MES Integration Discussion

MES Integration
Discussion
Presented by Chris Nelson
Mike Purcell
© C o p yr i g h t 2 0 1 4 O S I s o f t , L L C .
Agenda
•
•
•
•
Review from Paris
Update Since Paris
Joining the Working Group
Discussion
© C o p yr i g h t 2 0 1 4 O S I s o f t , L L C .
2
REVIEW
• The Relationship between MES & PI System
© C o p yr i g h t 2 0 1 4 O S I s o f t , L L C .
3
What MES Does Well
•
•
•
•
•
•
•
Weigh & Dispense
Managing Equipment States
Electronic Work Instructions (EWI)
Collecting and Archiving Manual Data
Electronic Batch Records (EBR)
Source for Genealogy
Manufacturing Order Workflow Approvals
© C o p yr i g h t 2 0 1 4 O S I s o f t , L L C .
What MES Does Not Do Well
• Master Recipe Authoring / Sharing
– Generally not linked to Batch Execution System
– Means dual-management of recipes
• Real-time & Historical Data
– MES not designed for large data volumes
– MES typically has summarized data collection/archiving
– Limited visibility of “other data”
• Ad-Hoc Analysis & Reporting
– MES generally designed with “canned” Reports
• Source System Connectivity
– Generally MES implemented via “OPC”
© C o p yr i g h t 2 0 1 4 O S I s o f t , L L C .
MES / PI System Values
•Increased reliability and efficiency of Product
Execution
•Captures Manual Data
•Valuable Source of Recipe / Batch Context
•Platform for Recipe Standardization
•Genealogy
MES Value to
PI System
•Highly Available Infrastructure for Real-Time Data
Abstraction
•Expands MES Connectivity & Reduces Integration
Costs
•Long-Term Historization of MES Data
•Real-Time Calcs/Analytics to be leveraged by MES
•Expands Analysis & Reporting Capabilities of MES
PI System
Value to MES
Evaluation of MES systems needs to include a data infrastructure component and an overall manufacturing data
management strategy.
© C o p yr i g h t 2 0 1 4 O S I s o f t , L L C .
Product
definition
Production
capability
Production
schedule
Production
performance
Detailed
production
scheduling
Production
resource
management
Production
tracking
Production
Performance
analysis
Production
dispatching
Production
data
collection
Product
definition
management
Production
execution
management
Equipment and process
specific production rules
Operational
commands
Operational
responses
Equipment and
process
specific data
Functions outside of the
PI System
Functions that the PI System
should participate in
Production level 1-2 functions
© C o p yr i g h t 2 0 1 4 O S I s o f t , L L C .
7
Update
© C o p yr i g h t 2 0 1 4 O S I s o f t , L L C .
8
Why do batch customers use PI Interfaces for BES & MES?
View Process
Data in Context
of Batches
Analyze Batch
Product
Information
Start
Drive the
Batch Release
Process
Batch
Production
Batch
End
Batch 1
Batch 2
Batch 3
Batch 4
Automatically
Configure
PI System
Exception
Report
Released
© C o p yr i g h t 2 0 1 4 O S I s o f t , L L C .
9
PI Interfaces for BES & MES: Supported Systems
© C o p yr i g h t 2 0 1 4 O S I s o f t , L L C .
10
MES Interfaces: Looking Ahead in 2014
New Interfaces
Under Discussion
•
•
•
•
Siemens XFP MES
Werum Update for External Data
Model
Rockwell PharmaSuite
Apriso
© C o p yr i g h t 2 0 1 4 O S I s o f t , L L C .
11
Joining the Working Group
•
•
•
•
Log into
LinkedIn
Go to Interests
> Groups
Search for
Group “MES
Integration with
OSIsoft”
Select Join
© C o p yr i g h t 2 0 1 4 O S I s o f t , L L C .
12
Group Discussion
•
•
•
•
Other MES Integration Desired?
Regionalization?
Etc.
Etc.
© C o p yr i g h t 2 0 1 4 O S I s o f t , L L C .
Brought to you by
© C o p yr i g h t 2 0 1 4 O S I s o f t , L L C .

Download Report