IMSE 2030 - Fundamentals of Systems Design and Analysis F 2014 Introduction and Syllabus Aims Providing a comprehensive introduction to the multidisciplinary function of industrial system design, this course is intended to demonstrate the systems aspects of modern industrial organization and operation, including: system structure and function, system specification, structured problem solving and system design methodology. It therefore provides the students with an overall framework of systems thinking, and shows how to adopt structured approaches to the design and evaluation of the modern industrial systems with the purpose of optimizing their overall performance. A modern car engine plant: what are inside and how is it designed and managed? Contents Course topics are logically grouped into four blocks: Part One Systems concepts Overview of industrial systems analysis in the technological age, systems concepts – introduction, basic systems concepts: system structure, communication and control, description and use of a prototype system model Part Two Example of an industrial system: manufacturing and supply A conceptual model of a manufacturing and supply system, the IDEF system definition technique, industrial system definition: a functional model of a manufacturing system Part Three Systems Engineering Systems analysis: a model of problem-solving cycle. Part Four Industrial Systems Analysis and Design Methodology Review of current design methodologies, overview of a general design framework, analysis of situation, setting objectives, conceptual modeling, detailed design, evaluation and decision, manufacturing and supply systems redesign: case study and mini project. Structure The course has two parts, divided by the spring break (see Class Schedule). The first half consists of a series of traditional classes, where the relevant concepts and techniques will be presented and discussed. The second part of the course will adopt a “learning-through-doing” approach, involving a mini group project (MGP) which provides you an opportunity to experiment and apply the techniques, and hence to enhance their understanding. Reading List Manufacturing Systems Design and Analysis – Context and Techniques (B. Wu, 2nd edition, Chapman and Hall, 1994). This text discusses the general systems concepts and techniques, and relates these to the manufacturing domain by demonstrating the systems aspects of a manufacturing operation. In addition, it presents a structured approach for the modeling, design and evaluation of modern manufacturing systems. In essence, this book provides the systems background of the course. It helps you to understand the structure and operation of a manufacturing organization through a systems perspective, and it shows how to use systems methods and tools to describe, analyze and design an MS system in a structured way. (I happen to know the author of the book quite well – he’s a very nice guy. Really!) Assignment and Grading All class and study materials (readying, copy of class slides, assignments, and other supporting materials) will be provided at the following: www.missouri.edu/~wubi/IMSE 2030 Assignment and Grading Assessment is based on the combination of the results obtained from three individual assignments (essay) and that of the mini group project. These two results contribute equally to the final grade. Individual assignments. These are to be completed and submitted during the first half of the course. Mini group project. Details of this assignment will be provided in the due course. A group report is required on its completion. A group presentation of the project will be at the end of the semester. This mini project will be assessed in general on a group basis (however, individual effort will also be taken into consideration): Results Individual Assignment (3 x 100 points each = 300 points) Mini Group Project (150 points total) Execution (25 points) Presentation (25 points) Report (100 points) Individual Adjustment (+/-) Total Score Grade (A: 405-450, B: 360-404, C: 315-359, D: 270-314) Office Hours Except unavoidable circumstances, I will keep my office open to you Thr, 12:30 – 2:00 pm: Office location: Phone: E-mail: E3437 Engineering Building East. 882 5540 [email protected] Class Schedule No 1 3 4 5 6 7 General systems concepts 2 8 11 12 13 14 15 16 Systems engineering – Structure problem solving 10 Systems perspective of industrial operations 9 Recommended Reading Syllabus Overview of industrial systems analysis in the technological age Systems perspective Systems structure Systems operation – control Systems operation – communication A prototype system model Systems concepts tutorial Chp.1 Process modeling – input/output analysis, IDEF modeling method An example IDEF model of an industrial organization (1) An example IDEF model of an industrial organization (2) Basis of simulation modeling – activity cycle diagram Modeling technique tutorial Overall process Detailed steps Decision-making: analysis of weighted objectives Chp.2: section 2.2.4 Chp.3: sections 3.1, 3.2 General principle Chp.7: sections 7.1, 7.3 Exercises and Assignments Your turn to introduce yourself to me, and put to me any questions you may have regarding the course. Email me: [email protected] Individual assignment #1 given Chp.2: sections 2.1, 2.2.1 Chp.2: sections 2.2.2, 2.2.3 Chp.2: sections 2.3.1 Chp.2: sections 2.3.2 Chp.2: sections 2.4, 2.5 Assignment #1due-date Assignment #2, #3 given Chp.3: sections 3.3, 3.4 Chp.6: section 6.4.2 Assignment #2due-date Chp.5: sections 5.1, 5.2, 5.4 Industrial system design methodology 17 Topic Introduction 18 Assignment #3 due-date MGP details given Continued on next page 19 20 Spring Break 21 22 23 24 25 26 27 28 MGP Phase I: Strategy Analysis & Objective Setting Relevant text sections of Chp. 7 MGP Phase II: Conceptual System Design & Evaluation Relevant text sections of Chp. 7 MGP Phase III: Detailed System Design & Evaluation Relevant text sections of Chp. 7 29 30 MGP Presentation MGP preparation MGP execution MGP report due Note: 1. Schedule may subject to change. 2. Please attempt some of the questions at the end of each of the chapters of the text. These are exercises designed to help you understand the concepts/techniques discussed during class. No submission required. However, any questions raised will be discussed/answered at a suitable time during the class/tutorial. Bin Wu Aug 2014 MU Columbia
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