The brief guide to 「MAT」Computer System Opton Co.,Ltd.

Messrs.
Elimination
of
downtime
by
the
power
of
Self-detection of error
Enhanced quality assurance by saving of the
traceable data.
The brief guide to
「MAT」Computer System
MAT stands for “Maintenance Analyzer and Traceable” Computer System.
Opton Co.,Ltd.
Ver.2
「MAT Computer system」
「MAT」
（for Maintenance analyzer + Tracing ）is the mini-computer for special purposes that
works for self-detecting of ill-operation of N/C production machinery and saving of the traced
data of production.
The 「Mat」 detects ill-operated machining data that may be attributed to faulty and/or
degraded machine performances and displays the differences by comparing the detected data
vs those available in normal operation. Display also covers the information on periodical
maintenance and the location of faulty part, thus leading to maintenance work-time
requirement to be reduced possibly to half in maximum.
The machining data from production are also saved for later review and traceability that
should work powerful for quality control.
With the「MAT」computer installed to the controller unit of Opton bender currently at service,
error-monitoring can be implemented for full course of operation by interfacing 「MAT」to the
signal cables of ECD / limit switches and of the vibration sensors that are additionally fixed to
important bearing supports as needed.
LCD
machine
Controller
MAT computer
Robot bender
Vibration sensor
limit switch
MAT analyzer
Machine
Opton Service Desk
Controller
LAN
limit switch
bender
limit switch
Vibration
ECD
sensor
1
Internet
1 MAT Computer（ sized by 180W×250H×145D）
①Error diagnosis
(1) Quick error finding
The code of error location is marked followed by flashing on the 「MAT」display. This
mini-sized display is of separation type and can be placed on the panel door of the controller
box.
(2) By 「MAT」being installed to N/C machines, error diagnosis and causation are
automatically displayed.
Powerful tool for self-maintenance
(3) Ill machining motion detected.
Monitoring is held through complete production duration. Alarm appears when these
on-going production data are found with out-of-tolerance deviation from the standard
figures that are established in eligible production.
(4)Notice of periodical maintenance
Upon registration of maintenance parts in the 「MAT」, the computer automatically
issues the notice of maintenance for the parts whose periodical maintenance is
nearing due.
(5) 「MAT」Analyzer computer on LAN connection, data communication via USB, and
analysis of the collected data are all realized.
②Tracing
(1) Selection can be made for production data storage mode, either for total pieces or
intermittent pieces.
※The data keeps stored for about two months for those equivalent to the per-work
piece average of 10-sec. machine time with 64 process PRB data The data stored
over two months are subject to be replaced by a new incoming data.
(2) Preventive function by ID against data-manipulation Collective data can be
over-written upon access only by ID.
2
2 MAT Analyzer computer (Managerial function is performed in dominant
position over MAT Computer)
①Error Diagnosis
(1)Full Error-listing backed-up by MAT Computer
The detail of error is indicated with flushing either in the mechanical/electrical
drawing or a few possible causations and suggested repairing procedures as well.
With these detailed information available, a quick recovery action is taken.
(2)A noticing alarm is programmed to issue when periodical inspection arrives due for
each of so-designated parts that are used in mechanical and electrical systems.
1)Periodical maintenance can be programmed for when and which individual part
needs be.
2)MAT Computer displays a symbol for the due-time arrival of periodical
maintenance, and MAT Analyzer Computer indicates a flashing mark for a
corresponding part.
お客様
User
１
Internet
2
２．測定データはお客様のネットワーク及びUSBメモリを介して
解析ソフト搭載PCに転送されます。注:1
社内ネットワーク
In-house network
ベンダー・
Bender
MATコンピュータ
３．転送された計測データは解析ソフト搭載PCでマスターデータとの
比較による故障診断が行われます。注:2
9
MAT computer
3
2
5
４．解析ソフトの故障診断処理で故障又は精度劣化と診断された場合、
使用者は解析ソフトで指定された故障個所を確認します。
7
データ保存ストレージ
USBメモリ
USB memory
Data Storage
解析ソフト搭載PC
PC with analyzer
７．解析ソフト搭載PCにリモート操作用ソフトを導入する事で、
弊社サービスが現地に赴く事無く、ベンダーの状況を確認する事ができます。
注:4
８．更に、故障診断補助カメラを導入する事で、現地の映像を
直接確認する事ができ、より迅速に修理・復旧を行えます。注:5
９．故障診断に使用された測定データはデータ保存ストレージに
一定期間保存され、トレーサビリティ用データとして使用されます。
故障診断補助カメラ
電話
Phone
Auxiliary CCD camera for error diagnosis
部品販売サイト
7
6
電話
Phone
8
注:6
注:1 USBメモリ（4GB）には1～2ヶ月程度の計測データが保存可能です。
注:2 解析ソフトを動作させるには以下の要件を満たしたPCが
必要になります。
■OS：Miｃrosoft Windows XP,VISTA,7（32bit）
■CPU：Intel Core2 Duo
■メモリ：1GB以上
■HDD：200MB以上の空き容量
■他：USB2.0 1ポート
注:3 部品販売サイトの開始時期は2010/10現在未定です。
注:4 リモート操作用ソフトを使用する場合、お客様の
FW（ファイアウォール）に設定変更が必要な場合があります。
注:5 故障診断補助カメラを使用する場合、お客様の
FW（ファイアウォール）に設定変更が必要な場合があります。
注:6 データ保存ストレージ（2TB,RAID1）には20年分以上の
測定データが保存可能です。
5
オプトン
User
５．故障個所を確認し、簡単な修理内容と判断できた場合は
オプトン部品販売サイトにて修理部品を購入して、
お客様自身にて修理を行って頂く事が可能です。注:3
６．オプトンサービスデスクへ連絡を頂くと、後述のリモート操作用ソフト・
故障診断補助カメラを使用して弊社サービスが故障診断を行い、
その結果を元に故障個所の修理・復旧を行います。
4
User
of the
解析ソフト使用者
7 software
analyzer software
6
１．ベンダーに接続されているMATコンピュータで
測定データの作成が行われます。
Part Distribution Site
サービスデスク
Maintenance/
Service Desk
解析ソフトリモート操作用PC
PC with analyzer software for remote operation
3
(3)Interfacing with a CCD camera (an auxiliary camera for error diagnosis)
This option will widen communication channels between a user maintenance
staff and Opton maintenance specialist that include information exchange over
phone, documents and/or images. Interactive image sharing is designed
between the production site and Opton PC on an error part by interfacing a
CCD camera to MAT Analyzer Computer.
② Traceability by MAT Analyzer Computer
(1) Total listing of the production data and non-defective data
The collective data are put in the listing.
(2) The production data can be saved in a external server or HDD.
The data keeps stored for about 20 years for those equivalent to the per-work piece
average of 10-sec. machine time with 64 process PRB data
In starting feasibility study
For starting a study on 「MAT」computer system, followings are offered:
Please pick up any one below that most suites your initial interest.
1. Opton staff visit to an inquirer is offered to make detailed
presentation including demonstration.
2. The product is currently in developing stage for preparing the one in
prototype version. Demonstration schedule will be informed as soon
as being ready.
3. Upon an inquiry being informed to Opton for after-market
installation of 「MAT」, Opton staff wil be pleased to make a proposal
visit to the inquirer.
4. For consultation raised for 「 MAT 」 application, Opton staff is
pleased to make a visit to an inquirer to start discussion.
Opton stays always ready to meet anyone above
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