magicolor 5430 DL magicolor 54xx DL series

PARTS GUIDE MANUAL
April
JUNE2005
2004
magicolor 5430 DL
magicolor 54xx DL series
INFORMATION FOR PARTS GUIDE MANUAL
パーツガイドマニュアルのご案内
To find correct Parts No., refer to the �HOW TO MAKE THE BEST U
SE OF THIS MANUAL� in the following page.
サービス部品をご発注の際には、下記に示す �パーツガイドマニュアルの
活用にあたって�をご参照の上、正しい部品番号にてお願い致します。
HOW TO MAKE THE BEST USE OF THIS MANUAL
パーツガイドマニュアルの活用にあたって
1 When you order, please check the proper figures beforehand that
are on Our Parts Guide Manual, and order with the appropriate figures.
1 部品発注の際には、掲載されている部品番号の桁数を確認し、掲載されて
いる桁数で発注願います。
2 For screws, Nuts, Washers, retaining rings and Pins which are u
sed in this 2 この製品に使用されているネジ、ナット、ワッシャー、止め輪、ピンなどは、
リストの右側のStandard parts欄に a,b,c,……で表示し、イラストにも a,b,c,
model, one letter is shown on the Standard parts column of Part
s list and ……表示してあります。
exploded diagrams.
3 In order to maintain safety of the product, some specific parts
composed 3 製品の安全性を維持する為に、製品に使用される特定の部品を「重要保
安部品」として設定しています。
of this product are set up as "essential safety parts".
4 The assigned parts number for the "essential safety parts" is i
ndicated as 4 重要保安部品の部品番号は、"SP00‑****"と記載されていますので、部
品交換時は、サービスハンドブック記載の分解・組み立ての注意事項に従
"SP00‑****".
って作業をして下さい。
When replacing these parts, follow precautions for disassemblin
g and また、指定以外の部品は一切使用しないで下さい。
installing which are listed in the Service Hand Book.
Do not use any parts that are not set up as
5 means that there are exclusive parts for each destination.
Please check the appropriate destination when you order.
5 本文に　が表示されている部品は、仕向け地毎に専用部品がある事を意
味しています。
オーダーされる時は、仕向け地を確認して下さい。
6 Revision Mark
Marked as ▲ on the illustration shows that the revision has bee
n made.
6 改訂記号について
イラスト上に▲印が表示されている部分は、改訂された事を表します。
7 All rights reserved. (any reprints or quotations are prohibited
.)
Use of this parts guide manual should be strictly supervised to
avoid disclosure of confidential information.
7 版権所有　（無断転載及び無断引用の禁止）
本パーツガイドマニュアルについては、機密保持等その扱いには十分注意
して下さい。万一取り扱いを誤った場合には、法律で処罰されることがあり
ます。
JUNE 2004
SYSTEM OUTLINE
1
2
2
3
GENERAL CONTENTS
No.
Description
Model
1
MAIN MACHINE
magicolor 5430 DL
2
SPCU
Lower Feeder Unit
3
DUPLEX
Duplex Option
DIAGRAMS OF MAIN PARTS SECTION
6
REAR SIDE
10
3
2
9
7
8
1
4
5
11
magicolor 5430 DL CONTENTS
No.
DESCRIPTION
PAGE No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EXTERNAL PARTS
MAIN FRAME SECTION
I/C RAIL SECTION
I/C CONTACT SECTION
P/H FRAME SECTION
DRIVE SECTION
TRANSFER BELT UNIT
VERTICAL TRANSPORT UNIT
FUSING UNIT
ELECTRICAL COMPONENTS
250 SHEET TRAY UNIT
WIRING
WIRING ACCESSORIES AND JIGS
ACCESSORY PARTS
P1
P2
P3
P4
P5 P6
P7 P8 P9
P10
P11 P12
P13
P14
P15 P16
P17 P18 P19 P20
P21
P22
EXTERNAL PARTS
2
P1
3
1
a
6
5
PWB-OP
4
a
a
20
a
a
15
c
19
e
11
7
16
10
b
18
d
18
14
12
b
8
13
18
17
b
9
magicolor 5430 DL
Key
No.
5
5
5
EXTERNAL PARTS
Parts No.or
Description
Sub-ass'y No.
8314138-6062-04 PWB OP 5430 DL
8314138-6066-01 PWB OP 5440 DL
8314138-6063-01 PWB OP 5450 DL
�
Destinations
Class
Qty.
BCDJ
I
1
Standard parts
P2
MAIN FRAME SECTION
2
4
3
a
a
5
1
8
a
a
6
9
a
a
a
7
a
5
a
10
a
15
13
12
13
a
12
13
14
12
11
15
magicolor 5430 DL
Key
No.
5
MAIN FRAME SECTION
Parts No.or
Description
Sub-ass'y No.
8314138-2093-02 PAWL MC54X0 / MC5550/5570
�
Destinations
Class
Qty.
Standard parts
P3
I/C RAIL SECTION
2
a
a
1
a
a
3
a
a
4
5
5
5
7
6
PWB-D
b
8
5
PC22
12
14
13
13
a
b
9
a
10
11
magicolor 5430 DL
Key
No.
8
I/C RAIL SECTION
Description
Parts No.or
Sub-ass'y No.
8319335-1300-61 PHOTO INTERRUPTER
Destinations
Class
Qty.
I
1
Page. 3
Standard parts
P4
I/C CONTACT SECTION
1
19
2
3
4
18
13
15
17 16
5
a
14
4
13
6
23
a
9
M12
24
S5
11
12
20
22
21
10
7
a
8
magicolor 5430 DL
Key
No.
14
I/C CONTACT SECTION
Description
Parts No.or
Sub-ass'y No.
8319313-1300-51 FAN MOTOR
Destinations
Class
Qty.
B
1
Page. 4
Standard parts
P5
P/H FRAME SECTION
1
2
3
1
4
2
5
a
a
a
3
a
A
8
7
PC1
6
a
11
12
9
PC11
7
10
A
magicolor 5430 DL
Key
No.
7
8
9
10
P/H FRAME SECTION
Parts No.or
Description
Sub-ass'y No.
8319335-1300-61 PHOTO INTERRUPTER
8314138-3072-01 ACTUATOR
8314138-3071-02 BRACKET
WASTE TONER BOTTLE
1710584-001
�
Destinations
ACDJ
Class
Qty.
I
2
A
1
Standard parts
Consumable
P6
P/H FRAME SECTION
2
a
1
LV
a
3
5
5 4
F2
F1
11
11
6
7
6
b
9
6
P/H
8
10
magicolor 5430 DL
Key
No.
7
7
2
2
Parts No.or
Sub-ass'y No.
8314138-0759-00
8314138-0770-00
8314138-6206-02
8314138-6207-02
P/H FRAME SECTION
Description
PRINT HEAD ASSY MC 5430/5440 DL
PRINT HEAD ASSY MC 5450
POWER SUPPLY MC5430/5440
POWER SUPPLY MC5450
Destinations
Class
Qty.
I
1
Page. 6
Standard parts
P7
DRIVE SECTION
5
3
e
HS1
a
1
8
PC7
4
6
7
S2
2
PC4
10
b
11
12
9
24
15
13
14
CL5
c
16
23
17
18
14
22
14
PC21
d
21
10
PC10
20
10
c
S3
4
19
magicolor 5430 DL
Key
No.
10
DRIVE SECTION
Parts No.or
Description
Sub-ass'y No.
8319335-1300-61 PHOTO INTERRUPTER
24
8314138R70400
DRIVE ASSY mc54XX SERIES
�
Destinations
��
Class
��
I
Qty.
��
3
Standard parts
��
DRIVE SECTION
P8
a
1
M4
a
2
1
M2
a
a
b
26
25
4
c
6
M3
7
CL1
9
3
a
5
a
11
CL4
10
8
M1
12
13
14
M5
2
b
c
16
15
4
21
20
17
19
24
b
A
A
c
22
d
18
a
d
23
magicolor 5430 DL
Key Parts No.or
No. Sub-ass'y No.
1
8319314-2300-71
2
8319314-2300-61
3
8319314-2300-82
26
8314138-0763-00
27
8314138-2534-01
8314138R70000
25
DRIVE SECTION
Description
MOTOR
MOTOR
MOTOR
Paper take up drive unit MC 5440 DL
Gear MC 5440 DL
MAIN DRIVE ASSY MC54X0
Destinations
Class
Qty.
Page. 8
Standard parts
B
B
B
2
2
1
a-9646030614
b-9721040001
c-9735030614
P9
DRIVE SECTION
a
c
2
1
M11
a
2
M10
a
15
b
b
M7
14
11
10
c
15
9
11
14
13
13
12
8
8
7
6
5
12
4
9
10
17
3
c
M6
16
a
d
7
6
5
4
d
magicolor 5430 DL
Key Parts No.or
No. Sub-ass'y No.
2
8319313-1300-61
15
8319314-1300-41
17 4138R7050
0
DRIVE SECTION
Description
FAN MOTOR
MOTOR
HOPPER DRIVE ASSY
Destinations
Class
Qty.
B
B
2
2
Page. 9
Standard parts
b-9732030814
P 10
TRANSFER BELT UNIT
b
1
2
3
8
13
9
12
b
7
b
24
a
4
a
10
5
6
10
25
11
AIDC L
AIDC R
15
b
10
12 13
9
10
PC9
22
14
16
5
23
6
a
17
18
21
19
20
magicolor 5430 DL
Key
No.
13
21
23
TRANSFER BELT UNIT
Description
Parts No.or
Sub-ass'y No.
8319372-1300-12 PHOTO SENSING ELEMENT
1710592-001
TRANSFER BELT UNIT
8319335-1300-61 PHOTO INTERRUPTER
Destinations
Class
Qty.
ACDJ
I
A
I
2
1
1
Page. 10
Standard parts
Consumable
P 11
VERTICAL TRANSPORT UNIT
29
A See P12
1
28
26
27
a
a
25
25
2
11
21 a
22
a
24
b
14
20
3
a
23
a
5
10
PC6
19
18
16
17
a
4
9
15
8
b
c
13
a
7
a
6
12
12
11
magicolor 5430 DL
Key
No.
15
Parts No.or
Sub-ass'y No.
8319335-1300- 61
VERTICAL TRANSPORT UNIT
Description
PHOTO INTERRUPTER
Destinations
Class
Qty.
I
1
Page. 11
Standard parts
P 12
VERTICAL TRANSPORT UNIT
A See P11
1
See P4-12
2
2
3
4
22
14
21
a
e
b
6
CL2
20
1
5
4
8
c
17 12
10
11
7
9
a
11
19
12
18
d
13
17 15
14 e
16
magicolor 5430 DL
Key
No.
22
Parts No.or
Sub-ass'y No.
1710593-001
VERTICAL TRANSPORT UNIT
Description
Destinations
Class
Qty.
Page. 12
Standard parts
TRANSFER ROLLER
ACDJ
A
1
Consumable
P 13
FUSING UNIT
2
1
10
a
9
3
4
8
7
PC8
6
5
PC23
11
a
magicolor 5430 DL
Key
No.
1
1
FUSING UNIT
Description
Parts No.or
Sub-ass'y No.
8314138-0756-00 FUSING UNIT 200V MC 5430/5440 DL
8314138-0769-00 FUSING UNIT 200V MC 5450 DL
Destinations
Class
Qty.
CDJ
I
1
Page. 13
Standard parts
P 14
ELECTRICAL COMPONENTS
a
3
a
1
5
4
a
a
2
a
b
f
a
PWB-A
HV1
PWB-P
a
a
16
6
c
c
12
15
a
a
e
a
a
13
11
8
7
HV2
10
14
9
d
magicolor 5430 DL
Key
No.
2
2
2
4
4
4
6
9
17
Parts No.or
Sub-ass'y No.
8314138-6060-02
8314138-6065-04
8314138-6061-04
8314138-0101-06
8314138-0105-05
8314138-0107-01
8314138-6210-01
8314138-6213-01
8314138-6070-01
ELECTRICAL COMPONENTS
Description
PWB P MC 5430 DL (controller board)
PWB P MC 5440 DL (controller board)
PWB P MC 5450 DL (controller board)
PWB A MC 5430 DL (engine controller board)
PWB A MC 5440 DL (engine controller board)
PWB A MC 5450 DL (engine controller board)
HV transformer (HV1)
HV transformer (HV2)
PWB Assy (memory module 256MB)
Destinations
Class
Qty.
Page. 14
Standard parts
I
1
b-9739030814
I
1
d-9646040814
P 15
250 SHEET TRAY UNIT
b
1
a
2
17
4
A See P16
c
5
3
c
d
c
7
6
c
16
1
8
15
14
10
9
13
d
12
d
11
magicolor 5430 DL
Key
No.
8
17
17
250 SHEET TRAY UNIT
Description
Parts No.or
Sub-ass'y No.
8314138-3032-02 PAPER TAKE-UP ROLLER
8314138-0757-00 CASSETTE ASSY MC 5430 DL
8314138-0764-00 CASSETTE ASSY MC 5440 DL
Destinations
Class
Qty.
B
S
1
1
Page. 15
Standard parts
P 16
250 SHEET TRAY UNIT
16
1
A See P15
17
2
3
2
4
7
5
6
9
18
8
10
11
12
12
15
13
a
14
magicolor 5430 DL
Key
No.
Parts No.or
Sub-ass'y No.
250 SHEET TRAY UNIT
Description
Destinations
Class
Qty.
Page. 16
Standard parts
P 17
WIRING
CN1
1
ACIN (LV)
4
GND1
PJ1A
CNPW (LV)
CNCNT (LV)
2
CN4
CNHT (LV)
5
PJ3CNT
CN19
PJ4A
PJ2A
CN5
3
CNLV (LV)
CN20
(To Duplex Unit)
CN14
PJ11A
PJ4 (PC6)
PJ16A
PJ28A
CN15
CN16 (CL2)
magicolor 5430 DL
Key
No.
Parts No.or
Sub-ass'y No.
WIRING
Description
Destinations
Class
Qty.
Page. 17
Standard parts
P 18
WIRING
1
PJ5A
PJ33 (S5)
CN12
PJ6A
2
CN11
(CL1)
PJ19A
4
CN13 (M12)
PJ15A
PJ7 (PC4)
PJ6 (HS1)
PJ25A
PJ17 (M4)
5
(To Lower Feeder Unit)
CN25
PJ20A
PJ20 (PC7)
PJ3 (PC22)
PJ11 (PC10)
3
S2-3
PJ10A
CN17
(CL5)
PJ10 (PC21)
S3-3
S3-1
PJ3A
S2-1
magicolor 5430 DL
Key
No.
4
WIRING
Description
Parts No.or
Sub-ass'y No.
8314138-6841-01 WIRE HARNESS ASSY
Destinations
Class
Qty.
D
1
Page. 18
Standard parts
P 19
WIRING
1
PJ12A
PJ8 (AIDC R)
PJ24A
PJ2CNT
4
PJ9 (AIDC L)
2
PJ13A
PJ1HV1
PJ17A
PJ1D
5
PJ2D
PJ33A
6
PJ14A
3
PJ1HV2
PJ18A
PJ31 (M6)
PJ8A
PJ27A
PJ32 (M7)
PJ7A
CN27
PJ14 (M2)
PJ16 (M1)
CN26 (CL4)
PJ15 (M3)
PJ21 (M5)
magicolor 5430 DL
Key
No.
Parts No.or
Sub-ass'y No.
WIRING
Description
Destinations
��
Class
��
Qty.
��
Page. 19
Standard parts
��
P 20
WIRING
1
PJ18 (PC11)
PJ26A
PJ19 (PC1)
2
3
5
T1 (HV2)
T2 (HV2)
CN1
T1-1
T2-1
4
CN27
PJ13 (PC9)
CN2
magicolor 5430 DL
Key
No.
Parts No.or
Sub-ass'y No.
WIRING
Description
Destinations
Class
Qty.
Page. 20
Standard parts
WIRING ACCESSORIES AND JIGS
1
P 21
6
11
16
21
26
31
36
7
12
17
22
27
32
37
8
13
18
23
28
33
38
9
14
19
24
29
34
39
10
15
20
25
30
35
40
7.6
6. 4
5.4
2
9.2
11.5
3
L=104
4
5.6
5
(mm)
magicolor 5430 DL
Key
No.
Parts No.or
Sub-ass'y No.
WIRING ACCESSORIES AND JIGS
Description
Destinations
Class
Qty.
Page. 21
Standard parts
ACCESSORY PARTS
P 22
2
5
1
3
4
magicolor 5430 DL
Key
No.
1
2
3
4
Parts No.or
Sub-ass'y No.
8314138-1026-02
8314138-1033-01
8314138-2017-01
8314138-2018-01
ACCESSORY PARTS
Description
Tray
Tray
CLANING MATERIAL
CLEANING PAD
Destinations
Class
Qty.
B
S
1
1
1
1
Page. 22
Standard parts
MANUAL FEED SECTION (magicolor 5440DL/5450)
P 24
3
1
34
4
5
33
6
2
11
7 8
9
26
31
4
14
25
32
15
10
30
27 28
18
19
2
29
23
21
20
24
12
14
13
22
17
19
16
15
18
magicolor 5430 DL/magicolor 5440 DL/magicolor 5450
Key
No.
34
Parts No.or
Sub-ass'y No.
8314138-0766-00
MANUAL FEED
Description
MANUAL FEED ASSY
Destinations
Class
Qty.
Page. 24
Standard parts
MAINTANANCE LIST
�
The items with no Page/Key numbers are not handled as spare parts.
No.
Section
PM Parts Description
Maintenance Cycle�K=1,000)
Clean
Replace
Parts No.
1
Processing sections
Toner Cartridge *
(TC Y/ TC M/ TC C/ TC K)
Ozone Filter ******
-
6K
-
120K
Transfer Belt Unit
-
120K
100K
120K
100K
120K
120K
40K
10K
40K
10K
200K
2
3
Image Transfer
section
4
Transfer Roller ******
-
5
Waste Toner Bottle
-
6
Fusing section
Fusing Unit
-
200K
200K
7
Tray 1/Paper feed Paper Take-up Roller
section
In trouble
300K
Page/Key
Note
-
-
MP **
4138 0758
00
4540 111
P4-12
B
4540 112
ACDJ
4540 211
4540 212
4540 311
B
ACDJ
B
4540 312
ACDJ
4138 0754
00
4138 0755
00
4138 0756
00
4138 3032
02
A
* : The Toner Car�
** : Multi-print
*** : 2 printed pages/job
**** : When printed in black only
***** : When printed in color only
****** : The Transfer Roller and Ozone Filter are available as a kit and must be replaced at the same time.
Destinations
P10-21
MP **
2P/J ***
MP **
2P/J ***
P12-22
P5-10
P13-1
K ****
Y ,M ,C *****
K ****
Y ,M ,C *****
MP **
B
MP **
CDJ
MP **
P15-8
Destination No.
Destinations
V
Hz
A
A1
JAPAN
100
50/60
A2
B
JAPAN
USA, CANADA
120
50/60
EUROPEAN TYPE
220-240
50/60
220-240
50/60
220-240
50/60
-
-
J
S.E ASIA
THAILAND, SRILANKA, SINGAPORE, MALAYSIA, HONG
TYPE
KONG, PAKISTAN, INDIA, BANGLADESH, INDONESIA
AUSTRALIA, NEW ZEALAND
OCEANIA
TYPE
PHILIPPINES
SAUDI ARABIA
SAUDI ARABIA
C.S AMERICA
C.S AMERICA
TAIWAN
JORDAN, LEBANON, SYRIA, SOUTH AFRICA, IRAQ, IRAN, N.YEMEN,
CAMEROON, UAE, BAHRAIN, OMAN, QATAR, KUWAIT, KENYA,
FRANCE, TUNISIA, IVORY COAST, MOROCCO
CHINA
220-240
50/60
K
KOREA
-
-
C
D
D1
D3
E
F
G
F1
F2
G1
G2
H
I
Model
No.
4138011
4138311
4138211
4138212
4138212
4138212
-

Download Report