Forest Plantation Area by the Japanese Paper Industry

Efforts Towards Sustainable Industry
in the Japanese Paper Industry
Masataka Hayama
Japan Paper Association
The 31st FAPPI Conference
November 7, 12013
Jakarta, Indonesia
Green Economy
“In its simplest expression, a green economy can be thought of as one
which is low carbon, resource efficient and socially inclusive.”
- United Nations Environment Programme
“(green economy) should contribute to eradicating poverty as well as
sustained economic growth, enhancing social inclusion, improving
human welfare and creating opportunities for employment and decent
work for all, while maintaining the healthy functioning of the Earth’s
ecosystems.”
- The Future We want (Rio+20 Outcome Document)
2
Paper industry is a green and sustainable industry
Building
Construction
material
Pulp & paper mill
Woodchip
(Digestion)
Demolition wood
Lignin and
other
50%
Slab
Chopsticks
Round
wood
(Reuse of chemicals) Black liquor
(Recovery of chemicals)
Thinning
wood
Fuel for power generation
CO2
emission
Fossil fuel
50%
(Washing)
Recycled pulp Wood pulp
64%
Fuel for
power
generation
50%
50%
(Bleaching)
Evaporation
Global warming
Industrial forest
plantation
Fiber
36%
(Papermaking)
(De-inking)
Newsprint
(Recovered paper
recovery)
Renewable/waste
fuel
Copy paper
(Combustion)
Recycling of
forests
Generated steam → Power generation
Paper
recycling
Publication paper
On-site use (steam, electricity)
Forest plantation
Growing with absorbing
CO2 from the atmosphere
CO2 recycling
(CO2 absorption)
Paper waste
Tissue
3
Recovered Paper Utilization Rate
in Japan
%
64.0
64.0
63.7
Year 1995
Target of 56% by 2000
62.0
63.1
62.5
Year 2000
Target of 60% by 2005
60.0
63.0
61.9
61.4
60.6
60.2 60.4 60.3
59.6
58.0
Year 1990
Target of 55% by 1995
58.0
Year 2010
Target of 64% by 2015
57.0
56.0
56.1
54.9
54.0
52.0
52.2
51.5
52.5
53.0
53.6
53.3 53.4
Year 2005
Target of 62% by 2010
54.0
Year 1991
Law for the Promotion of Utilization of Recycled Resources
50.0
90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12
15
Source: Ministry of Economy, Trade and Industry
Note:
Utilization rate = recovered paper consumption + recovered paper pulp consumption / total raw material consumption
4
Recovered Paper Recovery Rate in Japan
%
80.0
Recovery rate
75. 1
79. 9
79. 7
78. 1 77. 9
75.0
74. 5
72. 4
70.0
71. 1
68. 5
65.0
65. 4
60.0
66. 1
61. 5
57. 7
55.0
55. 2 55. 7
53. 0
50.0
49. 7
51. 7 51. 5 51. 3
50. 8 51. 0 51. 2
Year 2000
The Basic Law for Establishing the Recycling-based Society
Revised Wastes Disposal and Public Cleaning Act
45.0
90
91
92
93
94
95
96
97
98
99
00
01
02
03
04
05
06
07
08
09
10
11
12
Source: Ministry of Economy, Trade and Industry
5
Global Warming Measures in the Japanese
Paper Industry
～1990
•Reducing specific energy consumption through installing large-scale kraft
pulp plants.
•Electricity saving through achieving a recovered paper utilization rate of 55%
and promoting alternative use of recovered paper to mechanical pulp.
•Steam saving and productivity improvement through introducing wider and
closed hood paper machines.
～2000
•Energy saving through achieving a recovered paper utilization rate of 60%
and promoting alternative use of recovered paper to kraft pulp.
•Increasing the stage of effect of vacuum evaporators and introduction of
natural gas turbines
•Reducing waste volume through promoting incineration as well as fuel use,
instead of landfilling.
•Expanding power generation capacity by introducing high temperature and
pressure recovery boilers.
•Expanding plantation area at home and abroad to 600 thousand ha by 2010.
2000～
•Achieving a recovered paper utilization rate of 62%.
•Steam saving through introducing high dew point closed hood and highefficiency press section.
•Installing new boilers fueled by paper sludge, refuse paper and plastic fuel,
waste wood and waste tires.
•Expanding forest plantation area to 700 thousand ha by 2012.
•Developing a tree species with resistance to pests/pathogens and drought.
6
JPA’s Committed Action Plan for
the Environment
• Established in 1997
• Targets set in the plan had been raised several
times since establishment
• Final target:
Reduce specific fossil energy consumption and
fossil energy-derived CO2 emission intensity
on a five-year average basis from fiscal 2008 to
fiscal 2012 by 20% and 16%, respectively, from
the level of fiscal 1990.
7
Specific Energy Consumption and
CO2 Emission Intensity
105.0
(FY 1990 as 100)
100.0
95.0
95.0
90.0
Specific fossil energy consumption
85.0
Specific gross energy consumption
80.0
79.8
Fossil energy derived CO2 emission intensity
75.0
72.4
70.0
FY 91
1990
92
93
94
95
96
97
98
99 2000 01
02
03
04
05
Source: Ministry of Economy, Trade and Industry, Japan Paper Association
06
07
08
09
10
11
12
8
Investment for FY 2000-2012
Fuel conversion
Energy saving
(billion yen)
0
50
100
150
200
Invest amount for fuel coversion and energy saving
FY
2000
01
02
03
04
05
06
07
08
(billion yen)
09
23.1 16.9 14.8 18.1 43.3 26.1 44.1 60.1 52.0 21.9
10
11
12
Total
7.2
8.6
18.6
354.8
9
Factors of Changes in Fossil Energy
Derived CO2 Emissions
(Unit: 10 thousand tons, %)
CO2 emissions
Fossil energy-derived CO2 emissions in FY 1990
2,547
Fossil energy-derived CO2 emissions in FY 2012
1,827
Amount of change
(Contribution) Industry efforts
Power industry
Decreased paper production
Percentage change
from FY 1990
▲ 720
▲ 28.3
▲ 537
▲ 21.1
74
2.9
▲ 257
▲ 10.1
10
Composition of Energy Consumption
by Energy type
Waste and renewal energy account for half of energy consumption in FY 2012
FY 2012
FY 1990
Waste wood,
paper sludge,
etc.,
2.9%
Black liquor
31.8%
Waste tire,
RPF, etc.,
9.4%
Heavy oil
33.8%
Waste energy
0.3%
Renewable
energy
34.7%
Waste wood,
paper sludge,
etc.,
9.2%
Heavy oil
7.0%
Waste energy
9.4%
Fossil energy
65.0%
Renewable
energy
41.0%
Coal
25.8%
Fossil energy
49.6%
Black liquor
31.8%
Purchased
electricity
and other
16.5%
Gas
0.5%
Coal
14.3%
Gas
6.4%
Purchased
electricity and
other
10.5%
Renewable energy: black liquor, waste wood, bark, paper sludge, etc.,
Waste energy: refuse paper and plastic fuel (RPF), waste plastic, waste tire, etc.,
11
JPA’s Action Plan for Low Carbon Society
Target:
• For the fiscal 2020, reduce fossil-energy-derived
CO2 emissions by 1.39 million tons from BAU
through:
1. Promoting energy conversion from heavy oil to
biomass (waste wood, thinning wood and slash)
and waste energy.
2. Introducing high-efficient recovered paper
pulping units.
3. Introducing energy-efficient high temperature
and pressure recovery boilers.
12
JPA’s Action Plan for Low Carbon Society
Target:
• In view of increasing forest carbon sinks that
help prevent global warming, as well as
ensuring stable supply of raw materials, expand
forest plantation area owned or managed by
JPA member companies at home and abroad by
525 thousand hectares compared with the fiscal
1990 level to 800 thousand hectares by fiscal
2020.
13
Forest Plantation Area by the Japanese
Paper Industry
(1,000ha)
900
800
800
Domestic
700
Overseas
600
500
400
300
200
100
129
278 301
233 255
212
178 192
342
387
353 355
455 458
497 505
543 544 544
146 144 138 137 134 131 128 125 121 138 151 150 150 150 149 148 147 147 147
0
1990
1996
1998
2000
2002
2004
2006
2008
2010
2012
2020
14
Overseas Forest Plantations by
the Japanese Paper Industry
15
Development of New Bio Products
• Japanese paper industry actively
promotes R&D on innovative bio
products (e.g. bioethanol and CNF)
through its unique woody biomass
utilization technology.
• These innovative products from wood
fiber are expected to be adopted in
chemicals, cosmetics, pharmaceuticals
and more, replacing traditional
products have higher environmental
footprints.
16
Biomass Power Generation
Paper manufacturers are expanding biomass power
generation since FIT started in July 2012
Major biomass power generation projects
Company
Oji Paper Co., Ltd.
Oji Materia Co., Ltd.
Oji F-Tex Co., Ltd.
Nippon Paper Industries Co., Ltd.
Chuetsu Pulp and Paper Co., Ltd.
Tokushu Tokai Paper Co., Ltd.
Mill
Power Generation Capacity
Startup
Nichinan
25,000kWh
2015
Fuji
40,000kWh
2014
Ebetsu
25,000kWh
2015
Yatsushiro
5,000kWh
2015
Sendai
25,000kWh
2015
25,000kWh (for market sale)
2015
Mishima
17
Towards “Green Economy”, we should:
• Promote further paper recycling
-Establishing a recovered paper collection system
involving governments, private sectors and citizens is
essential for improving paper recycling
• Improve energy efficiency
-Objective evaluation based on data is fundamental
for improving energy efficiency.
-Each association needs to play a central role in
building a database on energy consumption
18
Thank you
Terima kasih banyak

Download Report