The possible power generation from waste heat is strictly dependent on the existing temperature level for ensuring efficient, interim steam production. Assuming an average heat-to-power efficiency rate of about 20 percent, the waste-heat losses represent a power generation potential of about 700 MWel capacity to be used for the company production process according to demand. Volume 1 7-3 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities The savings for this task have been achieved following the savings methodology procedures shown in Table 7-2. Table 7-2: Business sector Thermal power plant sector Saline water Petrochemicals Other SME industry Possible Savings in Capitalizing on Waste Heat Production/consumption analyzed Savings capacity defined Possible savings, % WHR potentials A minimum of ~40 SHR potentials WHR 25–35 15–20 25–30 SHR = steam-heat reduction; SME = small- and medium-sized enterprises; WHR = waste-heat reduction 7.3 Category 3: Smart Grid Technologies Reviewing the current smart-grid literature and projects, the five most important technologies of a smart grid are OLTC; reactive power control; AMI, including smart meters; and active power control. OLTC and reactive power control are technologies that are able to solve voltage problems in grids as independent controllers. The OLTC does not raise the current, but it changes the voltage for the whole grid and allows the use of the total range allowed by grid codes. Reactive power control affects the voltage locally, but it raises the flowing currents. There are technologies that may reduce or shift the load in the grid, such as the active power control (also called demand-side management). For efficient operation, this technology needs information about the grid state. Typically, a centralized controller device distributes a signal for the underlying systems (e.g., maximum power). This concept may rely on an AMI. The AMI is based on smart meters, which send local measurements to a central point. With the knowledge of the current grid state, active power control works precisely. To evaluate the importance of technologies, European smart-grid projects are reviewed. Because the knowledge of the system state is crucial to smart-grid technology, smart meters are the most investigated technology. With active power control, all problems that can occur to a grid might actually be solved; therefore, it is nearly as important as smart meters. The problem is that in distribution grids, the shiftable load is actually not big enough. Assuming that customers’ comfort is to remain at an acceptable level and photovoltaic (PV) plants are switched on, not all problems can be solved without storage. In the case study, the effect of medium-size PV plants on distribution grids is evaluated. When the grid is not reinforced, a high number of PV plants in the analyzed distribution grid can result in consequences of upper-voltage boundary violations. To solve the voltage (i.e., stabilization) problems, an OLTC is installed in the grid. The OLTC is able to solve most of the problems; hence, no expensive grid-reinforcement measures need to be taken. Using current list prices for cables and OLTC (for the European Union [EU]) for this case study, a cost savings, by a factor of five, can be observed, while a huge amount of PVs still can be installed. 7-4 Volume 1 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities 7.4 Category 4: Residential Metering The measurements showed electricity consumption of up to 50/m2. Taking a typical living area of 500 m2, this leads to a maximum power consumption of 25 kW during one time step. This peak is typically reached in the early evening hours and reduced by one-half during the night. Figure 7-1 shows that a typical daily profile has one peak. This peak is shifted roughly 4 hours later against the ambient temperature. LPs for residential buildings show a high correlation to the ambient temperature, as the demand is driven mainly by AC. This has been proven using the measurements with submeters, allowing separation of AC demand from the Dammam site. It can be observed that the HH consumption independently ranges between 0.1 kWh/m2/d and 0.15 kWh/m2/d in the ambient temperature. The AC demand shows a strong correlation to the outside temperature. During the measurement period, the AC demand between June and December 2013 ranged from 0.05 kWh/m2/d (corresponding to 9.15 MWh/y) at daily mean temperatures of 22 °C, to 0.55 kWh/m2/d (corresponding to 91.2 MWh/y) at a mean temperature of 34 °C. ambient temperature 30 per. Mov. Avg. (mean electricity demand) electricity demand in kW/m2 0.07 45 40 35 30 25 20 15 10 5 0 0.06 0.05 0.04 0.03 0.02 0.01 0 temperature in °C mean electricity demand Figure 7-1: Energy Consumption of HH and Ambient Temperature Finally, the AC accounted for 85 percent of the total consumption in August/September 2013 and 70 percent in November. The monthly HH base consumption remained roughly constant during the metering period, with an average of 3 kWh/m2/mo. Volume 1 7-5 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities energy consumption in kWh/(m2 * day) 0.8 ambient temperature energy consumption air condition 0.7 35 0.6 30 0.5 25 0.4 20 0.3 15 0.2 0.1 0 40 temperature in °C energy consumption household 10 days ordered by temperature 5 0 Figure 7-2: Energy Consumption of HH and AC In total, a provisional savings potential of about 12,500 MWel has been roughly identified for the three key economic regions in KSA considered, namely, the West coast, Central Riyadh, and East coast areas. More than 60 percent of this savings potential has been identified for the bigger (500 m2) houses as representative for the KSA city outskirt areas. Analysis of the HH sector revealed a savings potential of about 7,500 MWel, which has a good chance of fast implementation and replication in KSA via instruments such as a sound tariff setting, EE technology promotion, and potential ESCO EE service support. This will allow drawing conclusions on potential macroeconomic effects, such as a reduction of CO2. 7.5 Category 5: Industrial Energy Demand • • • • • 7-6 Applying EE measures to different industries in KSA will have a positive effect on the industrial energy demand. Considerable energy savings could be reached. The high energy-efficiency scenario showed potential energy savings of 20 percent, resulting in 4,413 TWh of cumulated energy savings until 2040. In the cement industry, an efficiency potential of 15 percent for the high EE scenario is set. The low EE scenario assumes a slower application of EE measures and a lower implementation speed, which leads to an efficiency potential of 5 percent. In the steel industry, an efficiency potential of 35 percent for the high EE scenario is identified. For the low EE scenario, it is assumed that the transfer of production technology starts later and is carried out more slowly, which reduces the EE potential to 10 percent for this sector. In the petrochemicals industry, there is a potential efficiency increase of 17 percent in the low EE scenario and 25 percent energy savings potential in the high EE scenario. Opportunity cost in the range of US$700 billion could be generated by saving fossil fuels at the analyzed amount for the considered industry sectors. CO2 savings of up to 3,460 billion tons could be achieved purely by implementing EE measures in the industry. Volume 1 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities 7.6 Category 6: Renewables Integration In Saudi Arabia, PV locations mainly record 2,000 full-load hours annually, and more can be achieved for PV, resulting in a levelized cost of electricity (LCOE) of around 10 US¢/kWh (ground mounted) and 12 US¢/kWh (rooftop). Regarding the wind potential of the country, the LCOE for wind varies between 22.1 and 13.3 US¢/kWh for 1,100 full-load hours and between 9.1 and 14.3 US¢/kWh for 1,800 full-load hours. CSP has the highest LCOE of all selected technologies. Depending on the full-load hours, the LCOE ranges between 44.9 US¢/kWh 18.5 US¢/kWh. Three case studies were conducted in the present task: a PV-driven reverse osmosis (RO) desalination plant, PV electricity supply for industry, and PV-hybrid systems for remote applications. The levelized water production costs (LWPCs) for different plant configurations were calculated. The LWPC for RO combined with PV proved to be higher than the LWPC for currently used multistage flash plants. However, this calculation does not include the maintenance cost, the fossil-fuel prices, and the operation costs. If these additional costs are taken into consideration, the PV-powered RO plant may be the more sustainable solution. Especially because of increasing fossil-fuel prices and possible opportunity costs, PV-RO will gain more importance. The case study on the PV electricity supply for the industry showed that the advantages of PV currently lie in the reduction of climate gas emissions and daily demand peaks in the afternoon. Economically, PV and fossil-fuel electricity are equal; the future development on this question depends on the development of the oil price and the system cost of PV. The case study on PV-diesel hybrid systems showed that for off-grid areas, villages, or industrial sites, a PV-diesel hybrid system solution can be economically profitable, depending on diesel price and solar radiation. There is vast experience showing not only that PV-diesel-hybrid systems are able to provide sufficient electricity but with respect to environmental aspects, they are superior to pure diesel systems. The analysis of the currently existing rooftop potential in Saudi Arabia showed that the largest potential exists in the regions of Riyadh and Makkah. For the whole country, the potential is estimated to be 13.41 GWp on residential and 2.55 GWp on industrial buildings. With this capacity, 3,743,412 MWh of electricity could be supplied annually, constituting 17.7 percent of current energy demand. Because this analysis only considered rooftop potentials as easily accessible areas for distributed generation, this confirms the abundance of solar resources in the country. The LCOE is analyzed for all considered technologies. For PV, the LCOE ranges between 9 and 18 US¢/kWh, depending on system size and actual investment cost. The LCOE of wind energy plants lies between 7 and 22 US¢/kWh. For CSP, the LCOE ranges between 19 US¢/kWh and 45 US¢/kWh, depending on the full-load hours. On the microeconomic level, current legal framework and policy regulations are needed to start the deployment of RE technologies. REs generally suit (smaller) industrial demand patterns and can reduce peak load of individual consumers by >15 percent. By comparison with internationally proven RE site planning and operation experience, positive employment aspects could be identified for respective KSA engineers and consultants. 7.7 Energy Efficiency Audit: Case Study Findings Table 7-3 lists all industrial and commercial buildings that were considered for the energy efficiency audit. The sectors studied include services (restaurants, hotels, hospitals, and shopping malls) and industrial production (cement production and plastic production). Small and medium enterprise (SME) clients in the Kingdom were preferred for the study, being representative of the actual economic development and to avoid duplication of work with the KSA oil and gas industries. Volume 1 7-7 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities Table 7-3: Six Industrial and Commercial Sites Involved in EE Audit Case Studies Location Riyadh Business Facility/ sector company Business status Commercial services Private hospital, Private clinics and Hospitals Jeddah surgery hospital, 300 staff Hotels M-Hotel, Riyadh 89 rooms, 210 beds, 120 staff, 12% administration Enmar Hotel, 210 rooms, 340 Jeddah beds Jeddah Quality Consumption level Efficiency status Very EE ~37 GWh/y committed, implemented EE Size: small ~3.9 GWh/y Well committed Size: medium 200 rooms, 300–500 beds Size: small Innovative construction, 15% administrative cost Size: medium ~5.8 GWh/y Size: medium Weakly Standard construction, committed 12% administrative cost Generates own No AC regulation, no Size: large VSD yet power factor Well committed power without EnMS (~69 GWh) correction A Mall in 240,000 m2, 400 Jeddah, KSA, tenants, 240 staff Corniche Jeddah area No AC regulation, no Restaurant Al-Shurfa 1,200 m2, Well committed ~2.4 GWh/y restaurant VSD, no power factor 110 staff services correction Industrial sectors Constructio Cement factory ACP Lafarge, private Very committed, ~159.7 GWh/y, 1.5 Mtons/y, n industry (medium size, 300 staff some data 105 kWh/ton Generates own power inconsistency 3.6% countrywith heat recuperation dd) ACP = Alsafwa Cement Plant; dd = degree days; EnMS = energy management system; VSD = variable speed drive. Shopping malls 7.7.1 Key Findings of the Cement Industry The biggest energy shares are used to treat and process the raw material and for burning heavy fuel oil (HFO) for clinker production. Because of the high optimization potential of 21.94 percent for electrical demand, the investigation focused more on this than on the HFO consumption element. Nevertheless, because of self-generated power, the HFO is influenced directly by implementation of EE measures regarding electricity demand. The following data show all investigated energy-savings potential for the pilot ACP client, illustrated in Table 7-4 by consumption savings and in Figure 7-3 for cost savings. The data and figures presented in Table 7–4 and Figure 7–3 give an overview of all analyzed and investigated energy-saving measures for the ACP factory and clearly demonstrate the technicaleconomical challenge and the practical possibility of integrating measures for EE improvement in normal business plans of Saudi commercial, industrial clients by today’s operating conditions. 7-8 Volume 1 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities Table 7-4: Proposed EE improvement measure in sector EPC EPC EPC EPC EPC EPC EPC EPC EPC Total, SR Total, EUR EE Measures Identified at Alsafwa Cement Plant and Expected Payback Times Description of EE measures (savings) ORC waste-heat usage (30%) VSD for fans and other drives (25%) New bag-filter systems combined with VSD (30%) Raw mill replacement by vertical mill (16%) Reduction of pressurized air for bag-filter cleaning and VSD (25%) Implementation of an EnMS (3%) Reduction of the temperature by 1 °C Parent control for both pressurized air grids (12%) Absorption chillers for split unit replacement (92%) Consumption Consumptio with EEn in baseline improvement situation, project, kWh/y kWh/y Potential physical savings, kWh/y Potential cost savings, SR/y 159,687,202 111,781,041 47,906,160 4,790,616 32.35 26,046,720 19,535,040 6,511,680 651,168 3.84 10,128,384 7,089,869 3,038,515 303,852 3.36 31,610,880 26,553,139 5,057,741 10,115 8,128,512 7,293,404 835,108 83,511 7.78 159,687,202 154,896,585 4,790,616 1,107,937 0.18 1,314,720 1,222,690 92,030 9,203 0.54 8,128,512 7,348,175 780,337 78,034 1.92 1,314,720 105,178 1,209,542 70,221,730 14,044,346 120,954 7,155,389 1,431,078 54 Expected payback *, no. years EE = energy efficiency; EnMS = energy management system; EPC = electrical power consumption; EUR = euro; ORC = Organic Rankine Cycle; SR = Saudi Ryal; VSD = variable-speed drive. *Assumption is 5 percent savings and includes additional water savings for payback calculation. Figure 7-3: Anticipated Energy-Saving Potentials at ACP and Their Economic Value Volume 1 7-9 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities 7.7.2 Key Findings of Shopping Malls The selected Mall in Jeddah, KSA business complex, as a typical shopping center in Jeddah, represents a majority of strong commercial-trade clients, being supplied and served through the operations department of the mall management, including a big (Danube Co.) hypermarket, a medium-sized hotel, a medium-sized office building, and about 500 tenant subcontractors within a business service area of 240,000 m2 total within a three-floor building complex. This type of supermall structure was constructed in 2007 and seems to be a typical one for the bigger city areas in all the considered KSA business regions. The EA negotiations with a Mall in Jeddah, KSA company started in March 2013 and were concluded contractually in early May. From the beginning, the mall management showed a clear commitment to EE behavior and understanding of the business advantages of their announced implementation. Several site visits were made to learn the business structure and the functional and logistical relationships between the mall management and all settled business clients. A Mall in Jeddah, KSA was designed between 2005 and 2006, the construction was finished in 2007, and it is in its fifth year of operation. The building construction frame is mainly composed of industrially manufactured concrete plates, with steel frames and roofs of glass and (low-insulated) metal plates, which still represent generally international, state-of-the-art construction quality. The biggest energy consumption share at a Mall in Jeddah, KSA comprises electricity used for cooling, ventilation, and lighting inside and outside the different mall buildings. Because of the high consumption share (about 45 percent from total power consumption), the optimization potential of the heating, ventilation, and air conditioning (HVAC) subsector inside a Mall in Jeddah, KSA LP had been the strong focus for the team’s EE investigations, focusing mainly on all aspects (business and technology) of this specific electricity-consumption sector. The specific electricity consumption of a Mall in Jeddah, KSA complex was reported to be around 290 kWh/m2/y for the total inner service area; this seems reasonably good by international comparison, having similar climate conditions, although there is room for several EE improvement measures, as this report (and Table 7–5) demonstrates. Nevertheless, because a Mall in Jeddah, KSA has recently started its own power generation, the savings impact of some EE measures may be negatively influenced by direct comparison with actually subsidized fuel power during the implementation. The data presented in Table 7-5 give an overview of all analyzed and investigated energy-saving measures for a Mall in Jeddah, KSA. When comparing the energy consumption of international shopping centers, it is remarkable that its energy performance indicators are very different, mainly due to size, climate conditions, and business profile. When making an international comparison, the investigated energy consumption levels are in general accordance with several studies in similar climate regions; a range of 250 to 500 kWh/m2/y, occasionally reaching maximum values of 600 kWh/m2/y, have been reported. The location of the shopping center and the direction it faces seem to affect energy consumption less than the construction type, the glassing share, the selected inside-temperature regime, and the number and type of tenant clients, and, finally, the number of shopping visitors. Scandinavian shopping centers, for example, are in the same energy-consumption range as Turkish or Indian shopping centers (200 kWh/m2 to 400 kWh/m2). The heat energy demand in northern countries (about 4,000 heating degree days) generally correspond to the cooling energy demand (3,900 cooling degree days in KSA) in southern countries, as for most KSA. Because of the very different construction of shopping centers, a comparison is difficult. According to several studies, an energy-efficient shopping center has a yearly consumption of 250 kWh/m2 to 270 kWh/m2. An EE objective of modern shopping centers in several studies in Europe and India is to reach the target of 150 kWh/m2/y. The combination of new 2×9 power generators and absorption chillers for 7-10 Volume 1 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities using waste heat would be a good opportunity for realization of energy savings. From the beginning, the mall management showed a high awareness of EE issues and a strong willingness to invest in feasible EE measures. Table 7-5: Measure Short-term measures Energy monitoring system (complete) Energy management system according to ISO 50001 Energy-saving concept for all involved parties Intelligent lighting controlling system Increasing internal temperature (in zones or complete) Controlling inside temperature in dependence on the outside temperature Peak load management system Glass doors at refrigerated shelves in supermarket Periodical maintenance of the drives Medium-term measures Installation PF-condensors for cosphi >0,9 from PF=0,76 Absorption chillers working with waste heat Shadowing for sunlightexposed parts of the building Frequency converters at the large drives Long-term measures Changing lamps to LED Increasing the roof insulation Changing inefficient drives Overview of All Identified EE Measures at a Mall in Jeddah, KSA Possible energy savings in the respective area 5%–10% of overall energy 5%–10% of overall energy 5%–10% of overall energy 15%–25% of lighting energy 5%–10% of cooling energy Savings used for calculation Estimated average savings in SAR/year Operative costs Investment (OPEX) (Difference costs to existing Payback (CAPEX) technology) Time, SAR SAR year 7.50% 1,333,194 400,000 20,000 0.32 7.50% 1,333,194 250,000 25,000 0.21 7.50% 1,333,194 200,000 15,000 0.16 20.00% 1,066,555 250,000 2,500 0.24 7.00% 622,157 1,000 0 0.00 4%–7% of cooling energy 5.50% 488,838 25,000 0 0.05 none (saves only costs) 30%–50% of cooling energy of refrigerator shelves 3%–5% of energy for the drives 0.00% 200,000 200,000 15,000 1.08 40.00% 71,104 100,000 5,000 1.48 4.00% 53,328 0 100,000 1.88 1.123.857 654.000 0 0,57 17.50% 1,555,393 8,000,000 0 5.14 17.50% 1,555,393 10,000,000 20,000 6.44 25.00% 333,298 2,000,000 0 6.00 40.00% 2,133,110 15,000,000 0 7.03 10.00% 888,796 7,500,000 0 8.44 7.50% 99,990 2,000,000 0 20.00 35-40% depending on existing PF, 1000 kVAr 10%–25% of cooling energy 10%–25% of cooling energy 20%–30% of energy for the drives 30%–50% of lighting energy 5%–15% of cooling energy 5%–10% of energy for the drives 37% CAPEX = capital expenditure; ISO = International Organization for Standardization; LED = light-emitting diode; OPEX = operational expenditure; refr = refrigerator; PF = power factor; savg = saving. Volume 1 7-11 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities 7.7.3 Key Findings of Hotels Table 7-6 and Figure 7-4 provide information and an overview of the identified potential energy-saving measures at a medium-sized (220 rooms) Enmar Hotel in Jeddah and for the small M-Hotel (89 rooms) in Riyadh city. Table 7-6: Proposed EE improvement measure in sector EPC EPC EPC EPC* EPC EPC EPC, kVArh/y Total, SR Total, EUR Overview of the Energy-Saving Potentials for Medium-sized Enmar Hotel, Jeddah Description of EE measures for cost estimate Absorption chillers for air chiller replacement Electric boiler replacement LED technology instead of halogen lights Implementation of an EnMS Increase the target temperature by 1 °C VSD for large drives Reduction of reactive power Consumption Consumption with EEPotential in baseline improvement physical situation, project, savings, kWh/y kWh/y kWh/y Potential cost savings, SR/y Expected payback, no. years 4,168,021 344,731 3,823,291 988,321 5.95 647,281 647,281 167,322 2.99 86,566 10,008 76,558 19,790 7.42 5,786,271 5,496,958 289,314 74,788 3.34 4,168,021 5,786,271 3,876,260 5,688,003 291,761 98,268 75,420 25,402 0.01 1.82 4,948,023 2,802,484 2,145,539 5,226,472 1,045,294 184,874 1,351,043 270,209 2.7 EE = energy efficiency; EnMS = energy management system; EPC = electrical power consumption; EUR = euro; LED = light-emitting diode; SR = Saudi Ryal; VSD = variable-speed drive. *Assumption is 5 percent savings and includes additional water savings for payback calculation The two hotels use a majority of seven EE measures, preferably increasing the energy handling specifically for the power supply inside the considered hotels. The specific EE measure for air-chiller replacement covers the whole air-conditioned part of the hotel. Figure 7-4 illustrates the results for better understanding and comparison. Figure 7-4: Anticipated Energy-Savings Potential at Enmar Hotel in Jeddah 7-12 Volume 1 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities The indicated savings often cannot be simply added together, because they influence each other. For example, a reduced operation time of lighting reduces the savings by new lighting technology, because of reduced consumption through replacement of respective lamps. The respective savings potential analysis is described more in detail in the EA report. In general, it should be noted that most of the database has been acquired via telephone interview and a short on-site visit to the Enmar Hotel, and there were restrictions on data collection. The anticipated energy savings potential at M-Hotel in Riyadh had a theoretic volume of up to 56 percent from total hotel consumption and ranged from exchanging old lightbulbs to introduction of an advanced energy management system (EnMS). This represented cost savings up to 25,000 €/y for the hotel’s own trigeneration units, enabling savings with an actual payback between 5 and 10 years. From the beginning, the management at M-Hotel showed a high awareness of EE issues and a strong willingness to invest in feasible EE measures. Energy savings identified at the small-sized M-Hotel in Riyadh city are illustrated in Table 7-7. Table 7-7: Anticipated Energy-Savings Potential at M-Hotel in Riyadh Physical Cost CO2-red Payback Savings Savings ton Considered Consumption Sector Electricity 1 Exchange ICB lamps for energysaving LED lamps with same lighting 2 AC operation better adapted to outside temperature and hospital occupation 3 Installation of PF suitable PF compensation unit by 136 kVA-4 for achieving cosphi >0.95 4 VSD inverter load regulation for all big (elevator+ pump) motors, pilot for 3 elevator motors by 3.5 kW 5 a) Energy Management System (EnMS) for main hotel building 6 b) EnMS for new AC package units 6 Solar thermal roof or window shading HW collectors for repl electr. sanitary HW preparation 7 Install trigeneration unit by 50–70 kW-el/55, 45-80 kW-th EE Measure Replace 200 ICB with cap 60W by 10W LED lamps AC optimization via PLC programming tool per main AC unit PF compensation via new condenser bank VSD installations at four elevator motor drives 35% savable by optimized system Replace 30 splitting AC by four central AC-chillers Install at min 40 m2 collectors/bdg by 2 sqm MWh/a EUR/a CO2/a Years 25.000 1,100 18 4.55 78.000 3432 55 3.50 1,060.8 11668,8 750 1.20 11.200 493 8 1.70 204.8 9009 145 1.55 144.0 6336 102 2.21 56.0 2464 40 8.1 Install a pilot 50 kW-el, 45 kWth 403 10.4 570.0 25080 trigeneration system for power generation, HW, and for cooling TOTAL MWh 2,149.8 59,583 1.520 AC = air conditioning; bdg = building; EE = energy efficiency; gen = generation; HW = hot water; ICB = incandescent bulb; LED = light-emitting diode; PF = power = power factor; PLC = programmable logic controller; TG = trigeneration; VSD = variable-speed drive. 7.7.4 Key Findings of Hospitals Jeddah hospital represents a typical, traditional mid-sized, upscale medical facility with about 300 patient rooms (about 600 beds) and several service facilities, such as a blood bank, its own laundry, several operation facilities, and specific treatment facilities, such as a specific X-ray station and computed tomography and magnetic resonance magnetic resonance tomography diagnostics (Table 7-8). Volume 1 7-13 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities Table 7-8: Basic Technical Fact Sheet and Cited References for the Jeddah Hospital Item Description Type of hospital Technical size Clinics/hospital/college/gym 3 buildings, 5–7 floors, massive construction, insulated roof Power consumption, 2012 Specific power consumption Water consumption, 2012 Specific water consumption HW preparation Clinics patients/mo Cited references: Howard, Jeffrey HVAC handbook UBA study Prof. M. Kubessa HTWK-Leipzig World Bank/IFC EC OPET-CS network Volume Characterization Mid-size ~600 employees over 3 shifts 36,571 90 bed-rooms, 300 beds 36,800 m2 115,000 m3 MWh 50,000 kWh/bed/y ~50% above total EU level 96,800 m3/y 161 m3/bed/y Seems oversized Exclusively from power 50,000 (summer) and 60,000 (winter) 55,000/mo (1,800/d) Occupancy rate How to make an energy audit Recknagel-Sprenger-Schramek Energy efficiency in hospitals Collected commercial-industrial energy benchmarks Stanford University Oldenburgverlag Web search analysis BEA Energy agency publication, No 1289/2001 2009 2008 edition 2009 edition 2006 edition Handbook on energy efficiency benchmarks Collected public–commercialindustrial energy benchmarks Publication of John Wiley & Sons Publication of EC DG TREN/OPET network 2009 edition, updated in 2011, 2013 1999 edition, updated in 2005, 2010 Jeddah hospital is a private medical-service entity that has been in operation since 1978, during the first prospering phase of KSA economy. It is in line with the Saudi Harmonized Commodity Description and Coding System standard, defining minimum standards for healthcare and regional city clinics’ services. The hospital comprises three main buildings, which were erected (or refurbished) in three main phases, beginning in 1978, continued in 1985, and completed in 2004/2005. The latest modernization (reconstruction) phase ended in 2005, just before the implementation of the Saudi building energy code (SBC), which aimed to establish regionally adapted construction and building climate energy protection standards and define minimum levels of heating/cooling insulation and efficient operation of new private and public buildings in KSA. The estimated thermal cooling demand of the hospital was, in accordance with the SBC monitoring procedure and using 3,800 cooling degree days (CDD) for the specific climate demand, calculated to be about 340 MWhth annually, corresponding to an occupied building volume of the three main buildings at around 70,000 m3. To adapt the expected savings results as close as possible to the international consumption standard, the following International Organization for Standardization (ISO) standards were respected: ISO 9000 for sound management organization, ISO 14000 for environmental preparedness, and ISO 50001 for sound energy management; best available technologies (BATs) were applied for alternative EE proposals in the monitored client facility only. Due to steadily rising power consumption, the hospital management had already installed an energy manager, who still needs technological EE support for load monitoring and sound technology advice. Table 7-9 shows the list of proposed EE measures for the hospital (including implementations observed in early 2014 [e.g., light-emitting diode [LED] lighting, power factor [PF] correction adoption]. 7-14 Volume 1 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities Table 7-9: List of Proposed EE Measures at Jeddah Hospital EE Proposals Identified for the F-Hospital in Jeddah 1 2 3 4 5 6 7 8 Considered consumption sector electricity Exchange ICB lamps by energysaving LED lamps AC operation better adapted to outside temperature and hospital occupation Upgrade of existing PF compensation for achieving cosphi >0.9 in Building B VSD inverter load regulation of all big (elevator and pump) motors, expl of 29 elevator motors by 3.5 kW a) EMS for internal Pediatric Building (B) temperature regime useful (18K design temp) b) EMS for main old building (A) seems useful c) EMS for new Building C (sister home, gym) seems useful Solar-thermal roof or windowshading HW collectors for repl electric sanitary HW preparation PV roof (and/or wall shading) installation w direct HVAC feeding per building Install trigeneration unit by 200–300 kW-el EE measure Replace 500 ICB w cap 60W by 10W LED AC-optimization via PLC pogr tool p main AC unit Physical Cost savings savings CO2 red Payback kWh/a EUR/a ton CO2/a years 62,500 2.750 44 1.82 330.000 13,200 233 0.91 PF optimization via PLC tool for four main feeders 555,600 22,224 393 0.63 VSD installations at motor-drive supply board 71.456 2.858 51 2.13 Analysis and design of hospital sector-specific demand 35% savable by optimizing system Replace 40 splitting AC by four central AC chillers Install at min 40 m2 collectors/building by 2 m2 Install at min 40 m2 PV panels by 1 m2 (4 kW) 227,500 9,100 161 1.32 341,250 13,650 241 1.03 252,000 10,080 178 1.39 56,000 2,240 40 8.9 10,000 400 7 9.0 3,420,000 136,800 2.418 1.9 Install a pilot 250 kW-el trigeneration system of power generation, HW, cooling TOTAL 5.326.306 213.302 3.766 CO2 = carbon dioxide; ICB = incandescent bulb; PLC = programmable logic controller; PF = power factor; VSD = variable speed drive; HW = hot water; PV = photovoltaic The investigated specific power consumption for medical services has been estimated at 14,000 kWh/patient/y; for hospital services, 27,000 kWh/bed/y; for college boarding, 9,000 kWh/bed/y; and the reported specific water consumption was about 2.7 m3/bed/y in total. The main benefits achievable from implemented EE measures were detected in the electricity consumption sector of hospital operation. Because of the existing main supply structure for electricity applications, an increased specific demand for cooling, ventilation, HW preparation, and lighting had been analyzed at Jeddah Hospital during the site visits. The identified savings proposals may assist in a technically more efficient hospital operation and/or an increased number of treated patients, because of reduced service times in hospital premises and apartments. Volume 1 7-15 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities Table 7-10: Potential EE Savings Business sector Sector-1, 160 AC operation Sector-2, 29 elevators Sector-3, 2 mn water boilers Sector-4, Lighting Sector-5, Trigeneration Other sectors TOTAL Production/consumptio n analyzed (%) Extractable savings identified, % EER to be checked Possible sector savings, % 20–30 25–30 45 25 25–35 14.6 EER = energy efficiency ratio. From the beginning, Jeddah Hospital management showed a high awareness of EE issues and a strong willingness to invest in feasible EE measures. Some conditions of ISO 50001 (e.g., installed energy manager) have already been done by hospital management. 7.7.5 Key Findings of Restaurants The Riyadh branch of the Al-Shurfa Restaurant represents a middle-class, traditional Arabian service facility with about 400 seats in larger dining rooms or in 15 separate rooms for guests. It is open for service about 16 h/d. The restaurant has been in operation since 2005, just before the publication of the new SBC, defining minimum standards for heat and cooling insulation and efficient operation of new private and public construction. The estimated cooling demand of the Al-Shurfa Restaurant, Riyadh, was in accordance with SBC monitoring procedure and applied 3,800 CDDs for the specific climate cooling demand. To adapt the expected savings results as close as possible to international consumption standards, the following ISO standards were followed: ISO 9000 for sound management organization, ISO 14000 for environmental preparedness, and ISO 50001 for sound energy management; BATs were applied for alternative EE proposals in the monitored client facility, only. The estimated thermal cooling demand of the restaurant was in accordance with the SBC monitoring procedure and used 3,800 CDDs for the specific climate demand, calculated to be about 9.4 MWhth annually, corresponding to an occupied building volume of the three main service floors of around 12,000 m3, as shown in Table 7-11. The described technical and economical production and consumption patterns characterize the AlShurfa Restaurant in Riyadh as a well positioned and active market player in the restaurant service business, representing an energy- and water-intensive facility with locally rather high specific energy and water consumption and consequent demand in EE consultancy. The investigated specific power consumption for restaurant services has been estimated to be about 500 kWhel/m2/y for the restaurant services and a reported specific water consumption of about 0.350 m3/seat/d, on average. These figures emphasize EA investigations regarding which part of the different restaurant services would have the highest specific consumption levels and, consequently, the biggest demand for a successful EE analysis and potential sustainable EE investments. 7-16 Volume 1 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities Table 7-11: Basic Technical Fact Sheet and References for the Al-Shurfa Restaurant, Riyadh Item Description Volume Characterization Type of restaurant Technical size Multi-facility restaurant 1 main building, 2 floors, massive construction, noninsulated walls and roof 2.463 Maximum 400 seats 9,600 m2 11,200 m3 Mid size ~110 employees over 3 shifts Power consumption, 2012 510 Specific power consumption Water consumption 2012 4,920 50 Specific water consumption HW preparation Guests/mo Cited references: ISI Fraunhofer Howard, Jeffrey HVAC handbook BINE study Prof. M. Kubessa HTWK-Leipzig World Bank/IFC EC OPET-CS network Exclusively from power 5,000 (summer) and 4,000 (winter) MWh/y kWh/m2/y m3/y L/guest/d ~40% above mean EU level Own water wells, normal consumption 76%/bed day Occupancy rate Commercial facilities energy demand How to make an energy audit Recknagel-Sprenger-Schramek Energy efficiency in restaurants Collected commercialindustrial energy benchmarks BINE Karlsruhe edition 2010 Stanford University Oldenburgverlag Web-search-analysis 2009 2008 edition Karlsruhe, 2010 edition Handbook on energy efficiency benchmarks Collected public-commercialindustrial energy benchmarks Publication of John Wiley & Sons Publication of EC DG TREN/OPET network 2006 edition BEA Energy agency publication, No 1289/2001 2009 edition, updates in 2011, 2013 1999 edition, updated in 2005 and 2010 EE Proposals for Al-Shurfa Restaurant Three groups were analyzed (short, medium, and long term) within seven pilot EE measures, all in the electricity consumption sector; electricity makes up about 95 percent of the restaurant’s energy demand. Table 7-12 presents proposed EE measures for the restaurant. The main benefits achievable from implemented EE measures were detected in the electricity consumption sector of the restaurant operation. Due to the existing main supply structure for electricity applications at the Al-Shurfa Restaurant, an increased specific demand for cooling, ventilation, HW preparation, and lighting had been analyzed at the restaurant previously; some reasons could be identified during several site visits and inspections. The biggest savings for the Al-Shurfa Restaurant, with a rather short payback time, could be achieved for the PF compensation measures (1.1 years), when assuming a virtual tariff for reactive power by 50 percent from active power. The identified savings proposals may assist in a technically more efficient restaurant operation and/or an increased number of interested guests and business due to reduced service costs and increased services in the restaurant premises. Volume 1 7-17 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities Table 7-12: List of Proposed EE Measures for the Al-Shurfa Restaurant, Riyadh Considered Consumption Sector electricity 1 2 3 4 5 6 7 Exchange ICB lamps for energy-saving LED lamps (100 ICB by 60W w LED by 10W) AC package (9x30 kW) operation better adapted to outside temperature and hospital occupation Installation of PF compensation for achieving cosphi >0.9 (existing cosphi assumed to be 0.76) EE Measure Replace old ICBs with new LED lamps AC optimization via PLC programming tool per main feeder PF compensation with condenser unit (87,6 kVA-r) installation at main SEC cable feeder VSD inverter load regulation of all big (water VSD installations at motor pump) motors, example for 8 pumping supply board motors by 2.5 kW Solar-thermal roof or window shading HW Install at min 20 m2 collectors collectors for sanitary HW preparation by 2 sqm PV roof (and/or) wall-shading installation Install at min 40 m2 PV panels with direct HVAC feeding of specification AC by 1 sqm units per building Install trigeneration unit by 50 kW-el/55 Install a pilot 50 kW-el kWth to replace SEC-power import and 10 trigeneration and connect to electric HW boilers (2.5 kW-el) with usage of HW and AC supplies a new heat buffer (1000I) for permanent HW supplies TOTAL MWh-el Physical Savings Cost Savings Payback kWh/a EUR/a Years 12500 562.5 2.1 263250 11.846 1.1 353000 15.405 1.15 29000 1220 2.15 24000 960 5.2 10000 420 8.3 472500 15800 4.43 1.101 To adapt the expected savings results as close as possible to the international consumption standard, the following ISO standards were followed: ISO 9000 for sound management organization, ISO 14000 for environmental preparedness, and ISO 50001 for sound energy management; BATs were applied for alternative EE proposals in the monitored client facility, only. 7.8 Potential Energy Savings for KSA from Case Studies For this study, clients from certain business areas (restaurants, hotels, shopping malls, and hospitals) plus industrial production companies (cement production and plastic production) were contacted. SME clients in the Kingdom were focused on because they are representative of actual economic development and to avoid duplicating work of the KSA oil and gas industries. Specific commercial and industrial sites corresponding generally to SME size with rather high energy consumption and with tested commitment were selected with the assistance of national/local trade agencies and by the assistance of KAUST-PM. The sites were visited and business data investigated on the basis of an in-depth EE audit; respective savings have been identified when compared with the international consumption standard. The savings results achieved per location will be used to assess and estimate the potential energy savings more on a regional and national KSA level through a simplified replication procedure. 7.8.1 Methodology Used for Regional/National Extrapolation The extrapolation of calculated savings collected from the individual client sites to the regional/national level was conducted, depending on comparability of resources used and business structures executed via simple replication factors, using specific energy savings per unit of product or similar measure. 7-18 Volume 1 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities The final participants in the study were one mid-sized cement plant, one larger shopping mall, a midsized hospital, two hotels, and a mid-sized restaurant in Riyadh and another in Jeddah city. Within these audits, significant potentials to improve the individual EE could be identified for each company. Results were taken from different energy audits also done for this project. These identified the main savings potential for different components and resources used. For each of the analyzed sectors, a multiplication factor was derived to calculate the efficiencies on the national level. These factors differ from sector to sector and are based on open-source references and reports. In cases such as the cement sector, the saving potential was calculated for each kWh per year per ton; therefore, it had to be multiplied by the total, annual, national production capacity. Other examples are the hotels or restaurants, which had to be multiplied by similar units. A total energysaving potential was calculated from the analyzed sectors for Saudi Arabia. 7.8.2 Cement Plants For the assessed mid-sized ACP cement plant, an individual savings potential of 70.2 GWh/y has been identified. The plant management reported an annual cement production capacity of 1.5 Mio t/y. When considering the national production capacity for cement of 51.1 Mio t/y and receiving a specific savings potential of 47.4 kWh/t produced cement, the national savings potential was extrapolated to be 2,470 GWh/y. Table 7-13 presents details of the savings potential. Table 7-13: Individual and National Savings Potentials of EE Measures in the Cement Sector EE measure ORC waste-heat usage VSD for motor drives New bag-filter system Raw mill replacement New control of air pressure Implement EnMS Reduced temperature Modification of air pressure Implementing use of absorption chillers TOTAL Individual energy-savings potential Specific energy-saving potential National savings potential kWh/y 47,906,160.00 6,511,680.00 3,038,515.00 kWh/y/t cement 32.3 4.4 2.1 GWh/y 1,684.00 228.90 106.81 5,057,740.00 835,107.00 4,790,616.00 92,030.00 780,337.00 1,209,542.00 3.4 0.6 3.2 0.1 0.5 0.8 70,221,727.00 47.38 177.79 29.36 168.40 3.24 27.43 42.52 2,468.44 EnMS = energy management system; ORC = Organic Rankine Cycle; VSD = variable-speed drive. 7.8.3 Shopping Mall Malls represent a rather typical service-business area within the whole country, differing by size and trading structure in accordance with population modal split and existing income structure, and having specific impact and close relationships with the fast-growing population and its increasing net income volume. Table 7-14 gives an overview of the EE measures applicable to a hotel in Riyadh with about 90 rooms. The energy audit of this large mall in Jeddah with about 500 clients (and a high share of its own power generation) presented a remarkably different picture than energy audits from other malls, probably because of a different cooling technology. Therefore, for the shopping malls, an (upper) national replication potential was assumed, because location, size, and climate conditions may have a remarkable impact on the actual energy consumption of shopping malls. Volume 1 7-19 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities Table 7-14: Identified Efficiency Measures for a Large Pilot Shopping Mall in Jeddah and its Replication Potential for All of KSA* Individual savings potential Regional savings potential Short-term Energy monitoring system (complete) EnMS according to ISO 50001 Energy-saving concept for all involved parties Intelligent lighting controlling system Increasing internal temperature (in zones or complete) Controlling inside temperature relative to outside temperature PF load management system Glass doors at refrigerated shelves in Danube market Periodic maintenance of the motor drives Subtotal Medium-term Absorption chillers working with MT waste heat Shadowing for sunlight-exposed parts of the building Frequency VSD converters for large motor drives Subtotal Long-term Changing ICB-lamps to LED lamps MWh/y 5,157.4 6,157.4 5,157.4 4,125.9 2,406.8 1,891.1 6,000 275.1 206,3 30,477.4 GWh/y 128.94 129.2 128.9 103.2 60.2 47.3 125.5 6.9 5.2 761.94 6,017.0 5,017.0 1,289.4 13,323.3 150.4 150.4 32.2 333.8 Increasing the mall’s roof insulation Replace inefficient motor drives Subtotal TOTAL 3428.3 386.8 12,077.0 55,877.7 EE measure 8251.9 206.3 86.0 9.7 301.92 1.396,94 EE = energy efficiency; EnMS = energy management system; ICB = incandescent bulb; LED = light-emitting diode; PF = power factor; VSD = variable-speed drive. *Estimate: 20 of 80 malls of similar size. Most of the existing shopping malls were designed (and partly constructed) before the new SBC was issued in 2010. Therefore, only minimum standards of heat insulation, using shadow-protection and natural air ventilation, were considered during planning and implementation in some instances. Thus, some of the existing mall construction recognizes an overestimated cooling demand, especially during summer and in the front area facing the sun. 7.8.4 Hotels Hotels represent a rather typical service-business area inside the whole country, having a specific impact and close relationship with the fast-growing construction and infrastructure development industries in KSA. Table 7-15 gives an overview of the EE measures applicable to the M-Hotel in Riyadh, with about 90 rooms. In parallel, the energy audit made of a mid-sized hotel in Jeddah (about 220 rooms) showed a remarkably different picture than the energy audit described above, probably partly due to a different cooling technology. For details, compare Table 7-14 and Table 7-15. Hence, for the hotels, a more regional replication potential was assumed, because climate variations and travel purposes of hotel guests seem to have a remarkable influence on the actual energy consumption. 7-20 Volume 1 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities Table 7-15: Identified EE Measures for the Small M-Hotel in Riyadh and Its Regional Replication Potential* EE measure Replace 500 old ICBs with new LED lamps AC optimization via spec. PLC programming tool per main feeder PF compensation with installation of condenser unit (136 kVA-r) at main SEC cable feeder VSD installations at motor supply board, thermal VSD installations at motor supply board, electrical Install a minimum of 20 m2 × 2 m2 collectors Install a minimum of 40 m2 × 1 m2 PV panels Install a 50 kWel trigeneration unit and connect to HW and AC supplies, thermal Install a 50 kWel trigeneration unit and connect to HW and AC-supplies, electrical TOTAL Individual savings potential Regional savings potential MWh/y 12.2 45.2 GWh/y 0.85 3.16 231.76 16.22 1.01 29.0 24.0 10.0 225.0 0.07 2.03 1.68 0.70 15.75 175.0 12.25 753.17 52.72 AC = air conditioning; HW = hot water; ICB = incandescent bulb; LED = light-emitting diode; PF = power factor; PLC = programmable logic controller; SEC = Saudi Electric Company; VSD = variable-speed drive. *Estimate: 70 hotels of the same size expected. The M-Hotel in Riyadh represents a typical, small but highly sophisticated hotel, with traditionally good services and a reasonable price–value relationship, suitable mainly for businessmen. The hotel exercises a very specific connection to the Saudi Electric Company (SEC) grid, using a separate LV-analogous power meter for each individual hotel room. Thus, the maintenance engineer has a full and rather detailed overview of the specific load-behavior of guests for room location and for occupation impact at each room. The hotel was constructed during 2006/2007, before the inauguration of the new SBC in 2007/2008. The M-Hotel management is aware of the cost impact of wasted electrical energy, especially through controlled lighting of apartments, dedicated HW boiler operation in the apartments, and through advice to guests on possibilities for AC energy savings via slightly increased design temperature used for AC control inside the rooms. A corresponding message was given to guests in the hotel regularly about possible savings, especially by the more demand-oriented AC operation. The estimated specific energy consumption per bed (19.800 kWh/bed/y) and about 390 kWh/m2/y per about a 10,000-m2 service area are both in the upper range of small-sized family hotels with similar cooling/heating degree-day standard (3,800 CDDs), showing an acceptable international consumption standard. Table 7-16 gives an overview of the EE measures for a mid-sized hotel in Jeddah. The Enmar Hotel in Jeddah was constructed in 2009/2010, just before the inauguration of the new SBC. Until now, there has not been secondary legislation in KSA that directly coupled the construction license with a certified energy-consumption standard of new commercial buildings. The hotel management seems to be aware of the cost impact of wasted electrical energy, especially through controlled lighting of apartments, dedicated HW boiler operation in the apartments, and through advice to guests on possibilities for AC energy savings via a slightly increased design temperature used for AC control inside the apartment. Volume 1 7-21 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities Table 7-16: Efficiency Measures for a Mid-sized Hotel in Jeddah and Its Replication Potential in Western Saudi Arabia* (estimated: 80 hotels by same size in KSA) EE measure Absorption chillers for air-chiller replacement Electric boiler replacement LED lighting instead of ICB and halogen lights Implementation of an EnMS Increase AC target temperature by 1 °K VSD for large motor drives Compensation of reactive PF TOTAL Individual savings potential MWh/y 3,820 650 80 290 290 100 2,150 7,370.00 Regional savings potential GWh/y 305.86 51.78 6.12 23.15 23.34 7.86 171.81 589.92 AC = air conditioning; EnMS = energy management system; ICB = incandescent bulb; LED = light-emitting diode; PF = power factor; VSD = variable-speed drive. *Estimated: 80 hotels of same size in KSA. The estimated specific energy consumption per bed (21.300 kWh/bed/y) and per m2 service area (~320 kWh/m2/y) are both in the upper range of mid-sized family hotels with an acceptable international consumption standard. 7.8.5 Hospitals The analyzed hospital in Jeddah represents a rather typical, middle-class construction with reputable clinics and medical nursery services just in the center of Jeddah city. The annual energy-savings potential of 5,383 MWhel is shown in Table 7-17. There exists a minimum of about 80 comparable hospitals in the country with a similar construction frame and comparable annual consumption plus savings potential as calculated in Table 7-17. Summing up all the potential savings gives a national savings potential of about 427 GWh/y. This would represent about 0.5 percent of KSA’s total consumption in 2011. The hospital management seems to be aware of the cost impact of wasted electrical energy, especially through controlled lighting of floors and rooms, dedicated HW boiler operation for the hospital rooms, and through advice to patients and guests on possibilities for AC energy savings via a slightly increased design temperature used for AC control inside the hospital rooms and the office rooms. The estimated specific energy consumption per bed (22.500 kWh/bed/y) and per m2 service area (~290 kWh/m2/y) are both in the upper range of medium-sized, private hospitals, showing an acceptable international consumption standard. The country-wide replication of potential savings in medium-size hospitals could be investigated for the only accessible consumption data on the private hospital sector and, therefore, deliver a limited contribution of all savings possibilities at hospitals in KSA. 7.8.6 Restaurants The analyzed restaurant, Al-Shurfa, is located in the heart of Riyadh city, in a neighborhood near Madina road and represents a mid-sized (300 seats, two floors, and a service area of about 3,000 m2) family restaurant with different food and other services inside and outside the restaurant. The Al-Shurfa Restaurant in Riyadh was constructed in two main phases between 1980 and 2008, shortly before the inauguration of the new SBC was established in 2009/2010. Until now, there has not been secondary legislation in KSA that directly coupled the construction license with a certified energyconsumption standard of new commercial and service buildings. In particular, the roof insulation of the Al-Shurfa Restaurant seems to represent a poor insulation condition against direct and indirect solar heat. 7-22 Volume 1 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities Table 7-17: Individual and Concluded National Savings Replication Potential of EE Measures in Hospitals* Consumption sector Exchange of 500 ICB lamps by energy-saving LED lamps (replacing 60-W ICB with 10-W LED bulbs AC-package operation better adapted to outside temperature and hospital service occupation Upgrading of existing PF compensation for achieving cosphi >0.9 (existing cosphi assumed to be 0.75; see Appendix) VSD inverter load regulation for all big (elevator and pump) motors (e.g., 29 12.5 kW elevator motors). EMS design and implementation for the main three hospital buildings Solar thermal roof or window shading HW collectors for sanitary HW preparation PV roof- and/or wall-shading installation with direct HVAC feeding of specification AC units per building Install 250–300 kWel trigeneration unit to replace two electric HW boilers (2×150 kWel) used as a heat buffer, and one bigger, 300kWth AC-package unit by absorption cooling (efficiency is very design dependent) for permanent lobby acclimatization TOTAL EE measure Replace old ICBs with new LED lamps Individual savings potential MWh/y 62.5 Regional energy savings potential GWh/y 5.0 AC optimization via PLC programming tool per main feeder 330.0 26.4 PF optimization (and automation) using a specific PLC tool per main SEC cable feeder VSD installations at motor supply board 560.0 44.8 32.6 28.42 Detail analysis of sector specific demand; design of suitable EMS logistics adapted to spec. building functions, supply and install adapted remote EMS-control system Install a minimum of 20 m2 × 2 m² collectors Install a minimum of 40 m2 × 1 m² PV panels 750.0 65.00 24.0 1.92 10.0 0.80 1,500.0+ 1,975.0 278.0 5382.7 426,2 Install a 250-kWel trigeneration unit and connect to HW and AC supplies AC = air conditioning; EMS = energy management system; HVAC = heating, ventilation, and air conditioning; HW = hot water; ICB = incandescent bulb; LED = light-emitting diode; PF = power factor; PLC = programmable logic controller; PV = photovoltaic; SEC = Saudi Electric Company; VSD = variable-speed drive. *Estimate: about 80 hospitals of the same size. The restaurant management seems to be aware of the cost impact of wasted electrical energy, especially through controlled lighting of floors and rooms, dedicated HW boiler operation for the restaurant kitchen and guest rooms, and through advice to guests on possibilities for AC energy savings via a slightly increased design temperature used for AC control, especially inside the restaurant dining rooms and offices. The estimated specific energy consumption per guest (2.500 kWh/guest/y) and per m2 service area (about 290 kWh/m2/y) are both in the upper range of mid-sized family restaurants, showing an acceptable international consumption standard. When considering the occupation and climate impact of similar restaurants by size and service structure, the national energy-saving potential for this type of food service could be estimated. As seen in Table 7-18, the national savings potential for this type of medium-sized open restaurant reaches Volume 1 7-23 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities nearly 700 GWh/y. This shows the remarkable savings potential that could be tapped by rather simple individual EE measures. Table 7-18: EE Measures for Mid-sized Restaurants and Their National Replication Potential Consumption sector: electricity Exchange of ICB lamps by energy- saving LED lamps (100 60-W ICB replaced with 10-W LED bulbs AC-package (2×25 kW) operation for lobby better adapted to outside temperature and service occupation Installation of PF compensation for achieving cosphi >0.9 (existing cosphi assumed to be 0.76; see Appendix) Installation of PF compensation for achieving cosphi >0.9 (existing cosphi assumed to be 0.76; see Appendix) VSD inverter load regulation of all big (elevator and pump) motors (e.g., 3 3.5 kW elevator motors) Solar thermal roof or window shading HW collectors for sanitary HW preparation PV roof- and/or wall-shading installation with direct HVAC feeding of spec AC units per building Install a cogeneration unit of 50–55 kWel to replace SEC-power import and 10 electric water boilers (2.5 kWel), using a new heat buffer (1000 l) for permanent HW supplies TOTAL EE measure Replace old ICBs with new LED lamps AC optimization via spec. PLC programming tool per main feeder PF compensation with installation of condenser unit (136 kVA-r) at main SEC cable feeder: ACs PF compensation with installation of condenser unit (136 kVA-r) at main SEC cable feeder: electrical VSD installations at motor supply Energy savings of National savings one restaurant, potential, MWh/y GWh/y 12.2 8.30 122.2 83.10 149.0 101.32 680.0 462.41 29,000.00 19.72 Install at a minimum of 20 m2 × 2 m2 collectors Install at a minimum of 40 m² × 1 m2 PV-panels 24,000.00 16.32 10,000.00 6.80 Install a 50-kWel trigeneration unit and connect to HW and AC-supplies: thermal 225.00 0.15 Install a 50-kWel trigeneration unit and connect to HW and AC-supplies: electrical 175.00 0.12 1,026.8 698.23 AC = air conditioning; HVAC = heating, ventilation, and air conditioning; HW = hot water; ICB = incandescent bulb; LED = light-emitting diode; PF = power factor; PLC = programmable logic controller; PV = photovoltaic; SEC = Saudi Electric Company; VSD = variable-speed drive. The investigated savings potential in the Al-Shurfa premises mainly was concerned with the rather light and noninsulated construction of service apartments, especially on the second floor; thus strongly depending on running AC cooling during the full-service time (~14 h). The investigated possible dissemination of analyzed EE country savings similar to the Al-Shurfa restaurant mainly have shown a rather high possibility for replication due to size, customer behavior, and technology used. 7-24 Volume 1 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities 7.8.7 Concluded Savings Potential from Case Studies The concluded energy-savings potential, collected from seven different EE measures when conducting the six EA case-study reports in three different KSA regions, are presented in Figure 7-5. In conclusion, if successfully implemented, the identified, replicated EE measures for the case studies in this study could save a total of about 6 TWhel energy annually (5.9 percent from country total), resulting in >18 TWhth primary energy annually by actual system generation efficiency when being implemented by one step. Potential cumulated energy savings (GWh) derived from 7 pilot cases 2012 3,000 2,500 2,000 1,500 1,000 500 0 Restaurant Hotel Jeddah Hotel Riyadh Shopping Mall Cement Plant SWCC-Jeddah Hospital Figure 7-5: Replication Potential for the Analyzed EA Business Sectors in KSA The investigated list of cumulated EE measures per sector could be considered as a first step for a national EE roadmap for KSA to be able to support the transition to a more efficient and sustainable energy system, and assisting in a serious limitation of the future growth in system energy (electricity) demand. These cumulated savings represent a theoretical potential that normally could not be mobilized completely by one step within a limited period of time (e.g., 1 year). Some of these proposals, when considering different applied energy resources such as electricity (for driving and cooling), heat for water boilers, and liquefied petroleum gas (LPG) for cooking, may be added to each other as they comply with technologically different energy resources. Others, like the technologically different EE proposals, which are based on the same applied type of energy, mainly electricity, have to be considered and analyzed (from consumption behavior) differently and should implement specific mobilization factors, like the load factor, time of operation, and social impacts, like family composition, terms of use, and type of equipment installed. Taking this into consideration, a careful customer analysis has to be made before any serious, extractable, practical savings potential could be identified. This is best done by sector. Comparing this theoretical savings potential with a practical implementation experience in developed countries of EU and the United States, about 10 to 20 years have to be considered as realistic before full implementation is realized. This means that only about 1.5 percent to 2 percent of extractable savings could be achieved annually. Volume 1 7-25 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities 7.9 Recommendations • • Prioritize technical and organizational measures based on the forecasting results for Saudi Arabia for 2010–2040 from the findings of different studies (Bain, Brattle, Chatham House, IEEJ, KACST/AEA, KAPSARC, SEEC, Saudi Arabia Energy Efficiency Report, K. A. CARE, Tyndall, and others). The study highly recommends implementing the technical and organization measures outlined in Table 7-19. Table 7-19: EE Measures Applicable in KSA by Priority High Priority 4. 10. 15. 19. 20. 22. 23. 24. 34. 49. 51. 63. 66. 69. 70. Building an energy management system for better information on energy consumption Curtailable load program Direct load-control program Energy efficiency fund to finance investments in EE Energy managers at large-scale consumers (as in Europe, where most industrial companies have a specialized engineer responsible for all energy consumption within the company) Energy service industry: support to upgrade and promote a Saudi energy service industry Energy services companies EPC contracts Interruptible tariff program Private sector investment in electricity and water projects, increasing the role of the private sector Promotion of an energy-service industry Tariff restructuring Time-of-use tariff programs for major industrial and commercial customers Voluntary actions by industry and commerce supporting EE Walk-through energy audits of governmental, commercial, and industrial facilities Medium Priority 1. 9. 14. 21. 25. 31. 39. 47. 56. 59. 67. 68. Annual award system for EE solutions Culture of patenting and entrepreneurship in Saudi Arabia in the field of EE Demonstration projects for EE Energy planning authorities (SEC, MOWE, ECRA, and others) to be strengthened in achieving better EE for KSA Feed-in tariff for REs Information: a program of EE information and awareness EE laws Performance monitoring Reward system for EE equipment Saudi Energy Efficiency Center, support to the SEEC Training: technical and managerial training through workshops and seminars (energy audits with quick savings, detailed audits, EE financing, performance contracts) Vocational training on EE Low Priority 3. 6. 8. 12. 27. 28. 7-26 Budget allocation to support the fields of science and technology in EE CDM projects to be supported Coordination and links between Saudi universities and industry Customer invoice support and customer system check Human resource development and EE within organizations Incentives: provisions of incentives to purchase efficient appliances Volume 1 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities 29. 32. 33. 35. 37. 40. 41. 42. 45. 46. 48. 50. 53. 54. 55. 57. 58. 60. • • • • • Information campaigns on EE International cooperation on EE International energy companies that conduct R&D in the EE sector, attracting companies/buying shares Joint ventures, inviting leading RE technology manufacturers into the country Labeling of electric HH appliances Leasing: an energy-efficient equipment leasing program Market liberalization in the Saudi power sector Minimum standards for new power stations, new cogeneration, new desalination plants NEEAP update Operation and maintenance: improvement of operations and maintenance, better standards, training, supervision Political support for EE as one of the main policy areas in Saudi Aramco KSA Programs for promotion of EE R&D activity in both public and private sector R&D programs on EE Revolving fund for EE investments Rewarding innovators and researchers for EE solutions SBC: strict implementation Standardization and norms with SASO on EE equipment (ACs, refrigerators, lighting, building insulation) Detailed investigations of the different levels of waste-heat use, including feasibility studies considering individual conditions, are necessary in the industrial sector in the Kingdom. For all possible technical measures, the special conditions arising from the climate and low energy prices in KSA must be taken into account. For a breakdown of the identified potential of specific investments, several feasibility studies and detailed engineering solutions are necessary. To become an efficient tool for EE implementation support to smaller industries, the planned ESCO and audit providers should use regional structures and work on latest BAT standards, maybe on the basis of a revolving investment fund to better control the expected paybacks according to the updated demand. The possible usage of the identified waste-heat energy potential strongly depends on the production technologies applied and their respective demand in steam, heat, and HW, structured by volume and temperature level. This represents a key business opportunity in the energy sector in KSA. Business Potential I. Improve industrial equipment, maintenance, and staff training and inspection procedures. Such steps help minimize losses and improve efficiency. For example: − Optimize existing air or feedwater preheating. − Reduce convective or radiation losses by improving isolation. − Equalize flow distributions. − Avoid or minimize load changes and fluctuations. − Minimize leakages (e.g., at dampers, valves, flanges, casings). − Avoid fouling of heating surfaces by material properties, soot blowers, and so forth. − Reduce pressure drops (e.g., by routing, surface smoothing, avoidance turbulences). − Reduce all types of water losses. Business Potential II. The use of unavoidable heat for chilling processes offers business potentials, especially for manufacturers of absorption chillers. Energy prices in KSA are still so low that absorption chillers compete with conventional electric chillers. Possible solutions depend on the availability of the waste heat with respect to the operation mode of the plant, especially if the generation is continuous or periodic, such as after-batch processes and the cooling demand. Volume 1 7-27 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities • • • • • Business Potential III. The installation of additional power generation equipment using waste heat usually demands specialists. Therefore, there is a business potential for low-temperature ORC processes or waste-heat steam cycles; in particular, the integration of auxiliary power generation into the public net. Electricity generation from waste heat <350 °C must be done by ORC processes; at >350 °C, steam turbine or engine cycles would also be relevant for KSA. Using all waste heat of the “other industries” sector would provide a power potential of about 141 MWel. Establishment of pilot project platforms and energy assessment programs. Saudi universities can participate in research and development in the various sectors, such as renewables, energy audits, smart grid technologies, and waste heat. The programs can be established with partnership of key players in KSA and sponsored by the private or public sectors. Implementation of smart grid and decentralized power-generation sector. This allows for overall EE improvement, reduce losses, and enables integration of RE into the power network. The smart grid implementation represents one of highest priority areas of academic research, business opportunities, and return on the investment. The most important result of the residential monitoring campaign is that there is a large share of energy consumption for the AC systems. According to metering results, AC is responsible for roughly 70 percent of the residential energy demand. Reducing the energy demand of the residential sector directly leads to a reduction of AC energy demand. This can be achieved via three different factors that have a direct influence on the energy consumption: − The outside insulation of the residential buildings has a strong impact on the demand of cooling. The better the buildings are insulated, the less they need to be cooled. − The desired indoor set temperature and the designed ventilation air flow influence the residential cooling demand. − The efficiency of the AC units (energy efficiency ratio [EER]) has a strong impact on the electrical energy consumption needed to meet the cooling needs of the building. − Replacing inefficient HH base equipment, like old ICB bulbs and refrigerators Table 7-20 shows examples for these five basic, energy-saving measures. It can be seen that an energy saving of 15 percent can be achieved with the simple effort of increasing the indoor set temperature by 2K. AC devices with an EER of 3, which are state of the art for the residential sector, can reduce the cooling demand by a factor of 2. Table 7-20: Effects of Different Energy-saving Measures on Cooling Demand Classified by Effort Measure Increase set temperature by 2 °K Insulate ceiling/walls with 7.5-cm polystyrene layer Replace AC hardware (double EER) Replace 30 ICB lamps/HH with LEDs Replace old refrigerators with modern devices Effect on HH electricity demand Savings effect on regional electricity demand, MWh/HH/y Estimated effort Estimated payback, y −15% −30% 4.5 12 Low Medium 0.3 ~4 −50% 20 High 2.4 −75% 3.75 Medium 0.9 − 50% 2×400 kWh/HH/y High 4.3 KSA Profiles in Comparison to International Standards The demand for AC is in direct correlation to the ambient temperature, the set room temperature, the existing humidity, and the volume to be cooled. Due to the very different climate conditions in 7-28 Volume 1 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities KSA, this is not easily comparable to European standards. Consequently, this will not be addressed in the following detailed discussion, which concentrates on the remaining household demand. Nevertheless, the residential metering for around 45 houses at the KAUST settlement and DU compound in Dammam confirmed a consumption share of 60 percent to 70 percent for HVAC purposes. The specific metering results showed electricity consumption for the considered houses (without AC) of about 3 kWh/m2/mo, resulting in an average total electricity consumption by 18 MWh annually for the assumed residential house with a living space of 500 m2 for a five-person HH. This also included production of domestic HW. Typically, one person has a demand of 1 MWh/y for domestic HW. For the described household size, this leads to an additional yearly power demand of 5–13 MWh. The remaining HH demand sectors are, on average, washing (3 percent), cooking (2 percent), and lighting (2.5 percent), if the house has a centralized AC cooling supply. For comparison, a typical German family of three has (by German state statistics) an annual electricity consumption of 4 MWhel. This is roughly one-third of the sample Saudi HH. One reason for this may be the different type of energy used for the living areas by a German family (about 50 percent for heating with gas or oil) and a typical Saudi family and the resulting higher amount for AC (70 percent–80 percent with electricity). Table 7-21: Residential and HH Recommendations 1 2 3 4 5 6 7 8 9 10 • The residential sector represents nearly 50% of total KSA power consumption and about 15% of KSA total primary energy demand. The residential sector demand is split into two main groups: HVAC loads (about 75%) and HH demand (25%), with a single, maximum, daily peak for all week days of about a 15% energy share. On the microeconomic level, current legal framework conditions hinder deployment of RE technologies for the residential demand sector. RE generation (e.g., PV) generally suits demand patterns of smaller residences and can reduce the peak load of remote settlement areas by >15%. The regulatory framework in KSA should be adapted to ensure understanding and viability of specific pilot RE projects, enforcing maximum replication. Comparative assessment of remote electricity generation technologies should be done on the macroeconomic level to reveal real costs rather than neglect “hidden” costs, such as avoided peak-load management. PV-hybrid systems should and could be promoted as feasible stand-alone solutions for remote settlement areas combined with public interests (schools, hospitals) and/or commercial or industrial company demand to “soften” load curves. EE and RE awareness programs should be initiated jointly with regional ESCO branches; initiators could serve as best-practice examples. Specific rewards for pilot initiators should be considered to accelerate the deployment of small-scale RE systems for self-supply. By comparison with internationally proven EE/RE site planning and operation experience, positive employment aspects could be identified for respective KSA engineers and consultants. Additional EE improvement is technically feasible if the public sector and power generation companies create incentive programs, promote a legal environment and house-management awareness, and enforce implementation of the identified EE measures among Saudi households. The achievable savings in residential metering are shown in Table 7-22. Volume 1 7-29 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities Table 7-22: Potential EE Savings in the Residential Sector Load sector AC HH lighting Cooking Decentralized desalination • • HH demand analyzed 30% by electric supply 20%–30% from total HH demand Specific consumption technology analyzed Possible savings derived, % Overaged Overaged 70% by LPG Not yet existing widely 30–35 15–20 10–15 30–40 The identified energy-saving potentials in industrial sectors mandate having an overall EE strategy in KSA that has to be supported by adequate regulatory measures to be successful. − Closing the gap of available demand data for Saudi Arabia’s industry would significantly improve the analysis and facilitate the planning of policies to promote EE. − EE standards should become obligatory to accelerate adaption of EE measures. − Energy audits have already proven that the analyzed EE potential is realistic; replication is necessary to achieve savings. − First EE projects should be presented publicly to function as role models for other Saudi companies. − Implementation of an EnMS that monitors energy consumption and improves efficiency − It is highly recommended that sustainability programs be established and energy management and sustainability teams developed to manage the energy operations in major industrial sectors (e.g., power generation, cement, petrochemicals, refineries). Integration of RE applications in the power generation system: − The regulatory framework should be adapted to ensure understanding and viability of RE projects. − Comparison of electricity generation technologies should be done on the macroeconomic level to reveal real costs rather than neglect “hidden” costs such as subsidies, and consider follow-up costs from necessary technical improvements to grid extension and fast-starting reserve capacities for balancing of bigger RE investments. − PV-hybrid systems should and could be promoted as feasible stand-alone solutions for remote areas in KSA or for large or isolated companies. The existing goals for large-scale RE plants should be replenished with targets for small-scale applications, such as hybrid systems or RE for self-supply. − RE awareness and training programs should be initiated; initiators could serve as best-practice examples. − Rewards and incentive programs for initiators should be considered to accelerate the deployment of small-scale RE systems for self-supply. 7.10 Business Opportunities (BO) BOs Resulting from Increased Energy and Production Efficiency As a primary result for commercial service clients, the implemented EE measures may initiate increased production efficiency with a decreased volume of primary or secondary fuel and, consequently, lower operating expenditure cost. This would lead to an increased payment schedule and, consequently, to a reduced payback time for the considered EE cases, provided that all additional products could be sold. Alternatively, a higher production volume by the same amount of consumed energy may lead to an increased company turnover (and business result), depending on the existing national or international market for the generated additional products. 7-30 Volume 1 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities Economically, the considered commercial enterprises may achieve a better market position and operational performance when implementing EE measures efficiently. For public clients (e.g., hospitals), the increased service efficiency may allow improved service in the form of an increased number of treated patients or number of possible diagnostic actions per month and year. Larger commercial and industrial clients in KSA having an annual energy consumption >10 MWh use economically interesting conditions for their own electricity generation on the basis of diesel or LPG fuel, applying existing legislative gaps for generation safety (and quality), and dismissing local emission control. BOs Resulting from Increased Number of Jobs As a secondary result of the implemented EE measures, an increased number of jobs could be achieved in the design, planning, implementation, and operation areas for new EE equipment and for operating the installed RE equipment, leading to an increased company diversity, depending on the existing business structure and production technology. The ISO 50001 energy management standard recommends the installation of an energy engineer on staff for companies with a consumption volume >10 MWh/y. Most of the investigated, smaller, commercial EA clients had a consumption level between 1 and 10 MWh; therefore, a KSA-adapted standard is proposed for the installation of an energy manager for companies already at >1 MWh/y. This RE measure could create around 5,000 additional engineering jobs, when considering about 50 percent of the Saudi commercial-industrial service companies would be applicable for such a new standard. A rather small RE proportion was realized in KSA for 2012 (<1 percent of total generation capacity, mainly for isolated PV field-test installations). On the basis of K. A. CARE figures for 2032, projections for 2012–2040 are that RE shares in KSA will increase from nearly 0.5 percent up to 25 percent, resulting in a 1 percent increase per year to a total capacity of 96.4 GW (Table 7-23) of the expected RE generation capacity in 2040. Typical operational service-staff benchmarks for this type of BO impact in western European countries were reported to be one staffperson per 1 MW installed and operated RE unit generation capacity (for wind power) and about one staffperson per 2 MW installed and operated peak capacity for bigger PV farms. For CSP, installations do not exist that have reliable LT OP experience records. Data were collected from Spanish medium-time CSP operators to calculate a 1.5-person staff as average operational effort. In accordance with the current status of population development in KSA, and using roughly the same employment rates as in western Europe (i.e., 35–38 percent of the population), this would give a RE employment share of about 0.8 percent, which could be doubled through requested, specific, selfproduction of spare parts and/or productive operations and maintenance and workshop services, as shown in Table 7-24. Volume 1 7-31 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities Table 7-23: System Power Capacity and Electricity Production for KSA Corresponding to the expected generation capacity and operation conditions to 2040 in KSA and applying the results from the KSA power system projections, the following employment figures could be achieved in 2040: Table 7-24: Employment Figures that Could be Achieved by 2040 Type of RE source Operation staff Maintenance staff Workshop staff 13,800 24,500 57,800 8,000 12,000 20,000 15,000 12,000 15,000 35,000 20,000 10,000 Wind power PV-Solar CSP Biomass/biogas In total, the estimated employment impact for qualified engineers is approximately 150,000 to 163,000 OP specialists and 80,000 employees in specific KSA workshops, starting with spare parts distribution, unit overhauling, and reproduction of key equipment, which must work in extreme Saudi weather conditions. Interim Complex BO Conclusions Previous studies have shown that the rate of annual energy waste in Saudi Arabia is about 45 percent, which is an average that threatens the country’s economic life essentially and future generations, unless it is restored by all means possible to achieve optimal guidance of soundly adapted electric and primary energy consumption per sector. The “national campaign for electric consumption guidance” was initiated by the Ministry of Water and Electricity in Riyadh to elicit the response of every citizen, company, and resident to the guidance, and for them to contribute by following the correct behaviors when using the electrical power. 7-32 Volume 1 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities Within the data analysis and the elaboration of the study, several possibilities to strengthen the awareness of possible energy savings were detected, especially for the group of medium-sized commercial-industrial service clients, through the following: • • • • Improved legislation to support EE in the commercial-industrial setting and for the building construction sector, plus information, promotion, and enhancement of a wide use of RE sources at the decentralized level Enhanced national promotion of identification and implementation of EE measures, using an improved and diversified national EE regulation, including terms of the ISO 50001 standard in compliance with existing national EE legislation and labeling in KSA Prioritized measures for installation and regular monitoring of energy labeling of products, establishing energy engineers in companies and utilities having an energy consumption >10 MWh/y, and reporting a larger specific deficit in EE benchmark comparison Strengthened implementation of EE measures on the basis of an improved national EE regulation and using national/regional ESCO utilities to be established as soon as possible after having implemented a more self-regulated legislation in the construction sector and controlling the respective SASO regulation for EE labeling (Table 7-25). Table 7-25: EE and RE Project Opportunities in KSA 2040 Scenario sector Units Final energy consumption Electricity consumption EE savings accumulated RE integration Cumulated RE inputs Accumulated CO2 reductions Mtoe TWh TWh GW installed TWh Billion tons CO2 Base case, 2009 BAU, 2040 99,6 196 – – – 425.5 849.8 – – (212.2) Project case, 2040 Conservative Optimistic 781.8 2,050 96.4 569.6 2,200 702.7 4,413 96.4 490.5 3,460 In addition, possible cumulated oil exports of 157.4 Mtoe could be realized by 2040 in KSA because of implemented energy-savings measures and respective RE implementation equal to, at a minimum, US$17 billion. Evaluation criteria, shown in Figure 7-6, may play a certain role for successful project preparation, implementation, and monitoring of results; they should be analyzed carefully before implementation. They represent the general, internationally proven project background and may have to be accomplished by specific regional legislation and regulation. Depending on the national energy system action, planning EE/RE investments should be considered more complex for long-term sustainability in KSA and be supported and prioritized against simple system-expansion planning, especially where stabilizing the regional energy infrastructure. Starting from a technical installation frame capacity of about 10 MW, a careful grid analysis has to be conducted to guarantee a sound feed-in of all generated RE energy via the existing grid structure to balance the regional, inductive load regime and to avoid unnecessary grid losses. Volume 1 7-33 CHAPTER 7: Study Findings and Conclusions, Recommendations, and Business Opportunities • CBA analysis positive • Project local feasibility approved • Financial FS confirmed after monitoring EE/RE Project economy EE/RE project EE/RE Project ecology EE/RE Project OP safety • environmental construction impact • emission reduction control • check of sustainability of savings (CDM) • counter-check of existing tariffs and cost • establishment of a sound RE feed-in practice • cross-check of adoption of project size against existing grid capacity Figure 7-6: Concluded Complex Findings by EU Sustainability Criteria From a technical installation capacity size of about 100 MW, a careful grid and load-flow analysis must be made for planned RE locations to be able to balance the effort for a potential grid enhancement between the production/generation and consumption for interested system parties. The cumulated savings from this task have been achieved following the strengths, weaknesses, opportunities, and threats methodology procedure. List of Extra References Used in this Subreport No 1 2 3 4 5 6 7 7-34 Title Origin/Year Study status report on RE investments in Germany EBRD SEEF status report on EE investments BMU-German Ministry of Environment, Berlin, 2012. EBRD London, 2011 www.ebrdseff.com AREE monitoring report for a pilot LE CEC design Sweden, 2010; followresidential building (310 m2) in Jordan up to a MEDA project from 2008 Comment Regularly updated Regularly updated Monitoring was done by a 1year metering with inside and outside temperature analysis ISI monitoring report for a LE building ISI Fraunhofer Institute, 50% from total savings in South Korea through improved building HR 2011 envelope Sheffield University, UK, Faculty of Comparative case study for a H.M. Taleb et al. Concept for Architecture: new 6-apartment MS house in sustainable residential buildings in KSA Applied Energy, 2001; 88: pp 383– Jeddah (in total, 32% savings possible) 399 HVAC operations manual, edition for SME application Gasson, A. Tariff policy in KSA—a global perspective Recknagel-Sprenger HVAC data handbook, 2009 edition Saudi Water and power forum, Jeddah No-2008 1 °K target temp (−) may deliver 7% savings Hints for a savings-oriented tariff policy Volume 1 Through Inspiration, Discovery An Economic Development Publication
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