Anaerobic digestion of submerged macrophytes —Biochemical approach for enhancing the methane production— 沈水植物のメタン発酵処理 —生物化学的アプローチによるメタン生成量の向上— 13D5701 小山 光彦 指導教員 戸田 龍樹 SYNOPSIS 近年、世界各地で沈水植物などの水草類の過剰繁茂による環境悪化が問題となっており、発生抑制方法ならびに除去した バイオマスの適正処理・有効利用技術の確立が喫緊の課題となっている。沈水植物のような高含水系有機性廃棄物の処理 には、メタン発酵処理が適していると考えられる。本研究は、琵琶湖に過剰繁茂する沈水植物のメタン発酵プロセスの高 効率化を目的とし、初めに各種沈水植物のメタン生成能と化学組成の関係について検討した。次に、難分解性の沈水植物 を対象に、前処理が化学組成とメタン生成量に与える効果と、前処理の副生成物質によるメタン発酵プロセスの阻害効果 を検討した。最後に、前処理した沈水植物の半連続処理特性を評価した。中温回分処理実験の結果、沈水植物のメタン生 成量は種によって 161-361 mL g-VS-1 と大きく異なり、琵琶湖に最も優占するセンニンモが最も難分解性であった。沈水 植物のメタン生成量は陸上草本類や農作物と同様にリグニン量に依存することが明らかとなった。リグニン組成分析の 結果、沈水植物はアルカリで分解しやすいヒドロキシ桂皮酸類を 27-59%含有していた。これらの結果からセンニンモ の易分解化にはアルカリ処理が効果的であると考えられた。アルカリ処理により、センニンモのリグニン量は無処理基質 の 207 mg g-TS-1 から 85 mg g-TS-1 に減少した。回分処理におけるメタン変換率は無処理条件の 31%-COD から、アルカリ 処理により 51%-COD に増加した。一方で、アルカリ処理により生成される溶出リグニンにより、メタン発酵の各分解過 程とくに加水分解過程が阻害されることが明らかとなった。しかしながら、アルカリ処理したセンニンモを 120 日間にわ たり半連続処理した結果、運転 20 日目付近からメタン生成は大きく阻害されたが、運転 42 日目以降は回復し、溶出リグ ニンに対して長期運転により馴化することが明らかとなった。半連続処理において、アルカリ処理したセンニンモのメタ ン回収率は無処理条件に比べて約 65%高く、回分処理よりも高い増加率を示した。これらの結果から、沈水植物のメタン 発酵の高効率化にはアルカリ処理が有効であることが示された。本研究においてアルカリ処理によってリグニン量が多 い水草のメタン変換率を大きく向上できたことで、難分解性の水草を含む様々な水草ひいては同様の化学組成を有する 植物バイオマスの効率的な省エネルギー・創エネルギー処理が達成可能であることが示された。 Keywords: Submerged macrophyte, Anaerobic digestion, Lignocellulose, Pre-treatment INTRODUCTION In recent decades, aquatic macrophytes including floating, emergent and submerged macrophytes have been excessively propagated and causing various environmental problems in lakes, dams and reservoirs worldwide (e.g. Abassi et al. 1990). In the case of Japan, submerged macrophytes have been covering more than 90% of the Southern Basin in Lake Biwa (Haga and Ishikawa 2011), and causing water stagnation, foul odor, fishing interference and landscape fouling. Every year, approximately 4,000 tons-wet weight (wwt) of macrophytes are removed from the lake, but effective and low-cost treatments for treating the macrophytes have not been established yet. Anaerobic digestion (AD) is noted as one of the most effective and low-cost bioenergy recovery technologies from organic wastes with high moisture content, such as aquatic weeds. A number of previous studies reported that the methane yields of floating aquatic weeds, emergent plants and submerged macrophytes greatly varied depending on the species from 38 to 333 mL g-VS-1, but lower than labile substrate such as food waste (364 to 489 mL g-VS-1) (e.g. Heo et al. 2004). In general, hydrolysis of lignocellulose is a limiting step during AD of plant materials, since recalcitrant lignin protects cellulose and hemicellulose against microbial/enzymatic attack by coating them. Some studies have already reported that the methane recovery of terrestrial woody and herbaceous plants is limited by the lignin content (Gunaseelan 2007; Triolo et al. 2011; Frigon et al. 2012). However, the chemical composition in relation to the methane recovery of aquatic weeds, especially submerged macrophytes, has not been investigated yet. Submerged 1 macrophytes tend to have more flexible body structure as compared with terrestrial herbaceous plants and floating/emergent macrophytes, because they are mostly submerged under water (Asaeda et al. 2005). Thus anaerobic digestibility of submerged macrophyte may be different from other plant biomass. In order to enhance the anaerobic digestibility of plant biomass, application of pre-treatment or increase of digestion temperature have widely been attempted for improving feedstock degradability and microbial metabolic rate, respectively. Amongst the various pre-treatments, alkali pre-treatment is noted as one of the most promising methods for rapid delignification (Fernandes et al. 2009; Xie et al. 2011), and enhancement of CH4 recovery by alkaline pre-treatment is reported for terrestrial herbaceous plants. On the other hand, it has been pointed out that toxic compounds such as dissolved lignin can be co-produced during pre-treatment (Barakat et al. 2012; Quéméneur et al. 2012). For AD process, inhibitory effect of dissolved lignin on methanogenesis step has been reported in several studies (SierraAlvarez and Lettinga 1991; Yin et al. 2000; Kayembe et al. 2013), but the effect on hydrolysis and acidogenesis steps are not taken into account, although it is crucial to concern. Therefore, alkaline pre-treatment may cause adverse effect on AD of submerged macrophytes. The overall research aim of this Ph.D. thesis is to examine AD process of submerged macrophytes and to enhance the anaerobic digestibility. The specific objectives were: 1. To reveal the relationship between chemical composition and anaerobic digestibility of five submerged macrophyte species which are excessively propagated and dominant in Lake Biwa. 2. To examine the effect of alkaline pre-treatment on AD of recalcitrant submerged macrophytes. 3. To evaluate the effect of alkali pre-treatment on semicontinuous AD of submerged macrophyte and to discuss the techno-economic feasibility. to 500 mL medium bottle with 150 mL mesophilic AD sludge. CH4 yield was monitored online by using automatic methane potential test system (AMPTS) II. For acidogenesis/hydrolysis toxicity test, 10 g L-1 cellulose was added to 500 mL flask with 250 mL AD sludge. The biogas was collected in 1.0 L aluminum gas bag. The solubilization efficiency of cellulose was monitored by measuring CH4 yield and SCOD in the digestate. Study 3. Effect of alkaline pre-treatment on semi-continuous anaerobic digestion at two different digestion temperature Alkali-treated and un-treated P. maackianus was anaerobically digested in semi-continuous mode. The pretreatment condition was 80ºC, NaOH 0.2 g g-TSsubstrate-1 for 3.0 h, followed by neutralization using HCl to pH 7. For AD bioreactor, completely stirred tank reactor (CSTR) of the working volume of 4.5 L was used. Alkali pre-treated or un-treated P. maackianus was fed to CSTR every two days for the period of 100-120 days. Organic loading rate (OLR) was 1.0 g-VS L-1 day-1. CSTR was operated at 37°C, HRT 40 days, and continuous mixing of 100 rpm. The biogas was collected in 10.0 L aluminum gas bag. pH, TS, VS, biogas composition, COD, VFAs, lignocellulose were measured. In addition, in order to clarify the composition of SCOD, acid precipitation was conducted for fractionation of SCOD. MATERIALS AND METHODS Study 1. Chemical composition and anaerobic digestibility of five submerged macrophyte species Batch AD test of five submerged macrophyte species was performed. For the substrate, Ceratophyllum demersum, Egeria densa, Elodea nuttallii, Potamogeton maackianus and Potamogeton malaianus were harvested from the Southern Basin of Lake Biwa, Shiga Prefecture, Japan. For the inoculum, mesophilic anaerobic sludge treating domestic sewage was obtained from Hokubu Sludge Treatment Center, Yokohama, Japan. The mix ratio of the substrate to the inoculum was adjusted to 1:2 based on volatile solids (VS) content, and the mixture was loaded to 500 mL flask. Batch AD was performed at 37 ± 1°C for 14 days. The reactors were constantly agitated at 100 rpm using a shaker. All experiments were run in triplicate. The methane yield of inoculum was also measured as control, and subtracted from that of each reactor to determine the methane yield from submerged macrophytes. pH, total solids (TS), VS, chemical oxygen demand (COD), lignocellulose and biogas composition (CH4, CO2) were measured. Biogas was monitored using a gas chromatograph equipped with a thermal conductivity detector. Lignin composition was analyzed by using the tetramethylammonium hydroxide (TMAH) derivatization method proposed by Clifford et al. (1995). RESULTS AND DISCUSSION Study 1. Chemical composition and anaerobic digestibility of five submerged macrophyte species The total CH4 yield of submerged macrophytes greatly varied from 161.2 to 360.8 mL g-VS−1 depending on species. The CH4 conversion efficiency of C. demersum, El. nuttallii, Eg. densa, P. maackianus and P. malaianus was 57.1, 61.4, 60.6, 33.9 and 72.2%, respectively. The results showed that most macrophytes are feasible for AD due to the high methane recovery, but P. maackianus was not preferable for anaerobic digestion. The CH4 yield of submerged macrophyte was declined with the increase of the lignin content, and the lignin-CH4 yield correlation was fitted well on that of other plant biomass (Fig. 1, y=-11.285x + 441.12, n=44, R² = 0.562, p<0.001). From these results, it was revealed that the lignin content of submerged macrophyte greatly varies Cumulative CH4 yield (mL g-VS-1) Study 2. Effect of alkaline pre-treatment on anaerobic digestibility of lignin-rich submerged macrophyte Thermochemical pre-treatment was conducted on P. maackianus in order to investigate the optimum pre-treatment conditions, in terms of hydrolysis efficiency and lignin removal. 10 g-wwt of substrate was added with 10 mL of NaOH solution to 50 mL corning tubes. The NaOH loading rate over TS content of the substrate was 0, 0.025, 0.05, 0.1, 0.2 g g-TSsubstrate-1, respectively. The substrates were soaked in the NaOH solution and heated at 60 and 80ºC, for 0.5, 1.0, 2.0 and 3.0 h, respectively. All experiments were conducted in triplicate. A mesophilic batch AD test was conducted to investigate the digestibility of P. maackianus after thermochemical pretreatment. The substrates were pre-treated at 80ºC, NaOH loading rate of 0.1 and 0.2 g g-TSsubstrate-1 for 3.0 h, respectively. The pretreated substrates were neutralized using HCl before digestion. Un-treated substrates were also anaerobically digested as a control. The configuration of this batch AD test and analysis parameters are similar with Study 1. Methanogenic and acidogenesis/hydrolysis toxicity test were performed in order to elucidate the AD inhibition process by dissolved lignin. Dissolved lignin was extracted from alkali pretreatment liquor of P. maackianus and purified by Dioxane extraction method (Björkman 1956). In both experiments, extracted dissolved lignin were added in different concentration of 0.5, 1.0, 2.5, 5.0 g L-1 and 0 g L-1 as control. For methanogenic toxicity test, 2 g L-1 acetate was used for the substrate and added 600 EN: El. nuttallii ED: Eg. densa CD: C. demersum PML: P. malaianus PMC: P. maackianus 500 400 300 CD PML EN PMC 200 ED 100 0 0 5 10 15 20 25 Lignin content (%-VS) 30 Fig.1. Relationship between lignin content and the CH4 yield of submerged macrophytes and other plant biomass under mesophilic batch anaerobic digestion. (■) =Present study, (◇) = Aquatic weeds (Cheng et al. 2010; Wang et al. 2010), ( 〇 ) = Herbaceous plants (Gunaseelan 2007; Triolo et al. 2011; Xie et al. 2011; Frigon et al. 2012), ( △ ) = Fruits and vegetable waste (Gunaseelan 2007). 2 with species and strongly affects the anaerobic digestibility, as well as previous reports including terrestrial woody and herbaceous plants, fruits, and vegetables. Lignin consists of four different unit forming complex three-dimensional structure; guaiacyl (G) lignin, syringyl (S) lignin, p-hydroxyphenyl (H) lignin, and hydroxycinnamic acids (ferulic acid and p-coumaric acid). Hardwoods dominate S and G lignin, while softwoods contain few S lignin. Non-woody tissues and herbaceous plants have abundant H lignin and hydroxycinnamic acids as well as G and S lignin. In the present study, all five macrophyte species contained all of four types of lignin. The content of hydroxycinnamic acids was abundant in all macrophytes, accounting for 27.2 to 59.4% of all lignin phenols. Among all lignin phenols, only hydroxycinnamic acids have ester bonds, which is alkali labile (Grabber et al. 1997). Therefore, alkaline pre-treatment may have a great potential for effective delignification of lignin-rich macrophytes such as P. maackianus. Study 2. Effect of alkaline pre-treatment on anaerobic digestibility of lignin-rich submerged macrophyte The hydrolysis efficiency expressed by soluble COD per total COD (SCOD/TCOD) of P. maackianus was greatly enhanced with the increase of NaOH loading rate, pre-treatment temperature and treatment time. Amongst others, the pretreatment condition of NaOH 0.2 g g-TSsubstrate-1, 80˚C, and 3.0 h performed the highest SCOD/TCOD of 45.4%. Contrary, the SCOD/TCOD with no alkali addition was considerably low, demonstrating 12.3% at 80˚C and 3.0 h, suggesting NaOH take a key role in accelerating the hydrolysis. Reduction of lignin and increase of CH4 yield of P. maackianus by alkaline pre-treatment (80°C, 3.0 hrs) was summarized in Fig. 2. The lignin content of P. maackianus was significantly reduced with the increase of NaOH and pre-treatment temperature. At the pre-treatment condition of NaOH 0.2 g g-TSsubstrate-1, 80˚C, 3.0 hrs, the lignin content declined from 207.0 mg g-TS-1 to 84.7 mg g-TS-1. The cumulative CH4 yields from P. maackianus of untreated, NaOH 0.1 and 0.2 g g-TSsubstrate-1 were 161.3, 231.3 and 242.8 mL g-VS1. The CH conversion efficiency of P. maackianus increased 4 from 33.6%-COD (untreated) to 50.6%-COD (NaOH 0.2 g gTSsubstrate-1), which was approximately 50% higher than untreated substrate. The increase of CH4 recovery was probably due to the high delignification efficiency caused by the cleavage of alkalilabile ester linkage between polysaccharides and ferulic acid coupled with lignin polymer. From these results, it was indicated that the alkaline pre-treatment at 80˚C is highly effective for enhancing anaerobic digestibility of lignin-rich macrophytes. The cumulative CH4 yield at NaOH 0.2 g g-TSsubstrate-1 was similar to NaOH 0.1 g g-TSsubstrate-1 (p>0.05), despite the lignin content of the substrate declined from 126.8 mg g-TS-1 to 84.7 mg g-TS-1 (Fig. 2). A number of studies have pointed out that the pretreatment of lignocellulosic biomass sometimes lead the formation of toxic compounds for methanogenesis (Xie et al. 2011; Barakat et al. 2012). During heating and/or chemical pretreatment of lignocellulose, some chemical compounds such as furans (furfural and 5-hydroxymethylfurfural) and phenolics (e.g. dissolved lignin and tannin) can be produced, which influence the microbial and enzymatic activity. Recent study revealed that furans have no inhibitory effect on AD (Barakat et al. 2012). Other literatures pointed out the methanogenic inhibition by phenolic compounds derived from lignin, but no proof has been confirmed yet. 400 (A) NaOH 0.2 NaOH 0.1 Un-treated 300 200 100 0 CEL HEM LIG Lignocellulose Cumulative CH4 yield (mL g-VS-1) Lignocellulose (mg g-TS-1) Then, the present study calculated the concentration of dissolved lignin in the digestate during batch AD test from the amount of lignin removed from the solid fraction of the substrate by alkaline pre-treatment. The increase of CH4 yield of all biomass decreased or ceased with the increase of dissolved lignin concentration in the digestate. The estimated inhibitory level of dissolved lignin concentration was 0.9 to 1.2 g L-1. These results suggest that AD can be inhibited at the condition of high lignin removal efficiency due to the increase of dissolved lignin in the digestate. 300 (B) 250 200 150 100 NaOH 0.2 NaOH 0.1 Un-treated 50 0 0 3 6 9 12 15 Operation time(day) Fig. 2. Effect of alkali pre-treatment on AD of P. maackianus: (A) Reduction of lignocellulose (CEL: cellulose, HEM: hemicellulose, LIG: lignin), (B) Time course of cumulative CH4 yield. Fig. 3 summarizes the toxic effect of dissolved lignin on AD process during toxicity test. Methanogenic and acidogenic activities were slightly inhibited at high dissolved lignin concentration of >2.5 g L-1 up to 15% and 10% reduction to the control, respectively (Fig. 3A, B). It has been proposed that lignin can directly inhibit microbial cells, and the toxicity is determined by hydrophobicity (Kayembe et al. 2013), type of substituents on aromatic ring (Sierra-Alvarez and Lettinga 1991) and molecular weight (Yin et al. 2000). Sierra-Alvarez and Lettinga (1991) found that lignin model compound with aldehyde group shows higher toxicity on methanogenic activity of 50% IC 1.8 g L-1 as compared with aromatic carboxylic acids (50% IC >9.2 g L-1). In the present study, aldehyde-substituting lignin accounted only for 4.7% of the dissolved lignin of pre-treated P. maackianus, while lignin with carboxylic acid accounted for 53.7%. This could explain the lower toxicity of dissolved lignin on methanogenesis and acidogenesis observed in the present study. (A) 100 90 80 70 60 50 110 NHA (%-control) (B) 100 90 80 70 60 50 0 1 2 3 4 5 6 Dissolved lignin (g L-1) 0 1 2 3 4 5 6 Dissolved lignin (g L-1) (C) 100 90 80 70 60 50 0 3 110 NAA (%-control) NMA (%-control) 110 1 2 3 4 5 6 Dissolved lignin (g L-1) Fig. 3. Effect of dissolved lignin on AD process: (A) normalized methanogenic activity (NMA), (B) normalized acidogenic activity (NAA), (C) normalized hydrolysis activity (NHA). On the other hand, hydrolysis efficiency dropped by 25% from dissolved lignin 1.0 g L-1 and reached 35% reduction against control in dissolved lignin 5.0 g L-1 (Fig. 3C). A number of previous researches have reported that lignin irreversibly adsorbs cellulase and inhibits the enzymatic hydrolysis of cellulose (e.g. Rahikainen et al. 2013). Accordingly, it was suggested that hydrolysis step is the most susceptible steps against dissolved lignin in AD process, probably not only by direct toxicity to the microbial cells but also cellulase adsorption. Study 3. Effect of alkaline pre-treatment on semi-continuous anaerobic digestion of submerged macrophytes During semi-continuous AD of alkali pre-treated and untreated P. maackianus, pre-treated condition exhibited higher CH4 recovery. The cumulative CH4 yield and the CH4 conversion efficiency was 219.2 mL g-VS-1 and 45.9%-COD for alkali pretreated P. maackianus, which was 65% higher than those of untreated P. maackianus. This result clearly exhibited that alkaline pre-treatment is preferable AD process for lignin-rich submerged macrophyte, in terms of higher CH4 recovery. In alkali pretreated condition, the CH4 production rate started to drop from day 16 and showed lowest CH4 production rate of 59.4 mL L-1 day-1 in day 30 (Fig. 4). The deterioration of CH4 production rate was observed when theoretical dissolved lignin concentration exceeded 3.3 g L-1 (day 16). Simultaneously, VFAs in the digestate dramatically increased from day 20 and reached 5.1 g L1 in day 36, but the pH was maintained around 7.2 to 7.5. These results suggest that the AD process was inhibited by dissolved lignin, not by the pH drop. However, the CH4 production rate started to recover from day 42 and high CH4 production rate of 241.0 ± 32.1 mL L-1 day-1 was maintained throughout the rest of the operational period (day 46-120). With the increase of CH4 production rate, VFAs concentration started to decline from day 36, and stabilized to 0.1 to 0.4 g L-1 after day 70, indicating the AD process was fully recovered. These results clearly exhibited that the acclimatization against the inhibitors occurred in this phase. The acclimatization period is comparable to AD of phenol, which reported that the duration of the acclimatization is reported to ranges from 6 weeks to 10 months, depending on the nature of inoculum and the operational strategy (Veeresh et al., 2005). In addition, it is known that the hydrophobicity (i.e. toxicity to microorganisms) of lignin is weakened when cellulase adsorption capacity is saturated by the formation of strongly-bonded “ligninenzyme complex” (Funaoka 1998; Palonen et al. 2004). From these perspectives, it was suggested that dissolved lignin can “temporary” inhibit anaerobic digestion especially during startup phase, but acclimatization to dissolved lignin may be due to the adaptation of microorganisms and/or saturation of enzyme adsorption on dissolved lignin can recovers the stable anaerobic digestion process. In order to confirm the feasibility of alkaline pre-treatment on AD of submerged macrophytes, the preliminary energy balance and economic assessment was conducted by assuming full-scale treatment in Lake Biwa. Extra energy input for heating versus increase of gained heat energy by biogas combustion, and additional costs for chemicals (NaOH and HCl) versus increase of electricity sales (i.e. benefit), were compared with un-treated condition. Both the economic and heat balance became positive, indicating the cost for chemicals can be compensated by the increase of electricity sale, and no extra thermal energy input is required for alkaline pre-treatment. In conclusion, the present 400 10 350 9 8 300 7 250 6 200 5 150 4 3 100 Pre-treated Un-treated Dissolved lignin (theoretical) 50 0 2 Dissolved lignin(g L-1) CH4 production rate (mL L-1 day-1) study indicated that alkaline pre-treatment is highly beneficial for enhancing anaerobic digestibility of lignin-rich submerged macrophyte. 1 0 0 10 20 30 40 50 60 70 80 90 100 110 120 Operation time (days) Fig. 4. Time course of CH4 production rate of alkali pre-treated and un-treated P. maackianus in semi-continuous treatment and theoretical dissolved lignin concentration in the digestate of alkali pre-treated condition. SUMMARY The present study conducted anaerobic digestion of submerged macrophytes and clarified the biomethane potential, effect of alkaline pre-treatment, and effect of operating temperature. Key findings are listed below: The digestibility of submerged macrophytes greatly fluctuated with species and was limited by the lignin content. Alkaline pre-treatment significantly enhanced the lignin removal and CH4 recovery of lignin-rich macrophyte. However, the pre-treatment by-product “dissolved lignin” inhibited AD especially hydrolysis process at high concentration. During semi-continuous operation of pre-treated macrophyte, CH4 production was temporary inhibited by dissolved lignin but acclimatized in approximately 50 days. All of these results indicated that alkali pre-treatment is essential for AD of ligninrich macrophyte, and the removal of dissolved lignin would further improve the CH4 recovery. LITERATURES CITED Asaeda et al. (2005) Freshwa Biol 50 (12): 1991–2001. Barakat et al. (2012) Bioresource technol 104: 90–99. Bjorkman (1957) Ind Eng Chem Res 49 (9): 1395–1398. Cheng et al. (2010) Int. J. Hydrogen Energ 35 (7): 3029–3035. Clifford et al. (1995) Org Geochem 23 (2): 169–175. Fernandes et al. (2009) Bioresource Technol 100 (9): 2575–2579. Frigon et al. (2012) Biomass Bioenerg 36: 1–11. Funaoka (1998) Polym. 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