MCJ-AA

MCJ-AA
Temperature Controller
Summary
MCJ-AA is a large flow rate, high-pressure power type of medium temperature controller with suppoting high temperature which realized stable temperature control and high safety.
Features
High Precision~Geared up for high-precision molding.~
MCJ-165AA
Monitors temperature with 0.1°C precision.
Temperature Contoller with less than ±0.5°C Precision.
Attains 0.25sec of sampling cycle.
High-Reliability
Heater Control with SSR (non-contact relay)
PV
SV
Safety~Automated control offers safer operational environment.~
Operating Status
ALARM
RESET
ON/OFF MONITOR
Alarm
FOR
SETTING
Breaker with open-circuit voltage capability to secure safe operation environment.
Heater Control with SSR
Connector lead for alarm signal (Option)
Enhance further safety with a variety of options.
Without Leak PV
SV
SFT
DWN
UP
ENT
Before Maintenance
Ensures higher accuracy in temperature control and high level of safety during operation. Reminders for periodical maintenance and other maintenance items can be easily set.
Using canned pump, bellows valve.
Pump Performance
50Hz/60Hz
Lift
50
40
MCJ-350AA
30
MCJ-250AA
MCJ-165AA
20
Temp Display/Setting:
Digital Display/Setting
Temp Controller:
Heating & Cooling PID Control
Input:
K
Memory:
SV1 SV2
Timer:
0
LCD Message Display:
Operation Status Alarm Periodical Maintenance
10
0
50
100
150
200
250
300
350
400
Flow Rate
(NOTE) Pump lift depends on specific gravity and viscosity of medium used.
99hrs. 59min.(Turns ON After Setting)
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Temperature Controller
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Outer Dimension
H2
unit:mm
Symbol
MCJ165AA
W
MCJ250AA
530
D
D2
H1
H1
610
940
220
250
1511
H2
D
D2
MCJ350AA
270
1636
50
W
Piping
Model
MCJ-AA Series
Medium Temperature Controller
20A Socket
Water Drain Port
20A Socket
Medium Feed Port
Medium Return Port
Over Flow
Medium Return Port
Water Drain Port
Drain
Water Supply Port
MCJ-250AA
Water Supply Port
Medium Supply Port
Oil Gauge
MCJ-165AA
MCJ-350AA
JIS-20K-25AF
JIS-20K-32AF
JIS-20K-40AF
25A Flange
32A Flange
40A Flange
JIS-20K-25AF
JIS-20K-32AF
JIS-20K-40AF
25A Flange
32A Flange
40A Flange
Drain
15A Valve
Over Flow
15A Socket
Medium Spply Port
20A Socket
Medium Feed Port
Standard Specifications
Model
Voltage
Power Supply
Apparent Power
Breaker Capacity
V
kVA
19.4
A
Volume
Pressure
Oil Barreltherm
Medium
400
Operational Temperature Range
19
kW
Cooling Capacity
Heater
Capacity
kW
44
L
Oil Capacity
MAX Flow Rate
Pump
Output
Expansion Tank
Volume
L
Temperature Controller
Water Supply
Float Swich
Water Level Detection
Input
K Type
Alarm
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Overheat Prevention
Breaker with Shant-Coil+Thermostat
kg
Required water quality : equivalent grade of Japan Refrigeration and Air-condition Industry Standard for make-up water (with at least PH6 to 8 calcium, silica, chlorine, iron content. Electric conduction rate 50~200ȝPFm)
(NOTE)
1. The lower limit for medium temperature may vary slightly according to feed water temperatures.
2. Pump lift depends on specific gravity and viscosity of medium used.
3. Cooling capacity of MCJ-AA as at 25°C of cooling water temperature and at 250°C of liquid temperature. Actual capacity varies
according to cooling water temperature, water pressure, liquid temperature and pump flow circulation.
4. Hose is optional.
5. As for thermal oil replace overall once to 2-6 months.
6. Removes dust, iron powder, etc. after pipe and supply end does flushing (wash) earlier.
Temperature Controller
Product Weight
Options
Mold Temperature Controller Options
Code
Item
Description
Without X Series
Leakage Breaker (with/ TBL)
Replaced with basic model's open-circuit voltage breaker. Prevents earth leakage accidents.
Alarm Buzzer
An electronic buzzer to alarm with 70db sound.Standard specs forMCJ-AA
External Control (Startup/Shutdown)
NO input. For synchronous operation/remote control of molding machine.
Alarm Output
NO output. Reduces defects by early detection of troubles.
SV1/SV2 Switch(External Control Input)
Manual Operation at SW panel. NO input. Prevents temperature drop when opening mold. Accelerate mold. Accelerate molding start-up time.
Dayly Timer
Turns on/off on a weekly basis.
tOK Signal Output 1
NO output. Control signal to check returning temperature for stable molding.
Control OK Signal Output
NO output. Control signal to check feeding temperature for stable molding.
Alarm Indicator Light
Signals the alarm with a rotating light
Wire Breakage Alarm (Heater)
Detects a heater wire breakage to prevent molding defects.
External Sensor(Mold) Cable 5m Sensor K
2
External Sensor(Medium Return) 2
3.2
150L
w/ring joint
3.2
1/4B
Control using mold temperature.
Sensor K. Checks returning temperature for stable molding.
Communication SPI (MR-980)
Machine and quality control from molding machine through standard protocol.
Ethernet Converter
An option for SPI communication.
380,400,415V/Compatible with 50Hz
360V/60Hz Only
Motor Voltage Options : 230V/60Hz
*Standard model equipped with 200V
380,400,460,480V/Compatible with 60Hz
MC Jet-J Series's motor F type insulation offers a variety of voltage options.
Operation Voltage
Z
Custom color
Specify JPMA color or advise with color sample attached.
MC-25, LX-200, HX-200, AX-50, AX-140 Only
Manifold Options (Standard Specs for 3/8B) LX HX AX Only
Type A AX Subtanks
MC-55 Only
MC-88 Only
Please install in place with much capacity like roll jacket.
Please install in place with much capacity like roll jacket.
Please install in place with much capacity like roll jacket.
Please install in place with much capacity like roll jacket.
Oil
Barreltherm
400
Barreltherm
400
Notes
g
MCL-88-X-J- - - to be filled in with option codes.
For non-coded options, provide required specifications.
1 tOK Signal Option comes with External Sensor (Medium) Option.
2 Choose either External Sensor (Mold) or External Sensor (Medium) Option.
3 Two types of tank (10L,15L) are not avalible for these models (MCA-25, 55, 88 MCAX-20, 50).
Hose selection table for mold temperature controller connection
Hose Set
Name
Application
A Set Hose(L Type)
Medium
Water
Water
60°C
95°C
Rubber
Rubber
Hose(H Type)
Teflon Hose Set
Water
Water&Oil
120°C
Temperature Controller
Max. Operating Temperature
B Set Hose(L Type)
200°C
Max.Pressure
Material
Length
Rubber
Teflon
Qty
(Quantity of 2-Direction Set)
Hose Joint+Hose Clamps
Replace Interval
Hose Connection
Protection
SUS Blade
Guard Spring
(to prevent Hose Cracking)
MC Option Matrix
Temperature Controller
:Options : Not available
* For delivery terms of hoses not listed
in this catalogue, please contact
Matsui sales office.
Please select when adding manifold as for following.
Connecting Nipple Options
Code No.
Straight Type
A
Model
B
1
24
2
3
Type
Type
A
B
Notes
Straight
Options
Straight
Accessory
Straight
Accessory
Hose Connection Diameter
Code
1.Please replace the hose periodically according to the replacement guideline. Teflon hoses is recommended for longer operation.
(The replacement guideline in this catalog is based on 24 hrs operation.)
2.To prevent accidents, the hose should be connected properly.
Please read the hose operation manual carefully.
3.When the hose is not connected properly, the replacement interval may shorter than listed in guidelines. For details, please contact Matsui Mfg.
R1/4
A
L
L(Length)
A(Aperture)

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