Crouchland Biogas Ltd. – Site Planning Layout

Plan Drawing Ref
D&A Section
1
4.2.1
Weighbridge
2
4.2.1
Peecon Feeder 24m3
GPH/CROU/008/PL/024
3
4.2.1
Peecon Feeder 80m3
4
4.2.1
Peecon Feeder 60m3
5
4.2.1
Pump Station
6
4.2.2
Digester 1
7
4.2.2
D&A Section Title
Feedstock Arrival and Feed Systems
Primary Digestion Tanks
Equipment Name
Drawing Ref
Drawing Title
Drawing By
Scale
Dimensions
G.P.H
N.T.S
Yes
Weighbridge 24m3 Peecon
G.P.H
1:50 @A3
Yes
Feeder mixer for Digesters 1 and 2
112‐800‐000‐900‐4992
Stationary Mixer 80m3 Crouchland
Peecon
1:60 @A3
Yes
Feeder mixer for Digesters 1 and 2
112‐600‐000‐900‐4926
N/a
Peecon
N/a
Yes
Feeder mixer for Digester 3
1:50 @A3
Yes
6.1m metal container
1:100 @A1
Yes
Digestion Tank
1:200 @A3
Yes
Digestion Tank
1:100 @A0 1:200 @A2
Yes
Digestion Tank
1:50
Yes
Three tanks, acoustically enclosed fans and pipework CSO desulphurisation equipment
Removal of Hydrogen Sulphide from biogas prior to combustion and/or further gas clean up processing
Reduce noise emissions from fans GPH/CROU/008/PL/020 Rev 0 Weighbridge
GPH/CROU/008/PL/021 Rev 0 GPH/CROU/008/PL/021 Rev 0
G.P.H
GPH/CROU/008/PL/008
Existing Bio‐Tanks Planning Drawing
Proposed Planning Bio‐Tank Planning Drawing
G.P.H
Slab and Plan Elevations
CSO Technik
Equipment Description
G.P.H
Digester 2
Purpose
Weigh incoming and outgoing vehicles to determine weight of feedstock
Receive and process feedstock, transfer to digesters 1 and 2
Receive and process feedstock, transfer to digesters 1 and 2
Receive and process feedstock, transfer to digester 3
Transfer of feedstock from feeder mixers to AD tanks
Digestion of organic matter in anaerobic conditions to produce biogas
Digestion of organic matter in anaerobic conditions to produce biogas
Digestion of organic matter in anaerobic conditions to produce biogas
8
4.2.2
Digester 3
GPH/CROU/008/PL/009
9
4.2.3.1
CSO Desulphurisation Equipment
VOO1254‐04‐01_01
9a
4.2.3.1
CSO Coolers Acoustic Enclosures
GPH/CROU/008/PL/026
CSO Plant Blower Acoustic Enclosures
G.P.H
1:50 @A4
Yes
Acoustic enclosures to house CSO cooler fans
10
4.2.3.1
Purac CO2 Removal
GPH/CROU/008/PI010
Purac Plant Planning Drawing
G.P.H
1:100 @A1 1:200 @A3 Yes
Tanks and containers associated with Purac CO2 Removal of CO2 to yield pure biomethane for removal plant
further processing prior to removal from site
Purac Coolers
COOL‐370‐08‐04‐100‐11
Purac Puregas/Crouchland Farm
Luvata Soderkoping
NTS
Yes
Gas Cooling Plant
Gas Clean‐up and Conditioning Biomethane Plant
Cooling of gas as it passes through gas clean up processing stage, cooling prepares the gas for compression and storage stages
Compression of biomethane to pressure suitable for biomethane export
Cooling of compressed gas as it enters storage / export stage
11
4.2.3.1
12
4.2.3.1
Wartsilla CNG Gas Compressor
AS1000‐1364‐2
Layout gas vector 4DA300‐160kW inverter
Fornogas
1:20
Yes
3 x gas compression equipment housed in container
13
4.2.3.1
CNG Coolers
AS10001379‐0
Layout air cooler 3 fan (160kW)
Fornogas
1:20
Yes
Gas Cooling Plant
14
4.2.3.1
ENCAL Kiosk
QD12375
Encal Kiosk
Quinshield
NTS
Yes
Analysing equipment housing
Kiosk for housing of AD analysing equipment
15
4.2.3.1
Gas Dryers
GPH/CROU/008/PL/011
Gas Dryer System
G.P.H
1:20 @A3
Yes
Exterior pipework and control cabinets (x2)
Removal of moisture from biogas
16
4.2.4
Biomethane Up‐load Stanchion Type CP569
Hale Hamilton (Valves) Ltd
N114324
Yes
Bio‐methane Up‐load stanchions
Lorry Park & Details
Glanville
As shown @A2
Yes
Loading area showing wheel stops
N/a
N/a
N/a
N/a
2 x cooling fans for CHP units
ENER‐G 1150kW CHP
ENER‐G
1:30 @A1
Yes
CHP Generator in container housing with stack
N/a
N/a
1:30 @A2
Yes
N/a
Biomethane Export
Biomethane Loading Stanchion
Biomethane Loading Bays
N114324
17
4.2.4
18
N/a
CHP Cooling Fans
N/a
19
4.2.5
CHP 1 (1.15MW)
13238
19a
N/a
CHP 1 Catalytic converter
N/a
N/a
N/a
20
4.2.5
CHP 2 (2MW)
9671
ENER‐G 2.0MW CHP
ENER‐G
20a
N/a
CHP 2 Catalytic converter
N/a
N/a
N/a
CHP Plant
ST8120997‐217
21
4.2.5
Oil Tank
22A
4.2.6
1.5MW Dualfuel Boiler and Hot Water Pump
GPH/CROU/008/PL/025
22B
4.2.6
Hot Water Pump
GPH/CROU/008/PL/002 rev 0
23
4.2.6
Heat Exchanger
1534‐M‐0008
24
4.2.7
Heat Distribution
Catalytic conveter exhaust for CHP 1
CHP Generator in container housing with stack
Backup CHP engine for conversion of biogas to electricity and heat in the event of gas clean up process being offline
N/a
Catalytic conveter exhaust for CHP 2
G.P.H
1:50 @A3
Yes
Oil Tank
Oil store for storage of oil supplied to CHPs, dualfuel boiler and pump system
Byworth Boiler Container
G.P.H
1:50 @A3
Yes
Dual Fuel Boiler runs off biogas or diesel
Backup boiler to provide heat to AD plant in the event of CHPs being unavailable
Hot Water Pump System Container
G.P.H
1:50 @A3
Yes
Metal container housing hot water pump
Pump to distribute hot water around the AD plant to achieve desired temperature
Crouchland Heat Skid
ENER‐G
N.T.S
Yes
Heat Exchanger
Heat exchanger for efficient capturing of heat and utilisation of heat within AD process
GPH/CROU/008/PL/015 rev 0 Oil Tank
Transformer 1
GPH/CROU/008/PL/003 Rev 0 Transformer
G.P.H
1:40 @A3
Yes
Transformer in cabinet
Transformer 2
GPH/CROU/008/PL/003 Rev 0 Transformer
G.P.H
1:40 @A3
Yes
Transformer in cabinet
Transformers
25
4.2.7
Transfer of methane to road tankers for removal of gas from site
Loading bays for road tankers to receive methane from loading stanchions
Cooling fans for CHPs 1 and 2 (previously intalled on top of CHP containers)
Provides parasitic heat and power and backup CHP engine for conversion of biogas to electricity and heat in the event of gas clean up process being offline
To transform generated electricity to required voltage for export to national grid
To transform generated electricity to required voltage for export to national grid
26
4.2.8
27
4.2.9
28
4.2.9
29
Closed Flare
Flare
1294‐2001
Switch and Control Room
GP/CROU/008/PL/005
Control Room
GHP/CROU/008/PL/013
4.2.9
Admin Office and Control Room
GPH/CROU/008/PL/004
30
4.2.10
Separator
ST8120997‐20 Rev C2
31
4.2.10
Digestate Liquor Holding Tank
32
4.2.10
33
4.2.10
Pump House
34
4.2.10
Digestate Lagoon
35
4.2.11
Oil Interceptor
36
4.2.11
Control Systems
Digestate Management
NTS
Yes
Gas flare
For combustion of biogas as last resort in the event of no alternative gas processing stream being available
G.P.H
1:50 @A3
Yes
6.1m metal container
Control Room for tanks 1 & 2
G.P.H
1:50 @A3
Yes
6.1m metal container
Control Room for tank 3
Admin, Office and Control Office
G.P.H
1:50 @A3
Yes
Admin Office
Admin Office for site operations
Extenstion of Separator Platform
Glanville
As Shown @A1
Yes
Separator
Plant for separation of whole digestate to solids and liquids
1:50 @A2
Yes
Concrete walled, and partially below ground storage tank
Temporary storage of liquid digestate prior to transfer to digestate lagoon for long‐term storage
Buried pipework connecting AD tanks with digestate lagoon
Transfer of liquid digestate from tanks to lagoon
General Arrangement UFO‐3000‐ENV
Switch and Control Room 6100 Shipping Container
New Tank Control Room 6100 Shipping Container
GPH/CROU/008/PL/016 Rev 0 Digestate Liquor Holding Tank
UniFlare
G.P.H
Buried component ‐ no elevation or plans drawing provided
Buried Pipework
GPH/CROU/008/PL/021 Rev 0 GPH/CROU/008/PL/021 Rev 0
128‐75
Plan, Section and Detail ‐ Earthwork
G.P.H
PG Quinn Ltd
1:50 @A3
Yes
6.1m metal container
Transfer of liquid digesate from AD tanks digestate storage lagoon following separation
As shown @A1
Yes
Lagoon with HDPE cover and liner
Storage of liquid digestate from the AD tanks Buried component ‐ no elevation or plans drawing provided
Oil interceptor to capture solid contaminants Buried component. SPEL Puraceptor class 1 single present within run off from the site prior to it chamber separator ‐ full retention
leaving site and enabling extraction and safe disposal
2 x cylindrical underground chambers with Pump to transfer dirty water to attenuation concrete sill and metal handrail
lagoon
1 x cylindrical underground pump chamber with Pump to transfer clean water for recycling / concrete sill and metal handrail
removal from site
Dirty Water Pump
GPH/CROU/008/PL/017
Dirty Water Pump No 1
G.P.H
1:50 @A3
Yes
Clean Water Pump
G.P.H
1:50 @A3
Yes
Lagoon Cross‐Section
Aardvark EM Ltd
1:200 @ A3
Yes
Farm Workshop Machinery Store Planning Drawing
G.P.H
1:200 @ A3
Yes
Agricultural building for purposes of farm machinery storage
N/a
Yes
Portable metal waste skip bin
G.P.H
1:50 @A3
Yes
2 x black, upright storage tanks
Drainage Measures
37
4.2.11
Clean Water Pump
GPH/CROU/008/PL/018
38
4.2.11
Farmyard Dirty Water Attenuation / Slurry Lagoon
1387/2831
39
4.2.12
Workshop
GPH/CROU/008/PL/001
40
4.2.12
Waste Storage
N/a
41
4.2.12
Bunded Fuel Store
42
4.2.12
Dairy Office
Continental 1100 Litre Technical Information Taylor
GPH/CROU/008/PL/022 Rev 0 Bunded Fuel Store
Attenuation area for farmyard and site run off
GPH/CROU/008/PL/012
Dairy Office
G.P.H
1:100 @A3
Yes
Temporary site office building
GPH/CROU/008/PL/04
Security Fencing and Gate
G.P.H
1:100 @A3
Yes
Palisade style fencing in RAL 6005 Dark Green
Workshop and machinery storage building
Storage of general site waste prior to off‐site disposal
Fuel store area for on site plant and /or machinery
Office for dairy operations
Ancillary Development
43
4.2.12
Palisade Fencing
Security fencing around perimeter of site
44
4.2.12
Sliding Gate
Access gate to site
45
4.2.12
Lagoon Fencing
N/a
46
4.2.12
Digester 3 Bund
GPH/CROU/008/PL/009
"Preventing access to effluent storage and similar areas on farms"
Proposed Planning Bio‐Tank Planning Drawing
Health and Safety Executive
G.P.H
N/a
1:100 @A0 1:200 @A2
Yes
Post and wire mesh fencing
Safety fencing surrounding digestate lagoon
Landscaping Bund
Reduce visual impact of third digester tank

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