VAS-5209124-11040-ID-MER-HD-051-R2

INGENIERÍA DETALLADA PARA EL INCREMENTO DE CAPACIDAD A +220 KBPD EN EL
OLEODUCTO VAS-CIB, EN LAS ESTACIONES VASCONIA Y CASA BOMBAS 8 EN EL GRB –
VASCONIA 1
VAS-5209124-11040-ID-MER-HD-051-2
Documento No.
Hoja de Datos Paquete Compresor de Aire
PROPOSALS
Revisión:
PURCHASE
AS BUILT
APPLICABLE TO:
2
FOR
ECOPETROL S.A.
SERIAL NO.
BY VENDOR
3
SITE
VASCONIA 1
No. REQUIRED
ONE (1) PCKGE NOTE 1
4
SERVICE
AIR SYSTEM FOR UTILITIES & INSTRUMENTS
SIZE AND TYPE
SCREW COMPRESSOR
5
MANUFACTURER
BY VENDOR
MODEL
BY VENDOR
6
NOTES:INFORMATION BELOW TO BE COMPLETED:
BY BUYER
CDA-0501
BY VENDOR/ OR MANUFACTURER
OPERATING PROCESS DATA
7
UNIT TAG:
2
1
CUMPLE
BY VENDOR OR BUYER
8
Gas Compressed
9
Relative Humidity
78% (100% máx as design)
10
Inlet Temperature: ºF ( Avg - max )
84,2 / 104
11
Inlet Pressure, Psia
14.24
12
Discharge Pressure, Psig
13
Discharge Temperature,ºF
14
Total Flow Rate, SCFM
15
Flow rate at site condition ACFM
16
Inlet Flow Rate CFM (worst site conditions)
Barometric Pressure
17
Efficiency (%)
Level above the sea
456
18
Total Brake Horse Power (with belts Loss) BHP
Tropicalization required
YES
19
After Cooler Outlet Temperature, °F
Electric area classification
20
Atmospheric Air
SITE DATA
NO CUMPLE
DRY BULB
180 SEE NOTE 4
Normal/Average ºF
84.2
NO CUMPLE
Maximum ºF
104
CUMPLE
NO CUMPLE
WET BULB
Minimum ºF
HUMIDITY
250 (2x100%)
NOTE 5
Relative Humidity Avg/Max %
78 / 99
OTHER DATA
14.24
Max. Aftercooler outlet temperature, °F
FT
Location
CTD 15-20 °F (Ambient +)
Unusual Conditions:
Dust:
≤ 39°F as minimum
Seismic Zone
Intermediate
INTERMITTENT
Wind Speed Max mph (kph)
62 (100 KPH)
22
Dew Point, °F
23
SERVICE
24
Hazardous Service:
No
25
Corrosive:
No
CONT
PSIA
Non Classified Area / Non Hazardous
Max. allowable discharge pressure psig
21
CUMPLE
AMBIENT TEMPERATURE
Yes
Fumes: No
LOCATION
Indoor Heated
26
Under roof /sheltered
Outdoor
UTILITES
COMPRESSOR DATA
27
CUMPLE
NO CUMPLE Cooling Water (e.g. for Intercoolers, Aftercoolers, Oil Coolers)
Pressure, psig
28 Compressor:
29
Compressor Manufacturer
30
Model
Type:
Screw Oil Injected/ Oil Flooded
31
Quantity
skid Including air intake, filters, coolers, drive couplings and motors.
33
Acoustic canopy
Two (2) Units (One Running One Stand By) on common
35
Relief Valve
36
Pressure safety valve set psig
37
Discharge check Valve
Yes as required
40
Air Intake Valve
41 Intercooler:
Material:
42
Moisture separator with trap
43
Control of oil temperature
44 Aftercooler:
YES
Voltage / Phase /Hertz:
180
COMPRESSOR DATA (Cont)
Lubrication System
Pressure System
Yes as required
Auxiliary Oil Pump Driven By:
YES replaceable cartridge
Oil System Capacity:
Gals.
Oil Flow Capacity:
Gals per min.
Oil Type:
Grade:
Air:
Water
Oil Temperature Control:
Tema Class:
Oil Pressure Control:
Check Valve
Material:
45
Moisture separator with trap:
46
Temperature Control
PSIG
480/ 3 /60
Main Oil Pump Driven By:
38 Inlet air filter:
Filtration efficiency:
Pressure; MAX / NORMAL / MIN.
Power Supply / Electricity
Yes individual for each module compressor-aftercooler
canopy only for module compressor-aftercooler
39
Temperature (ºF):
Instrument Air Supply:
32
34
N/A
Air:
YES
Inlet Temp.
47 Separator System
YES
Water: N/A
Tema Class:
Temperature Control
Material
Inlet Temp.
Outlet Temp.
Compressor Shaft Sealing
48
Separate / Integral Moisture separator w/Traps
49
Maximum Allowable Oil carry-over
(oil ppm outlet compressor)
50
Liquids removing (water)
(% outlet compressor)
51 Bearings
Type:
Outlet Temp.
YES
Relief Valve
Oil Cooler
Type
Manufacturer
Size
Dimensions and Weight only for module compressor-air coolers-motor (cabin)
52
Radial bearing
:
compressor weight lbs
53
Thrust bearing
:
motor weight lbs
54
Lubrication type
:
cooler (s) weight lbs
55
Lubricant Type
:
cabin and accessories
56 REMARKS :
Dimmensions each module W X L x H Inch /mm
57
Weights each module Lbs
VAS-5209124-11040-ID-MER-HD-051-R2 HOJA_DATOS_AIRE_COMPRIMIDO_VAS_COMPRA_MODIFICADA_JUL_23 (2)
1 de 4
INGENIERÍA DETALLADA PARA EL INCREMENTO DE CAPACIDAD A +220 KBPD EN EL
OLEODUCTO VAS-CIB, EN LAS ESTACIONES VASCONIA Y CASA BOMBAS 8 EN EL GRB –
VASCONIA 1
VAS-5209124-11040-ID-MER-HD-051-2
Documento No.
Hoja de Datos Paquete Compresor de Aire
PRE-FILTERS
1
2
CUMPLE
Revisión:
2
ELECTRIC PANEL
NO CUMPLE
Pre-Filters
Yes NOTE 14
Mounted on the package
YES
Single point electrical supply
YES
3
Pre-filter
4
Type :
5
-particle filter & coalescer (if required) advised by VENDOR
6
Quantity
Two (2)( 2x100%) piped in parallel
Control Panel
YES
7
Solids removing/micron removal
≥ 1 microns minimum or better
Microprocessor based controller
YES
8
Liquid Carry Over (Water / Oil aerosol)
Mounted on the package
9
Flow Capacity (SCFM /ACFM)
NEMA enclosure
10
Desing Pressure / Temperature (Psig / °F)
Display for Alarms and Shutdown
11
Pressure Drop - Clean / Dirty (Psi)
Switch of Compressors Operation
12
Inlet / Outlet Connections Size
Automatic / Manual Start & Stop Control
13
Dimmensions each W X L x H Inch /mm
Communications Protocol
14
Weight each Lbs
by VENDOR (as required e.g. general purpose
NEMA enclosure
Pre-Alarm Contacts:
NOTE 17
4X
YES
YES
MODBUS-TCP with a fiber optic converter
Open / Close to sound alarm
Electrical
Yes
Pneumatic
16
with ∆P Indicators PDIT
Yes Transmitters and Indicators
Piped In Parallel
Yes
18
Isolation Valves (block valves)
Yes
19
Traps & Drains
Yes Autodrain Traps.
Air Discharge Pressure
yes (compressor and line discharge)
20
By Pass
N/A (dual filters)
Air Discharge Temperature
yes (compressor and line discharge)
Control Remote Signal Shutdown
24 VDC
21
Location
INDICATIONS (MINIMUM)
On common Skid
CUMPLE
NO CUMPLE
23 Dryer
Intake /Air Filter Change
yes (suction air filter vacuum Indicator)
Oil Filter Change
yes
Air/Oil Separator Filter Change
yes
24
Dryer
Yes
PDIT / Pre-filters Change
yes
25
Type :
Refrigerative System
PDIT / Post-filters Change
yes
26
Quantity
27
Outlet Dew Point, °F
28
Hour Meter
yes (running hours / loading hours)
Flow Totalizer Indicator
Yes
Liquids removing
Power supply on
yes
29
Flow Capacity (SCFM /ACFM)
Compressor Load
yes
30
Desing Pressure / Temperature (Psig / °F)
Compressor Unload
yes
31
Pressure Drop (Psi)
Motor Overload
yes
32
Outlet Pressure (Psig)
Others
VENDOR to advise other
33
Inlet / Outlet Connections Size
34
Dimmensions each W X L x H Inch /mm
Pressure Safety Valve
yes
35
Weight each Lbs
High Discharge Air Temperature
yes
Two (2)( 2x100%-1 operating - 1 Stand By)
≤ 39°F as minimum dewpoint
PROTECTIONS (MINIMUM)
36 Others requirements
High Discharge Air Pressure
yes
37
Isolation Valves (block valves)
Yes
High Oil Temperature
yes
38
Drains
Yes Autodrain traps
High Differential Pressure in Oil Filter
yes
39
By Pass
Yes- isolation valves
High Differential Pressure Pre-filters
yes
40
Location
On common Skid
High Differential Pressure Post-filters
yes
41
2
POST-FILTERS
CUMPLE
NO CUMPLE
Low Oil pressure / level
42 Post-filters
yes
Overload Protection
yes
Yes
Start-up Botton
yes
by VENDOR (as required e.g. coalescer
Shutdown Botton
yes
Others
VENDOR to advise other
43
Post-filters
44
Type :
45
advised by the VENDOR
46
Quantity
47
Solids removing/micron removal
48
Max. Allowable Oil carry-over
49
NO CUMPLE
YES
17
DRYER (S)
CUMPLE
YES-Local Panel
Remote Shutdown
22
NO CUMPLE
4X
COMPRESSOR CONTROL SYSTEM
15 Others requirements
CUMPLE
Two (2)( 2x100%)
CAPACITY CONTROL (PROCESS CONTROL CAPACITY):
Automatic
0,01 ppm oil content -maximum or better
Yes
Manual
Variable Speed
Load-Unload
Flow Capacity (SCFM /ACFM)
Start - Stop (On-Off)
Other
50
Desing Pressure / Temperature (Psig / °F)
On air failure, Compressor shall:
51
Pressure Drop - Clean / Dirty (Psi)
52
Inlet / Outlet Connections Size
53
Dimmensions each W X L x H Inch /mm
54
Weight each Lbs
Unload
Yes
Load
REMARKS :
55 Others requirements
56
with ∆P Indicators PDIT
Yes Transmitters and Indicators
57
Piped In Parallel
Yes
58
Isolation Valves (block valves)
Yes
59
Traps & Drains
Yes Autodrain Traps.
60
By Pass
N/A (due dual filters)
61
Location
On common Skid
VAS-5209124-11040-ID-MER-HD-051-R2 HOJA_DATOS_AIRE_COMPRIMIDO_VAS_COMPRA_MODIFICADA_JUL_23 (2)
2 de 4
INGENIERÍA DETALLADA PARA EL INCREMENTO DE CAPACIDAD A +220 KBPD EN EL
OLEODUCTO VAS-CIB, EN LAS ESTACIONES VASCONIA Y CASA BOMBAS 8 EN EL GRB –
VASCONIA 1
VAS-5209124-11040-ID-MER-HD-051-2
Documento No.
Hoja de Datos Paquete Compresor de Aire
1
COMPRESSOR DRIVERS
2
Type :
CUMPLE
HP
Noise absorbing insulation:
3
Compressor Driver
Volt / Phase / Hertz: 460 / 3 / 60
5
Enclosure: TEFC
NEMA Code:
RPM
NOTE 15
Service Factor:
1.15
6
Insulation: F
Eficiency
Power Factor
7
Bearings Type:
Ball
Grease
Lubrication:
CONSTRUCTION - MOUNTING
Power Transmission (Belt / Direct)
Coupling make/type:
Guards Type:
11
Aux. Lube Oil Pump Driver
HP
RPM Frame
12
Coolant Pump Driver
HP
RPM Frame
Standard
Non Sparking
MAIN CONNECTIONS
Capacity
N/A
Dry Air receiver:
YES
NOTE 19
Capacity
NOTE 19
Mounting Base:
YES
NOTE 1
Material:
A36-CARBON STEEL
COMPLETE PACKAGE SKID WEIGHTS AND DIMENSIONS
NOTE 1
CUMPLE
NO CUMPLE
Size
Rating
Wet Air Discharge:
Size
Rating
150
Facing
RF
REMARKS :
16
Dry Air Discharge:
Size
Rating
150
Facing
RF
without storage tank TX-603 (off-skid equipment). Data for tank to be confirmed
17
Drains
Size
Rating
18
Cooling Water Piping, Single Inlet - Outlet Manifold
N/A
Rating
Facing
Facing
N/A
21
INSPECTION AND TESTS
22
CUMPLE
NO CUMPLE
Required
CUMPLE
NO CUMPLE
Dimensions and weights for complete package
within the offer/bid by VENDOR.
N/A
Facing
2
N/A
CUMPLE
NO CUMPLE
Witnessed
Rotors
NO
Shaft
24 Hydrostatic test-pressure parts NOTE 19
YES
NO
Labyrinths
YES
NO
NA
NO
Fans
Aftercooler
Luboil cooler
26 - including complete unit performance
27 Post test inspection
NO
Separator
NA
NO
Inlet Silencer
YES
NO
Inlet piping and filter
NA
NO
Piping traps/drains
32 Materials certification for main component
YES
NO
Structural Steel Base
33 Certified Test Report
YES
NO
Piping /Pipework Class
28 Auxiliary Equipment operation Test
29 Dismantle . Reassembly afetr running Test
30 Control Panel Functional Test
31 Lube Oil Console Run Test
NA
PACKING AND SHIPMENT
35
Export Packing
36
Dimensions for shipping, W X L x H Ft-Inch /mm
37
Shipping weight Lbs
ASTM No.
Casing
YES
25 Mechanical running test
MATERIAL SPECIFICATION (See Note 12)
Part
23 Manufacturer Standard Shop Test
CUMPLE
NO CUMPLE
Painting
Outdoors Storage for 6 months
ASTM A36
By VENDOR or Manufacturer Std (suitable for 100% relative
humidity & rain forest ambient).
and particular Spec No ECP-GTP-F-38-NIP-57-04
DOCUMENTATION
Instructions, Technical Information & Standard Catalogues
O&M Manual
Instrument and Equipment Data Sheets
39 without storage tank TX-603 (off-skid equipment). Data for storage tank to be
Test & Inspections Book
General and Detail Drawings
40 confirmed within the offer/bid by VENDOR.
Perfomance Curves
Dimensions and Weights for complete package
Piping and Instrumentation Diagrams
NOTES:
41
1
VENDOR shall supply a complete and functional air compressor package , including: two (2) Rotary screw oil flooded air compressors (2X100%; one (1) operating and
43
one (1) stand by), two (2) electric motor drivers, air coolers as required, two (2) refrigerative air dryer units (2X100%; one (1) operating and one (1) stand by), with dual
44
pre-filters and dual post-filters as required, fabricated steel skid for baseplate, all interconnecting piping and appurtenances within package limits, Enclosure and
45
Control Panel and all facilities (terminal blocks, receptacles, etc.), required for electrical and instrument connections integrated to the package (all mounted on a
46
common base plate or modular skids pre-assembled if required due package size).
Air Compressor Package shall be supplied with two (2) outlets (line for wet air and line dry air) as showed on document No. VAS-5209124-11040-ID-PRO-PID-060_1
47
Outlet line required for wet air shall include válve PCV Set @ 100 psig (industrial air service).
48
49
2
VENDOR shall complete the missing information on data sheet (no defined by BUYER) and to specify other relevant data & submit with his quote.
50
3
The compressors shall be designed for heavy duty.
51
4
Discharge pressure of 180 Psig for dry air (180 psig means design data dry air outlet skid limits or boundary limits).
52
5
250 SCFM is total air at discharge of the compressor - upstream dryer (250 SCFM total air: both dry and wet; design case discharge of each compressor 250 SCFM
considering NO wet-industrial air services requirements/ NO flow for wet air-industrial due to sporadic use).
53
54
NO CUMPLE
Pckg Weight Lbs
20 REMARKS : Air process piping Class AA1A22, rating 150#, Type ANSI B16.5
42
CUMPLE
Pckg Dimensions, W X L x H Ft-Inch /mm
Suction:
38 REMARKS :
NO CUMPLE
Maximum Maintenance weight, lb
15
34
CUMPLE
Yes
14
Size
NO CUMPLE
Open Type Package (only module compressor with acoustic canopy/cabin)
Wet Air receiver: N/A
10
19
CUMPLE
Noise level allowed: 85 dBA @ 3FT
Estimated Max sound pressure level dBA
9
13
2
NOISE ENCLOSURE
NO CUMPLE
Electric motor
4
8
Revisión:
6
Controller shall be included in a NEMA 4X panel with purge system . This enclosure shall be able to be connected to the JUNCTION BOX. Controller is required with
outlet digital signal fail (group alarm) for each compressor to be WIRED by others to Control Room.
55
Deleted
56
7
57
8
For a detailed view of the associated instrumentation and control loops , see document No. VAS-5209124-11040-ID-PRO-PID-060_1 (internal configuration shown
59
9
Deleted
60
10
Deleted
61
11
Deleted
P&ID is for reference, VENDOR supply the final configuration).
58
VAS-5209124-11040-ID-MER-HD-051-R2 HOJA_DATOS_AIRE_COMPRIMIDO_VAS_COMPRA_MODIFICADA_JUL_23 (2)
3 de 4
INGENIERÍA DETALLADA PARA EL INCREMENTO DE CAPACIDAD A +220 KBPD EN EL
OLEODUCTO VAS-CIB, EN LAS ESTACIONES VASCONIA Y CASA BOMBAS 8 EN EL GRB –
VASCONIA 1
VAS-5209124-11040-ID-MER-HD-051-2
Hoja de Datos Paquete Compresor de Aire
Documento No.
Revisión:
VENDOR shall confirm the materials according to fluid and operation conditions
2
12
3
13
Minimum Air Quality 2.4.1 (or better) according to ISO 8573-1 and requirements ANSI/ISA–7.0.01-1996 “Quality Standard for Instrument Air”.
4
14
The pre-filters and after-filters (coalescence type) on the air dryers are VENDOR package furnished. The pre-filters shall be suitable to ensure oil, liquid water and
particulate contaminants removal to loss of drying efficiency.
5
VENDOR shall optimize the power consumption.
6
15
7
16
Deleted
8
17
See Specification No VAS-5209124-11040-ID-MER-ET-052 "Especificacion Técnica Aire Comprimido".
9
18
Deleted
10
19
VENDOR shall provide as part the scope of supply , ONE (1) dry air receiver tank vertical full dressed Tag TX-603 (total capacity required 263 FT3 for 10 minutes air
11
storage) for off-skid mounting and outdoor location.
12
Tank shall include instruments and connections; as shown in document P&ID No. VAS-5209124-11040-ID-PRO-PID-060_1 within boundary limits.
13
Design Data for Tank Tag TX-603: Code Design ASME VIII Div 1 with stamp; Capacity 263 FT3, Operating Pressure 180 psig, Design Pressure 230 psig;
14
Operating Temperature 84 °F, Design Temperature 134 °F; Trim/rating 150#, corrosion allowance 1/8"; vessel dimensions to be proposed by VENDOR,
15
2
NOTES: (CONT')
1
Wall Thickness by VENDOR (As per ASME Code); Vessel supported by a skirt; Materials Carbon Steel: Vessels Shells and heads (plate) SA-516-70,
16
Vessels Shells (Pipe) SA-106-B, Vessel Heads (Pipe) SA-234-WPB, flanges-Forgings SA-105 , Structural Plate and Shapes SA-36; shop coating.
17
VENDOR shall submit to BUYER the drawings and calculations for approval.
VAS-5209124-11040-ID-MER-HD-051-R2 HOJA_DATOS_AIRE_COMPRIMIDO_VAS_COMPRA_MODIFICADA_JUL_23 (2)
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