x-speed rougher - YounG cuttingtools

CARBIDE
Being the best through innovation
X-SPEED ROUGHER
X-SPEED ROUGHER FRÄSER
- Roughing End Mills for High-Feed Machining with reduced vibrations
- Schrupp Fräser für die HSC Bearbeitung mit verminderten Vibrationen
SELECTION GUIDE
SIZE
ITEM
MODEL
DESCRIPTION
PAGE
MIN
G9D75
CARBIDE, 4&5 FLUTE MULTIPLE HELIX SHORT LENGTH CORNER RADIUS
G9D67
VOLLHARTMETALL, 4&5 SCHNEIDEN MEHRSPIRAL FRÄSER KURZ ECKENRADIUS
G9D76
CARBIDE, 4&5 FLUTE MULTIPLE HELIX LONG LENGTH CORNER RADIUS
G9D68
VOLLHARTMETALL, 4&5 SCHNEIDEN MEHRSPIRAL FRÄSER LANG ECKENRADIUS
G9D77
CARBIDE, 4&5 FLUTE MULTIPLE HELIX LONG REACH CORNER RADIUS
G9D69
VOLLHARTMETALL, 4&5 SCHNEIDEN MEHRSPIRAL FRÄSER GROßE REICHWEITE ECKENRADIUS
HSS-PM, 4&5 FLUTE MULTIPLE HELIX SHORT LENGTH CORNER RADIUS
GAE53
HSS-PM, 4&5 SCHNEIDEN MEHRSPIRAL FRÄSER KURZ ECKENRADIUS
RECOMMENDED CUTTING CONDITIONS
EMPFOHLENE SCHNEIDKONDITIONEN
CHARACTERISTICS
X
X
X
X
X
Unique flute design for excellent chip evacuation and vibration reduction.
Optimal roughing tooth profile to reduce cutting forces.
Special tool geometry for high feed rate and heavy cutting.
Strong end tooth design for plunge and pocket milling.
Custom engineered coating to allow long tool life and excellent chip evacuation.
∫ 4 FLUTE
820 U
phone:+82-32-526-0909,
fax:+82-32-526-4373,
∫ 5 FLUTE
www.yg1.kr,
E-mail:[email protected]
MAX
D6.0
D20.0
822
D6.0
D20.0
823
D6.0
D20.0
824
D6.0
D20.0
825
826
X-SPEED ROUGHER END MILLS
› : Excellent o : Good
High Hardened
Carbon
Alloy
Prehardened
Steels
Steels
Steels
~HB225
HB225~325
HRc30~40
HRc40~45
›
›
›
¤
¤
›
¤
›
›
›
¤
¤
›
¤
›
›
›
¤
¤
›
¤
›
›
¤
¤
›
›
Hardened Steels
HRc45~55
Steels
Copper
Graphite
Cast Iron
Aluminum
HRc55~70
Stainless
Steels
Titanium
Inconel
Acrylic
CHIP THICKNESS AND SHAPE
∫ Conventional Roughing End Mills
Even chip thickness and shape
Shape and size of chip (Even)
∫ X-SPEED Rougher
Uneven chip thickness and shape
Shape and size of chip (Uneven)
phone:+82-32-526-0909,
fax:+82-32-526-4373,
www.yg1.kr,
E-mail:[email protected]
U 821
CFRP
CARBIDE
X-SPEED
HSS
ROUGHER
END MILLS
CBN
END MILLS
i-Xmill
END MILLS
END MILLS
X5070
SERIES
G9D67
SERIES
PLAIN SHANK
GLATTER ZYLINDERSCHAFT
FLAT SHANK
SEITLICHE MITNAHMEFLÄCHEN
CARBIDE, 4&5 FLUTE MULTIPLE HELIX SHORT LENGTH CORNER RADIUS
VOLLHARTMETALL, 4&5 SCHNEIDEN MEHRSPIRAL FRÄSER KURZ ECKENRADIUS
∫ Unique flute design for excellent chip evacuation and
∫ einzigartige Nutengeometrie für hervorragenden Spänetransport und
vibration reduction.
i-HS mill
G9D75
Vibrationsreduzierung
∫ Optimal roughing tooth profile to reduce cutting forces.
∫ Special tool geometry for high feed rate and heavy cutting.
∫ Strong end tooth design for plunge and pocket milling.
∫ Custom engineered coating to allow long tool life and
∫ neuartiges Schruppprofil zur reduzierung der Schnittkräfte
∫ Spezielle Werkzeuggeometrie für Hochvorschub- und
Schwerzerspanung geeignet
∫ speziell entwickelte Schneidengeometrie für Tauch- und Taschenfräsen
∫ YG-1 eigene Beschichtung um lange lebensdauer und sehr guten
excellent chip evacuation.
Spänetransport zu gewährleisten
END MILLS
R
R
◊
4G MILL
D2
END MILLS
D1
L1
X-SPEED
L2
ROUGHER
END MILLS
X-POWER
M-Helix
P.826
END MILLS
Unit : mm
EDP No.
JET-POWER
END MILLS
V7 Mill
END MILLS
ALU-POWER
END MILLS
Mill
Shank
Length
Overall
Radius
Diameter
Diameter
PLAIN
FLAT
R
D1
D2
L1
L2
G9D75060
G9D75080
G9D75100
G9D75120
G9D75160
G9D75200
G9D67060
G9D67080
G9D67100
G9D67120
G9D67160
G9D67200
R0.5
R0.5
R0.5
R0.5
R1.0
R1.0
6.0
8.0
10.0
12.0
16.0
20.0
6
8
10
12
16
20
9
12
15
18
24
30
57
63
72
83
92
104
END MILLS
TN MILL
Corner
Mill Dia.
Shank Dia.
Tolerance(mm)
Tolerance
0~-0.05
h6
of Cut
No. of
Length
Flute
4
4
4
4
5
5
CRX S
END MILLS
D-POWER
GRAPHITE
END MILLS
D-POWER
CFRP
END MILLS
ROUTERS
K-2 CARBIDE
END MILLS
GENERAL
CARBIDE
END MILLS
TANK-POWER
END MILLS
› : Excellent
GENERAL
HSS
END MILLS
MILLING
CUTTERS
TECHNICAL
DATA
Carbon
Alloy
Prehardened
Steels
Steels
Steels
~HB225 HB225~325
›
822 U
›
Hardened Steels
HRc30~40
HRc40~45
›
¤
phone:+82-32-526-0909,
HRc45~55
High Hardened
Steels
Copper Graphite Cast Iron
HRc55~70
¤
fax:+82-32-526-4373,
www.yg1.kr,
›
Aluminum
Stainless
Steels
¤
E-mail:[email protected]
Titanium
Inconel
o : Good
Acrylic
CFRP
CARBIDE
X-SPEED
G9D76
ROUGHER
END MILLS
G9D68
PLAIN SHANK
SERIES
GLATTER ZYLINDERSCHAFT
HSS
FLAT SHANK
SERIES
SEITLICHE MITNAHMEFLÄCHEN
CARBIDE, 4&5 FLUTE MULTIPLE HELIX LONG LENGTH CORNER RADIUS
VOLLHARTMETALL, 4&5 SCHNEIDEN MEHRSPIRAL FRÄSER LANG ECKENRADIUS
∫ Unique flute design for excellent chip evacuation and
∫ einzigartige Nutengeometrie für hervorragenden Spänetransport und
vibration reduction.
CBN
END MILLS
i-Xmill
END MILLS
Vibrationsreduzierung
∫ Optimal roughing tooth profile to reduce cutting forces.
∫ Special tool geometry for high feed rate and heavy cutting.
∫ Strong end tooth design for plunge and pocket milling.
∫ Custom engineered coating to allow long tool life and
∫ neuartiges Schruppprofil zur reduzierung der Schnittkräfte
∫ Spezielle Werkzeuggeometrie für Hochvorschub- und
i-HS mill
END MILLS
Schwerzerspanung geeignet
∫ speziell entwickelte Schneidengeometrie für Tauch- und Taschenfräsen
∫ YG-1 eigene Beschichtung um lange lebensdauer und sehr guten
excellent chip evacuation.
Spänetransport zu gewährleisten
X5070
END MILLS
R
R
◊
D2
D1
4G MILL
END MILLS
L1
X-SPEED
L2
ROUGHER
END MILLS
M-Helix
X-POWER
P.826
END MILLS
Unit : mm
Corner
EDP No.
Radius
Diameter
Mill
Diameter
Shank
Length
Overall
of Cut
FLAT
R
D1
D2
L1
L2
G9D76060
G9D76080
G9D76100
G9D76120
G9D76160
G9D76200
G9D68060
G9D68080
G9D68100
G9D68120
G9D68160
G9D68200
R0.5
R0.5
R0.5
R0.5
R1.0
R1.0
6.0
8.0
10.0
12.0
16.0
20.0
6
8
10
12
16
20
12
16
20
24
32
40
57
63
72
83
92
104
Mill Dia.
Shank Dia.
Tolerance(mm)
Tolerance
0~-0.05
h6
No. of
Length
PLAIN
Flute
4
4
4
4
5
5
JET-POWER
END MILLS
TN MILL
END MILLS
V7 Mill
END MILLS
ALU-POWER
END MILLS
CRX S
END MILLS
D-POWER
GRAPHITE
END MILLS
D-POWER
CFRP
END MILLS
ROUTERS
K-2 CARBIDE
END MILLS
GENERAL
CARBIDE
END MILLS
TANK-POWER
END MILLS
› : Excellent
Carbon
Alloy
Prehardened
Steels
Steels
Steels
~HB225 HB225~325
›
›
Hardened Steels
HRc30~40
HRc40~45
›
¤
HRc45~55
High Hardened
Steels
Copper Graphite Cast Iron
HRc55~70
phone:+82-32-526-0909,
¤
›
fax:+82-32-526-4373,
Aluminum
Stainless
Steels
o : Good
GENERAL
Titanium
Inconel
Acrylic
CFRP
END MILLS
¤
www.yg1.kr,
E-mail:[email protected]
HSS
MILLING
U 823
CUTTERS
TECHNICAL
DATA
CARBIDE
X-SPEED
HSS
ROUGHER
END MILLS
CBN
END MILLS
i-Xmill
END MILLS
END MILLS
X5070
SERIES
G9D69
SERIES
PLAIN SHANK
GLATTER ZYLINDERSCHAFT
FLAT SHANK
SEITLICHE MITNAHMEFLÄCHEN
CARBIDE, 4&5 FLUTE MULTIPLE HELIX LONG REACH CORNER RADIUS
VOLLHARTMETALL, 4&5 SCHNEIDEN MEHRSPIRAL FRÄSER GROßE REICHWEITE ECKENRADIUS
∫ Unique flute design for excellent chip evacuation and
∫ einzigartige Nutengeometrie für hervorragenden Spänetransport und
vibration reduction.
i-HS mill
G9D77
Vibrationsreduzierung
∫ Optimal roughing tooth profile to reduce cutting forces.
∫ Special tool geometry for high feed rate and heavy cutting.
∫ Strong end tooth design for plunge and pocket milling.
∫ Custom engineered coating to allow long tool life and
∫ neuartiges Schruppprofil zur reduzierung der Schnittkräfte
∫ Spezielle Werkzeuggeometrie für Hochvorschub- und
Schwerzerspanung geeignet
∫ speziell entwickelte Schneidengeometrie für Tauch- und Taschenfräsen
∫ YG-1 eigene Beschichtung um lange lebensdauer und sehr guten
excellent chip evacuation.
Spänetransport zu gewährleisten
END MILLS
R
R
◊
4G MILL
D2
END MILLS
D1
L1
L3
X-SPEED
L2
ROUGHER
END MILLS
X-POWER
M-Helix
P.826
END MILLS
Unit : mm
EDP No.
JET-POWER
END MILLS
V7 Mill
END MILLS
ALU-POWER
END MILLS
Mill
Shank
Length
Length
Overall
Radius
Diameter
Diameter
of Cut
Below Shank
PLAIN
FLAT
R
D1
D2
L1
L3
L2
G9D77060
G9D77080
G9D77100
G9D77120
G9D77160
G9D77200
G9D69060
G9D69080
G9D69100
G9D69120
G9D69160
G9D69200
R0.5
R0.5
R0.5
R0.5
R1.0
R1.0
6.0
8.0
10.0
12.0
16.0
20.0
6
8
10
12
16
20
9
12
15
18
24
30
18
24
30
36
48
60
57
63
72
83
100
110
END MILLS
TN MILL
Corner
Mill Dia.
Shank Dia.
Tolerance(mm)
Tolerance
0~-0.05
h6
No. of
Length
Flute
4
4
4
4
5
5
CRX S
END MILLS
D-POWER
GRAPHITE
END MILLS
D-POWER
CFRP
END MILLS
ROUTERS
K-2 CARBIDE
END MILLS
GENERAL
CARBIDE
END MILLS
TANK-POWER
END MILLS
› : Excellent
GENERAL
HSS
END MILLS
MILLING
CUTTERS
TECHNICAL
DATA
Carbon
Alloy
Prehardened
Steels
Steels
Steels
~HB225 HB225~325
›
824 U
›
Hardened Steels
HRc30~40
HRc40~45
›
¤
phone:+82-32-526-0909,
HRc45~55
High Hardened
Steels
Copper Graphite Cast Iron
HRc55~70
¤
fax:+82-32-526-4373,
www.yg1.kr,
›
Aluminum
Stainless
Steels
¤
E-mail:[email protected]
Titanium
Inconel
o : Good
Acrylic
CFRP
CARBIDE
X-SPEED
ROUGHER
HSS
END MILLS
GAE53
FLAT SHANK
SERIES
SEITLICHE MITNAHMEFLÄCHEN
HSS-PM, 4&5 FLUTE MULTIPLE HELIX SHORT LENGTH CORNER RADIUS
HSS-PM, 4&5 SCHNEIDEN MEHRSPIRAL FRÄSER KURZ ECKENRADIUS
∫ Unique flute design for excellent chip evacuation and
∫ einzigartige Nutengeometrie für hervorragenden Spänetransport und
vibration reduction.
CBN
END MILLS
i-Xmill
END MILLS
Vibrationsreduzierung
∫ Optimal roughing tooth profile to reduce cutting forces.
∫ Special tool geometry for high feed rate and heavy cutting.
∫ Strong end tooth design for plunge and pocket milling.
∫ Custom engineered coating to allow long tool life and
∫ neuartiges Schruppprofil zur reduzierung der Schnittkräfte
∫ Spezielle Werkzeuggeometrie für Hochvorschub- und
i-HS mill
END MILLS
Schwerzerspanung geeignet
∫ speziell entwickelte Schneidengeometrie für Tauch- und Taschenfräsen
∫ YG-1 eigene Beschichtung um lange lebensdauer und sehr guten
excellent chip evacuation.
Spänetransport zu gewährleisten
X5070
END MILLS
◊R
R
D2
4G MILL
D1
END MILLS
L1
L2
X-SPEED
ROUGHER
END MILLS
M-Helix
X-POWER
P.827
END MILLS
Unit : mm
Radius
Corner
Diameter
Diameter
Shank
Length
Overall
FLAT
R
D1 (js12)
D2 (h6)
L1
L2
GAE53060
GAE53070
GAE53080
GAE53090
GAE53100
GAE53120
GAE53140
GAE53160
GAE53180
GAE53200
R0.5
R0.5
R0.5
R0.5
R0.5
R0.5
R1.0
R1.0
R1.0
R1.0
6.0
7.0
8.0
9.0
10.0
12.0
14.0
16.0
18.0
20.0
6
10
10
10
10
12
16
16
20
20
13
16
19
19
22
26
26
32
32
38
57
66
69
69
72
83
83
92
92
104
EDP No.
Mill
of Cut
No. of
Length
JET-POWER
Flute
END MILLS
4
4
4
4
4
4
5
5
5
5
TN MILL
END MILLS
V7 Mill
END MILLS
ALU-POWER
END MILLS
CRX S
Tolerances according to DIN 7160 & 7161
END MILLS
Toleranzen nach DIN 7160 & 7161
Tolerance range in
Nominal-Diameter in
from 1 to 3
von 1 bis 3
js12
h6
æ 50
over 3 to 6
über 3 bis 6
over 6 to 10
über 6 bis 10
æ 60
0
™6
™
≠ / Toleranzwerte in ≠
Æ / Nennmaßbereich in Æ
æ 75
0
8
™
0
9
over 10 to 18
über 10 bis 18
over 18 to 30
über 18 bis 30
æ 90
™
D-POWER
0
11
æ 105
™
0
13
GRAPHITE
over 30 to 50
END MILLS
über 30 bis 50
æ 125
™
D-POWER
0
CFRP
16
END MILLS
ROUTERS
K-2 CARBIDE
END MILLS
GENERAL
CARBIDE
END MILLS
TANK-POWER
END MILLS
› : Excellent
Carbon
Alloy
Prehardened
Steels
Steels
Steels
~HB225 HB225~325
›
›
HRc30~40
Hardened Steels
HRc40~45
HRc45~55
High Hardened
Steels
Copper Graphite Cast Iron
HRc55~70
¤
¤
phone:+82-32-526-0909,
›
fax:+82-32-526-4373,
Aluminum
Stainless
Steels
o : Good
GENERAL
Titanium
Inconel
Acrylic
CFRP
END MILLS
›
www.yg1.kr,
E-mail:[email protected]
HSS
MILLING
U 825
CUTTERS
TECHNICAL
DATA
CARBIDE
X-SPEED
HSS
ROUGHER
END MILLS
RECOMMENDED CUTTING CONDITIONS
EMPFOHLENE SCHNEIDKONDITIONEN
CBN
END MILLS
i-Xmill
CARBIDE, 4&5 FLUTE MULTIPLE HELIX CORNER RADIUS - SLOTTING
VOLLHARTMETALL, 4&5 SCHNEIDEN MEHRSPIRAL FRÄSER ECKENRADIUS - NUTENFRÄSEN
END MILLS
i-HS mill
END MILLS
X5070
END MILLS
4G MILL
END MILLS
X-SPEED
ROUGHER
END MILLS
G9D75, G9D67, G9D76, G9D68, G9D77, G9D69
SERIES
ALLOYED STEELS,
ALLOYED STEELS, CARBON STEELS
CARBON STEELS
TOOL STEELS, CAST IRON
TOOL STEELS, CAST IRON
PREHARDENED STEELS
MATERIAL
HARDNESS
~ HRc 25
HRc 25 ~ HRc 40
DIAMETER
RPM
FEED
Vc
fz
RPM
FEED
Vc
fz
6.0
8.0
10.0
12.0
16.0
20.0
12000
9000
7200
6000
4500
3600
1550
1650
1650
1540
1500
1330
225
225
225
225
225
225
0.032
0.046
0.057
0.064
0.067
0.074
10600
8100
6400
5400
4100
3200
1100
1180
1180
1140
1050
900
200
205
200
205
205
200
0.026
0.036
0.046
0.053
0.051
0.056
D
X-POWER
D
1.0D
END MILLS
0.8D
JET-POWER
RPM = rev./min.
END MILLS
FEED = mm/min.
Vc = m/min.
fz = mm/t
TN MILL
END MILLS
V7 Mill
END MILLS
ALU-POWER
CARBIDE, 4&5 FLUTE MULTIPLE HELIX CORNER RADIUS - SIDE CUTTING
VOLLHARTMETALL,4&5 SCHNEIDEN MEHRSPIRAL FRÄSER ECKENRADIUS- SEITENFRÄSEN
END MILLS
CRX S
END MILLS
D-POWER
GRAPHITE
END MILLS
D-POWER
CFRP
END MILLS
ROUTERS
G9D75, G9D67, G9D76, G9D68, G9D77, G9D69
SERIES
ALLOYED STEELS,
ALLOYED STEELS, CARBON STEELS
CARBON STEELS
TOOL STEELS, CAST IRON
TOOL STEELS, CAST IRON
PREHARDENED STEELS
MATERIAL
HARDNESS
HRc 25 ~ HRc 40
~ HRc 25
DIAMETER
RPM
FEED
Vc
fz
RPM
FEED
Vc
fz
6.0
8.0
10.0
12.0
16.0
20.0
15800
11900
9500
8000
6000
4800
2570
2700
2700
2570
2450
2140
300
300
300
300
300
300
0.041
0.057
0.071
0.080
0.082
0.089
14300
10700
8500
7100
5400
4300
1850
1950
1950
1850
1750
1500
270
270
265
270
270
270
0.032
0.046
0.057
0.065
0.065
0.070
K-2 CARBIDE
1.0D
1.0D
END MILLS
0.5D
0.35D
GENERAL
CARBIDE
RPM = rev./min.
FEED = mm/min.
END MILLS
Vc = m/min.
fz = mm/t
TANK-POWER
END MILLS
GENERAL
HSS
END MILLS
MILLING
CUTTERS
TECHNICAL
DATA
826 U
phone:+82-32-526-0909,
fax:+82-32-526-4373,
www.yg1.kr,
E-mail:[email protected]
CARBIDE
X-SPEED
ROUGHER
END MILLS
RECOMMENDED CUTTING CONDITIONS
HSS
EMPFOHLENE SCHNEIDKONDITIONEN
CBN
HSS-PM, 4&5 FLUTE MULTIPLE HELIX SHORT LENGTH CORNER RADIUS
HSS-PM, 4&5 SCHNEIDEN MEHRSPIRAL FRÄSER KURZ ECKENRADIUS
END MILLS
i-Xmill
END MILLS
GAE53
SERIES
i-HS mill
MATERIAL
STRUCTURAL STEELS
STRUCTURAL STEELS
CARBON STEELS
CARBON STEELS
CARBON STEELS, CAST IRONS
ALLOY STEELS, TOOL STELLS
~ 500N/mm
500 ~ 800N/mm
HARDNESS
~ HRc 20
STRENGTH
2
HRc 20 ~ 30
800 ~ 1000N/mm
2
END MILLS
X5070
2
DIAMETER
RPM
FEED
Vc
fz
RPM
FEED
Vc
fz
RPM
FEED
Vc
fz
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
3250
2750
2150
1800
1550
1400
1200
1100
240
300
430
430
430
430
430
445
60
70
70
70
70
70
70
70
0.019
0.027
0.050
0.060
0.055
0.063
0.072
0.080
2500
2150
1700
1400
1200
1100
1000
850
185
240
330
350
350
350
350
350
48
54
54
54
54
54
54
54
0.018
0.028
0.049
0.063
0.073
0.081
0.085
0.101
1800
1550
1200
1000
850
750
700
600
120
170
205
240
240
240
240
240
34
38
38
38
38
38
38
38
0.017
0.027
0.043
0.059
0.069
0.080
0.086
0.100
END MILLS
4G MILL
END MILLS
X-SPEED
ROUGHER
END MILLS
X-POWER
END MILLS
MATERIAL
PREHARDENED STEELS
STAINLESS STEELS
ALLOY STEELS, TOOL STEELS
HARDNESS
HRc 30 ~ 40
STRENGTH
1000 ~ 1300N/mm
DIAMETER
RPM
FEED
Vc
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
1500
1200
1000
850
700
600
550
500
110
130
170
190
190
190
190
190
28
32
32
32
32
32
32
32
JET-POWER
END MILLS
2
fz
RPM
0.018 1750
0.028 1450
0.041 1150
0.055 950
0.065 850
0.075 700
0.082 650
0.092 600
FEED
Vc
fz
130
170
200
245
245
245
245
245
33
36
36
36
36
36
36
36
0.019
0.029
0.045
0.064
0.074
0.085
0.093
0.107
TN MILL
END MILLS
V7 Mill
END MILLS
ALU-POWER
END MILLS
CRX S
1.5D
END MILLS
0.5D
D-POWER
GRAPHITE
RPM = rev./min.
END MILLS
FEED = mm/min.
Vc = m/min.
D-POWER
fz = mm/t
CFRP
END MILLS
ROUTERS
K-2 CARBIDE
END MILLS
GENERAL
CARBIDE
END MILLS
TANK-POWER
END MILLS
GENERAL
HSS
END MILLS
MILLING
phone:+82-32-526-0909,
fax:+82-32-526-4373,
www.yg1.kr,
E-mail:[email protected]
U 827
CUTTERS
TECHNICAL
DATA