Plant Report WFA Elverlingsen

PLANT REPORT
Fluidized Incineration System of Elektromark AG
in Elverlingsen SAX 3214-20
The fluidized incineration System of Elektromark AG in Elverlingsen is the largest sewage sludge cake
handling plant so far installed on a power station site. It consists of two Push Floor reception bunkers,
one for trucks and the other for rail reception. These bunkers have combined discharge/pre-press screws
with solids handling pumps that convey the cake via pipelines to three large silos. These silos have a
capacity of 1500 m³ and are 10 m diameter x 20 m shell height and are equipped with our patented twin
Sliding Frame discharge machines and our solids handling cake pumps. From here the cake is conveyed
to two further 50 m³ buffer silos again with Sliding Frame machines that feed to a double shaft mixer. The
sludge cake is mixed with the coal before going to the boiler grate.
All silos are equipped with original SAXLUND International dischargers. Beside a continuous level
indicator each silo is also equipped with a CH4 monitoring instrument and an extracting system which
removes the arising biogases from the silos to the incineration hopper.
TECHNICAL DATA:
Year of construction
Conveyed material
Bulk density (sludge cake)
Bulk density (coal)
Solids content (sludge cake)
Solids content (coal)
: 2001
: sewage sludge and pit coal
: 900..1100 kg/m3
: approx. 800 kg/m3
: 25..40 %
: 88..89 %
Train-Reception bunker with Push-Floor discharge
Bunker content
Discharge rate
Screw conveyors
: 108 m3
: 2x 50 m3/h
: type 2x DA
Lorry-Reception bunker with Push-Floor discharge
Bunker content
Discharge rate
Screw conveyors
: 65 m3
: 2 x 50 m3/h
: type 2x DA
Sludge storage silo with Sliding-Frame discharge
Silo content
Discharge rate per silo
Screw conveyors per silo
3
: 3 x 1570 m
3
: 2 x 12,2 m /h
: type 2x DI
Sludge cake buffer silo with Sliding-Frame discharge
Silo content
Discharge rate per silo (adjustable)
Screw conveyor
: 2 x 50 m3
3
: 25 m /h
: type DA
Mixer
Mixer capacity (sludge+ coal)
3
: 25+4 m /h
www.saxlund.de
Germany:
Saxlund International GmbH
Heidberg 1, 4 + 5
29614 Soltau-Harber
Tel.: +49 (0) 51 91/98 11-0
Fax: +49 (0) 51 91/98 11-39
E-Mail: [email protected]
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Products for silo and conveying technology:
• Saxlund Sliding Frames
• Saxlund Push Floors
• Tubefeeders
• Saxlund Rotors
• Saxlund Solids Handling Pumps
• Troughed Chain Conveyors
• Screw Conveyors
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• Rotary Valves
• Combustion Plants
• Control Systems