PRODUCT CATALOG

PRODUCT CATALOG
ESCO Corporation
With a history of proprietary products and a reputation for engineering and
metallurgical expertise, ESCO is a leading manufacturer of technically-rich
ground engaging tools and durable wearparts for mining, construction, dredging
and other industrial applications. ESCO also produces a wide array of critical
components for the aerospace and power-generation markets. By designing
better products, eliminating waste, reducing costs and improving continuously –
ESCO is a global leader in providing customers with Quality, Value and Speed.
ESCO Engineered Products
With manufacturing facilities throughout North and South America, Europe and
Asia – and licensees in key markets around the world – ESCO Engineered
Products is the customer’s choice for premier, field-tested wear solutions and
ground engaging tools for the toughest, most challenging applications.
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Table of Contents
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Tooth Systems
Ultralok™ Tooth System
4
SV2® Mining Tooth System
8
Super V® Tooth System
10
Caterpillar® Style DRP Tooth Offering
12
POSILOK® Tooth System
14
Universal Wear Solutions
16
Kwik-Lok® II System
16
Infinity™ Bimetallic Wear Products
18
ESCOALLOY ™ Abrasion Resistant Plate
19
20
Expendable Wear Products
Dozer Products
20
Motor Grader Products
22
24
Lip Systems
Toplok® Mechanically Attached Shrouds
24
Tough ESCO Alloy Steel
26
Quality, Value and Speed
27
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Ultralok Tooth System
®
Benefits and Features
ESCO is the leader in innovation and
performance for wearparts in the earthmoving
industry. Keeping with that tradition, ESCO is
excited to introduce the latest breakthrough in
construction tooth systems — the Ultralok Tooth
system.
Ultralok is an innovative and cost-efficient tooth
system that answers customers’ needs in any machine application. The revolutionary integrated locking
device makes the Ultralok system two pieces – unlike the traditional three piece tooth systems of the past. The Ultralok is truly a hammerless
system, not simply a hammerless locking device. Safety is increased, inventory is
reduced and field replacement is simplified.
Slim nose
profile
Reduced loads
on lock
Lock integrated
into point
Improved digging
performance
• Better penetration than the
competitors through:
– Lower nose height
– Smooth point to adapter
transition
– Unique triangular nose shape
– All new streamlined point shapes
Easier to use
• Lock integrated into the point
– Reduced customer inventory items
– No picking the wrong sized lock
– No losing the lock in the field
• One simple tool operates the
system– a pry bar
– Locks point to adapter
– Unlocks point from adapter
– Aids in point removal from adapter
• Convenient lock access for
operator
Increased safety
All new point
shapes
Simple prybar for
locking, unlocking and
point removal
• Completely hammerless system
– No hammer needed to lock point
to adapter
– No hammer needed to unlock
point from adapter
– No hammer needed to aid in point
removal from adapter
• No hammer means reduced chance
of injury
Easy and
unobstructed
lock access
Point shape with
more useable
wear metal
Ultralok
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Ultralok Tooth System
®
Features and Benefits
Longer wear life
• Average 15% more usable wear metal than competitive systems
• Harder and tougher alloy steel than competitive systems
• Improved penetration aids in wear life increase
Better reliability
• 10% more stabilized mating flats than closest competitor
• Reduced locking device loading
• Proven lock materials and assembly process
• Lock is in reduced wear position
Reduced labor cost
• Improved wear life means less frequent change outs
• Integrated locking device
– Mistake-proof integrated lock reduces change out errors
– Point installation is easier with less pieces to handle
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Ultralok Tooth System
®
Point Shapes
Hydraulic Excavators and Face Shovels
S – The S is a standard point, an excellent choice for excavators and wheel
loaders in general purpose applications. Designed to wear sharp for penetration,
and features a center rib for greater strength.
S
C – The C is a chisel point primarily for use on excavators. The design provides
good penetration and extra wear metal in tough applications. The heavy-duty rib
and unique tear-drop relief in the bottom keeps the point sharp throughout its
wear life.
C
P – The P is a pick point for extremely hard to penetrate materials, and is
primarily designed for excavators but can be used on wheel loaders. Top and
bottom ribs provide strength and ensures the point stays sharp.
P
T – The T is a twin pick point for maximum performance in hard to penetrate
materials. The unique configuration minimizes the chance of rocks wedging
between the tines; and is designed for use in the corner positions in conjunction
with P style points to cut clearance for the buckets sides. The corner teeth can
be switched to maximize wear life.
T
F
F – The F is a flared point for general purpose digging and continuous edge
applications – an excellent choice for trench bottoms and foundation excavations.
The wide blade maximizes bucket capacity.
H – The H is a heavy point for extremely abrasive applications and is primarily
designed for excavators. Additional wear metal provides long point life. The
heavy-duty rib and unique tear-drop relief in the bottom help to maintain sharpness as the point wears.
AP – The AP is a heavy-duty penetration point for wheel loaders with added
wear metal for highly abrasive applications. The beveled tip design ensures
sharpness, and the top center rib helps maintain the sharpness. An integral bottom wear shoe provides long life.
H
AP
A
A – The A point is designed for optimum wear on wheel loaders working in
extreme abrasion applications. The beveled tip and top contoured panel ensures
excellent bucket loading. The full length bottom wear shoe provides maximum
wear life and ensures a smooth floor to minimize the chance of tire damage.
Quality You Can Rely On
ESCO Corporation will replace at no charge any Ultralok point or adapter that breaks, FOB point of manufacture, due to
defects in materials or workmanship, providing it is not worn out and 100% ESCO components have been used in the
assembly.
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Ultralok Tooth System Applications
®
The Ultralok tooth system is available for a range of construction market
segments.
Utility Construction Market
• For utility excavators, loaders, and other compact machines
• Sizes U20, U25 offer adapters and point shapes to fit all applications
Size
Excavators
Loaders
U20
6-10 mt
1,5 m3
U25
10-15 mt
2,3 m3
Construction Market
• For mid-range wheel loaders and excavators
• Sizes U30, U35, U40 offer one of the widest selections of points and adapters to
service applications from general purpose to extreme service
• Wide selection of adapters for most wheel loader and excavator applications
Size
U30
U35
Excavators
15-20 mt
20-28 mt
25-30 mt
Loaders
3,4 m
4,6 m
5,3 m3
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U40
3
Heavy Construction Market
• For large wheel loaders, excavators and face shovels
• Sizes U45, U55, U60 offer a complete range of adapters and points
• Designed and manufactured to perform in the toughest conditions, from pipeline
work in rock to demanding quarry applications
Size
U45
Excavators
30-40 mt
40-60 mt
60-75 mt
Loaders
6,1 m
6,8 m
9,1 m3
7
U55
3
U60
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SV2 Mining Tooth System
®
Features and Benefits
ESCO is the proven leader in mining wear parts,
and the SV2 tooth system is the latest innovation
to service satisfied customers around the world.
In addition to the enhanced productivity and
reliability of the system, customers appreciate
the improved safety the SV2 system offers with
its hammerless locking system. Cast in premium
ESCO alloys, SV2 provides the best balance of
hardness and impact resistance to outperform all
others in the most demanding applications.
The SV2 system is available to suit mining-class hydraulic face shovels,
excavators, wheel loaders, and electric cable shovels. Both weld-on and
mechanical adapters are offered.
Wear cap protects
the adapter
Hammerless
locking pin
Tough alloy
point
Slimmer
nose profile
Improved safety
• Hammerless locking system
• Wear caps with hand grips for easier
installation
• Tooth and wear cap fit areas
minimize wedging for easier field
replacement
Longer wear life and greater
productivity
• Slimmer nose profile allows points
to wear back further with up to 72%
usable wear metal
• Unique profile design enables the
tooth to stay sharp throughout its
wear life
Reduced maintenance and
fuel consumption
• Slim profile design requires less
force to fill the bucket
• Improved penetration reduces load
on the engine, transmission, tires and
hydraulic system
Enhanced reliability
• System provides up to a 30%
increase in nose strength depending
on the size and tooth shape
• Significant increase in fatigue
resistance allows the product to
keep working when other systems fail
Pin locks to
point ear
Removal tool
SV2
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SV2 Mining Tooth System
®
Point Shapes
Hydraulic Excavators and Face
Shovels
RX – General purpose for moderate abrasion,
penetration, and sharp profile
VX – Pick profile for maximum penetration. Ideal for
hard to penetrate material like shale or in heavy frost
conditions
SD – Chisel taper for moderate penetration with
excellent strength. Provides a good balance of
penetration and wear life
CHD – Extra heavy-duty chisel contour provides
additional strength and wear metal, but also allows
penetration
Cable Shovels
RXL – Long profile provides good balance of
abrasion resistance and penetration in tough
applications
RXXL – Extra long contour provides maximum wear
life while maintaining ability to penetrate
RHXL – Extra heavy-duty long shape for optimum
strength and maximum wear life in extreme conditions
Loaders
AG – Abrasion point with wear shoe provides good
penetration with superior abrasion resistance
ADHL – Extra heavy-duty shape with wear shoe for
maximum abrasion resistance in the toughest
conditions
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Super V Tooth System
®
ESCO introduced the Super V tooth system in
the early 1990’s and it fast became the industry
standard. Today the Super V system’s strength,
slim digging profile, tight fitting points, and long
wearing adapters still make the system an
industry leader. Super V reusable locking pins,
and long wearing point shapes for every
application still provide maximum performance to
users in all applications.
Point Shapes for Excavators
SYL – The SYL style point is the standard offering for
excavators. The design wears sharp for excellent
penetration, has top and bottom ribs for strength, and
plenty of wear metal.
RYL – The RYL style point is designed for use in high
impact rock applications or as an alternative when
impact is causing breakage in longer style points.
SDX – The SDX style point is a chisel shape design
that delivers very good penetration, and has increased
strength and wear metal.
SHV – The SHV style point is a heavy-duty centerline
point for very abrasive applications when more wear
metal is required.
VY (VYH) – The VY style point provides maximum
penetration in applications such as frost or shale. It has
improved wear life over other pick shaped designs. A
heavier version VYH style point is also available.
TVY (TVYH) – The TVY style point is a twin pick design with excellent penetration. It is designed to be used
in corner positions in conjunction with the VY design to
cut clearance for bucket sides. A heavier version TVYH
style point is also available.
FLARED – The flared style point is for general purpose
clean-up. An excellent choice for trench bottoms and
foundation excavations.
TYLCE – The CE style point is a non-twist design that
is for welding plate steel across the points for easy
installation and removal as a continuous edge used for
grading, or when flat bottom trenching or a flush cut is
desired.
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Super V Tooth System
®
Point Shapes for Wheel Loaders
TYL – The TYL style point is designed for a flush cut
in general purpose applications. The design is ideal to
replace the CAT® long point.
AD – The AD style point is for highly abrasive applications where extra penetration is needed. An excellent
choice for quarry applications.
ADH – The ADH style point is designed specifically
for use on the ESCO Loadmaster® Quarry lip. The
extended wear shoe ensures a smooth quarry floor to
protect tires, and
offers excellent wear life (available in V43 size only).
AR – The AR style point is for highly abrasive applications, and offers the maximum amount of wear metal
for long wear life and high economic value.
ARH – The ARH style point is a special design for
hot slag operations. It features a massive wear shoe,
thicker ears and a heavier box section to stand up to
the most punishing conditions. It can also be used in
any application where the most wear metal is needed.
TYLCE – The CE style point is a non-twist design that
is for welding plate steel across the points for easy
installation and removal as a continuous edge used for
grading, or when flat bottom trenching or a flush cut is
desired.
Quality You Can Rely On
ESCO Corporation will replace at no charge any SUPER V point or adapter
that breaks, FOB point of manufacture, due to defects in materials or workmanship, providing it is not worn out and 100% ESCO components have
been used in the assembly.
Super V
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Caterpillar Style DRP Tooth Offering
®
ESCO offers a comprehensive package of Caterpillar style direct replace teeth,
in both standard and MaxDRP™ tooth styles. Cast in ESCO alloys with advanced
manufacturing techniques insures performance and value. MaxDRP enhanced
features and point shapes provide even more value to users.
MaxDRP Replacement Teeth
Features and Benefits
Increased Strength and Penetration
• Reinforced box section
• Ribbed bit
• Self-sharpening
• Contoured tips
Greater Reliability and Value
• Superior ESCO alloys
• Increased pin protection
• Built-in wear indicator
Standard DRP Replacement Teeth
Features and Benefits
Superior Performance
• Advanced ESCO alloys
• Quality manufacturing
• Impact resistant
Improved Wear Life and Value
• Competitively priced
• Guaranteed against breakage for the useable life of the part
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Caterpillar Style DRP Tooth Offering
®
Excavator Points
SPE – Single-pick point ideal for use in frost, shale, slate and other hard to
penetrate materials.
TPE – Twin-pick point ideal for use in hard to penetrate materials for use in the
corner positions to cut clearance for the bucket.
SPE
CPE – Ideal for tough applications that require optimal penetration combined
with an excellent balance of wear metal for long life.
TPE
CPE
STE
STE – An ideal design for applications that require maximum abrasion resistance
while maintaining a penetration profile.
Wheel Loader Points
STL – Improves upon the standard loader point with a contoured tip for better
penetration, increased wear metal, and a top rib for added strength.
APL – The design is a balance of wear metal and penetration for heavy-duty
applications.
STL
APL
AHL
AHL – Designed with an extra heavy wear shoe for maximum wear life and features contoured panels to improve material flow.
MaxRipper™ DRP Points
ESCO MaxRipper points are designed as a direct replacement for the Caterpillar
style side-pin ripper system. MaxRipper points offer value-added performance
with more metal in the bit section, a point that stays sharp and less throw-away
metal.
• More wear metal for maximum life
• Excellent strength for improved reliability
• Optimal penetration for increased productivity
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Posilok Plus S-Series Mining Adapter System
®
The Posilok Plus S-Series adapters are
specifically designed for buckets used on
draglines, cable shovels, face shovels and
mining hoes. The adapters are part of a
complete mining tooth system which combines
the hammerless locking system of Posilok Plus
teeth and the proven technology of the
Sidewinder® pin system. The adapters are available
in wear cap and non wear cap versions to meet the
needs of any application.
The Posilok Plus package provides increased value with a lower overall cost of
operation. The system is available in S95, S110, S130 and S145 nose sizes.
Features and Benefits
Improved Safety
• Hammerless locking pin
• Lifting eyes or hand bolts on all components
Reduced Maintenance
• Strong positive lock requires no adjustment during normal adapter life
• Easy-to-adjust pin is never removed from the nose during field
replacement
• Optional wear caps extend adapter life even in the most abrasive
conditions
Improved Productivity
• Better penetration from a
narrower design
• Quick field replacement minimizes down time
S-Series
Posilok nose
Optional
protective wear caps
Hammerless
Sidewinder pin
Fully stabilized
nose
Posilok
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Posilok System Replacement Teeth
®
The ESCO Posilok tooth system has long been a leader in optimizing mining
machine productivity. Superior ESCO alloys, expert design and quality
manufacturing ensures reliable performance at all levels of mining operations.
A wide selection of point shapes are available to match any application.
Point Shapes for Excavators and Hydraulic Face Shovels
KAP – General purpose point for high abrasion applications with a paneled bit
for penetration and self-sharpening
KH/KHA – General purpose centerline point for high abrasion applications,
slightly paneled for self-sharpening
KH / KHA
KHM/KHMA – General purpose point with excellent penetration for moderate
impact and abrasion applications
KMP/KMPA – General purpose point with excellent penetration for moderate
impact and abrasion applications – used with non-wear cap adapters.
KHMA
KP/KPL – General purpose centerline point with a paneled bit for penetration
and self-sharpening
KRML – General purpose long mining point for moderate impact, high abrasion
applications
KRML/KRXL
KTV/KTVP – General purpose point for high abrasion, low impact
applications and is ideal for shaving layered or stratified materials
KXP – General purpose point with excellent penetration for moderate impact
and abrasion applications
KXP
Point Shapes for Draglines
KAH – Heavy-duty point for high abrasion, high impact dragline applications
KAT/KATA – Heavy-duty below centerline shape for high abrasion, high
impact dragline applications
KAH
KTH – Heavy-duty below centerline flared tip for extreme top abrasion, high
impact dragline applications
KTVL – General purpose long split for easy penetration on low impact, high
abrasion applications
KAT
KTL/KTMA/KTLA – General purpose point with excellent penetration for moderate impact and abrasion applications
KTVL
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Kwik-Lok II System
®
Features and Benefits
Kwik-Lok II Wear Protection
The Kwik-Lok II wear protection system provides
reliable protection and convenient replacement
in the field. Kwik-Lok II runners are safer and
easier to change than conventional wear protection. Depending on the demands of the application, multiple wear runners may be used to protect
large surfaces or a single runner can be installed to
protect an area of high wear. Kwik-Lok II wear protection
improves safety, lowers costs and reduces maintenance.
ESCO also offers the semi-mechanically attached Kwik-Lok system for special
applications where a rubber lock is the best option.
Versatile
runner
Improved Safety
• Lightweight wear runners are safer
and easier to handle
• One-piece lock is fast and simple to
install and remove
• No large wear plates to handle or
welding required for replacement
Reduced Operating Cost
• Universal design is adaptable to
curved and flat surfaces to
provide maximum protection
• Easy-to-change system reduces
maintenance time to minutes rather
than hours
• Wide variety of wear runners are
available to protect valuable
equipment in any application
• Runners are reversible for
maximum wear life
Increased Production
Easy to
remove lock
• Reduced maintenance ensures maximum machine availability
• Quick-change feature allows
replacement during other scheduled
maintenance
• Superior ESCO alloys last longer for
more time between replacement
Permanently
attached base
Kwik-Lok II
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Kwik-Lok II Systems
®
Kwik-Lok II Wear Protection
Mobile Equipment
Kwik-Lok II runners provide an effective wear solution on mobile equipment to
protect high wear areas on draglines, shovel dippers, face shovels, excavators
and loader buckets. They are also an excellent choice for haul truck beds. Other
applications include dozer arms, scraper bowls and under log loading forks.
Stationary Equipment
Wear runners are particularly effective in crushing and processing plants where
limited access, confined space and lack of crane service make lightweight runners a safer, more cost-effective solution. Runners have been successfully used
to protect high wear areas under crushers, in chutes, feeders, scalping decks,
grizzlies, transfer points and strike plates.
System is Easy to Select and Install
First select the size of base to match the application and surface contour. Then
select the matching wear runner and lock. Once the base welded in place, the
wear runner is slipped on the base and the lock installed. The equipment is now
ready to operate. When replacement is needed, the lock removes easily with a
simple pry tool and a new runner is installed.
Kwik-Lok Wear Protection
The original Kwik-Lok wear protection is a semi-mechanical system that utilizes a
weld-on stop block to hold the runner in place. The standard Kwik-Lok system is
an ideal option for special applications.
Hot Slag
Semi-mechanical Kwik-Lok runners are ideally suited for fighting abrasion in
hot slag. The weld-on stop block eliminates the use of rubber that may be
damaged in the heat, while offering the benefits of ESCO alloy wear and impact
resistance.
Underwater Dredge
The reliability of Kwik-Lok system is an excellent match for underwater applications.
The positive retention with the weld-on stop block is ideal where components are
not always visible to the machine operator.
Processing Plants
Kwik-Lok wear protection is ideally suited for applications where gravity can
be used to hold the runner on the base. Since there is no reverse load trying to
push the runner off the base, the system may be operated without the stop block
installed, saving time and expense when replacement is needed.
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Infinity™ Bimetallic Wear Products
ESCO Universal Wear Solutions is more than
just a product. It is a combination of products,
services and metallurgical expertise to provide
superior wear protection for construction
equipment and other industrial applications. A
key part of this package is the Infinity Bimetallic
Wear Products, a comprehensive offering of
buttons, blocks, bars, runners, tiles and overlay
plate to match any application.
Infinity Buttons, Blocks, Bars and Runners
ESCO Infinity wear buttons, blocks, bars and runners are a chrome white iron
(CWI) casting on a mild steel backing plate. The CWI has a minimum hardness
of 700 Brinell, and the mild steel backing allows easy attachment with minimal
welding. There is a variety of shapes and sizes to protect any high wear area on
mobile or stationary machinery.
Some of the many applications are buckets for shovels, draglines, loaders and
excavators, and conveyor chutes liners, grizzly screens, crusher liners, or any
other equipment exposed to abrasive wear.
Infinity blocks
Features and Benefits
Reduced Maintenance
• Protects any high wear area,
eliminating the need for frequent
rebuild or replacing wear plate
• Lasts longer than other wear
protection
• Excellent alternative to hard facing
which can lead to cracking of major
structural components
Increased production
• Reduced maintenance ensures
maximum machine availability
• Wide variety of shapes and sizes
allows small areas to be protected,
minimizing the affect on penetration
and material flow
Lower Operating Cost
• Can be fit to flat or curved surfaces,
eliminating the need to have wear
plate formed to fit
• Bucket life is significantly increased,
minimizing repair and new bucket
orders
Infinity runners
Infinity buttons
Infinity bars
Infinity
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Abrasion Resistant Plate
Features and Benefits
ESCOALLOY plate is a premium AR product
available in 400 or 500 grades. Infinity™
chromium carbide overlay plate is an alternative
for extreme abrasion applications.
™
ESCO offers ESCOALLOY 400 and 500
quenched and tempered alloy plates to handle
extreme wear, with optimum resistance to gouging abrasion under severe impact. ESCOALLOY
plate has exceptional toughness, ductility, formability and
hardness over T1 type abrasion grades. ESCOALLOY plate can
be sheared, plasma cut and welded using conventional methods, and is a great
choice for bucket, dozer blade, crusher, chute, and haul truck bed liners, and can
also be used for fabricated ripper shanks, heel bands and mold boards.
ESCO’s Infinity Chromium Carbide Overlay Plate is an excellent choice for severe
wear protection as liners for machine buckets, dozer blades, chutes, conveyors,
cement plants and aggregate plants.
ESCOALLOY 400
ESCOALLOY 400 through-hardened plate is available in 5mm - 100mm
thickness. Typical hardness is 360-444 BHN, and the typical toughness is
20 ft.-lbs. in transverse direction. ESCOALLOY 400 is very formable and has
high wear resistance, excellent toughness and weldability.
Reduced Maintenance
• Protects entire surfaces,
eliminating the need for frequent
rebuild or replacing structural
components
• Formable to contoured surfaces and
easy to weld
Increased production
• Custom formed kits minimize affect
on penetration and material flow
• Reduced maintenance ensures
maximum machine availability
Lower Operating Cost
• Equipment life is significantly
increased, minimizing repair and new
replacement orders
• A variety of material options allows
the best choice for abrasion and
impact resistance to ensure
maximum uptime
ESCOALLOY 500
ESCOALLOY 500 through-hardened plate is available in 3mm to 100mm
thickness. Typical hardness is 477-555 BHN, and Typical toughness is 25J
(joules). in transverse direction. ESCOALLOY 500 is formable in cold condition
and has superior wear resistance for extreme abrasion, very good toughness and
weldability.
Infinity™ Chromium Carbide Overlay Plate
ESCO’s Infinity Chromium Carbide Overlay wear protection is ideal in extreme
abrasion and medium impact applications. ESCO overlay plate offers a minimum
of 573 Brinell hardness. Infinity overlay plate is formable and can be ordered in
ustom designed kits to fit a wide variety of surface configurations.
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ALLOY ™
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Dozer Products
Features and Benefits
Dozing operations at most mine sites are among
the toughest jobs there is. It’s for this reason,
ESCO developed a complete blade and end
bits package for construction dozers, with
extensive knowledge in producing both cast and
rolled steel wear products.
All-Cast™ Blades and End Bits
ESCO All-Cast blades and end bits are the best
product available to withstand the toughest impact and
abrasive applications. Available for most popular CAT® and Komatsu models
above 280 HP, the All-Cast product is designed specifically to match the
requirements of each individual model to ensure optimum performance.
ESCO cast its blades and end bits to shape when the metal is poured. The
casting process enables ESCO engineers to use the toughest steel alloys and
put the wear metal where it is needed.
Lower Operating Cost
• Metal is cast where it is needed, increasing wear life and reducing throwaway
• Cast steel can provide double the life over rolled steel product
Reduced Maintenance
• More time between replacement for more machine availability
• Cast steel resists severe impact, reducing the chance of breakage
• Maximum flatness evenly distributes
the load on the moldboard
Improved Production
• Designed to stay sharp for more efficient cutting
• Long life ensures maximum machine
availability
Convenient
lifting eyes
Profile wears
sharp
Recessed
bolt holes
Heavy-duty
rib
All-Cast
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Dozer Products
Features and Benefits
Rolled Steel Cutting Edges and
End Bits
ESCO offers a complete line of cutting edge
and end bits for all makes and models of
dozers. ESCO edges and end bits are precision
punched for easy installation and are available in
ForgeTemp® and MaxTemp® Steel.
ForgeTemp steel is designed for high abrasion, low
impact conditions. The high carbon steel provides a balance
between wear and impact resistance. MaxTemp steel is heat treated, throughhardened steel that delivers maximum protection against breakage in high impact
applications. Both materials are available in OEM standard, heavy-duty and extra
heavy-duty designs.
Greater Value
• Better penetration reduces fuel
consumption
• Available in multiple designs to fit any application
• Hot cupped, drop corner end bits are
thicker throughout the high wear area
Superior Productivity
• Unique design is self-sharpening for maximum penetration
• Longer wear life increases machine
availability
Excellent
penetration
ForgeTemp
High carbon, hot rolled steel for
economical performance.
Self-sharpening
MaxTemp
Hot cupped for
maximum wear
applications
Standard duty
corner for general
applications
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Hot rolled alloy steel that is heat
treated for maximum toughness and
abrasion resistance.
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Dozer Products
Uni-Lok Ripper System
®
Dozer ripping is one of the most demanding tests for
product design and metallurgical expertise. The
advanced design of the ESCO Uni-Lok ripper
system combats these tough ripping forces,
lowering operating costs and increasing
production.
Features and Benefits
Greater Productivity
• Improved material flow with arrowhead shroud and stay-sharp
ripper point design
• Internal and external point stabilization reduces bearing surface wear – increasing
the time between rebuild or replacement
Lower Operating Costs
• Superior penetration and ripping action reduces fuel consumption
• Longer component life reduces need for scheduled maintenance
• Cast steel ripper shanks significantly out last
fabricated shanks
Uni-Lok
Motor Grader Products
Customers operating large motor graders can now benefit from the extended
wear life provided by cast alloy products. ESCO cast blades are a perfect match
for demanding applications found in highway, heavy construction, aggregate and
mining applications.
All-Cast™ Grader Blades
ESCO All-Cast grader blades are designed specifically for the Caterpillar 16G
and 24H machines. The straight edge version is an excellent choice for most extreme condition applications. When more penetration is required – like winter or
hard pack applications – serrated versions are available. Fit and installation is the
same as existing product, requiring no special tools, training or hardware.
Features and Benefits
Increased Wear Life
• Metal is cast where it is needed,
reducing throwaway and lowering
operating costs
• Cast steel can provide double the life
over rolled steel product
Reduced Maintenance
• More time between replacement for more
machine availability
• Cast steel resists severe impact, reducing
the chance of breakage
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All-Cast
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Motor Grader Products
Features and Benefits
Rolled Steel Cutting Edges and
End Bits
ESCO offers a complete line of cutting edge
and end bits for all makes and models of motor
graders. ESCO also provides a complete line of
curved double bevel (CDB) edges with
matching end bits. Carbide overlay end
bits are also available for
additional protection of
the moldboard while extending
the life of the cutting edges.
Greater Value
• Better penetration reduces fuel
consumption
• Available in multiple designs to fit any
application
Superior Productivity
• Unique design is self-sharpening for
maximum penetration
• Longer wear life increases machine
availability
Beveled for
penetration
Motor Grader End Bits
ESCO end bits and overlay end bits help protect the moldboard, while extending
the life of cutting edges. End bits are available in standard and heavy-duty.
ForgeTemp
High carbon, hot rolled steel for
economical performance.
Scarifier Shanks and Tips
• Drop forged, triple alloy steel shanks fit precisely providing maximum
strength and resistance to shock
• Tips are made of tough ESCO alloy, offering maximum wear and
economic value
• Tips available in rectangle and oval slot designs
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MaxTemp
Hot rolled alloy steel that is heat
treated for maximum toughness and
abrasion resistance.
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Toplok Mechanically Attached Shrouds
®
Toplok shrouds are field proven. Cast with
through-hardened ESCO alloys, they are ideal
for abrasion and impact resistance. ESCO
Toplok shrouds are a fully mechanical system
consisting of a pin, boss and shroud. Toplok
shrouds provide excellent lip protection while
maintaining penetration. ESCO provides
superior products through computer-aided
design technology and quality manufacturing
technologies.
Easy-to-use
Toplok pin
Weld-on
shroud boss
Features and Benefits
Reduced Maintenance
•Simple lock allows quick and easy
shroud replacement in the field
•Longer lip life due to complete protection of leading edge and lip wings
•Optional wear caps extend
adapter life, even in the most abrasive conditions
•Unique design does not require
holes in the lip which can lead to
cracking
Improved Productivity
•Slim design provides better
penetration and material loading
•More time between bucket
rebuilds improves machine
availability
•Improved shroud life over
competitors provides increased
machine availability
Slim profile design
Full wing
protection
Toplok
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Toplok Shroud System
®
ESCO offers Toplok shrouds to fit a wide range of lips for mining wheel
loaders, face shovels, excavators, draglines, shovel dippers and underground
LHD machines.
Wheel Loaders
• Standard on all ESCO Loadmaster cast and plate lips
• Suitable for plate lips thickness 50mm to 160mm
• Suitable for plate wings 40mm to 140mm
• Lip and wing options available for specific machines
®
Face Shovels
• Standard on all ESCO Loadmaster cast and plate lips
• Suitable for plate lips thickness 70mm to 160mm
• Suitable for plate wings 40mm to 160mm
• Lip and wing options available for specific machines
Excavator Buckets
• Standard on all ESCO Loadmaster cast and plate lips
• Suitable for plate lips thickness 70mm to 160mm
• Suitable for plate wings 40mm to 140mm
• Lip and wing options available for specific machines
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Tough ESCO Alloy Steel
Features and Benefits
ESCO alloys endure the world’s toughest applications! We’ve created
specialized alloys tailored specifically to withstand the high impact and abrasion
found in construction, mining, dredging, mineral processing and other industrial
markets.
ESCO metallurgists have pioneered stainless and heat-resisting alloys to meet
corrosion and temperature extremes. ESCO also offers tough manganese alloys
for strong, long wearing crusher wear parts.
Carbon Alloys
ESCO 12 series alloys are low to medium carbon steels that provide a balance
between structural strength, impact toughness, and wear resistance properties.
ESCO offers over 14 variations, each designed for specific needs.
Austenitic Manganese Alloys
ESCO 14 series alloys are designed to take advantage of the unique work hardening properties of manganese steel. Parts made with manganese work better
than any other alloy where the right combination of structural loads and high
impacts allow the part surface to work harden. The surface hardness increases
dramatically – beyond what is attainable with low to medium carbon steels.
The Best Steel for the Job
The wide array of cast ESCO alloys provide superior performance in virtually
all mining, construction and industrial applications, no matter how extreme. All
ESCO components are backed by our metallurgical laboratory, unmatched in our
industry for alloy and part analysis. ESCO uses actual field load and stress data
to ensure parts can endure wear, abrasion and fatigue. Superior alloys, the industries’ leading test expertise and ISO 9001 certification enables ESCO to bring
you the strongest, long wearing, abrasion resistant products made!
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Quality, Value and Speed
ESCO’s culture of Quality, Value and Speed (QVS) and lean manufacturing is
integral to everything we do. From boardroom to break room, from office to plant
floor – ESCO employees strive to reduce waste, ensure safety, drive down costs,
decrease lead times, standardize production techniques, and improve continuously. The result: ESCO production output meets strict specifications and offers
customers superior flexibility and value. These business practices also create
sustainable economic, environmental and social benefits for our employees and in
the communities where we operate.
Continuous QVS assessment of each ESCO facility worldwide is based on
the following criteria:
Quality
• Metal industry expertise
• Capability to identify, eliminate and prevent defects at the source
• Operational stability
• Established culture of continuous improvement
• Production process excellence
• Total material traceability
• In-house metallurgical testing
• Foundry operations: ISO 9001 certified
Value
• Quick reaction to changes in customer demand
• Reduced cost of ownership through enhanced product performance
• Products which are easier and safer to replace than the competition’s
• Longer wear life than competitors
• Engineering expertise and product support
Speed
• Electronic link to customer order processes
• Real-time customer access to supply chain data
• Rapid prototyping capability
• Global supply chain management
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North America
2141 NW 25th Avenue
Portland, OR 97210
PH: 800.523.3795 | 503.228.2141
www.escocorp.com
ESCO Corporation is the preferred provider of
technically rich metal components and wear
solutions for industrial applications. ESCO has
over 40 locations and affiliates worldwide.
Latin America
Av. Engenheiro Gerhard Ett., 1.215
Distrito Industrial Paulo Camilo, CEP 32530-480
Caixa Postal 256 Betim, Minas Gerais Brazil
PH: 55 31.3539.1200
Europe, Africa, Middle East,
Commonwealth of Independent States
Rue des Fours à Chaux
7080 Frameries, Belgium
PH: 32.65.611.555
Asia Pacific
1 Scotts Road, Number 16-08
Singapore 228208
PH: 65.6733.5858
© 2009 ESCO Corporation. All other brand or product names are trademarks of their respective owners.
P2002CON01A0909

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